Railway piece tramcar gauge rod welding and clamping device

By using rotary clamping parts and embedded mounting columns in the clamping device, the functions of automatic clamping and rapid rolling out workpieces are realized, solving the complex and time-consuming problem of clamping operations in the prior art and improving production efficiency.

CN119703597APending Publication Date: 2025-03-28ANHUI HUAXING FIRE EQUIP GRP CO LTD
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Patent Information

Application Number
CN202411952672.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

The existing clamping device is complicated and time-consuming when replacing workpieces, especially when the clamping accuracy requirements are not high, which is not conducive to improving production efficiency.

Method used

It adopts rotary clamps and mounting columns embedded in the workbench, combining sliders, screws and gear sets to achieve automatic clamping and rapid pushing of workpieces.

Benefits of technology

The clamping and removal process of workpieces is simplified, the clamping efficiency is improved, and the operation time and complexity is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a railway piece tramcar gauge rod welding clamping device which comprises a workbench (1), the clamping device is arranged on the workbench (1), the clamping device comprises a rotary clamping piece (2) hinged to the workbench (1), and a mounting column (3) embedded in the workbench (1) is arranged at the bottom of the clamping piece (2). The clamping piece (2) is divided into a front plate (201), a rear plate (202) and a clamping plate (203) arranged between the front plate (201) and the rear plate (202), and the mounting column (3) is divided into a fixed column (31) and a movable column (32); by means of the rotary clamping pieces (2), a workpiece can be conveniently inserted, when the workpiece is inserted, clamping can be automatically completed, the workpiece is pushed forwards after machining is completed, the workpiece can be directly pushed out from the position between the clamping pieces (2) on the two sides, operation is easy, the device does not need to be repeatedly adjusted for clamping, and the clamping efficiency can be effectively improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of clamping devices, and in particular to a welding clamping device for a railway component tram gauge rod. Background Art

[0002] The clamping device is a device used to stabilize the workpiece during machining. It usually increases friction through pressure from the outside to fix the workpiece and prevent it from shaking, thereby improving stability during machining.

[0003] The patent number is 202210052874.6, and a public specification published on August 20, 2024 discloses a sheet metal welding clamping device, including a support seat symmetrically fixed on a workbench, a mounting plate is provided on the top of the support seat, a sheet metal base plate is placed on the mounting plate, a sheet metal upper cover is centrally attached to the sheet metal base plate, corresponding positioning holes are provided on the sheet metal upper cover and the sheet metal base plate, an adjustment seat is provided at the diagonal position of the workbench, an adapter block is fixed to the top of the adjustment seat by bolts, a positioning plate is provided on one side of the adapter block, an adjusting screw is threadedly connected to the positioning plate, and the adjusting screw is matched with the positioning hole gap, a side lining plate is fixed on one side of the support seat, a pneumatic clamping mechanism is installed on one side of the side lining plate, a long support plate is installed on the other side of the support seat, a reinforcing rib is welded on the bottom of the long support plate, and a movable support mechanism is provided between the long support plates. The advantage is that it can avoid the uncertainties caused by electric welding positioning, quickly and accurately clamp and position, avoid sheet metal depression and poor flatness caused by knocking, and the overall device is convenient for transporting and positioning sheet metal with large area and volume.

[0004] In the prior art, when replacing a clamped workpiece, it is usually necessary to open the clamping device, take out the originally clamped workpiece, put in the new workpiece, and finally operate the clamping device to fix the new workpiece. This process is complicated and time-consuming. When the clamping accuracy requirement is not high, it is not conducive to improving production efficiency. Summary of the invention

[0005] The present invention aims to provide a railway component tram gauge rod welding clamping device with high clamping and taking-out efficiency.

[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a railway tram gauge rod welding clamping device, including a workbench, the clamping device is arranged on the workbench, the clamping device includes a rotating clamping member hinged on the workbench, and the bottom of the clamping member is provided with a mounting column embedded in the workbench.

[0007] The mounting column is divided into a fixed column and a movable column. The fixed column is embedded in the workbench and installed on the workbench by screws. A sliding block is provided at the bottom end of the movable column, and a sliding groove matching the movable column is provided on the workbench.

[0008] A screw rod is installed in the inner thread of the slider, and the screw rod is installed at the bottom of the workbench. A connecting rod is provided on the side of the workbench. The connecting rod and the screw rod are connected by a gear set. A hand wheel is provided at one end of the connecting rod located outside the workbench.

[0009] The clamping member is provided with a rotating shaft, which is inserted into the mounting column, a bearing is provided between the mounting column and the rotating shaft, a semicircular plate is provided on the top of the mounting column, an arc groove is provided on the semicircular plate, a screw fixed in the workbench is provided in the arc groove, and the top of the movable column is an expansion screw inserted in the slide groove.

