Automatic aluminum bar production line

By designing components such as bottom plate, conveying roller, protective shell, leaking hole, suction pipe and filter plate in the automated aluminum rod production line, the problem of inability to remove dust during cutting and debris cannot be discharged, effective debris discharge and dust removal are achieved, and the practicality of the production line is improved.

CN119703890APending Publication Date: 2025-03-28KUNSHAN HONGXIANG ALUMINUM CO LTD
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Patent Information

Application Number
CN202411537798.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

The existing automated aluminum rod production lines cannot remove dust during cutting, resulting in dust contaminating the working environment and the debris generated during cutting cannot be effectively discharged, affecting production efficiency.

Method used

An automated aluminum rod production line is designed, which adopts components such as bottom plate, conveying roller, aluminum rod body, protective shell, leaking hole, cutting machine, guide block, baffle, auxiliary box, suction pipe, collection box, filter plate and air pump. The aluminum rod is transported through the conveying roller and cut in the protective shell, debris is discharged using the leaking hole, and dust removal is achieved through the suction pipe and filter plate.

Benefits of technology

Effectively discharge debris generated during the cutting process, avoid debris accumulation affecting production, and prevent dust from contaminating the working environment through a dust removal system, improving the practicality of the production line.

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Abstract

The invention discloses an automatic aluminum bar production line, and belongs to the technical field of aluminum bar production, the automatic aluminum bar production line comprises a bottom plate, a plurality of conveying rollers arranged at equal intervals are rotatably connected to the interior of the bottom plate, an aluminum bar body is arranged on the upper surfaces of the conveying rollers jointly, a protective shell is fixedly connected to the upper surface of the bottom plate, and a leakage hole is formed in the bottom surface of the bottom plate; a cutting machine is slidably connected into the protective shell, and the inner bottom wall of the bottom plate is fixedly connected with a guide block and a baffle. According to the automatic aluminum bar production line, chippings are effectively discharged through cooperation of a plurality of assemblies, so that the situation that the conveying and cutting effects of aluminum bar bodies are affected due to chipping accumulation is avoided, dust can be removed during cutting, and the problems that a large amount of dust is generated in the aluminum bar cutting process and floats in the air along with air flow, and then the working environment is polluted are solved; the harm to the health of operators due to long-time dust inhalation is prevented, and the effect of improving the practicability of the automatic aluminum bar production line is achieved.
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Description

Technical Field

[0001] The invention belongs to the technical field of aluminum rod production, and in particular relates to an automatic aluminum rod production line. Background Art

[0002] Aluminum rod is a kind of aluminum product. Aluminum rod has special chemical and physical properties, good ductility, electrical conductivity, thermal conductivity, heat resistance and nuclear radiation resistance. It is an important basic raw material for economic development. The automated production process of aluminum rod requires smelting, slag removal, forming, cooling and cutting and other processes.

[0003] The existing automated aluminum rod production line does not have the ability to remove dust during cutting. A large amount of dust will be generated during the cutting process of the aluminum rod. The dust will float in the air with the air flow, thereby polluting the working environment. At the same time, long-term inhalation of dust will also endanger the health of the operator. Moreover, the debris generated during the cutting process cannot be effectively discharged. The accumulation of debris will affect the transmission and cutting effect of the aluminum rod, reducing the practicality of the automated aluminum rod production line.

[0004] To this end, we proposed an automated aluminum rod production line to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to solve the problem in the prior art that dust removal and debris discharge are impossible, and to propose an automated aluminum rod production line.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] An automated aluminum rod production line comprises a base plate, wherein a plurality of equally spaced conveying rollers are rotatably connected to the interior of the base plate, an aluminum rod body is commonly arranged on the upper surfaces of the plurality of conveying rollers, a protective shell is fixedly connected to the upper surface of the base plate, a leakage hole is provided on the bottom surface of the base plate, a cutting machine is slidably connected to the interior of the protective shell, a guide block and a baffle are respectively fixedly connected to the inner bottom wall of the base plate, an auxiliary box is fixedly connected to the upper surface of the protective shell, an air suction pipe is fixedly connected to the upper surface of the auxiliary box, the bottom end of the air suction pipe passes through the protective shell and extends to the interior of the protective shell, a collecting box is slidably connected to the interior of the auxiliary box, a filter plate is clamped on the inner wall of the collecting box, and an air suction pump is fixedly connected to the right side surface of the collecting box.

