A three-side basket frame robot welding workstation and welding system

By designing a three-sided basket frame robotic welding workstation, the robot arm and sensor system are used to achieve automated positioning and stable fixing of the mold, solving the problems of low production efficiency and unstable quality caused by manual mold replacement, and realizing efficient automatic welding and high-quality welding.

CN119704213BActive Publication Date: 2025-12-05GUANGDONG SONGHE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202411815161.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-12-05
Estimated Expiration
2044-12-11

AI Technical Summary

Technical Problem

In existing technologies, manual replacement of workpiece welding molds results in low production efficiency and unstable product quality.

Method used

Design a three-sided basket frame robotic welding workstation, including a mold, a turnover platform, a robot arm, and a controller. The robot arm automatically grasps or places the mold, and laser sensors and pressure sensors are used to achieve precise positioning and stable fixation of the mold. An LSTM model is used to predict the stability changes of the mold, ensuring the efficiency and reliability of the welding process.

Benefits of technology

Automated welding has been achieved, which has improved production efficiency, reduced labor costs, and significantly enhanced welding quality and overall system performance.

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Abstract

The application discloses a three-edge basket frame robot welding workstation and a welding system, which comprise a mold, a turnover platform, a manipulator, a welding machine and a controller, wherein the turnover platform and the controller are located on the side of the manipulator, the welding machine is located on the front of the manipulator, the turnover platform, the manipulator and the welding machine are electrically connected with the controller, the mold is placed on the turnover platform, and the manipulator can operatively grab or place the mold from the turnover platform. The mold on the turnover platform is automatically grabbed or placed by the manipulator, then the mold is grabbed by the manipulator, and the welding machine automatically welds the to-be-welded part in the mold, so that automatic welding of the whole system is realized, the production efficiency is improved, and the labor cost is reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of welding equipment, in particular to a three-edge basket frame robot welding workstation and welding system. BACKGROUND

[0002] In modern manufacturing industry, the application of automation technology is increasingly widespread, and automatic welding, as one of the key technologies, plays an important role in improving production efficiency and ensuring product quality. Traditional welding operation mostly adopts manual operation mode, that is, workers weld workpieces by hand. However, with the development of intelligent manufacturing, the traditional manual welding method gradually exposes many shortcomings and cannot meet the needs of modern manufacturing industry for efficient and high-quality production.

[0003] The current welding workstation manually replaces the workpiece welding mold during the welding process, which is low in production efficiency, high in labor cost, and cannot guarantee the stability of the equipment, thereby affecting the product quality. SUMMARY

[0004] The present application provides a three-edge basket frame robot welding workstation and welding system, which solves the technical problems of low production efficiency and unstable product quality caused by manual replacement of workpiece welding molds in the prior art.

[0005] The present application provides a three-edge basket frame robot welding workstation, which comprises a mold, a turnover platform, a manipulator, a welding machine and a controller. The turnover platform and the controller are located on the side of the manipulator, and the welding machine is located on the front of the manipulator. The turnover platform, the manipulator and the welding machine are electrically connected to the controller. The mold is placed on the turnover platform, and the manipulator can operate to pick up or place the mold from the turnover platform.

[0006] In some embodiments, the turnover platform is at least two.

[0007] In some embodiments, the turnover platform comprises a turnover frame and a moving platform. The turnover frame is provided with a sliding rail, and the moving platform is slidably arranged on the sliding rail through a sliding block. A first telescopic rod is fixedly arranged on the turnover frame, and the output end of the first telescopic rod is fixedly connected with the moving platform. The mold is operatively mounted on the moving platform.

[0008] In some embodiments, a limiting column and a laser sensor are further installed on the turnover platform. The limiting column is arranged parallel to the sliding rail, and the laser sensor is arranged perpendicular to the sliding rail. The limiting column and the moving platform are located on the same horizontal plane, and the laser sensor and the sliding block on the moving platform are located on the same horizontal plane.

[0009] In some embodiments, the mobile platform is provided with a first V-shaped groove and a second V-shaped groove, the mold bottom surface is provided with a first V-shaped block and a second V-shaped block, the first V-shaped block is operatively installed in the first V-shaped groove, the second V-shaped block is operatively installed in the second V-shaped groove, the first V-shaped groove is parallel to the slide rail, and the second V-shaped groove is perpendicular to the slide rail.

