Sectional type high-frequency pressurizing equipment for cross-laminated wood and gluing and pressing method of sectional type high-frequency pressurizing equipment
By designing a segmented high-frequency pressurization equipment for orthogonal glued wood, the problems of difficult glue cleaning and poor manual operation continuity in existing equipment are solved, automated production is achieved, and efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411900642.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-12-23
AI Technical Summary
When preparing orthogonal glue wood, existing equipment has problems such as difficulty in cleaning the pressurized countertop, poor continuity of manual operation, low efficiency and glue residue.
A segmented high-frequency pressurization device is designed, including glue coating components, adjusting pressing components and high-frequency pressurization components, which are combined with a detachable protective panel for cleaning and maintenance through automatic glue coating, automatic transverse side-by-side pressing and high-frequency heating curing.
It realizes a production process with strong automation and continuousness, improves the working efficiency and product quality of glued wood manufacturing, and avoids the difficulty of glue cleaning on pressurized countertops and the defects of manual operation.
Smart Images

Figure CN119704339A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pressurized cross-laminated timber manufacturing equipment, in particular to a segmented high-frequency pressurizing equipment for cross-laminated timber and a gluing and pressing method thereof. Background Art
[0002] Cross-laminated timber (CLT) is a new type of wood building material, which is characterized by gluing wood with staggered horizontal and vertical grains together to achieve better strength. Cross-laminated timber (CLT) can be used to make wooden structure roofs, floors and walls, and is a suitable substitute for materials such as concrete, masonry and steel. The CLT wood structure system is a new type of wood structure system with CLT floor panels, wall panels and roof panels as the main load-bearing components. It has the advantages of high prefabrication rate, fast construction speed, convenient construction, good seismic performance, energy saving and environmental protection. It is suitable for medium and high-rise wooden structure buildings and has potential economic competitiveness.
[0003] When preparing orthogonal glued timber (CLT), first, glue is applied to the sides of multiple wooden planks, and then the multiple wooden planks are glued side by side horizontally to form a wooden board layer. Then glue is applied to the surface of the multiple wooden board layers. The multiple wooden board layers are staggered according to the horizontal and vertical grains and arranged up and down, and then glued to form orthogonal glued timber (CLT).
[0004] When preparing the wood board layer of orthogonal glued timber (CLT), the existing equipment generally adopts manual glue application, manually moves multiple wood pieces horizontally, so that the multiple wood pieces are horizontally pressed together side by side, and then pressurizes the multiple wood pieces through a pressurizing device to achieve the gluing of the wood pieces. During pressurization, since the pressurizing table in the pressurizing device is in contact with the wood pieces, glue residue is easily left on the lower surface of the pressurizing table. The pressurizing table in the pressurizing device is large and heavy, and it is inconvenient to disassemble and move it for cleaning. When directly cleaning the lower surface of the pressurizing table on the pressurizing device, there are also restrictions on the cleaning angle and cleaning direction, and there may be cleaning residues and insufficient cleaning. At the same time, the above-mentioned gluing and pressing process is partially operated manually, with poor continuity, high labor cost and low efficiency. Summary of the invention
[0005] The technical problem to be solved by the present invention is to provide a segmented high-frequency pressurizing equipment and a gluing and pressing method for orthogonal glued timber in view of the deficiencies of the above-mentioned prior art. The segmented high-frequency pressurizing equipment and the gluing and pressing method for orthogonal glued timber realize automatic gluing through a gluing component, and the wood squares are automatically pressed together horizontally and side by side by adjusting the pressing component. The glue is quickly solidified through the high-frequency pressurizing component. A protective panel is detachably connected to the lower surface of a pressurizing table in the high-frequency pressurizing component, and the protective panel protects the pressurizing table. If it is necessary to clean the glue left on the protective panel, only a new protective panel needs to be replaced from the pressurizing table and the old protective panel needs to be cleaned. The whole process is highly automated, continuous and efficient.
[0006] In order to achieve the above technical objectives, the technical solution adopted by the present invention is:
[0007] A segmented high-frequency pressurizing device for cross-laminated timber, comprising a bracket, a driving assembly, a transmission assembly, a gluing assembly, an adjusting and pressing assembly, a high-frequency pressurizing assembly, a protective panel and a material receiving assembly;
[0008] The driving assembly, the transmission assembly, and the adjusting and pressing assembly are all installed on the bracket, and the driving assembly is connected to the transmission assembly to drive the transmission assembly to operate;
[0009] The gluing assembly is located in front of the conveying assembly, the adjusting and pressing assembly is located above the conveying assembly, the high-frequency pressurizing assembly is located above the conveying assembly, the high-frequency pressurizing assembly is located behind the adjusting and pressing assembly, and the material receiving assembly is located behind the conveying assembly;
[0010] The protection panel is detachably connected to the lower surface of the pressurizing table in the high-frequency pressurizing assembly;
[0011] The gluing component is used to apply glue to the sides of multiple wooden blocks at the same time, the conveying component is used to transport the wooden blocks, the adjusting and pressing component is used to intercept the multiple wooden blocks moving side by side on the conveying component and then align one end of the multiple wooden blocks, and then laterally extrude the multiple wooden blocks with one end aligned so that the multiple wooden blocks are combined together; the high-frequency pressurizing component is used to perform high-frequency heating on the glue on the combined wooden blocks so that the glue between adjacent wooden blocks can be quickly solidified; the material collecting component is used to collect the glued and solidified wooden blocks.
[0012] As a further improved technical solution of the present invention, the bracket includes a motor support frame, a transmission support frame, a glue coating support frame and a high-frequency pressurizing column, the driving component is arranged on the motor support frame, the transmission component and the adjustment and pressing component are arranged on the transmission support frame, the glue coating component is arranged on the glue coating support frame, and the high-frequency pressurizing component is arranged on the high-frequency pressurizing column.
[0013] As a further improved technical solution of the present invention, the driving assembly includes a motor 1 and a screw rod, the motor 1 is connected to a motor support frame, and the output end of the motor 1 is connected to one end of the screw rod.
