New energy sealing ring material preparation device and method

Abstract

The invention belongs to the technical field of sealing ring material preparation, and particularly relates to a new energy sealing ring material preparation device and method.The new energy sealing ring material preparation device comprises a U-shaped support and further comprises a vulcanization assembly with the size capable of being adjusted, and the vulcanization assembly is arranged on the left side of the U-shaped support; the size of the stirring assembly can be adjusted, and the stirring assembly is arranged in the vulcanization assembly; the driving assembly is used for adjusting the sizes of the vulcanizing assembly and the stirring assembly, and the driving assembly is arranged on the vulcanizing assembly. By arranging the vulcanization assembly with the size capable of being adjusted and the stirring assembly with the size capable of being adjusted, when the new energy sealing ring material is prepared, corresponding adjustment can be conducted according to the amount of the material, and the use flexibility is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of sealing ring material preparation, and in particular to a new energy sealing ring material preparation device and method. Background Art

[0002] New energy seals are sealing components specially designed for new energy fields (such as solar energy, wind energy, new energy vehicles, etc.). At present, when preparing new energy seals, the new energy seal materials are usually vulcanized. For example, in order to make up for the lack of high temperature resistance and compression permanent deformation of EPDM rubber, EPDM rubber and EPDM rubber are usually vulcanized.

[0003] However, the size of the existing vulcanization device is relatively fixed, which makes it difficult to adjust according to the amount of vulcanization material. If the amount of vulcanization material is small, the internal space of the vulcanization device will be too large, which will increase the cleaning area for personnel. If the amount of vulcanization material is large, the vulcanization needs to be performed twice, which wastes time. Therefore, a new energy sealing ring material preparation device and method are invented. Summary of the invention

[0004] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions: A new energy sealing ring material preparation device, comprising a U-shaped bracket, and further comprising: A vulcanization assembly whose size can be adjusted and is arranged on the left side of the U-shaped bracket; A stirring assembly whose size can be adjusted and which is arranged in the vulcanizing assembly; A driving component is used for adjusting the sizes of a vulcanizing component and a stirring component, and the driving component is arranged on the vulcanizing component.

[0005] As a preferred solution of the new energy sealing ring material preparation device described in the present invention, the vulcanization component includes: A cylinder body, wherein the cylinder body is fixedly mounted on the left bottom end of the U-shaped bracket; an annular groove, the annular groove is opened in the cylinder; an annular plate, the annular plate being slidably connected in the annular groove; A first spring, wherein the bottom end of the first spring is fixedly mounted on the bottom end of the annular groove, and the top end of the first spring is fixedly mounted on the bottom of the annular plate.

[0006] As a preferred solution of the new energy sealing ring material preparation device described in the present invention, the vulcanization component further includes: A first cylinder, wherein the first cylinder is fixedly mounted on the left top end of the U-shaped bracket through a support plate; A cover plate, the piston rod of the first cylinder is fixedly mounted on the cover plate through an L-shaped plate, and the cover plate is in contact with the annular plate.

[0007] As a preferred solution of the new energy sealing ring material preparation device described in the present invention, the stirring component includes: A square tube, the square tube being rotatably connected to the middle portion of the cover plate through a bearing; A square rod, wherein the square rod is slidably connected in the square tube; A square stirring rod is fixedly mounted on both sides of the bottom end of the square rod.

[0008] As a preferred solution of the new energy sealing ring material preparation device described in the present invention, the stirring component further includes: A bracket, wherein the bracket is fixedly mounted on the top end of the inner cavity of the square tube; A second spring, wherein the top of the second spring is fixedly mounted on the bottom of the bracket, and the bottom of the second spring is fixedly mounted on the square rod.

[0009] As a preferred solution of the new energy sealing ring material preparation device described in the present invention, the stirring component further includes: A first servo motor, wherein the first servo motor is fixedly mounted on the top of the cover plate; A first pulley, the output shaft of the first servo motor is fixedly mounted with the first pulley via a connecting shaft; The second pulley is fixedly mounted on the square tube via a circular plate, and the first pulley and the second pulley are connected via a belt transmission.