[0010] In some embodiments, the second V-shaped groove has a width greater than that of the second V-shaped block, the second V-shaped groove is provided with an adjusting chamber in communication with the second V-shaped groove, the adjusting chamber is provided with an adjusting block, the second V-shaped groove is further provided with a screw rod, the screw rod is rotationally arranged on the second V-shaped groove, the adjusting block is threadedly connected with the screw rod, one end of the screw rod extending out of the second V-shaped groove is fixedly provided with an adjusting handle, the adjusting block is integrally provided with a third V-shaped block, the bottom surface of the second V-shaped block is provided with a third V-shaped groove, the third V-shaped groove is operatively connected with the third V-shaped block, and the third V-shaped groove and the third V-shaped block are both perpendicular to the slide rail.

[0011] In some embodiments, the inner side surface of the second V-shaped groove is provided with a clamping plate, the clamping plate is a bent plate, one surface of the clamping plate is parallel to the inner side surface of the second V-shaped groove, the other surface of the clamping plate is parallel to the vertical surface of the second V-shaped block, the upper end surface of the second V-shaped groove is fixedly provided with an adjusting seat, the vertical surface of the clamping plate is fixedly provided with a first slide rod, the first slide rod is provided with a first spring, the first spring is arranged between the clamping plate and the adjusting seat, the bent surface of the clamping plate is fixedly provided with a second slide rod, the inner side surface of the second V-shaped groove is provided with a blind hole, the second slide rod is slidingly arranged in the blind hole, and a second spring is arranged between the second slide rod and the bottom surface of the blind hole.

[0012] In some embodiments, the bent surface and the vertical surface of the clamping plate are respectively provided with a first pressure sensor and a second pressure sensor, the adjusting seat is fixedly provided with a second telescopic rod, the second telescopic rod penetrates through the adjusting seat and is fixedly connected with the clamping plate, and the first pressure sensor, the second pressure sensor, and the second telescopic rod are electrically connected with the controller.

[0013] In some embodiments, the mold comprises a bottom support, a back support, a side support, and a grabbing part, the back support and the grabbing part are installed on the bottom support, the side support is installed on the bottom support through a supporting rod, the bottom support and the side support are provided with mounting grooves, the side support is provided with a positioning member and a quick clamp, the positioning member is provided with a positioning hole, and the quick clamp is installed on the side support and operatively presses the positioning member on the side support.

[0014] A welding system applied to the welding workstation in any one of the above technical solutions, the system comprising:

[0015] A turnover platform control unit for controlling the movement of the turnover platform, including controlling the extension state of the first telescopic rod and the second telescopic rod;

[0016] A robot control unit for controlling the robot to grab or place the mold and send the mold to the welding machine for welding;

[0017] A control unit for controlling the turnover platform control unit, the robot control unit and the welding machine;

[0018] Real-time acquisition of pressure values of the first pressure sensor and the second pressure sensor;

[0019] Setting a pressure difference threshold of the first pressure sensor and the second pressure sensor;

[0020] Setting the second telescopic rod in a passive extension state, when the pressure difference between the first pressure sensor and the second pressure sensor is greater than the pressure difference threshold, controlling the second telescopic rod to provide pressure to the second V-shaped block;

[0021] Training the pressure value data of the first pressure sensor and the second pressure sensor through an LSTM model, using the trained model to predict future time points, and obtaining the change trend of the pressure difference;

[0022] According to the prediction result, the change trend of the pressure difference is judged, if the prediction result shows that the pressure difference will exceed the pressure difference threshold, the system adjusts the position of the second telescopic rod to ensure the stability of the mold.

[0023] The application has the following advantages:

[0024] The three-side basket frame robot welding workstation provided by the application automatically grabs or places the mold on the turnover platform through the robot, then grabs the mold through the robot, and the welding machine automatically welds the to-be-welded part in the mold, realizing automatic welding of the entire system, improving production efficiency, and reducing labor cost. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description only some embodiments of the application.

[0026] Figure 1 The overall structure schematic diagram of the three-side basket frame robot welding workstation provided by the application;

[0027] Figure 2A schematic view of the overall structure of a turnover platform in a three-side basket frame robot welding workstation provided by the present application is provided.