[0014] As a further improved technical solution of the present invention, the conveying assembly includes a conveying chain belt, a front roller, a rear roller, a first driven gear and a control device; the front roller and the rear roller are respectively rotatably connected to the two ends of the conveying support frame, one end of the front roller is also connected to the first driven gear, the first driven gear is meshed with the screw, and the front roller and the rear roller are connected through a conveying chain belt; the control device is connected to the support plate in the high-frequency pressurizing assembly;
[0015] When the screw rotates, the front roller is driven to rotate through the first driven gear, and the front roller drives the rear roller to rotate through the transmission chain belt;
[0016] The control device is connected to motor one.
[0017] As a further improved technical solution of the present invention, the glue coating assembly includes a container and a conveying plate, the conveying plate is fixedly connected to the glue coating support frame, the container is connected above the conveying plate through a support plate, and a glue loading port is provided on the upper surface of the container;
[0018] The support plate is rotatably connected to a first rotating shaft, one end of the first rotating shaft is fixedly connected to a second driven gear, and the second driven gear is meshed with the screw rod;
[0019] A plurality of sets are fixedly connected to the outer wall of the first rotating shaft, a plurality of output tubes are connected to the lower surface of the container, the output tubes extend into the inner cavity of the set, the output tubes are rotatably sealed and connected to the set, a brush is connected to the outer wall of the set and the brush seal extends into the inner cavity of the set, a plurality of evenly spaced baffles are fixedly connected to the surface of the conveying plate, a first roller is arranged between adjacent baffles, and the first roller is rotatably connected to a groove on the surface of the conveying plate, the set is located between adjacent baffles, and the brush on the set is close to one side of the first roller.
[0020] As a further improved technical solution of the present invention, the adjusting and pressing assembly includes a left guide rail, a right guide rail, a second motor, a third motor, a second screw, a rotating rod and a spring. The left guide rail is fixedly connected to the conveying support frame, a card block is slidably connected in the guide groove of the left guide rail, and the card block is connected to the inner wall of the guide groove of the left guide rail through a spring. The rear end of the left guide rail is also fixedly connected to a support block one, the middle is fixedly connected to a support block two, and the front end is fixedly connected to a support block three. A support seat is slidably connected in the guide groove of the right guide rail, and the support seat is connected to the inner wall of the guide groove of the right guide rail through a spring one. The support seat is fixedly connected to a mounting block and a second motor. The output end of the second motor is connected to a rotating rod, one end of the rotating rod is rotatably connected to the mounting block, and the other end can be embedded in the card slot of the card block. The rear end is also fixedly connected to support block four, the middle part is fixedly connected to support block five, and the front end is fixedly connected to support block six. The support block one is fixedly connected to one end of the light rod guide rail, and the other end of the light rod guide rail is slidably connected to the inner hole of support block four. The support block three is fixedly connected to one end of the light rod guide rail, and the other end of the light rod guide rail is slidably connected to the inner hole of support block six. The motor three is fixedly connected to the conveying support frame, the output end of the motor three is connected to one end of the second screw, and the second screw is rotatably connected to the inner hole of support block two, and the other end of the second screw is threadedly connected to the inner hole of support block five. The rotating rod is located in front of the second screw, and the rotating rod and the second screw are both located between the two light rod guide rails. The left guide rail and the right guide rail are respectively located on the left and right sides of the conveying chain belt, and the motor two and the motor three are both connected to the control device.
[0021] As a further improved technical solution of the present invention, the high-frequency pressurizing assembly includes a fixed plate, a support plate, a hydraulic cylinder and a high-frequency machine. The fixed plate is fixedly connected to the top of the high-frequency pressurizing column, the fixed plate is fixedly connected to the hydraulic cylinder, the telescopic end of the hydraulic cylinder is connected to the support plate, the support plate is slidably connected to the high-frequency pressurizing column, the high-frequency machine is connected to the support plate, and a pressurizing table is provided on the high-frequency machine; the pressurizing table is connected to a protective panel by bolts, the high-frequency machine is connected to a control device, and the control device is also used to control the action of the hydraulic cylinder.
[0022] As a further improved technical solution of the present invention, the material receiving assembly includes a connecting frame, a plurality of second rollers are rotatably connected in the surface groove of the connecting frame, the other end of the connecting frame is fixedly connected to an arc frame, a slide rail is arranged on the side of the arc frame, a first connecting rod is slidably connected in the slide rail, the first connecting rod is rotatably connected to the middle part of the placing plate, a hook claw is arranged at the bottom of the placing plate, the bottom of the placing plate is rotatably connected to the bottom of the arc frame, the middle part is rotatably connected to one end of the second connecting rod, the other end of the second connecting rod is rotatably connected to the sliding block, the sliding block is slidably connected to the sliding groove on the surface of the bottom plate, the sliding groove and the sliding block are elastically connected by spring 2, and one end of the bottom plate is fixedly connected to the bottom of the arc frame.
[0023] As a further improved technical solution of the present invention, it also includes a plurality of humidifying nozzles for humidifying the wood, the plurality of humidifying nozzles are connected to the support plate, and the plurality of humidifying nozzles are connected to a water supply source through water pipes.
[0024] In order to achieve the above technical purpose, another technical solution adopted by the present invention is:
[0025] A gluing and pressing method of a segmented high-frequency pressurizing device for cross-laminated timber, comprising:
[0026] Step 1, first place a plurality of wooden blocks on the first roller on the conveying plate respectively, the container inputs glue into the kit through the output pipe, the glue in the kit seeps out to the brush head through the brush, start the driving component, the driving component drives the second driven gear, the first rotating shaft, the kit, the brush and the first driven gear to rotate, and the brush applies glue to the side of the wooden block during the rotation process; the wooden block moves backward under the friction of the brush and the rolling of the first roller;
[0027] Step 2: The first driven gear drives the front roller, the conveyor chain and the rear roller to rotate, and the multiple wooden blocks coated with glue enter the conveyor chain, and the conveyor chain drives the multiple wooden blocks coated with glue to move backward;
[0028] Step 3, one end of the plurality of wooden blocks contacts the rotating rod; the rotating rod moves forward and compresses the spring 1, and judges whether the preset number of wooden blocks have moved to the rotating rod according to the compression amount of the spring 1. If the preset number of wooden blocks have moved to the rotating rod, the motor 2 drives the rotating rod to lift, the driving assembly controls the conveyor chain to stop running, and the motor 3 drives the second screw to rotate, thereby driving the support block 5 to move and then driving the right guide rail to move horizontally to the left, thereby pushing the plurality of wooden blocks to move horizontally and press them together;
[0029] Step 4: The driving component drives the conveyor chain to continue to operate. When the pressed wooden blocks move to the bottom of the protective panel, the driving component controls the conveyor chain to stop operating.
