Auxiliary machining device for buckling tower connecting piece

By designing an auxiliary processing device for buckle connecting parts, the problem of difficult to ensure the angle between the inclined steel pipe and the horizontal steel pipe in the prefabricated buckle connecting parts is solved, and the quality of the connector unit after welding is ensured and the building stability and seismic resistance are improved.

CN119703807AActive Publication Date: 2025-03-28CHINA CONSTRUCTION SIXTH ENGINEERING DIVISION CO LTD +2
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Patent Information

Application Number
CN202510239389.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2025-03-28
Estimated Expiration
2045-03-03

AI Technical Summary

Technical Problem

In the process of prefabricating the fastener connector, the angle between the inclined steel pipe and the horizontal steel pipe is difficult to ensure, resulting in different quality of the connector units after welding.

Method used

A buckle connecting piece auxiliary processing device is designed, including a support base, a fixing assembly, a cutting assembly and a first motor. The steel pipe is supported by the support seat, and the fixing assembly fixes the steel pipe. The first motor drives the accommodating table to rotate, so that the steel pipe is at a predetermined welding angle. The cutting assembly cuts the inclined steel pipe to increase its contact surface with the horizontal steel pipe.

Benefits of technology

Through this device, the angle parameters and position parameters of each group of welded and molded connector units meet the design requirements, and the welding and molded connector units meet the quality requirements, which can effectively enhance building stability and earthquake resistance.

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Abstract

The invention provides a buckling tower connecting piece auxiliary machining device which comprises a supporting seat, a fixing assembly, a cutting assembly and a first motor, rails are symmetrically arranged on the two sides of the supporting seat, a supporting column is slidably arranged on each rail, sliding grooves are formed in the opposite sides of the two supporting columns, a sliding seat is slidably arranged in each sliding groove, and a clamping groove is formed in each sliding seat. A containing table is rotatably arranged between the two sliding seats, a lifting assembly for driving the sliding seats to move is further arranged on the supporting column, the fixing assembly is arranged on the containing table, the cutting assembly is arranged on one side of the supporting column, the first motor is arranged on one sliding seat, and the output end of the first motor is fixedly connected with the rotating shaft. The problems that in the prior art, in the process of prefabricating the buckle tower connecting piece, when an inclined steel pipe and a horizontal steel pipe are welded, the included angle between the inclined steel pipe and the horizontal steel pipe is difficult to guarantee, and consequently the quality of connecting piece units formed after follow-up welding is different are solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of processing of buckle tower connectors, and particularly to an auxiliary processing device for buckle tower connectors. Background Art

[0002] A buckle tower is a structural safety measure widely used in construction and bridge engineering. By setting specific structural measures in the building structure, it enhances the overall stability and seismic resistance of the building structure. The main function of the buckle tower is to control the deformation and displacement of the building structure and improve the seismic effect of the building. In the buckle tower structure, multiple horizontal steel pipes and inclined steel pipes are connected to each other by welding to form the main support framework of the buckle tower. The horizontal steel pipes usually serve as the crossbeams of the buckle tower, playing a role in connection and support. They connect various parts of the buckle tower together to form an integral structure, while the inclined steel pipes serve as the diagonal braces of the buckle tower, used to enhance the lateral force resistance ability of the buckle tower and prevent excessive deformation under horizontal loads.

[0003] As connectors on the buckle tower, the horizontal steel pipe and the inclined steel pipe are generally pre-welded with an inclined steel pipe on the outer wall of the horizontal steel pipe to form a "卜" shape. The length, angle, and position of the inclined steel pipe need to be accurately calculated and determined according to the overall design of the buckle tower to ensure that it can effectively enhance the structural stability and load-bearing capacity of the buckle tower. Subsequently, the construction workers will connect this assembled connector unit to the overall structure of the buckle tower. During the process of welding the inclined steel pipe and the horizontal steel pipe, due to the weight and inclined angle of the inclined steel pipe, whether the horizontal steel pipe and the inclined steel pipe are placed flat on the ground for welding or the construction workers support the inclined steel pipe, it is difficult to ensure that each welded connector unit meets the requirements. Summary of the Invention

[0004] Aiming at the deficiencies in the prior art, the present invention provides an auxiliary processing device for buckle tower connectors, which solves the problem in the prior art that during the prefabrication of buckle tower connectors, when welding the inclined steel pipe and the horizontal steel pipe, it is difficult to ensure the included angle between the inclined steel pipe and the horizontal steel pipe, resulting in inconsistent quality of the subsequent welded connector units.