[0008] Preferably, three groups of supporting legs are fixedly connected to the bottom surface of the base plate, and an anti-sliding block is fixedly connected to the outer surface of each group of supporting legs.

[0009] Preferably, an electric telescopic rod is fixedly connected to the inner wall of the protective shell, and the telescopic end of the electric telescopic rod is fixedly connected to the upper surface of the cutting machine.

[0010] Preferably, an auxiliary frame is fixedly connected to the upper surface of the base plate, a hydraulic rod is fixedly connected to the inner wall of the auxiliary frame, and a pressure plate is fixedly connected to the telescopic end of the hydraulic rod.

[0011] Preferably, the front and back sides of the pressing plate are fixedly connected with stabilizing blocks, and each of the stabilizing blocks is slidably connected to the inside of the auxiliary frame.

[0012] Preferably, a reinforcement block is fixedly connected to the outer surface of the air intake pipe, and the bottom surface of the reinforcement block is fixedly connected to the upper surface of the auxiliary box.

[0013] Preferably, an auxiliary handle is fixedly connected to the front of the collection box, and a rubber sleeve is fixedly connected to the outer surface of the auxiliary handle.

[0014] Preferably, two fixing rings are fixedly connected to the outer surface of the auxiliary handle, and one end of each fixing ring close to the collection box is fixedly connected to the front side of the collection box.

[0015] In summary, the technical effects and advantages of the present invention are as follows:

[0016] By arranging a bottom plate, a conveying roller, an aluminum rod body, a protective shell, a leakage hole, a cutting machine, a guide block and a baffle, the aluminum rod body is transported by the conveying roller to be moved into the protective shell, and the aluminum rod body is cut by the cutting machine. At the same time, the debris generated by the cutting can be blocked by the protective shell, and the guide block and the baffle can further improve the effect of blocking the debris, so that the debris is discharged to the outside of the bottom plate through the leakage hole, thereby achieving the ability to effectively discharge the debris, avoiding the accumulation of debris and affecting the transmission and cutting effect of the aluminum rod body, and by arranging an auxiliary box, an air suction pipe, a collecting box, a filter plate and an air pump, the air pump is used to The air in the auxiliary box is extracted to put its interior in a negative pressure state. At this time, due to the different air pressures in the protective shell and the auxiliary box, the air mixed with dust in the protective shell can be transmitted to the collection box through the suction pipe, and the dust mixed in the air is filtered by the filter plate, so that the dust is left in the collection box, and the excess air is discharged by the vacuum pump, so that the dust can be removed during cutting. This solves the problem that a large amount of dust is generated during the cutting process of aluminum rods, and the dust floats in the air with the air flow, thereby polluting the working environment. It prevents long-term inhalation of dust and endangers the health of operators, and plays a role in improving the practicality of the automated aluminum rod production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the bottom plate of the present invention;

[0018] Figure 2 It is a schematic diagram of the structure of the protective shell of the present invention in a cutaway perspective view;

[0019] Figure 3It is a schematic diagram of the structure of the auxiliary frame of the present invention in a cutaway perspective view;

[0020] Figure 4 It is a schematic structural diagram of a right side sectional view of the auxiliary box of the present invention.

[0021] In the figure: 1. bottom plate; 2. conveyor roller; 3. aluminum rod body; 4. protective shell; 5. leakage hole; 6. cutting machine; 7. guide block; 8. baffle; 9. auxiliary box; 10. suction pipe; 11. collection box; 12. filter plate; 13. vacuum pump; 14. support leg; 15. anti-sliding block; 16. electric telescopic rod; 17. auxiliary frame; 18. hydraulic rod; 19. pressure plate; 20. stabilizing block; 21. reinforcement block; 22. auxiliary handle; 23. rubber sleeve; 24. firm ring. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0023] Reference Figure 1-Figure 4 An automated aluminum rod production line includes a base plate 1, the interior of the base plate 1 is rotatably connected to a plurality of equally spaced conveying rollers 2, an aluminum rod body 3 is commonly arranged on the upper surfaces of the plurality of conveying rollers 2, three groups of supporting legs 14 are fixedly connected to the bottom surface of the base plate 1, and an anti-slip block 15 is fixedly connected to the outer surface of each group of supporting legs 14. Through the cooperation of the supporting legs 14 and the anti-slip block 15, an effective supporting position can be provided for the base plate 1, thereby increasing the stability of the base plate 1 during use, and at the same time, the anti-slip block 15 can increase the contact area between the supporting legs 14 and the ground.