[0010] As a preferred solution of the new energy sealing ring material preparation device described in the present invention, the driving component includes: An air pump, the air pump being fixedly mounted on the top of the cover plate; A first pipeline, wherein the first pipeline is fixedly mounted on the air outlet end of the air pump; A three-way joint, a three-way joint is fixedly installed at one end of the first pipeline; A hard pipe with a valve is arranged on it, the bottom end of the three-way joint is fixedly mounted with the hard pipe, and the bottom end of the hard pipe is rotatably connected to the top end of the square pipe through a bearing; A first exhaust pipe with a valve is provided thereon, wherein the first exhaust pipe is fixedly mounted on the top side wall of the square tube; A hose with a valve is provided on it, and the hose is fixedly installed on the left end of the three-way joint; A flow groove, wherein the flow groove is opened on the left side of the U-shaped bracket, one end of the hose is fixedly mounted on the top of the left side of the U-shaped bracket, and the flow groove and the hose are connected; A second pipe, wherein the second pipe is fixedly mounted on the left bottom end of the U-shaped bracket, and the second pipe is connected to the flow groove, and one end of the second pipe is fixedly mounted on the bottom end side wall of the cylinder, and the second pipe is connected to the annular groove; A second exhaust pipe with a valve is arranged thereon, the second exhaust pipe is fixedly mounted on the bottom end side wall of the cylinder, and the second exhaust pipe is communicated with the annular groove.

[0011] As a preferred solution of the new energy sealing ring material preparation device described in the present invention, it also includes: The scraping assembly is used for cleaning the stirring assembly, and the scraping assembly is arranged on the right side of the U-shaped bracket.

[0012] As a preferred solution of the new energy sealing ring material preparation device described in the present invention, the scraping component includes: A second cylinder, the second cylinder being fixedly mounted on the right side of the U-shaped bracket; A second servo motor, the piston rod of the second cylinder is fixedly mounted with the second servo motor via a flange; A square plate, wherein the square plate is fixedly mounted on the output shaft of the second servo motor; Side panels, both ends of one side of the square plate are fixedly mounted with side panels; A rotating shaft, the rotating shaft being rotatably connected between the two sets of side plates through a bearing; A movable rod, wherein the movable rod is fixedly mounted on the rotating shaft; A third servo motor, wherein the third servo motor is fixedly mounted on a set of side plates, and an output shaft of the third servo motor is fixedly connected to the rotating shaft; The scraper is fixedly mounted on the movable rod.

[0013] A method for preparing a new energy sealing ring material comprises the following specific steps: Step 1: Use an air pump to make air flow into the annular groove through the first pipe, the hose, the flow groove and the second pipe in sequence, so that the air can squeeze the annular plate. At this time, the first spring will deform until the cylinder and the annular plate are in the required size; Step 2: Place the new energy sealing ring material in the cylinder, then use the first cylinder to make the cover plate contact the annular plate, and then use the first servo motor to drive the square tube and the square rod to rotate the square stirring rod to achieve stirring. During the stirring process, the electric heating plate in the cylinder will be used for heating. In addition, the additive can be added through the feed hole on the cover plate; Step 3: During the vulcanization process, the air pump is used to allow air to flow into the square tube through the first pipe and the hard tube in sequence to squeeze the annular plate. At this time, the second spring will be deformed, so that the stirring height of the square stirring rod can be adjusted; Step 4: After vulcanization is completed, the stirring assembly can be raised by the first cylinder until the stirring assembly is located on one side of the scraping assembly. At this time, the scraper will scrape off the residues on the square tube and the square rod through the cooperation of the first cylinder, the first servo motor and the second cylinder. After that, the residues on the square stirring rod will be scraped off through the cooperation of the second servo motor, the third servo motor and the second cylinder.