[0005] According to an embodiment of the present invention, a buckle tower connector auxiliary processing device includes a support seat, a fixing assembly, a cutting assembly and a first motor. There is at least one support seat, a first accommodating groove is provided on the top of the support seat, tracks are symmetrically provided on both sides of the support seat, a support column is slidably provided on each track, a slide groove is provided on opposite sides of the two support columns, a sliding seat is slidably provided in each slide groove, a accommodating table is rotatably provided between the two sliding seats via a rotating shaft, a second accommodating groove is provided on the accommodating table, a lifting assembly for driving the sliding seat to move in a vertical direction is also provided on the support column, a fixing assembly is arranged on the accommodating table, the fixing assembly is used to fix the steel pipe in the second accommodating groove, the cutting assembly is arranged on one side of the support column, the cutting assembly is used to cut the steel pipe on the accommodating table, and the first motor is arranged on one of the sliding seats, and the output end of the first motor is fixedly connected to the rotating shaft.

[0006] Compared with the prior art, the present invention has the following beneficial effects: by providing a support seat to support one of the steel pipes, after placing the other steel pipe on the accommodating table, the fixing assembly fixes the steel pipe, and the accommodating table is driven to rotate by the first motor so that the steel pipe on the accommodating table is at a predetermined welding angle, the cutting assembly cuts the steel pipe in an inclined state to increase its contact surface with the horizontal steel pipe, thereby improving the convenience and firmness of welding between the two steel pipes. The steel pipe is kept in an inclined state by the accommodating table, ensuring that the angle parameters and position parameters of each group of connector units after welding meet the design requirements, and then the connector units after welding meet the quality requirements, which can enhance the stability and earthquake resistance of the building.

[0007] Furthermore, the cutting assembly includes: two cantilevers, the two cantilevers are horizontally arranged on the side walls of the two support columns, a moving block is slidably arranged between the two cantilevers, a second motor is fixedly arranged on the moving block, a mounting plate is arranged on the output end of the second motor, and a cutter is symmetrically arranged on the end surface of the mounting plate.

[0008] Furthermore, a support rod is provided between the two cutters, and a reinforcing rod is obliquely provided between the support rod and the two cutters.

[0009] Furthermore, it also includes a threaded rod, one end of which is threadedly connected to the end of the accommodating platform, and the other end of the threaded rod is vertically provided with a blocking rod.

[0010] Furthermore, the fixing assembly includes: two sliders, the two sliders are symmetrically and slidably arranged on the top of the accommodating platform, an electric push rod is arranged on the top of each slider, and an arc block is arranged between the output ends of the two electric push rods.

[0011] Furthermore, a mounting groove is provided at the bottom of the arc block, an arc plate is slidably provided in the mounting groove, and a spring is provided between the arc plate and the mounting groove.

[0012] Furthermore, the lifting assembly includes: a screw rod, which is vertically and rotatably arranged in a slide groove of one of the support columns, the screw rod is threadedly connected to the sliding seat in the slide groove, a third motor is fixed on the support column, and the output end of the third motor is fixedly connected to one end of the screw rod.

[0013] Furthermore, it also includes: a positioning seat, which is arranged between the two tracks, and a vertical plate is arranged on the top of the positioning seat, and a tightening column is vertically arranged on the side of the vertical plate facing the support column through two mounting plates.

[0014] Furthermore, the abutting column is rotatably arranged between the two mounting plates.

[0015] Furthermore, the cross-sections of the first accommodating groove and / or the second accommodating groove are both V-shaped. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention.

[0017] Figure 2 This is an overall structural diagram from another perspective of an embodiment of the present invention.

[0018] Figure 3 It is a front view of an embodiment of the present invention.

[0019] Figure 4 It is a top view of an embodiment of the present invention.

[0020] Figure 5 It is a cross-sectional view of an embodiment of the present invention.

[0021] Figure 6 Schematic diagram of the installation of the curved plate according to an embodiment of the present invention.

[0022] In the above drawings: 1. support seat; 2. track; 3. support column; 4. sliding seat; 5. rotating shaft; 6. accommodating table; 7. first motor; 8. cantilever; 9. moving block; 10. second motor; 11. mounting plate; 12. cutter; 13. support rod; 14. reinforcing rod; 15. threaded rod; 16. stop rod; 17. electric push rod; 18. arc block; 19. arc plate; 20. spring; 21. screw rod; 22. third motor; 23. positioning seat; 24. vertical plate; 25. tightening column; 26. mounting plate. DETAILED DESCRIPTION