[0030] Step 5, start the hydraulic cylinder, the hydraulic cylinder drives the support plate to move downward, the support plate drives the pressurized table and the protective panel on the high-frequency machine to move downward, so that the protective panel contacts the pressed wood blocks, and start the high-frequency machine, which transmits the high-frequency electromagnetic field to the pressed wood blocks through the pressurized table and the protective panel, so that the glue between the adjacent wood blocks is quickly cured;
[0031] Step 6: The driving component drives the conveyor chain to continue to operate, and the conveyor chain transports the glued and cured wood to the receiving component, and the wood is received by the receiving component.
[0032] The present invention prevents the glue on the wood from contaminating the lower surface of the pressurized table top by setting up a protective panel and using the protective panel, thereby effectively solving the problem of difficult glue cleaning on the pressurized table top of the high-frequency panelizing machine, and preventing the pressurized table top from short-circuiting or sparking due to excessive glue application or severe knots in the wood. At the same time, through the mutual coordination of the gluing component, the pressing component and the high-frequency pressurizing component, the continuous and automated production of segmented high-frequency pressurized orthogonal glued timber is realized, which greatly improves the work efficiency and product quality of glued timber manufacturing.
[0033] The beneficial effects of the present invention are:
[0034] (1) Before using the present invention, the protective panel must be installed on the bottom of the pressurized table by bolts and nuts, so that the protective panel maintains a flat surface and fits the pressurized table. The use of the protective panel prevents the glue on the wooden board layer from contaminating the lower surface of the pressurized table 601, effectively solving the problem that the pressurized table on the high-frequency pressurized component is large and heavy, and it is inconvenient to disassemble and move it for cleaning. When directly cleaning the lower surface of the pressurized table on the high-frequency pressurized component, there are also restrictions on the cleaning angle and cleaning direction, and there may be cleaning residues and insufficient cleaning. It can also avoid the problem of wood ignition and even plate (pressurized table) ignition caused by wood defects (such as boils, high moisture content, etc.). The material of the protective panel is similar to that of the pressurized table, and it can transmit an alternating magnetic field. The protective panel is thin and light, easy to disassemble and clean, and has a low production cost. Only two protective panels are needed. When one of the protective panels needs to be cleaned, the protective panel can be removed from the pressurized table and replaced with a new protective panel. The protective panel that needs to be cleaned can be kept for use after cleaning. Compared with the prior art, the whole process is highly automated, continuous and efficient. In summary, the use of the protective panel of the present invention prevents the glue on the wood from contaminating the lower surface of the pressurized table. Only the protective panel needs to be replaced, which effectively solves the problem of difficult glue removal on the pressurized table of the pressurized equipment.
[0035] (2) The present invention is configured by the mutual coordination of a gluing component, an adjusting and pressing component, and a high-frequency pressurizing component, wherein the gluing component lays a good bonding foundation for the subsequent pressing process, thereby improving the bonding strength and durability; the adjusting and pressing component is driven by a motor and cooperates with two light rod guide rails to achieve precise control and smooth pressure during the pressing process, thereby avoiding gluing defects caused by uneven pressure, such as misalignment, bubbles, or insufficient bonding force, and ensuring the overall quality of the glued wood; the high-frequency pressurizing component uses a high-frequency current generator to generate a high-frequency current, which passes through an induction coil to generate a strong alternating magnetic field, which is transmitted to the glue between the wood pieces through the pressurizing table and the protective panel. Under the action of the alternating magnetic field, the glue is accelerated to solidify, thereby significantly shortening the gluing cycle; thereby, continuous and automated production of the board layer in orthogonal glued wood is achieved, greatly improving the overall manufacturing efficiency and product quality of orthogonal glued wood.
[0036] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1-Figure 6 It is a schematic diagram of the overall structure of the present invention.
[0038] Figure 7 It is a schematic diagram of the structure of the glue coating component of the present invention. DETAILED DESCRIPTION
[0039] The specific embodiments of the present invention are further described below according to the accompanying drawings:
[0040] like Figure 1 As shown, a segmented high-frequency pressurizing device for cross-laminated timber comprises a bracket 1, a driving component 2, a transmission component 3, a gluing component 4, an adjusting and pressing component 5, a high-frequency pressurizing component 6, a protective panel 7 and a material receiving component 8;
[0041] The driving assembly 2 , the conveying assembly 3 , and the adjusting and pressing assembly 5 are all installed on the bracket 1 . The driving assembly 2 is connected to the conveying assembly 3 , thereby driving the conveying assembly 3 to operate.
[0042] The gluing assembly 4 is located in front of the conveying assembly 3, the adjusting and pressing assembly 5 is located above the conveying assembly 3, the high-frequency pressurizing assembly 6 is located above the conveying assembly 3, the high-frequency pressurizing assembly 6 is located behind the adjusting and pressing assembly 5, and the receiving assembly 8 is located behind the conveying assembly 3;
[0043] The protection panel 7 is detachably connected to the lower surface of the pressurizing table 601 in the high-frequency pressurizing component 6 to protect the pressurizing table 601 and prevent glue residue from remaining on the lower surface of the pressurizing table 601 .
[0044] The gluing component 4 is used to apply glue to the sides of multiple wooden blocks at the same time, the conveying component 3 is used to transport the wooden blocks, the adjusting and pressing component 5 is used to align one end of the multiple wooden blocks moving side by side on the conveying component 3, and then laterally extrude the multiple wooden blocks with one end aligned so that the multiple wooden blocks are combined together; the high-frequency pressurizing component 6 is used to perform high-frequency heating on the glue on the combined wooden blocks so that the glue between adjacent wooden blocks can be quickly cured; the material collecting component 8 is used to collect the glued and cured wooden blocks.