[0010] A chassis is provided at the bottom end of the mounting column, the rotating shaft passes through the mounting column, the bottom end of the mounting column is located in the chassis, and a positioning piece connected to the rotating shaft is provided in the chassis.

[0011] The positioning member comprises a rotating disk arranged at the end of the rotating shaft, a spring shaft is arranged in the rotating disk, an inclined arc groove is arranged in the chassis, and the end of the spring shaft abuts against the inner wall surface of the inclined arc groove.

[0012] The clamping member is divided into a front plate, a rear plate and a clamping plate arranged between the front plate and the rear plate. The side of the clamping plate is provided with a mounting seat connected to the mounting column. The end of the front plate is inclined outward, and the rear plate and the clamping plate are perpendicular to each other.

[0013] A V-shaped rotating rod hinged to each other is arranged between the clamping plate and the mounting seat, a contraction spring is arranged between the rotating rods, one end of the rotating rod is hinged to the mounting seat, and the other end of the rotating rod is slidably arranged on the surface of the clamping plate.

[0014] A slide rail is arranged on one side of the clamping plate close to the mounting seat, a moving block is arranged on one side of the rotating rod close to the clamping plate, the moving block is embedded in the slide rail, and the rotating rod and the moving block are hinged to each other.

[0015] There are three inclined arc grooves in total. When the workpiece is located between the clamping members on both sides, the end of the spring shaft located outside the turntable is located farthest away from the axis of the turntable, and the spring shaft remains in a compressed state.

[0016] The technical effect of the present invention is: using a rotating clamping part to facilitate the insertion of the workpiece, the clamping can be automatically completed when the workpiece is inserted, and after the processing is completed, the workpiece is pushed forward and can be directly pushed out from between the clamping parts on both sides. The operation is simple, and there is no need to repeatedly adjust the device for clamping, which can effectively improve the clamping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] This specification includes the following drawings, which show the following contents:

[0018] Figure 1It is a structural schematic diagram of a railway component tram gauge rod welding clamping device of the present invention;

[0019] Figure 2 for Figure 1 A schematic diagram of a slide block and a lead screw in a welding and clamping device for a tram gauge rod of a railway component;

[0020] Figure 3 for Figure 1 A schematic diagram of a fixing column of a welding clamping device for a tram gauge rod of a railway component;

[0021] Figure 4 for Figure 1 A schematic diagram of a rotating rod and a semicircular plate of a welding clamping device for a tram gauge rod of a railway component;

[0022] Figure 5 for Figure 1 Schematic diagram of the inclined arc groove of a welding clamping device for a railway component, a tram gauge rod.

[0023] The markings in the figure are: 1. workbench; 2. clamping part; 201. front plate; 202. rear plate; 203. clamping plate; 3. mounting column; 31. fixed column; 32. movable column; 4. slider; 5. screw rod; 6. connecting rod; 7. hand wheel; 8. gear set; 9. rotating shaft; 10. semicircular plate; 11. arc groove; 12. screw; 13. chassis; 14. turntable; 15. spring shaft; 16. inclined arc groove; 17. mounting seat; 18. rotating rod; 19. contraction spring; 20. slide rail; 21. moving block. DETAILED DESCRIPTION

[0024] The specific implementation methods of the present invention are further explained in detail below by describing the embodiments with reference to the accompanying drawings, with the aim of helping those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present invention and facilitating their implementation.

[0025] See also Figure 1-5 A welding clamping device for tram gauge rods of railway parts comprises a workbench 1, a clamping device is arranged on the workbench 1, the clamping device comprises a rotatable clamping member 2 hinged on the workbench 1, and a mounting column 3 embedded in the workbench 1 is arranged at the bottom of the clamping member 2; the rotatable clamping member 2 is used to facilitate the insertion of the workpiece, and the clamping can be automatically completed when the workpiece is inserted. After the processing is completed, the workpiece is pushed forward, and the workpiece can be directly pushed out from between the clamping members 2 on both sides. The operation is simple, and there is no need to repeatedly adjust the device for clamping, which can effectively improve the clamping efficiency.

[0026] The mounting column 3 is divided into a fixed column 31 and a movable column 32. The fixed column 31 is embedded in the workbench 1 and is installed on the workbench 1 by means of screws 12. A slider 4 is provided at the bottom end of the movable column 32, and a slide groove matching the movable column 32 is provided on the workbench 1. The position of the clamping member 2 on one side can be adjusted by adjusting the movable column 32 to adapt to workpieces of different types, thereby achieving the purpose of clamping workpieces of different types for processing.