[0024] A protective shell 4 is fixedly connected to the upper surface of the base plate 1, a material leakage hole 5 is opened on the bottom surface of the base plate 1, a cutting machine 6 is slidably connected inside the protective shell 4, an electric telescopic rod 16 is fixedly connected to the inner wall of the protective shell 4, and the telescopic end of the electric telescopic rod 16 is fixedly connected to the upper surface of the cutting machine 6. The driving force generated by the electric telescopic rod 16 is used to drive the cutting machine 6 to descend. The cutting machine 6 can cut the aluminum rod body 3 when descending, and drive the cutting machine 6 to reset after cutting is completed to facilitate the next cutting.

[0025] The inner bottom wall of the bottom plate 1 is fixedly connected with the guide block 7 and the baffle 8 respectively, the upper surface of the bottom plate 1 is fixedly connected with the auxiliary frame 17, the inner wall of the auxiliary frame 17 is fixedly connected with the hydraulic rod 18, and the telescopic end of the hydraulic rod 18 is fixedly connected with the pressing plate 19. By providing the hydraulic rod 18, the pushing force generated by the hydraulic rod 18 drives the pressing plate 19 to descend, so that the pressing plate 19 contacts with the aluminum rod body 3, and then fixes the position of the aluminum rod body 3, thereby improving the cutting effect.

[0026] The front and back sides of the pressing plate 19 are fixedly connected with stabilizing blocks 20, and each stabilizing block 20 is slidably connected to the inside of the auxiliary frame 17. The stabilizing blocks 20 can move simultaneously with the pressing plate 19, and use the friction with the auxiliary frame 17 during its own movement to improve the stability of the pressing plate 19 during movement, thereby increasing the stability of the device.

[0027] An auxiliary box 9 is fixedly connected to the upper surface of the protective shell 4, and an intake pipe 10 is fixedly connected to the upper surface of the auxiliary box 9. A reinforcement block 21 is fixedly connected to the outer surface of the intake pipe 10, and the bottom surface of the reinforcement block 21 is fixedly connected to the upper surface of the auxiliary box 9. The reinforcement block 21 can increase the fixed connection area between the intake pipe 10 and the auxiliary box 9, making the connection between the two parties more secure, preventing the possibility of breakage at the connection after long-term use, and increasing the durability of the intake pipe 10.

[0028] The bottom end of the suction pipe 10 passes through the protective shell 4 and extends to the interior of the protective shell 4. The interior of the auxiliary box 9 is slidably connected to the collection box 11. The inner wall of the collection box 11 is clamped with a filter plate 12. The right side of the collection box 11 is fixedly connected to an air pump 13. The front of the collection box 11 is fixedly connected to an auxiliary handle 22. The outer surface of the auxiliary handle 22 is fixedly connected to a rubber sleeve 23. The auxiliary handle 22 can provide a good force position for the collection box 11, increase the convenience when pulling the collection box 11, and the rubber sleeve 23 can increase the firmness of grasping the auxiliary handle 22 to avoid it from slipping out of the hand.

[0029] Two firm rings 24 are fixedly connected to the outer surface of the auxiliary handle 22. The end of each firm ring 24 close to the collection box 11 is fixedly connected to the front of the collection box 11. The firm ring 24 can increase the fixed connection area between the auxiliary handle 22 and the collection box 11, making the connection between the two parties more secure, preventing the possibility of breakage at the connection after long-term use, and increasing the durability of the auxiliary handle 22.