[0045] Wherein, the support 1 comprises Figure 4 The motor support frame 101, Figure 5 The transmission support frame 102, Figure 4 The glue-coated support frame 103 and Figure 4 The high-frequency pressurizing column 104, the driving component 2 is arranged on the motor support frame 101, and the driving component 2 is arranged on the outside of the transmission support frame, Figure 1-6 Only the left side structure of the transmission support frame is shown. In order to facilitate the observation of the internal structure, the right side structure of the transmission support frame is not shown. The left side structure is similar to the right side structure. The transmission component 3 and the adjustment and pressing component 5 are arranged on the transmission support frame 102, the glue coating component 4 is arranged on the glue coating support frame 103, and the high-frequency pressurizing component 6 is arranged on the high-frequency pressurizing column 104.
[0046] The driving assembly 2 includes a motor 201 and a screw 202, the motor 201 is connected to the motor support frame 101, and the output end of the motor 201 is connected to one end of the screw 202. The purpose of this arrangement is to drive the screw 202 to rotate through the output shaft of the motor 201, and when the screw 202 rotates, the first driven gear 303 in the transmission assembly 3 and the second driven gear 408 in the glue coating assembly 4 can be driven.
[0047] Among them, the conveying component 3 includes a conveying chain belt 301, a front roller 302, a rear roller 305, a first driven gear 303 and a control device 304; the two ends of the front roller 302 are respectively rotatably connected to the left structure and the right structure of the conveying support frame 102, and the two ends of the rear roller 305 are respectively rotatably connected to the left structure and the right structure of the conveying support frame 102, and one end of the front roller 302 is also connected to the first driven gear 303, and the first driven gear 303 is located on the outside of the right structure of the conveying support frame 102, and the first driven gear 303 is meshed with the screw 202, and the front roller 302 and the rear roller 305 are connected by the conveying chain belt 301; the control device 304 is connected to the support plate 603 in the high-frequency pressurization component 6. When the screw 202 rotates, the front roller 302 is driven to rotate through the first driven gear 303, and the front roller 302 drives the rear roller 305 to rotate through the conveyor chain 301. The conveyor chain 301 can drive the wood or rice board to move during the rotation process; the control device 304 is electrically connected to the motor 1 201. The control device 304 can control the operation of the motor 1 201. This embodiment is also provided with a power supply to supply power to the equipment that needs power supply in this embodiment.
[0048] Among them, Figure 4 , Figure 7 As shown, the glue coating component 4 includes a container 401 and a conveying plate 403, the conveying plate 403 is fixedly connected to the glue coating support frame 103, the container 401 is connected above the conveying plate 403 through a support plate 410, and a glue loading port 402 is provided on the upper surface of the container 401; the purpose of this arrangement is to load glue into the container 401 through the glue loading port 402.
[0049] The support plate 410 is rotatably connected to the first rotating shaft 405, and one end of the first rotating shaft 405 is fixedly connected to the second driven gear 408, and the second driven gear 408 is meshed with the screw rod 202; the purpose of this arrangement is that during the rotation of the screw rod 202, the screw rod 202 drives the second driven gear 408, thereby driving the second rotating shaft 405 to rotate.
[0050] A plurality of sleeves 406 are fixedly connected to the outer wall of the first rotating shaft 405, a plurality of output tubes 409 are connected to the lower surface of the container 401, the output tubes 409 extend into the inner cavity of the sleeve 406, the output tubes 409 are rotatably sealed and connected to the sleeve 406 (the sealing connection method adopts the existing technology), a brush 407 is connected to the outer wall of the sleeve 406 and the brush 407 extends in a sealed manner into the inner cavity of the sleeve 406 (the sealing connection method adopts the existing technology), a plurality of evenly spaced baffles 411 are fixedly connected to the surface of the conveying plate 403, a first roller 404 is arranged between adjacent baffles 411, and the first roller 404 is rotatably connected in a groove on the surface of the conveying plate 403, the sleeve 406 is located between adjacent baffles 411, and a sleeve 406 is not required between adjacent baffles 411 close to the rightmost side, and the brush 407 on the sleeve 406 is close to one side of the first roller 404. The purpose of this arrangement is to rotate the second shaft 405, driving the kit 406 and the brush 407 to rotate. The container 401 inputs glue to the kit 406 and the brush 407 through the output tube 409, and the wood is placed on the first roller 404. During the rotation of the brush 407, the side of the wood is coated with glue and friction is generated. The wood follows the rolling of the first roller 404 and enters the conveyor chain 301.
[0051] Among them, Figure 5The adjusting and pressing assembly 5 shown in the figure includes a left guide rail 501, a right guide rail 502, a second motor 503, a third motor 504, a second screw rod 505, a rotating rod 506 and a spring 507. The left guide rail 501 is fixedly connected to the conveying support frame 102. A block 508 is slidably connected in the guide rail groove of the left guide rail 501, and the block 508 is connected to the inner wall of the rear end of the guide rail groove of the left guide rail 501 through a spring 507. The rear end of the left guide rail 501 is also fixedly connected to a support block 506. 09, the middle part is fixedly connected with a support block 2 510, the front end is fixedly connected with a support block 3 511, the guide groove of the right guide rail 502 is slidably connected with a support seat, and the support seat is connected to the inner wall of the rear end of the guide groove of the right guide rail 502 through a spring 1 507, the support seat is fixedly connected with a mounting block 512 and a motor 2 503, the output end of the motor 2 503 is connected with a rotating rod 506, one end of the rotating rod 506 is rotatably connected with the mounting block 512, and the other end can be embedded in the slot of the clamping block 508. The purpose of this arrangement is that after the wood enters the conveyor chain 301, the conveyor chain 301 conveys the wood, and the rotating rod 506 intercepts the wood. At this time, under the influence of the conveyor chain 301, the wood will push the rotating rod 506 to move on the left guide rail 501 and the right guide rail 502 and squeeze the spring 1 507. When the rotating rod 506 needs to be lifted, the motor 2 503 drives the rotating rod 506 to rotate and lift. The rear end of the right guide rail 502 is also fixedly connected to a support block 4 513, the middle part is fixedly connected to a support block 514, and the front end is fixedly connected to a support block 6 515. The support block 1 509 is fixedly connected to one end of a light rod guide rail 516, and the other end of the light rod guide rail 516 is slidably connected to the inner hole of the support block 4 513. The support block 3 511 is fixedly connected to one end of a light rod guide rail 516, and the other end of the light rod guide rail 516 is slidably connected to the inner hole of the support block 6 515. The motor 3 504 The output end of the motor 3 504 is connected to one end of the second screw 505, and the second screw 505 is rotatably connected to the inner hole of the support block 2 510, and the other end of the second screw 505 is threadedly connected to the inner hole of the support block 5 514, and the rotating rod 506 is located in front of the second screw 505. The rotating rod 506 and the second screw 505 are both located between the two light rod guide rails 516, and the left guide rail 501 and the right guide rail 502 are respectively located on the left and right sides of the conveyor chain 301. The second screw 505 is driven to rotate by the motor 3 504, so that the right guide rail 502 is close to the direction where the left guide rail 501 is located, and the wooden squares between the left guide rail 501 and the right guide rail 502 are pressed together, so as to glue and splice multiple wooden squares. Among them, the motor 3 504 and the motor 2 503 are connected to the control device 304.