[0023] The technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0024] like Figures 1 to 4As shown, an embodiment of the present invention proposes an auxiliary processing device for a buckle tower connector, including a support seat 1, a fixing assembly, a cutting assembly and a first motor 7. There is at least one support seat 1, a first receiving groove is provided on the top of the support seat 1, and tracks 2 are symmetrically provided on both sides of the support seat 1. A support column 3 is slidably provided on each track 2, and a slide groove is provided on the opposite sides of the two support columns 3. A sliding seat 4 is slidably provided in each slide groove, and a receiving platform 6 is rotatably provided between the two sliding seats 4 through a rotating shaft 5. A second receiving groove is provided on the receiving platform 6, and a lifting assembly for driving the sliding seat 4 to move in a vertical direction is also provided on the support column 3. The fixing assembly is arranged on the receiving platform 6, and the fixing assembly is used to fix the steel pipe in the second receiving groove. The cutting assembly is arranged on one side of the support column 3, and the cutting assembly is used to cut the steel pipe on the receiving platform 6. The first motor 7 is arranged on one of the sliding seats 4, and the output end of the first motor 7 is fixedly connected to the rotating shaft 5. In this embodiment, there are two support seats 1, and the two support seats 1 jointly support the steel pipe. When performing welding operations, one of the steel pipes is first placed in the first receiving groove of the support seat 1. As a preferred method, an electromagnet can be set on the support seat 1 to adsorb and fix the steel pipe. The lifting component adjusts the receiving platform 6 to a suitable height. The worker places another steel pipe to be welded into the second receiving groove of the receiving platform 6 and makes one end of the steel pipe extend out of the receiving platform 6 for a distance, and then fixes it through the fixing component. Then the lifting component drives the receiving platform 6 to move to a predetermined height. The first motor 7 is embedded in one of the sliding seats 4. The first motor 7 drives the rotating shaft 5 to rotate, so that the receiving platform 6 drives the steel pipe thereon to rotate to a predetermined inclination angle, and then the support column 3 moves to a predetermined position through the track 2. The movement of the support column 3 on the track 2 can be achieved by any known means such as motors and gears. As long as the support column 3 can be driven to move, the specific implementation method is not limited. Since the steel pipe has an arc-shaped surface, if the inclined steel pipe and the horizontal steel pipe are directly welded, the two will be in line contact and it is not easy to weld them firmly. Before welding the two steel pipes, the cutting assembly cuts the steel pipe in an inclined state on the accommodating platform 6 to increase the connection area between the end of the inclined steel pipe and the horizontal steel pipe. After the cutting is completed, the lifting assembly drives the accommodating platform 6 to descend, so that the cut end of the inclined steel pipe is tightly attached to the top of the horizontal steel pipe. At this time, the connection of the two steel pipes can be welded to form the required connecting unit. The inclined state of the steel pipe is fixed by the accommodating platform 6, which ensures that the angle between the two steel pipes on the manufactured connecting unit meets the design requirements, thereby ensuring the overall stability and seismic resistance of the subsequent buckled tower structure.

[0025] like Figure 1 , Figure 2 , Figure 4 , Figure 5As shown, further, the cutting assembly includes: two cantilevers 8, the two cantilevers 8 are horizontally arranged on the side walls of the two support columns 3, a moving block 9 is slidably provided between the two cantilevers 8, a second motor 10 is fixedly provided on the moving block 9, a mounting plate 11 is provided on the output end of the second motor 10, and a cutter 12 is symmetrically provided on the end surface of the mounting plate 11. The cantilever 8 is provided with a driving mechanism for driving the moving block 9 to move horizontally. The driving mechanism can be any known means such as a motor, a gear, etc., as long as it can drive the moving block 9 to move. The specific implementation method is not limited. When working, the second motor 10 is started, and the moving block 9 drives the second motor 10 to move toward the receiving platform 6 under the action of the driving mechanism, so that the cutter 12 on the mounting plate 11 cuts the steel pipe in the inclined state on the receiving platform 6, and forms an arc-shaped incision on the inclined steel pipe. Specifically, the mounting plate 11 is detachably connected to the output end of the second motor 10, and the cutter 12 is replaced by the mounting plate 11, so that the shape of the incision is adapted to the arc surface at the top of the horizontal steel pipe, so as to facilitate the subsequent welding of the two steel pipes. Preferably, the cutter 12 has a cutting edge at the end and side facing the receiving platform 6. As a similar embodiment, a motor can also be set on one side of the support column 3 through a bracket to drive the cutter 12 to rotate, and the support column 3 moves toward the cutter 12, so that the cutter 12 cuts the steel pipe.