[0030] The working principle of the present invention is: when in use, firstly connect the power supply of the conveying roller 2, the cutting machine 6, the vacuum pump 13, the electric telescopic rod 16 and the hydraulic rod 18. When the aluminum rod body 3 needs to be cut, start the conveying roller 2, thereby driving the aluminum rod body 3 to be transferred into the protective shell 4 and extending it to a suitable length, then start the hydraulic rod 18, and rely on the hydraulic rod 18 to drive the pressing plate 19 to descend. The stabilizing block 20 can improve the stability of the pressing plate 19 when it moves, thereby making the pressing plate 19 contact with the aluminum rod body 3 and limit its position, then start the cutting machine 6 and the electric telescopic rod 16, and use the electric telescopic rod 16 to drive the cutting machine 6 to continue to descend, and cut the aluminum rod body 3 through the cutting machine 6. After the cutting is completed, the electric telescopic rod 16 will drive the cutting machine 6 to reset, and a large amount of debris and dust will be generated during the cutting process, and the debris can be blocked into the protective shell 4 by the guide block 7 and the baffle 8 can further improve the comprehensiveness of blocking, prevent a large amount of debris from flying into the bottom plate 1, and then discharge the debris in the protective shell 4 to the outside of the bottom plate 1 through the leakage hole 5, so as to achieve the ability to effectively discharge the debris, avoid the accumulation of debris and affect the effect of transmission and cutting, and at the same time start the vacuum pump 13, and rely on the vacuum pump 13 to extract the air in the auxiliary box 9 to make its internal negative pressure, and then the suction pipe 10 will continue to extract the dust-mixed air in the protective shell 4 and transmit it to the collection box 11. At this time, the filter plate 12 can filter the dust mixed in the air, so that the dust is left in the collection box 11, and the excess air is discharged by the vacuum pump 13, so as to achieve the ability to collect dust and avoid dust affecting the working environment. When the dust needs to be cleaned, pull the auxiliary handle 22 to slide the collection box 11 out of the auxiliary box 9, which effectively increases the practicality of the automated aluminum rod production line.

[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automated aluminum rod production line, comprising a base plate (1), characterized in that: The bottom plate (1) is rotatably connected to a plurality of equally spaced conveying rollers (2), and an aluminum rod body (3) is commonly arranged on the upper surfaces of the plurality of conveying rollers (2). The top surface of the bottom plate (1) is fixedly connected to a protective shell (4), and a material leakage hole (5) is provided on the bottom surface of the bottom plate (1). The inside of the protective shell (4) is slidably connected to a cutting machine (6). The inner bottom wall of the bottom plate (1) is respectively fixedly connected to a guide block (7) and a baffle (8). The top surface of the protective shell (4) is fixedly connected to an auxiliary box (9), and the top surface of the auxiliary box (9) is fixedly connected to an air suction pipe (10). The bottom end of the air suction pipe (10) passes through the protective shell (4) and extends to the inside of the protective shell (4). The inside of the auxiliary box (9) is slidably connected to a collecting box (11), and a filter plate (12) is clamped on the inner wall of the collecting box (11). The right side of the collecting box (11) is fixedly connected to an air pump (13).

2. The automated aluminum rod production line according to claim 1, characterized in that: Three groups of support legs (14) are fixedly connected to the bottom surface of the base plate (1), and an anti-sliding block (15) is fixedly connected to the outer surface of each group of support legs (14).

3. The automated aluminum rod production line according to claim 1, characterized in that: An electric telescopic rod (16) is fixedly connected to the inner wall of the protective shell (4), and the telescopic end of the electric telescopic rod (16) is fixedly connected to the upper surface of the (6).

4. The automated aluminum rod production line according to claim 1, characterized in that: The upper surface of the bottom plate (1) is fixedly connected to an auxiliary frame (17), the inner wall of the auxiliary frame (17) is fixedly connected to a hydraulic rod (18), and the telescopic end of the hydraulic rod (18) is fixedly connected to a pressing plate (19).

5. The automated aluminum rod production line according to claim 4, characterized in that: The front and back sides of the pressing plate (19) are fixedly connected with stabilizing blocks (20), and each of the stabilizing blocks (20) is slidably connected to the inside of the auxiliary frame (17).

6. The automated aluminum rod production line according to claim 1, characterized in that: A reinforcing block (21) is fixedly connected to the outer surface of the air intake pipe (10), and the bottom surface of the reinforcing block (21) is fixedly connected to the upper surface of the auxiliary box (9).

7. The automated aluminum rod production line according to claim 1, characterized in that: An auxiliary handle (22) is fixedly connected to the front of the collection box (11), and a rubber sleeve (23) is fixedly connected to the outer surface of the auxiliary handle (22).

8. The automated aluminum rod production line according to claim 7, characterized in that: Two fixing rings (24) are fixedly connected to the outer surface of the auxiliary handle (22), and one end of each fixing ring (24) close to the collection box (11) is fixedly connected to the front side of the collection box (11).

Citation Information

Patent Citations

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