[0052] Among them, Figure 4The high-frequency pressurizing assembly 6 includes a fixed plate 602, a support plate 603, a hydraulic cylinder 604 and a high-frequency machine 605. The fixed plate 602 is fixedly connected to the top of the high-frequency pressurizing column 104. The fixed plate 602 is fixedly connected to the hydraulic cylinder 604. The telescopic end of the hydraulic cylinder 604 is connected to the support plate 603. The support plate 603 is slidably connected to the high-frequency pressurizing column 104. The high-frequency machine 605 is connected to the support plate 603. The high-frequency machine 605 is provided with a pressurizing table 606 (which can be made of a steel plate). ), the pressurized table top 606 is a part of the structure of the high-frequency machine 605, and the pressurized table top 606 is relatively thick; the pressurized table top 606 is bolted to a protective panel 7 (a steel plate may be used) that is thinner and lighter than the pressurized table top 606, and the high-frequency machine 605 has a high-frequency current generator inside, which generates a high-frequency current. This high-frequency current passes through the induction coil to generate a strong alternating magnetic field, which is transmitted to the glue between the wood pieces through the pressurized table top 606 and the protective panel 7. The glue is accelerated to cure under the action of the alternating magnetic field.
[0053] The pressurized table 606 is connected to the protective panel 7 by bolts. The two ends of the protective panel 7 are arc-shaped, and the plane of the protective panel 7 is kept in contact with the pressurized table 606. The use of the protective panel 7 prevents the glue on the wood from contaminating the lower surface of the pressurized table 606, effectively solves the problem of difficult glue removal on the pressurized table 606 of the high-frequency machine 605, and can also avoid the problem of wood ignition and even plate ignition caused by wood defects (such as boils, high moisture content, etc.).
[0054] Among them, Figure 2 The material receiving assembly 8 includes a connecting frame 801, in which a plurality of second rollers 802 are rotatably connected in a surface groove of the connecting frame 801, an arc frame 803 is fixedly connected at the other end of the connecting frame 801, and slide rails 804 are provided on both sides of the arc frame 803, and a first connecting rod 805 is slidably connected in the slide rail 804, the first connecting rod 805 is rotatably connected to the middle part of the placing plate 806, a hook 810 is provided at the bottom of the placing plate 806, the bottom of the placing plate 806 is rotatably connected to the bottom of the arc frame 803, the middle part is rotatably connected to one end of the second connecting rod 807, the other end of the second connecting rod 807 is rotatably connected to the sliding block 808, the sliding block 808 is slidably connected to the sliding groove 810 on the surface of the bottom plate 809, the sliding groove 810 and the sliding block 808 are elastically connected by a spring 2 811, one end of the bottom plate 809 is fixedly connected to the bottom of the arc frame 803, and the connecting frame 801 can be connected to the conveying support frame 102. The processed wood passes through the second roller 802 and enters the arc frame 803 at the rear end of the connecting frame 801. The bottom ends of the multiple glued wood squares (the multiple glued wood squares after splicing can be called the wooden board layer in orthogonal glued timber) reach the hook claw 810, and the rear wooden board layer collides with the front wooden board layer, and the front wooden board layer turns to the placement board 810, and the cycle repeats.
[0055] This embodiment also includes a plurality of humidifying nozzles 9, which are connected to the support plate 603. The plurality of humidifying nozzles 9 are connected to a water supply source through water pipes, so as to humidify and collect the wooden board.
[0056] The motor 1 201, the motor 2 503, the motor 3 504 and the high frequency machine 605 of this embodiment are all connected to the control device 304, and are controlled by the control device 304. The hydraulic cylinder 604 is connected to the hydraulic station through a pipeline and a control valve, and the hydraulic station provides hydraulic pressure for the hydraulic cylinder 604. The control device 304 is connected to the control valve to adjust the flow and pressure of the liquid, and then adjust the extension and retraction of the retracted end of the hydraulic cylinder 604.