[0028] Figure 3 A schematic view of the cooperation between a mold and a moving platform in a three-side basket frame robot welding workstation provided by the present application is provided.

[0029] Figure 4 A schematic view of the structure of a mold in a three-side basket frame robot welding workstation provided by the present application is provided.

[0030] Figure 5 A schematic view of the cooperation between a mold and a moving platform in a three-side basket frame robot welding workstation provided by the present application is provided.

[0031] Figure 6 A schematic view of the structure of a mold in a three-side basket frame robot welding workstation provided by the present application is provided.

[0032] Figure 7 A flowchart of a welding system provided by the present application is provided.

[0033] Wherein, 10-mold; 11-first V-shaped block; 12-second V-shaped block; 121-third V-shaped groove; 13-bottom support; 14-back support; 15-side support; 151-brace; 16-grabbing part; 17-positioning part; 171-positioning hole; 18-quick clamps; 19-mounting groove;

[0034] 20-turnover platform; 21-turnover frame; 22-moving platform; 23-slideway; 24-first telescopic rod; 25-limiting column; 26-laser sensor; 221-first V-shaped groove; 222-second V-shaped groove; 2221-adjusting chamber; 2222-adjusting block; 2223-screw; 2224-adjusting handle; 2225-third V-shaped block; 2226-clamping plate; 2227-adjusting seat; 2228-first sliding rod; 2229-first spring; 2230-second sliding rod; 2231-blind hole; 2232-second spring; 27-first pressure sensor; 28-second pressure sensor; 29-second telescopic rod;

[0035] 30-robot;

[0036] 40-welding machine;

[0037] 50-controller. DETAILED DESCRIPTION

[0038] With reference to the accompanying drawings, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the scope of protection of the present application.

[0039] It should be noted that all directional indications, such as upper, lower, left, right, front, back, and the like, in the embodiments of the present application are only used to explain the relative position relationship, movement condition and the like between components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications also change accordingly.

[0040] In addition, the description involving "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the realization of a person of ordinary skill in the art, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the scope of protection claimed by the present application.

[0041] The technical solutions in the embodiments of the present application provide a three-side basket frame robot welding workstation, which solves the technical problems of low production efficiency and unstable product quality caused by manual replacement of workpiece welding molds in the prior art.

[0042] The technical solutions in the embodiments of the present application are as follows to solve the above technical problems:

[0043] As Figure 1As shown, the present application provides a three-edge basket frame robot welding workstation, which comprises a mold 10, a turnover platform 20, a manipulator 30, a welding machine 40 and a controller 50, the turnover platform 20 and the control are located on the side of the manipulator 30, the welding machine 40 is located on the front of the manipulator 30, the turnover platform 20, the manipulator 30 and the welding machine 40 are electrically connected with the controller 50, the mold 10 is placed on the turnover platform 20, and the manipulator 30 can be operated to grab or place the mold 10 from the turnover platform 20. The welding machine 40 comprises an argon arc welding machine, a standard spot welding machine and a medium frequency inverter direct current T welding machine; the turnover platform 20 is provided with at least two, which can simultaneously load a plurality of molds 10 for welding, so that while the manipulator 30 sends one mold 10 into the welding machine 40 for welding, the other turnover platform 20 can prepare the next mold 10. In this way, seamless continuous production can be realized, the waiting time is greatly shortened, and the overall production efficiency is improved.

[0044] The mold 10 on the turnover platform 20 is automatically grabbed or placed by the manipulator 30, then the mold 10 is grabbed by the manipulator 30, and the welding machine 40 automatically welds the welding part in the mold 10, realizing automatic welding of the whole system, improving the production efficiency and reducing the labor cost.

[0045] In order to better understand the above technical solutions, the above technical solutions will be described in detail in combination with the drawings of the specification and the specific embodiments.

[0046] Preferably, as shown in Figure 1 、 Figure 2 The turnover platform 20 comprises a turnover frame 21 and a moving platform 22, the turnover frame 21 is provided with a sliding rail 23, the moving platform 22 is slidably arranged on the sliding rail 23 through a sliding block, the turnover frame 21 is fixedly provided with a first telescopic rod 24, the output end of the first telescopic rod 24 is fixedly connected with the moving platform 22, and the mold 10 is operatively installed on the moving platform 22.