[0026] like Figure 4 As shown, further, a support rod 13 is provided between the two cutters 12, and a reinforcing rod 14 is obliquely provided between the support rod 13 and the two cutters 12. The two cutters 12 symmetrically arranged on the mounting plate 11 are tied together by the support rod 13, and a triangular support is formed between the cutters 12, the support rod 13, and the reinforcing rod 14, thereby strengthening the strength of the cutters 12 and extending the service life of the cutters 12. In this embodiment, the mounting plate 11 and the output end of the second motor 10 are detachably connected by bolts, and the two reinforcing rods 14 form a triangular structure on one side of the mounting plate 11, which improves the strength of the cutters 12 without affecting the removal of the bolts.

[0027] like Figure 2 , Figure 4As shown, further, it also includes a threaded rod 15, one end of the threaded rod 15 is threadedly connected to the end of the receiving platform 6, and the other end of the threaded rod 15 is vertically provided with a stopper 16. In order to facilitate batch processing, the distance between the stopper 16 and the end of the receiving platform 6 is adjusted by rotating the threaded rod 15, and the distance of the steel pipe in the second receiving groove extending from the receiving platform 6 is limited by the stopper 16, so that each time the steel pipe is fixed, the distance of the steel pipe extending from the receiving platform 6 is the same, which is convenient for subsequent standardized processing. After the steel pipe is fixed, before the cutting assembly cuts the steel pipe, the stopper 16 can be rotated to the other side. Preferably, a distance sensor, a controller, etc. can also be set at the end of the receiving platform 6. When the steel pipe extends out of the receiving platform 6 by a predetermined distance, the distance sensor transmits an electrical signal to the controller, and the controller controls the fixing assembly to fix the steel pipe, which is more automated.

[0028] like Figure 5 , Figure 6 As shown, further, the fixing assembly includes: a slider, two sliders, the two sliders are symmetrically and slidably arranged on the top of the receiving platform 6, an electric push rod 17 is arranged on the top of each slider, and an arc block 18 is arranged between the output ends of the two electric push rods 17. Specifically, a slideway is symmetrically opened on the top of the receiving platform 6, and the slider is slidably arranged in the slideway. Through the extension and retraction of the electric push rod 17, the arc block 18 moves downward to press the steel pipe in the second receiving groove into the second receiving groove, thereby achieving a fixing effect. Preferably, the steel pipe can also be fixed by arranging an electromagnet in the second receiving groove.

[0029] like Figure 6 As shown, further, a mounting groove is provided at the bottom of the arc block 18, and an arc plate 19 is slidably provided in the mounting groove, and a spring 20 is provided between the arc plate 19 and the mounting groove. In this embodiment, the arc plate 19 is slidably provided in the mounting groove, and the arc plate 19 presses the steel pipe in the second receiving groove by relying on the elastic force of the spring 20, and the pressing force of the arc plate 19 on the steel pipe is adjusted by controlling the extension and contraction of the electric push rod 17, and at the same time, due to the presence of the spring 20, the steel pipe is not easily damaged.

[0030] like Figure 2 As shown, further, the lifting assembly includes: a screw rod 21, which is vertically and rotatably arranged in the slide groove of one of the support columns 3, and the screw rod 21 is threadedly connected to the sliding seat 4 in the slide groove. A third motor 22 is fixedly arranged on the support column 3, and the output end of the third motor 22 is fixedly connected to one end of the screw rod 21. The third motor 22 is fixedly arranged on the top of the support column 3. When the height of the accommodating platform 6 needs to be adjusted, the third motor 22 is started, and the third motor 22 drives the screw rod 21 to rotate, and the screw rod 21 drives the sliding seat 4 threadedly connected thereto to move in the vertical direction. Preferably, a guide rod is vertically arranged in the slide groove of another support column 3, and the guide rod is slidably connected to the sliding seat 4 in the slide groove.

[0031] like Figure 2 , Figure 3 , Figure 5 As shown, further, it also includes: a positioning seat 23, the positioning seat 23 is arranged between the two tracks 2, and a vertical plate 24 is arranged on the top of the positioning seat 23, and a clamping column 25 is vertically arranged on the side of the vertical plate 24 facing the support column 3 through two mounting plates 26. In this embodiment, the mounting plates 26 are triangular, so that a part of the area of ​​one of the mounting plates 26 can extend into the steel pipe, which is convenient for the clamping column 25 to abut against the steel pipe. The positioning seat 23 is arranged on one side of the support seat 1. After the steel pipe is horizontally supported in the first receiving groove of the support seat 1, the end of the steel pipe is abutted against the outer wall of the clamping column 25, so as to achieve the purpose of positioning. When the connector units are mass-produced, through one-time positioning, it is ensured that when the steel pipe in an inclined state is subsequently welded with the steel pipe in a horizontal state, the position of the connection between the two will not be greatly offset, which meets the design requirements.