[0057] When this embodiment is used, the output shaft of the motor 201 drives the screw 202 to rotate. When the screw 202 rotates, the first driven gear 303 is driven, thereby realizing the rotation of the conveyor chain 301. The container 401 is filled with glue through the glue loading port 402. During the rotation of the screw 202, the screw 202 drives the second driven gear 408, thereby driving the second rotating shaft 405 to rotate. The second rotating shaft 405 rotates, driving the kit 406 and the brush 407 to rotate. The container 401 inputs glue to the kit 406 and the brush 407 through the output tube 409. The wooden block is placed on the first roller 404. When the brush 407 rotates, During the process, glue is applied to the side of the wood block, and friction is generated at the same time. The wood block rolls along the first roller 404 and enters the conveyor chain belt 301. After the wood block enters the conveyor chain belt 301, the conveyor chain belt 301 conveys the wood block, and the rotating rod 506 intercepts the wood block. At this time, under the influence of the conveyor chain belt 301, the wood block will push the rotating rod 506 to move on the left guide rail 501 and the right guide rail 502 and squeeze the spring 1 507. After the rotating rod 506 intercepts multiple wood blocks, one end of the multiple wood blocks is aligned. In this embodiment, a pressure sensor can also be set between the spring 1 507 and the inner wall of the rear end of the guide groove of the left guide rail 501 and the right guide rail 502. The pressure sensor sends a pressure signal. The control device 304 transmits the value information to the control device 304, and the control device 304 determines whether the rotating rod 506 has intercepted a preset number of wooden blocks through the pressure value. If the preset number of wooden blocks have been intercepted, the control device 304 controls the motor 2 503 to rotate, thereby driving the rotating rod 506 to lift. At this time, the conveying chain belt 301 is controlled to stop conveying by the motor 1 201, and the control device 304 controls the motor 3 504 to rotate, thereby driving the second screw 505 to rotate, so that the right guide rail 502 approaches the direction of the left guide rail 501, and presses the wooden blocks between the left guide rail 501 and the right guide rail 502, so as to glue and splice multiple wooden blocks to obtain a wooden board layer. After completion, the motor 1 201 controls the motor 3 503 to rotate, thereby driving the second screw 505 to rotate. The conveyor chain 301 continues to convey, and the conveyor chain 301 transports the spliced wooden board layer to the bottom of the protective panel 7. After that, the conveyor chain 301 stops conveying, and the output end of the hydraulic cylinder 604 moves, driving the support plate 603 to move downward along the high-frequency pressurized column 104, so that the pressurized table 601 and the protective panel 7 press the wooden board layer downward. At the same time, the high-frequency machine 605 is started, so that the pressurized table 601 generates an alternating magnetic field, and transmits it to the wooden board layer through the protective panel 7 (the conveyor chain 301 has a tight supporting effect on the wooden board layer), so as to realize the rapid curing of the glue. The above method adopts vertical lifting along the high-frequency pressurized column 104, and the flatness is better than that of the ordinary table inclined high-frequency splicing machine.In addition, before use, the protective panel 7 (imported panels can be used) must be installed on the bottom of the pressurized table 601 by bolts and nuts to keep the protective panel 7 flat and in contact with the pressurized table 601. The use of the protective panel 7 prevents the glue on the wooden layer from contaminating the lower surface of the pressurized table 601, and effectively solves the problem that the pressurized table 601 on the high-frequency pressurized component 6 is large and heavy, and it is inconvenient to disassemble and move it for cleaning. When the lower surface of the pressurized table 601 is cleaned directly on the high-frequency pressurized component 6, there are also restrictions on the cleaning angle and cleaning direction, and there may be cleaning residues and insufficient cleaning. It can also avoid wood ignition and even plate (pressurized table 601) ignition problems caused by wood defects (such as boils, high moisture content, etc.). The material of the protective panel 7 is similar to that of the pressurized table 601, and can transmit an alternating magnetic field. The protective panel 7 is thin and light and has a low manufacturing cost. Only two protective panels 7 are needed. When one of the protective panels 7 needs to be cleaned, the protective panel 7 can be removed from the pressurized table 601 and replaced with a new protective panel 7. The protective panel 7 is thin and light, and is also easy to disassemble and clean. The whole process is more efficient than the prior art. The processed wooden board layer passes through the second roller 802 and enters the arc frame 803 of the connecting frame 801. The bottom end of the wooden board layer reaches the hook 810. The rear wooden board layer collides with the lower surface of one end of the front wooden board layer, and the front wooden board layer turns to the placement plate 806, and the cycle is repeated, thereby accumulating the material of the wooden board layer. In addition, for a wooden board layer with a longer length, the hydraulic cylinder 604 of this embodiment can extend and retract at a certain frequency to achieve continuous high-frequency pressurization of the high-frequency machine 605 and improve the preparation efficiency. In addition, if the gluing component 4 and the adjusting and pressing component 5 above the conveyor chain 301 are disassembled, glue is applied to the wooden board layer through the gluing mechanism of the wooden board layer, and then the multiple wooden board layers after gluing are manually arranged up and down according to the horizontal and vertical grains, and placed on the conveyor chain 301, and conveyed to the bottom of the high-frequency pressurizing component 6 through the conveyor chain 301, the high-frequency pressurizing component 6 is used to pressurize the arranged wooden board layers and transmit the alternating magnetic field to achieve rapid curing of the glue, and orthogonal glued wood is obtained after the multiple wooden board layers are glued and cured.
[0058] This embodiment also provides a method for gluing and pressing a sectional high-frequency pressurizing device for cross-laminated timber, comprising:
[0059] Step 1, first place a plurality of wooden blocks on the first roller 404 on the conveying plate 403, and convey a wooden block between two adjacent fences 411. The container 401 inputs glue into the set 406 through the output pipe 409. The glue in the set 406 seeps out to the head of the brush 407 through the brush 407. The driving component 2 is started. The driving component 2 drives the second driven gear 408, the first rotating shaft 405, the set 406, the brush 407 and the first driven gear 303 to rotate. At the same time, the brush 407 applies glue to the side of the wooden block during the rotation process. The wooden block moves backward under the friction of the brush 407 and the rolling of the first roller 404.
[0060] Step 2: The first driven gear 303 drives the front roller 302, the conveyor chain 301 and the rear roller 305 to rotate, and the multiple wooden blocks coated with glue enter the conveyor chain 301, and the conveyor chain 301 drives the multiple wooden blocks coated with glue to move backward;
[0061] Step 3, one end of the plurality of wooden blocks contacts the rotating rod 506; the rotating rod 506 moves forward and compresses the spring 1 507, and determines whether the preset number of wooden blocks have moved to the rotating rod 506 according to the compression amount of the spring 1 507. If the preset number of wooden blocks have moved to the rotating rod 506, the motor 2 503 drives the rotating rod 506 to lift, the driving assembly 2 controls the conveyor chain 301 to stop running, and the motor 3 504 drives the second screw 505 to rotate, thereby driving the support block 5 514 to move and then driving the right guide rail 502 to move horizontally to the left, thereby pushing the plurality of wooden blocks to move horizontally and press them together;
[0062] Step 4: The driving component 2 drives the conveyor chain 301 to continue to operate. When the pressed wooden blocks move to the bottom of the protective panel 7, the driving component 2 controls the conveyor chain 301 to stop operating.