[0047] The moving platform 22 moves on the turnover frame 21 through the first telescopic rod 24, when the moving platform 22 is at a first position, i.e. away from the side of the manipulator 30, it is convenient for the operator to install the welding part in the mold 10, the moving platform 22 moves the mold 10 carrying the welding part to a second position, i.e. close to the side of the manipulator 30, which is convenient for the manipulator 30 to grab the mold 10, improves the material preparation speed and reduces the labor cost.

[0048] Further, the turnover platform 20 is further provided with a limiting column 25 and a laser sensor 26. The limiting column 25 is parallel to the slide rail 23, and the laser sensor 26 is perpendicular to the slide rail 23. Both the limiting column 25 and the laser sensor 26 are installed on the turnover platform 20 through an angle iron, so that the limiting column 25 is located at the same horizontal plane as the moving platform 22, and the laser sensor 26 is located at the same horizontal plane as the slide block on the moving platform 22.

[0049] The moving platform 22 moves on the turnover frame 21. When the moving platform 22 moves to the second position, the laser sensor 26 detects that the moving platform 22 reaches the specified position, and controls the first telescopic rod 24 to stop working, so that the moving platform 22 can move to the specified position. The limiting column 25 limits the moving platform 22, so that the positioning of the moving platform 22 is more accurate, and the grabbing position of the mold 10 is fixed.

[0050] Preferably, as shown in Figure 3 、 Figure 4 , the moving platform 22 is provided with a first V-shaped groove 221 and a second V-shaped groove 222, and the bottom surface of the mold 10 is provided with a first V-shaped block 11 and a second V-shaped block 12. Specifically, the first V-shaped block 11 is operatively installed in the first V-shaped groove 221, and the second V-shaped block 12 is operatively installed in the second V-shaped groove 222. The first V-shaped groove 221 is parallel to the slide rail 23, and the second V-shaped groove 222 is perpendicular to the slide rail 23. The first V-shaped groove 221 and the second V-shaped groove 222 can be provided in multiple numbers. In the embodiment, two first V-shaped grooves 221 and two second V-shaped grooves 222 are provided.

[0051] In actual work process, the manipulator 30 grabs the mold 10 and places the mold 10 on the moving platform 22. The first V-shaped block 11 and the second V-shaped block 12 on the mold 10 are just matched into the corresponding first V-shaped groove 221 and second V-shaped groove 222. Because the first V-shaped groove 221 and the second V-shaped groove 222 are arranged in different directions, the length direction and the width direction of the mold 10 are limited, so that the mold 10 can be accurately placed on the moving platform 22.

[0052] Further, as shown in Figure 5As shown, the design of the second V-shaped groove 222 is further optimized to improve the adjustment of the grabbing position of the mold 10. The width of the second V-shaped groove 222 is greater than the width of the second V-shaped block 12. An adjusting chamber 2221 is arranged in the second V-shaped groove 222, and the adjusting chamber 2221 is in communication with the second V-shaped groove 222. An adjusting block 2222 is arranged in the adjusting chamber 2221. A lead screw 2223 is arranged in the second V-shaped groove 222. The lead screw 2223 is rotatably arranged in the second V-shaped groove 222. The adjusting block 2222 is threadedly connected with the lead screw 2223. An adjusting handle 2224 is fixedly arranged at one end of the lead screw 2223 extending out of the second V-shaped groove 222. A third V-shaped block 2225 is integrally arranged on the adjusting block 2222. A third V-shaped groove 121 is arranged on the bottom surface of the second V-shaped block 12. The third V-shaped groove 121 is operably connected with the third V-shaped block 2225. The third V-shaped groove 121 and the third V-shaped block 2225 are perpendicular to the slide rail 23.