[0027] A screw rod 5 is installed on the internal thread of the slider 4, and the screw rod 5 is installed at the bottom of the workbench 1. A connecting rod 6 is provided on the side of the workbench 1. The connecting rod 6 and the screw rod 5 are connected by a gear set 8. A handwheel 7 is provided at one end of the connecting rod 6 located outside the workbench 1. The screw rod 5 is rotated by turning the handwheel 7, thereby driving the slider 4 and the movable column 32 to move, which is convenient for operation.

[0028] A rotating shaft 9 is provided on the clamping member 2, and the rotating shaft 9 is inserted in the mounting column 3. A bearing is provided between the mounting column 3 and the rotating shaft 9. A semicircular plate 10 is provided on the top of the mounting column 3. An arc groove 11 is provided on the semicircular plate 10. A screw 12 fixed in the workbench 1 is provided in the arc groove 11. The top of the movable column 32 is an expansion screw 12 inserted in the slide groove; by rotating the semicircular plate 10, it can adapt to the edges of the workpiece with different inclination angles, to adapt to different types of workpieces, and at the same time, the angle of the semicircular plate 10 and the mounting column 3 can be fixed by using the screw 12 or the expansion screw 12 to avoid relative rotation during clamping.

[0029] A chassis 13 is provided at the bottom end of the mounting column 3, and the rotating shaft 9 passes through the mounting column 3. The bottom end of the mounting column 3 is located in the chassis 13, and a positioning piece connected to the rotating shaft 9 is provided in the chassis 13. The positioning piece can be used to drive the clamping plate 203 to return to its original position after the workpiece is pushed out from between the clamping pieces 2, which is convenient for repeated clamping and is practical, and is conducive to improving production efficiency.

[0030] The positioning member includes a turntable 14 arranged at the end of the rotating shaft 9, a spring shaft 15 is arranged in the turntable 14, an inclined arc groove 16 is arranged in the chassis 13, and the end of the spring shaft 15 abuts against the inner wall surface of the inclined arc groove 16; when the workpiece is pushed to move outward, the workpiece drives the clamping plates 203 on both sides to rotate outward, and the clamping plates 203 drive the spring shaft 15 to rotate through the rotating shaft 9, and the end of the spring shaft 15 slides along the inner wall surface of the inclined arc groove 16, and the spring shaft 15 is compressed. When the workpiece is separated from the clamping plates 203 on both sides, the clamping plates 203 are no longer subjected to pressure, the spring shaft 15 extends, and the spring shaft 15 slides back along the surface of the inclined arc groove 16, thereby driving the clamping plates 203 to rotate back to their original positions.

[0031] The clamping member 2 is divided into a front plate 201, a rear plate 202 and a clamping plate 203 arranged between the front plate 201 and the rear plate 202. The side of the clamping plate 203 is provided with a mounting seat 17 connected to the mounting column 3. The end of the front plate 201 is inclined outward, and the rear plate 202 and the clamping plate 203 are perpendicular to each other. When the workpiece is pushed between the clamping plates 203 on both sides, the two corner ends of the workpiece contact the front plate 201. As the workpiece moves forward, the front plate 201 is pushed open to both sides, and the clamping plate can be pushed. 203 rotates forward, and when the two corner ends of the workpiece are separated from the front plate 201 and the two side edges of the workpiece are in contact with the connection between the front plate 201 and the clamping plate 203, the clamping plate 203 rotates under the drive of the spring shaft 15, and the clamping plate 203 is attached to the side of the workpiece to complete the clamping. When the workpiece is pushed out, the front side of the workpiece is in contact with the rear plate 202, and the clamping plate 203 is driven to rotate by pushing the rear half, so that the clamping plate 203 is swung outward, so that the workpiece can be pushed out, which is convenient for clamping and taking out.

[0032] A V-shaped rotating rod 18 hinged to each other is provided between the clamping plate 203 and the mounting seat 17, a contraction spring 19 is provided between the rotating rod 18, one end of the rotating rod 18 is hinged on the mounting seat 17, and the other end of the rotating rod 18 is slidably set on the surface of the clamping plate 203; so that the clamping plate 203 can have a certain displacement gap to avoid jamming.

[0033] A slide rail 20 is provided on one side of the clamping plate 203 close to the mounting seat 17, and a moving block 21 is provided on one side of the rotating rod 18 close to the clamping plate 203. The moving block 21 is embedded in the slide rail 20, and the rotating rod 18 and the moving block 21 are hinged to each other; so that the clamping plate 203 can rotate relative to the mounting seat 17. Under the action of the contraction spring 19, the surfaces of the clamping plate 203 and the mounting seat 17 can be ensured to be parallel to each other, thereby reducing the occurrence of unstable clamping.

[0034] There are three inclined arc grooves 16. When the workpiece is located between the clamping members 2 on both sides, the end of the spring shaft 15 outside the turntable 14 is located farthest away from the axis of the turntable 14, and the spring shaft 15 remains in a compressed state; the mounting shaft is used to repeatedly push the clamping plate 203 to reset.