[0063] Step 5, start the hydraulic cylinder 604, the hydraulic cylinder 604 drives the support plate 603 to move downward, the support plate 603 drives the high-frequency machine 605, the pressurizing table 606 and the protective panel 7 to move downward, so that the protective panel 7 is in contact with the pressed wood blocks, start the high-frequency machine 605, and the high-frequency machine 605 transmits the high-frequency electromagnetic field to the pressed wood blocks through the pressurizing table 606 and the protective panel 7, so that the glue between the adjacent wood blocks is quickly cured;
[0064] Step 6. After curing is completed, a wooden board layer is formed, and the driving component 2 drives the conveyor chain belt 301 to continue to operate. When the wooden board layer passes through the humidifying nozzle 9 at the rear end of the support plate 603, the external water supply source transports water to the humidifying nozzle 9, and the humidifying nozzle 9 sprays water mist to humidify the wooden board layer. The conveyor chain belt 301 transports the humidified wooden board layer to the material receiving component 8, and the material is collected through the material receiving component 8.
[0065] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A segmented high-frequency pressurizing device for cross-laminated timber, comprising a support (1), characterized in that: It also includes a driving component (2), a transmission component (3), a gluing component (4), an adjusting and pressing component (5), a high-frequency pressing component (6), a protective panel (7) and a material receiving component (8); The driving component (2), the transmission component (3), and the adjusting and pressing component (5) are all installed on the bracket (1), and the driving component (2) is connected to the transmission component (3), thereby driving the transmission component (3) to operate; The gluing component (4) is located in front of the conveying component (3), the adjusting and pressing component (5) is located above the conveying component (3), the high-frequency pressurizing component (6) is located above the conveying component (3), the high-frequency pressurizing component (6) is located behind the adjusting and pressing component (5), and the material receiving component (8) is located behind the conveying component (3); The protective panel (7) is detachably connected to the lower surface of the pressurizing table (601) in the high-frequency pressurizing component (6); The gluing component (4) is used to apply glue to the sides of a plurality of wooden blocks at the same time; the conveying component (3) is used to transport the wooden blocks; the adjusting and pressing component (5) is used to intercept the plurality of wooden blocks moving side by side on the conveying component (3) and align one end of the plurality of wooden blocks; thereafter, the plurality of wooden blocks aligned at one end are laterally pressed so that the plurality of wooden blocks are combined together; the high-frequency pressurizing component (6) is used to perform high-frequency heating on the glue on the combined wooden blocks so that the glue between adjacent wooden blocks is quickly solidified; and the collecting component (8) is used to collect the glued and solidified wooden blocks.
2. The segmented high-frequency pressurizing device for cross-laminated timber according to claim 1, characterized in that: The support (1) comprises a motor support frame (101), a transmission support frame (102), a glue coating support frame (103) and a high-frequency pressurizing column (104); the driving component (2) is arranged on the motor support frame (101); the transmission component (3) and the adjusting and pressing component (5) are arranged on the transmission support frame (102); the glue coating component (4) is arranged on the glue coating support frame (103); and the high-frequency pressurizing component (6) is arranged on the high-frequency pressurizing column (104).
3. The segmented high-frequency pressurizing device for cross-laminated timber according to claim 1, characterized in that: The driving assembly (2) comprises a motor (201) and a screw (202); the motor (201) is connected to a motor support frame (101); and the output end of the motor (201) is connected to one end of the screw (202).
4. The segmented high-frequency pressurizing device for cross-laminated timber according to claim 3 is characterized in that: The transmission component (3) comprises a transmission chain belt (301), a front roller (302), a rear roller (305), a first driven gear (303) and a control device (304); the front roller (302) and the rear roller (305) are rotatably connected to the two ends of the transmission support frame (102), one end of the front roller (302) is also connected to the first driven gear (303), the first driven gear (303) is meshed with the screw (202), and the front roller (302) and the rear roller (305) are connected via the transmission chain belt (301); the control device (304) is connected to the support plate (603) in the high-frequency pressurizing component (6); When the screw (202) rotates, the front roller (302) is driven to rotate via the first driven gear (303), and the front roller (302) drives the rear roller (305) to rotate via the conveyor chain belt (301); The control device (304) is connected to the motor 1 (201).
5. The segmented high-frequency pressurizing device for cross-laminated timber according to claim 4, characterized in that: The glue coating assembly (4) comprises a container (401) and a conveying plate (403), wherein the conveying plate (403) is fixedly connected to the glue coating support frame (103), the container (401) is connected above the conveying plate (403) via a support plate (410), and a glue loading port (402) is provided on the upper surface of the container (401); The support plate (410) is rotatably connected to a first rotating shaft (405), one end of the first rotating shaft (405) is fixedly connected to a second driven gear (408), and the second driven gear (408) is meshed with the screw rod (202); A plurality of sleeves (406) are fixedly connected to the outer wall of the first rotating shaft (405); a plurality of output tubes (409) are connected to the lower surface of the container (401); the output tubes (409) extend into the inner cavity of the sleeve (406); the output tubes (409) are rotatably sealed and connected to the sleeve (406); a brush (407) is connected to the outer wall of the sleeve (406) and the brush (407) extends into the inner cavity of the sleeve (406) in a sealed manner; a plurality of evenly spaced baffles (411) are fixedly connected to the surface of the conveying plate (403); a first roller (404) is arranged between adjacent baffles (411) and is rotatably connected to a groove on the surface of the conveying plate (403); the sleeve (406) is located between adjacent baffles (411); and the brush (407) on the sleeve (406) is close to one side of the first roller (404).