[0032] Furthermore, the abutting column 25 is rotatably arranged between the two mounting plates 26. During the installation or adjustment process, the steel pipe may move relative to the abutting column 25. The rotatable abutting column 25 can reduce friction by rolling or rotating, and absorb vibrations generated during welding. Preferably, a rubber pad is sleeved on the outer wall of the abutting column 25.

[0033] Furthermore, the cross-sections of the first receiving groove and / or the second receiving groove are both V-shaped. The V-shaped first receiving groove and the second receiving groove are convenient for accommodating welding processing of steel pipes of different diameters and have a wide range of applications.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.

Claims

1. A tower connection auxiliary processing device, characterized in that: include: A support seat (1), at least one support seat (1), a first receiving groove is provided on the top of the support seat (1), tracks (2) are symmetrically provided on both sides of the support seat (1), a support column (3) is slidably provided on each track (2), a slide groove is provided on the opposite sides of the two support columns (3), a sliding seat (4) is slidably provided in each slide groove, a receiving platform (6) is rotatably provided between the two sliding seats (4) via a rotating shaft (5), a second receiving groove is provided on the receiving platform (6), and a lifting component for driving the sliding seat (4) to move in a vertical direction is also provided on the support column (3); A fixing assembly, the fixing assembly being arranged on the containing platform (6), and being used for fixing the steel pipe in the second containing tank; A cutting assembly, the cutting assembly is arranged on one side of the support column (3), and the cutting assembly is used to cut the steel pipe on the receiving platform (6); A first motor (7), the first motor (7) is arranged on one of the sliding seats (4), and an output end of the first motor (7) is fixedly connected to the rotating shaft (5).

2. The auxiliary processing device for the buckle tower connection according to claim 1, characterized in that: The cutting assembly comprises: two cantilevers (8), the two cantilevers (8) are respectively arranged horizontally on the side walls of two support columns (3), a moving block (9) is slidably arranged between the two cantilevers (8), a second motor (10) is fixedly arranged on the moving block (9), a mounting plate (11) is arranged on the output end of the second motor (10), and a cutter (12) is symmetrically arranged on the end surface of the mounting plate (11).

3. The auxiliary processing device for the buckle tower connection according to claim 2, characterized in that: A support rod (13) is arranged between the two cutters (12), and a reinforcing rod (14) is also arranged obliquely between the support rod (13) and the two cutters (12).

4. The auxiliary processing device for the buckle tower connection according to claim 1, characterized in that: It also includes a threaded rod (15), one end of which is threadedly connected to the end of the receiving platform (6), and the other end of the threaded rod (15) is vertically provided with a blocking rod (16).

5. The auxiliary processing device for the buckle tower connection according to claim 1, characterized in that: The fixing assembly comprises two sliders, which are symmetrically and slidably arranged on the top of the receiving platform (6), and an electric push rod (17) is arranged on the top of each slider, and an arc block (18) is arranged between the output ends of the two electric push rods (17).

6. The auxiliary processing device for the buckle tower connection according to claim 5, characterized in that: A mounting groove is provided at the bottom of the arc block (18), an arc plate (19) is slidably arranged in the mounting groove, and a spring (20) is arranged between the arc plate (19) and the mounting groove.

7. The auxiliary processing device for the buckle tower connection according to claim 1, characterized in that: The lifting assembly comprises: a screw rod (21), the screw rod (21) is vertically and rotatably arranged in a slide groove of one of the support columns (3), the screw rod (21) is threadedly connected to a sliding seat (4) in the slide groove, a third motor (22) is fixedly arranged on the support column (3), and an output end of the third motor (22) is fixedly connected to one end of the screw rod (21).

8. The auxiliary processing device for the buckle tower connection according to claim 1, characterized in that: Also includes: A positioning seat (23) is arranged between the two tracks (2), a vertical plate (24) is arranged on the top of the positioning seat (23), and a tightening column (25) is vertically arranged on one side of the vertical plate (24) facing the supporting column (3) through two mounting plates (26).

9. The auxiliary processing device for the buckle tower connection according to claim 8, characterized in that: The abutting column (25) is rotatably arranged between the two mounting plates (26).

10. The auxiliary processing device for a buckle tower connection piece according to claim 1, characterized in that: The first accommodating groove and / or the second accommodating groove both have a V-shaped cross section.

Citation Information

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