[0053] In actual work process, the whole welding workstation works for a long time, which is easy to cause the inaccurate positioning of the manipulator 30 and the turnover platform 20, so that the manipulator 30 cannot smoothly grab and place the mold 10. When the manipulator 30 grabs the mold 10, the manipulator 30 may not reach the grabbing position and the moving platform 22 may not reach the position to be grabbed. First, the first V-shaped block 11 and the first V-shaped groove 221, the second V-shaped block 12 and the second V-shaped groove 222, and the third V-shaped groove 121 and the third V-shaped block 2225 are connected with each other. By adjusting the lead screw 2223, the adjusting block 2222 drives the third V-shaped block 2225 to move along the track direction, so that the second V-shaped block 12 moves along the slide rail 23 direction in the second V-shaped groove 222, and the first V-shaped block 11 moves in the first V-shaped groove 221. Thus, the front and rear positions of the mold 10 are finely adjusted, the positioning of the manipulator 30 and the mold 10 is more accurate, and the work efficiency is improved.

[0054] Further, as shown in the drawings, Figure 5 As shown, the inner side of the second V-shaped groove 222 is provided with a clamping plate 2226. The clamping plate 2226 is a bent plate. One side of the clamping plate 2226 is parallel to the inner side of the second V-shaped groove 222. The other side of the clamping plate 2226 is parallel to the vertical surface of the second V-shaped block 12. An adjusting seat 2227 is fixedly arranged on the upper end surface of the second V-shaped groove 222. A first slide rod 2228 is fixedly arranged on the vertical surface of the clamping plate 2226. A first spring 2229 is arranged on the first slide rod 2228. The first spring 2229 is arranged between the clamping plate 2226 and the adjusting seat 2227. A second slide rod 2230 is fixedly arranged on the bent surface of the clamping plate 2226. A blind hole 2231 is arranged on the inner side of the second V-shaped groove 222. The second slide rod 2230 is slidably arranged in the blind hole 2231. A second spring 2232 is arranged between the second slide rod 2230 and the bottom surface of the blind hole 2231.

[0055] In actual work, first, the second V-shaped block 12 is inserted between the two clamps 2226, the clamps 2226 compress the first spring 2229 and the second spring 2232, so that the second V-shaped block 12 can be closely attached to the clamps 2226, and the design of the folding angle of the clamps 2226 can also provide support for the second V-shaped block 12.

[0056] Further, as shown in Figure 5 , the bending surface and the vertical surface of the clamps 2226 are respectively provided with the first pressure sensor 27 and the second pressure sensor 28. The second telescopic rod 29 is fixedly arranged on the adjusting seat 2227, and the second telescopic rod 29 passes through the adjusting seat 2227 and is fixedly connected with the clamps 2226. The first pressure sensor 27, the second pressure sensor 28 and the second telescopic rod 29 are electrically connected with the controller 50.

[0057] In actual work, the first pressure sensor 27 and the second pressure sensor 28 can detect the pressure change between the clamps 2226 and the second V-shaped block 12 in real time. When the pressure detected by the first pressure sensor 27 and the second pressure sensor 28 exceeds the threshold value, the controller 50 controls the position of the second telescopic rod 29, so that the second V-shaped block 12 is pressed by the clamps 2226 on both sides, and the mold 10 is kept stable.

[0058] Preferably, as shown in Figure 4 , Figure 6 , the mold 10 includes a bottom support 13, a back support 14, a side support 15 and a grabbing part 16. The back support 14 and the grabbing part 16 are installed on the bottom support 13, and the side support 15 is installed on the bottom support 13 through a support rod 151. The bottom support 13 and the side support 15 are provided with mounting grooves 19, and the side support 15 is provided with a positioning piece 17 and a quick clamp 18. The positioning piece 17 is provided with a positioning hole 171, and the end of the steel bar welding piece is inserted into the positioning hole 171, and then the positioning piece 17 is fixed by the quick clamp 18 to realize the fixation of the welding piece. The quick clamp 18 is installed on the side support 15, and the quick clamp 18 can operatively press the positioning piece 17 tightly on the side support 15.

[0059] By designing the mold 10 structure including the bottom support 13, the back support 14, the side support 15 and the grabbing part 16, and arranging the positioning piece 17 and the quick clamp 18 on the side support 15, the three-edge basket frame robot welding workstation of the present application realizes high-precision positioning and quick fixation of the mold 10. The mounting grooves 19 on the bottom support 13 and the side support 15 ensure the accurate assembly of the components of the mold 10, and the installation of the back support 14 and the grabbing part 16 enhances the overall stability of the mold 10 and facilitates the operation of the manipulator 30. The quick clamp 18 can quickly and reliably fix the welding piece by pressing the positioning piece 17, thereby improving the welding precision.