[0035] The technical effect of the present invention is: using the rotating clamping part 2, it is convenient to insert the workpiece. When the workpiece is inserted, the clamping can be automatically completed. After the processing is completed, the workpiece is pushed forward. The workpiece can be directly pushed out from between the clamping parts 2 on both sides. The operation is simple, and there is no need to repeatedly adjust the device for clamping, which can effectively improve the clamping efficiency.

[0036] The present invention is described above by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-mentioned methods. As long as various non-substantial improvements are made using the method concept and technical solution of the present invention; or the above concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. A welding and clamping device for railway parts and tram gauge rods, characterized in that: The invention comprises a workbench (1), wherein the clamping device is arranged on the workbench (1), wherein the clamping device comprises a rotatable clamping member (2) hinged on the workbench (1), and wherein the bottom of the clamping member (2) is provided with a mounting column (3) embedded in the workbench (1).

2. A welding and clamping device for railway parts and tram gauge rods according to claim 1, characterized in that: The mounting column (3) is divided into a fixed column (31) and a movable column (32). The fixed column (31) is embedded in the workbench (1). The fixed column (31) is installed on the workbench (1) by means of screws (12). A sliding block (4) is provided at the bottom end of the movable column (32). A sliding groove matching the movable column (32) is provided on the workbench (1).

3. A railway component tram gauge rod welding clamping device according to claim 2, characterized in that: The slider (4) is internally threaded with a screw rod (5), the screw rod (5) is installed at the bottom of the workbench (1), a connecting rod (6) is provided on the side of the workbench (1), the connecting rod (6) and the screw rod (5) are connected via a gear set (8), and a hand wheel (7) is provided at one end of the connecting rod (6) located outside the workbench (1).

4. A railway component tram gauge rod welding clamping device according to claim 2, characterized in that: The clamping member (2) is provided with a rotating shaft (9), the rotating shaft (9) is inserted into the mounting column (3), a bearing is provided between the mounting column (3) and the rotating shaft (9), a semicircular plate (10) is provided at the top of the mounting column (3), an arc groove (11) is provided on the semicircular plate (10), a screw (12) fixed in the workbench (1) is provided in the arc groove (11), and the top of the movable column (32) is an expansion screw (12) inserted in the slide groove.

5. A welding and clamping device for railway parts and tram gauge rods according to claim 4, characterized in that: A chassis (13) is provided at the bottom end of the mounting column (3), the rotating shaft (9) passes through the mounting column (3), the bottom end of the mounting column (3) is located in the chassis (13), and a positioning piece connected to the rotating shaft (9) is provided in the chassis (13).

6. A railway component tram gauge rod welding clamping device according to claim 5, characterized in that: The positioning member comprises a rotating disk (14) arranged at the end of the rotating shaft (9), a spring shaft (15) is arranged in the rotating disk (14), an inclined arc groove (16) is arranged in the base plate (13), and the end of the spring shaft (15) abuts against the inner wall surface of the inclined arc groove (16).

7. A welding and clamping device for railway parts and tram gauge rods according to claim 1 or 4, characterized in that: The clamping member (2) is divided into a front plate (201), a rear plate (202) and a clamping plate (203) arranged between the front plate (201) and the rear plate (202); a mounting seat (17) connected to the mounting column (3) is arranged on the side of the clamping plate (203); the end of the front plate (201) is inclined outward, and the rear plate (202) and the clamping plate (203) are perpendicular to each other.

8. The welding and clamping device for railway parts and tram gauge rods according to claim 7 is characterized in that: A V-shaped rotating rod (18) hinged to each other is provided between the clamping plate (203) and the mounting seat (17), a contraction spring (19) is provided between the rotating rod (18), one end of the rotating rod (18) is hinged to the mounting seat (17), and the other end of the rotating rod (18) is slidably arranged on the surface of the clamping plate (203).

9. A welding and clamping device for railway parts and tram gauge rods according to claim 8, characterized in that: A slide rail (20) is provided on one side of the clamping plate (203) close to the mounting seat (17), and a moving block (21) is provided on one side of the rotating rod (18) close to the clamping plate (203). The moving block (21) is embedded in the slide rail (20), and the rotating rod (18) and the moving block (21) are hinged to each other.

10. A welding and clamping device for railway parts and tram gauge rods according to claim 6, characterized in that: There are three inclined arc grooves (16) in total. When the workpiece is located between the clamping members (2) on both sides, the end of the spring shaft (15) located outside the turntable (14) is located farthest away from the axis of the turntable (14), and the spring shaft (15) remains in a compressed state.

Citation Information

Patent Citations

  • Sheet metal welding clamping device

    CN114260629B