[0014] Compared with existing technologies: 1. By providing a vulcanizing component whose size can be adjusted, and by providing a stirring component whose size can be adjusted, when preparing the new energy sealing ring material, it is possible to make corresponding adjustments according to the amount of the material, thereby improving the flexibility of use. In addition, by providing a driving component for adjusting the size of the vulcanizing component and the stirring component, it is possible to adjust the size of the vulcanizing component and the stirring component by only investing in one set of air pumps, thereby reducing the cost investment to a certain extent; 2. By setting up a scraping component, it is possible to clean the stirring component. By cleaning the stirring component, the cleaning intensity of personnel can be reduced to a certain extent, thereby improving convenience. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front view schematic diagram of the structure of the present invention; Figure 2 For the present invention Figure 1 A schematic diagram of the structure enlargement in the middle; Figure 3 It is a schematic front view of the local structure of the vulcanization component of the present invention; Figure 4 It is a front view schematic diagram of the scraping assembly of the present invention; Figure 5 It is a schematic top view of the local structure of the scraping component of the present invention; Figure 6 This is a schematic diagram of the U-shaped bracket structure of the present invention; Figure 7 It is a schematic diagram of the support structure of the present invention.

[0016] In the figure: U-shaped bracket 10, cylinder 20, annular groove 21, annular plate 22, first spring 23, first cylinder 30, cover plate 31, square tube 40, square rod 41, bracket 42, second spring 43, square stirring rod 44, first servo motor 48, first pulley 49, second pulley 491, air pump 50, first pipeline 51, three-way joint 52, hard pipe 53, first exhaust pipe 54, hose 55, flow groove 56, second pipeline 57, second exhaust pipe 58, second cylinder 60, second servo motor 61, square plate 62, side plate 63, rotating shaft 64, movable rod 65, third servo motor 66, scraper 67. DETAILED DESCRIPTION

[0017] To make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0018] The present invention provides a new energy sealing ring material preparation device, please refer to Figure 1-Figure 7 , comprising a U-shaped bracket 10; It also includes: a vulcanization component whose size can be adjusted, and the vulcanization component is arranged on the left side of the U-shaped bracket 10; The vulcanization assembly includes: a barrel 20, an annular groove 21, an annular plate 22, a first spring 23, a first cylinder 30, and a cover plate 31; The cylinder 20 is fixedly mounted on the left bottom end of the U-shaped bracket 10, the annular groove 21 is opened in the cylinder 20, the annular plate 22 is slidably connected in the annular groove 21, and a sealing ring can be set between the annular plate 22 and the annular groove 21 as needed, the bottom end of the first spring 23 is fixedly mounted on the bottom end of the annular groove 21, and the top end of the first spring 23 is fixedly mounted on the bottom of the annular plate 22. The first cylinder 30 is fixedly mounted on the left top end of the U-shaped bracket 10 through a support plate, and the piston rod of the first cylinder 30 is fixedly mounted on a cover plate 31 through an L-shaped plate, and the cover plate 31 is in contact with the annular plate 22, and a sealing ring can be set between the cover plate 31 and the annular plate 22 as needed; wherein, an electric heating plate is provided in the cylinder 20, a discharge pipe is provided at the bottom end of the cylinder 20, and a valve is provided on the discharge pipe, and a feed hole is provided on one side of the cover plate 31.

[0019] Also included: a stirring assembly whose size can be adjusted, and the stirring assembly is arranged in the vulcanization assembly; The stirring assembly includes: a square tube 40, a square rod 41, a bracket 42, a second spring 43, a square stirring rod 44, a first servo motor 48, a first pulley 49, and a second pulley 491; The square tube 40 is rotatably connected to the middle part of the cover plate 31 through a bearing, and its bearing is fixed to the cover plate 31 through a square bearing sleeve, and the bearing is preferably a bearing in patent CN217736027U. In addition, a sealing ring can be set between the square bearing sleeve and the cover plate 31 as needed, and the square rod 41 is slidably connected in the square tube 40. A sealing ring can be set between the square rod 41 and the square tube 40 as needed. Square stirring rods 44 are fixedly installed on both sides of the bottom end of the square rod 41, and the bracket 42 is fixedly installed on the top of the inner cavity of the square tube 40. The top of the second spring 43 is fixedly installed on the bottom of the bracket 42, and the bottom of the second spring 43 is fixedly installed with the square rod 41. The first servo motor 48 is fixedly installed on the top of the cover plate 31, and the output shaft of the first servo motor 48 is fixedly installed with the first pulley 49 through the connecting shaft, and the second pulley 491 is fixedly installed on the square tube 40 through a circular plate, and the first pulley 49 and the second pulley 491 are connected by belt transmission.