[0060] As shown in Figure 7As shown, a welding system applied to the welding workstation in any one of the above technical solutions, the system comprises:

[0061] The turnover platform 20 control unit is used to control the movement of the turnover platform 20, including controlling the extension state of the first telescopic rod 24 and the second telescopic rod 29, sending instructions through the controller 50, and the first telescopic rod 24 and the second telescopic rod 29 are telescoped as needed to ensure accurate movement and positioning of the moving platform 22 on the slide rail 23;

[0062] The manipulator 30 control unit is used to control the manipulator 30 to grab or place the mold 10 and send the mold 10 to the welding machine 40 for welding, and the manipulator 30 accurately grabs the mold 10 from the turnover platform 20 according to the instructions of the controller 50, sends it to the welding machine 40 for welding, and places the mold 10 back on the turnover platform 20 after completion;

[0063] The control unit is used to control the turnover platform 20 control unit, the manipulator 30 control unit and the welding machine 40, the controller 50 receives signals from various sensors, and coordinates the operation of each unit according to the preset control logic;

[0064] The pressure values of the first pressure sensor 27 and the second pressure sensor 28 are collected in real time, and the time stamp is recorded, and for each time point, the pressure difference value of the first pressure sensor 27 and the second pressure sensor 28 is calculated;

[0065] The pressure difference threshold of the first pressure sensor 27 and the second pressure sensor 28 is set, for example, if the pressure difference of the first pressure sensor 27 and the second pressure sensor 28 is greater than 20%, it represents that the current state of the mold 10 is unstable, and there is a possibility of tipping over, which is used to judge whether the mold 10 is in a stable state;

[0066] The second telescopic rod 29 is set to be in a passive telescopic state, when the pressure difference of the first pressure sensor 27 and the second pressure sensor 28 is less than the pressure difference threshold, the second telescopic rod 29 moves with the clamping plate 2226; when the pressure difference of the first pressure sensor 27 and the second pressure sensor 28 is greater than the pressure difference threshold, the second telescopic rod 29 provides pressure to the second V-shaped block 12 to ensure the stability of the mold 10;

[0067] The pressure value data of the first pressure sensor 27 and the second pressure sensor 28 is trained through the LSTM model, and the trained model is used to predict future time points to obtain the change trend of the pressure difference;

[0068] Using the trained LSTM model to make predictions for future time points, based on the prediction results, the trend of pressure difference is determined, if the prediction result shows that the pressure difference will exceed the pressure difference threshold, the system adjusts the position of the second telescopic rod 29 to ensure the stability of the mold 10.

[0069] The three-sided basket frame robot welding workstation of the present application not only realizes high-precision positioning and stable fixation of the mold 10, but also significantly improves the production efficiency and welding quality. Real-time acquisition and analysis of pressure sensor data combined with the prediction function of the LSTM model can detect and prevent unstable states of the mold 10 in advance, ensuring the efficiency and reliability of the welding process. This intelligent control strategy effectively prevents product quality problems caused by mold 10 shaking or deviation, improving the overall performance and user experience of the system.

[0070] Although preferred embodiments of the present application have been described, those skilled in the art, once aware of the basic inventive concept, can make additional changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present application.

[0071] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, the present application also intends to include these modifications and variations.