6. The segmented high-frequency pressurizing device for cross-laminated timber according to claim 5, characterized in that: The adjusting and pressing assembly (5) comprises a left guide rail (501), a right guide rail (502), a second motor (503), a third motor (504), a second screw rod (505), a rotating rod (506) and a spring (507). The left guide rail (501) is fixedly connected to the conveying support frame (102). A block (508) is slidably connected in the guide rail groove of the left guide rail (501), and the block (508) is connected to the inner wall of the guide rail groove of the left guide rail (501) through a spring (507). The rear end of the left guide rail (501) is also fixedly connected to a supporting block (509). The right side guide rail (502) is fixedly connected with a support block 2 (510), and the front end is fixedly connected with a support block 3 (511). A support seat is slidably connected in the guide rail groove of the right side guide rail (502), and the support seat is connected to the inner wall of the guide rail groove of the right side guide rail (502) through a spring 1 (507). The support seat is fixedly connected with a mounting block (512) and a motor 2 (503). The output end of the motor 2 (503) is connected with a rotating rod (506). One end of the rotating rod (506) is rotatably connected to the mounting block (512), and the other end can be embedded in the slot of the clamping block (508). The rear end of the right side guide rail (502) is also fixedly connected with a support seat. The support block 4 (513) is fixedly connected to the support block 5 (514) in the middle, and fixedly connected to the support block 6 (515) at the front end. The support block 1 (509) is fixedly connected to one end of the light rod guide rail (516) and the other end of the light rod guide rail (516) is slidably connected to the inner hole of the support block 4 (513). The support block 3 (511) is fixedly connected to one end of the light rod guide rail (516) and the other end of the light rod guide rail (516) is slidably connected to the inner hole of the support block 6 (515). The motor 3 (504) is fixedly connected to the transmission support frame (102). The output of the motor 3 (504) The first end is connected to one end of the second screw rod (505), and the second screw rod (505) is rotatably connected to the inner hole of the second support block (510), and the other end of the second screw rod (505) is threadedly connected to the inner hole of the fifth support block (514). The rotating rod (506) is located in front of the second screw rod (505). The rotating rod (506) and the second screw rod (505) are both located between two light rod guide rails (516). The left guide rail (501) and the right guide rail (502) are respectively located on the left and right sides of the conveyor chain belt (301). The motor two (503) and the motor three (504) are both connected to the control device (304).
7. The segmented high-frequency pressurizing device for cross-laminated timber according to claim 6, characterized in that: The high-frequency pressurizing component (6) comprises a fixing plate (602), a supporting plate (603), a hydraulic cylinder (604) and a high-frequency machine (605); the fixing plate (602) is fixedly connected to the top of the high-frequency pressurizing column (104); the fixing plate (602) is fixedly connected to the hydraulic cylinder (604); the telescopic end of the hydraulic cylinder (604) is connected to the supporting plate (603); the supporting plate (603) is slidably connected to the high-frequency pressurizing column (104); the high-frequency machine (605) is connected to the supporting plate (603); a pressurizing table (606) is arranged on the high-frequency machine (605); the pressurizing table (606) is connected to the protective panel (7) by bolts; the high-frequency machine (605) is connected to the control device (304); and the control device (304) is also used to control the action of the hydraulic cylinder (604).
8. The segmented high-frequency pressurizing device for cross-laminated timber according to claim 1, characterized in that: The material receiving assembly (8) comprises a connecting frame (801), a plurality of second rollers (802) are rotatably connected in a surface groove of the connecting frame (801), an arc frame (803) is fixedly connected to the other end of the connecting frame (801), a slide rail (804) is arranged on the side of the arc frame (803), a first connecting rod (805) is slidably connected in the slide rail (804), the first connecting rod (805) is rotatably connected to the middle part of the placement plate (806), and a bottom of the placement plate (806) is arranged A hook (810) is provided, the bottom of the placement plate (806) is rotatably connected to the bottom of the arc frame (803), the middle part is rotatably connected to one end of the second connecting rod (807), the other end of the second connecting rod (807) is rotatably connected to the sliding block (808), the sliding block (808) is slidably connected to the sliding groove (810) on the surface of the bottom plate (809), the sliding groove (810) and the sliding block (808) are elastically connected by a second spring (811), and one end of the bottom plate (809) is fixedly connected to the bottom of the arc frame (803).
9. The segmented high-frequency pressurizing device for cross-laminated timber according to claim 1, characterized in that: It also includes a plurality of humidifying nozzles (9) for humidifying the wood. The plurality of humidifying nozzles (9) are connected to the support plate (603). The plurality of humidifying nozzles (9) are connected to a water supply source via water pipes.
10. A method for gluing and pressing of the segmented high-frequency pressurizing equipment for cross-laminated timber according to claim 7, characterized in that: include: Step 1, first place a plurality of wooden blocks on the first roller (404) on the conveying plate (403), respectively, input glue into the set (406) through the output pipe (409) from the container (401), the glue in the set (406) seeps out to the head of the brush (407) through the brush (407), start the driving component (2), the driving component (2) drives the second driven gear (408), the first rotating shaft (405), the set (406), the brush (407) and the first driven gear (303) to rotate, and at the same time, the brush (407) applies glue to the side of the wooden block during the rotation process; the wooden block moves backward under the friction of the brush (407) and the rolling of the first roller (404); Step 2: The first driven gear (303) drives the front roller (302), the conveyor chain (301) and the rear roller (305) to rotate, and the plurality of wood blocks coated with glue enter the conveyor chain (301), and the conveyor chain (301) drives the plurality of wood blocks coated with glue to move backward; Step 3, one end of the plurality of wooden blocks contacts the rotating rod (506); the rotating rod (506) moves forward and compresses the spring one (507), and determines whether the preset number of wooden blocks have all moved to the rotating rod (506) according to the compression amount of the spring one (507); if the preset number of wooden blocks have all moved to the rotating rod (506), the motor two (503) drives the rotating rod (506) to lift, the driving assembly (2) controls the conveyor chain (301) to stop running, and the motor three (504) drives the second screw rod (505) to rotate, thereby driving the support block five (514) to move and then driving the right guide rail (502) to move laterally to the left, thereby pushing the plurality of wooden blocks to move laterally and press them together; Step 4, the driving component (2) drives the conveyor chain belt (301) to continue to operate, and when the pressed wooden blocks move to the bottom of the protective panel (7), the driving component (2) controls the conveyor chain belt (301) to stop running; Step 5, start the hydraulic cylinder (604), the hydraulic cylinder (604) drives the support plate (603) to move downward, the support plate (603) drives the pressurizing table (606) and the protective panel (7) on the high-frequency machine (605) to move downward, so that the protective panel (7) contacts the pressed wood blocks, and start the high-frequency machine (605), the high-frequency machine (605) transmits a high-frequency electromagnetic field to the pressed wood blocks through the pressurizing table (606) and the protective panel (7), so that the glue between the adjacent wood blocks is quickly cured; Step 6: The driving component (2) drives the conveyor chain belt (301) to continue to operate, and the conveyor chain belt (301) transports the glued and cured wood blocks to the material receiving component (8), and the wood blocks are received by the material receiving component (8).
Citation Information
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