[0020] It also includes: a driving assembly for adjusting the sizes of the vulcanizing assembly and the stirring assembly, and the driving assembly is arranged on the vulcanizing assembly; The driving assembly includes: an air pump 50, a first pipeline 51, a three-way joint 52, a hard pipe 53 with a valve thereon, a first exhaust pipe 54 with a valve thereon, a hose 55 with a valve thereon, a flow slot 56, a second pipeline 57, and a second exhaust pipe 58 with a valve thereon; The air pump 50 is fixedly mounted on the top of the cover plate 31, the first pipeline 51 is fixedly mounted on the air outlet end of the air pump 50, one end of the first pipeline 51 is fixedly mounted with a three-way joint 52, the bottom end of the three-way joint 52 is fixedly mounted with a hard pipe 53, and the bottom end of the hard pipe 53 is rotatably connected to the top end of the square tube 40 through a bearing, and the bearing is fixed in the square tube 40 through a square bearing sleeve, and the bearing is preferably a bearing in patent CN217736027U. In addition, a sealing ring can be provided between the square bearing sleeve and the square tube 40 as required, the first exhaust pipe 54 is fixedly mounted on the top side wall of the square tube 40, and the left end of the three-way joint 52 is fixedly mounted on the top side wall of the square tube 40. A hose 55 is fixedly installed, and the length of the hose 55 can be set according to needs. The flow groove 56 is opened on the left side of the U-shaped bracket 10, one end of the hose 55 is fixedly installed on the left top end of the U-shaped bracket 10, and the flow groove 56 and the hose 55 are connected. The second pipe 57 is fixedly installed on the left bottom end of the U-shaped bracket 10, and the second pipe 57 is connected to the flow groove 56. One end of the second pipe 57 is fixedly installed on the bottom side wall of the cylinder 20, and the second pipe 57 is connected to the annular groove 21. The second exhaust pipe 58 is fixedly installed on the bottom side wall of the cylinder 20, and the second exhaust pipe 58 is connected to the annular groove 21.

[0021] It also includes: a scraping assembly for cleaning the stirring assembly, and the scraping assembly is arranged on the right side of the U-shaped bracket 10; The scraping assembly includes: a second cylinder 60, a second servo motor 61, a square plate 62, a side plate 63, a rotating shaft 64, a movable rod 65, a third servo motor 66, and a scraper 67; The second cylinder 60 is fixedly mounted on the right side of the U-shaped bracket 10, the piston rod of the second cylinder 60 is fixedly mounted on the second servo motor 61 through a flange, the square plate 62 is fixedly mounted on the output shaft of the second servo motor 61, side plates 63 are fixedly mounted on both ends of one side of the square plate 62, the rotating shaft 64 is rotatably connected between the two groups of side plates 63 through bearings, the movable rod 65 is fixedly mounted on the rotating shaft 64, the third servo motor 66 is fixedly mounted on a group of side plates 63, and the output shaft of the third servo motor 66 is fixedly connected to the rotating shaft 64, and the scraper 67 is fixedly mounted on the movable rod 65.

[0022] A method for preparing a new energy sealing ring material comprises the following specific steps: Step 1: The air is pumped through the air pump 50 to flow into the annular groove 21 through the first pipe 51, the hose 55, the flow groove 56 and the second pipe 57 in sequence, so that the air can squeeze the annular plate 22. At this time, the first spring 23 will be deformed until the cylinder 20 and the annular plate 22 are in the required size; Step 2: Place the new energy sealing ring material (including but not limited to EPDM rubber and EPDM rubber) in the cylinder 20, then make the cover plate 31 contact the annular plate 22 through the first cylinder 30, and then the square tube 40 and the square rod 41 will drive the square stirring rod 44 to rotate through the first servo motor 48 to achieve stirring. During the stirring process, it will be heated by the electric heating plate in the cylinder 20. In addition, the auxiliary agent (including but not limited to the bridging agent, antioxidant MB, antioxidant RD) can also be added through the feed hole on the cover plate 31; Step 3: During the vulcanization process, the air pump 50 allows air to flow into the square tube 40 through the first pipe 51 and the hard tube 53 in sequence to squeeze the annular plate 22. At this time, the second spring 43 will be deformed, so that the stirring height of the square stirring rod 44 can be adjusted; Step 4: After vulcanization is completed, the stirring assembly can be raised by the first cylinder 30 until the stirring assembly is located on one side of the scraping assembly. At this time, the scraper 67 will scrape off the residues on the square tube 40 and the square rod 41 through the cooperation of the first cylinder 30, the first servo motor 48 and the second cylinder 60. After that, the residues on the square stirring rod 44 will be scraped off through the cooperation of the second servo motor 61, the third servo motor 66 and the second cylinder 60.