Claims

1. A three-sided basket frame robot welding station, characterized by, The mould, the turnover platform, the manipulator, the welding machine and the controller are connected with the controller, the mould is placed on the turnover platform, and the manipulator is used for grabbing or placing the mould from the turnover platform. The turnover platform comprises a turnover frame and a moving platform, the turnover frame is provided with sliding rails, the moving platform is slidably arranged on the sliding rails, the first telescopic rod is fixedly arranged on the turnover frame, and the output end of the first telescopic rod is fixedly connected with the moving platform. The turnover platform is further provided with a limiting column and a laser sensor, the limiting column is arranged parallel to the sliding rails, the laser sensor is arranged perpendicular to the sliding rails, the limiting column is located on the same horizontal plane as the moving platform, and the laser sensor is located on the same horizontal plane as the sliding block on the moving platform. The first V-shaped groove and the second V-shaped groove are arranged on the moving platform, the first V-shaped block and the second V-shaped block are arranged on the bottom surface of the mould, the first V-shaped block is arranged in the first V-shaped groove, the second V-shaped block is arranged in the second V-shaped groove, the first V-shaped groove is arranged parallel to the sliding rails, and the second V-shaped groove is arranged perpendicular to the sliding rails. The width of the second V-shaped groove is greater than that of the second V-shaped block, the second V-shaped groove is provided with an adjusting chamber, the adjusting chamber is in communication with the second V-shaped groove, the adjusting chamber is provided with an adjusting block, the second V-shaped groove is further provided with a lead screw, the lead screw is rotatably arranged on the second V-shaped groove, the adjusting block is threadedly connected with the lead screw, one end of the lead screw extending out of the second V-shaped groove is fixedly provided with an adjusting handle, the adjusting block is integrally provided with a third V-shaped block, the bottom surface of the second V-shaped block is provided with a third V-shaped groove, the third V-shaped groove is arranged in the third V-shaped block, the third V-shaped groove and the third V-shaped block are arranged perpendicular to the sliding rails.

2. The three-sided basket frame robotic welding station of claim 1, wherein, The turnover platform is at least two.

3. The three-sided basket frame robotic welding station of claim 1, wherein, The inner side surface of the second V-shaped groove is provided with a clamping plate, the clamping plate is a bent plate, one side of the clamping plate is parallel to the inner side surface of the second V-shaped groove, the other side of the clamping plate is parallel to the vertical surface of the second V-shaped block, the upper end surface of the second V-shaped groove is fixedly provided with an adjusting seat, the vertical surface of the clamping plate is fixedly provided with a first sliding rod, the first sliding rod is provided with a first spring, the first spring is arranged between the clamping plate and the adjusting seat, the bent surface of the clamping plate is fixedly provided with a second sliding rod, the inner side surface of the second V-shaped groove is provided with a blind hole, the second sliding rod is slidably arranged in the blind hole, and a second spring is arranged between the second sliding rod and the bottom surface of the blind hole.

4. The three-sided basket frame robotic welding station of claim 3, wherein, The bending surface and the vertical surface of the clamping plate are respectively provided with a first pressure sensor and a second pressure sensor, a second telescopic rod is fixedly arranged on the adjusting seat, the second telescopic rod passes through the adjusting seat and is fixedly connected with the clamping plate, and the first pressure sensor, the second pressure sensor and the second telescopic rod are electrically connected with the controller.

5. The three-sided basket frame robotic welding station of claim 1, wherein, The mold comprises a bottom support, a back support, a side support and a grabbing part, the back support and the grabbing part are installed on the bottom support, the side support is installed on the bottom support through a support rod, the bottom support and the side support are provided with mounting grooves, the side support is provided with a positioning piece and a quick clamp, the positioning piece is provided with a positioning hole, and the quick clamp is installed on the side support.

6. A welding system characterized by, The system is applied to the welding workstation of any one of claims 1-5, and the system comprises: A turnover platform control unit is configured to control movement of the turnover platform, including controlling extension and retraction states of the first telescopic rod and the second telescopic rod. A manipulator control unit is configured to control the manipulator to pick up or place the mold and to send the mold to the welding machine for welding. A control unit is configured to control the turnover platform control unit, the manipulator control unit and the welding machine. Real-time pressure values of the first pressure sensor and the second pressure sensor are collected. A pressure difference threshold of the first pressure sensor and the second pressure sensor is set. The second telescopic rod is set to be in a passive retraction state, and when a pressure difference between the first pressure sensor and the second pressure sensor is greater than the pressure difference threshold, the second telescopic rod is controlled to provide pressure to the second V-shaped block. The pressure value data of the first pressure sensor and the second pressure sensor are trained through an LSTM model, a trained model is used to predict future time points, and a change trend of the pressure difference is obtained. According to the prediction result, the change trend of the pressure difference is determined, and if the prediction result shows that the pressure difference will exceed the pressure difference threshold, the system adjusts the position of the second telescopic rod to ensure the stability of the mold.

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