[0023] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced by equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A new energy sealing ring material preparation device, comprising a U-shaped bracket (10), characterized in that: Also includes: A vulcanization component whose size can be adjusted and is arranged on the left side of the U-shaped bracket (10); A stirring assembly whose size can be adjusted and which is arranged in the vulcanizing assembly; A driving component is used for adjusting the sizes of a vulcanizing component and a stirring component, and the driving component is arranged on the vulcanizing component.

2. A new energy sealing ring material preparation device according to claim 1, characterized in that: The vulcanization assembly comprises: A cylinder (20), wherein the cylinder (20) is fixedly mounted on the left bottom end of the U-shaped bracket (10); an annular groove (21), wherein the annular groove (21) is formed in the cylinder (20); an annular plate (22), the annular plate (22) being slidably connected in the annular groove (21); A first spring (23), wherein the bottom end of the first spring (23) is fixedly mounted on the bottom end of the annular groove (21), and the top end of the first spring (23) is fixedly mounted on the bottom of the annular plate (22).

3. A new energy sealing ring material preparation device according to claim 2, characterized in that: The vulcanization assembly also includes: A first cylinder (30), the first cylinder (30) being fixedly mounted on the left top end of the U-shaped bracket (10) via a support plate; A cover plate (31), wherein the piston rod of the first cylinder (30) is fixedly mounted on the cover plate (31) via an L-shaped plate, and the cover plate (31) is in contact with the annular plate (22).

4. A new energy sealing ring material preparation device according to claim 3, characterized in that: The stirring assembly comprises: A square tube (40), the square tube (40) being rotatably connected to the middle portion of the cover plate (31) via a bearing; A square rod (41), wherein the square rod (41) is slidably connected in the square tube (40); A square stirring rod (44), wherein the square stirring rods (44) are fixedly mounted on both sides of the bottom end of the square rod (41).

5. A new energy sealing ring material preparation device according to claim 4, characterized in that: The stirring assembly also includes: A bracket (42), the bracket (42) being fixedly mounted on the top end of the inner cavity of the square tube (40); A second spring (43), wherein the top of the second spring (43) is fixedly mounted on the bottom of the bracket (42), and the bottom of the second spring (43) is fixedly mounted on the square rod (41).

6. A new energy sealing ring material preparation device according to claim 5, characterized in that: The stirring assembly also includes: A first servo motor (48), the first servo motor (48) being fixedly mounted on the top of the cover plate (31); A first belt pulley (49), the output shaft of the first servo motor (48) being fixedly mounted with the first belt pulley (49) via a connecting shaft; A second belt pulley (491), wherein the second belt pulley (491) is fixedly mounted on the square tube (40) via a circular plate, and the first belt pulley (49) and the second belt pulley (491) are connected via a belt transmission.

7. The device for preparing new energy sealing ring materials according to claim 4, characterized in that: The drive assembly comprises: An air pump (50), the air pump (50) being fixedly mounted on the top of the cover plate (31); A first pipeline (51), the first pipeline (51) being fixedly mounted on an air outlet end of the air pump (50); A three-way connector (52), one end of the first pipe (51) being fixedly mounted with the three-way connector (52); A hard tube (53) with a valve is provided on it, the hard tube (53) is fixedly mounted on the bottom end of the three-way joint (52), and the bottom end of the hard tube (53) is rotatably connected to the top end of the square tube (40) through a bearing; A first exhaust pipe (54) having a valve provided thereon, wherein the first exhaust pipe (54) is fixedly mounted on a top side wall of the square tube (40); A hose (55) having a valve is provided thereon, and the hose (55) is fixedly mounted on the left end of the three-way connector (52); a flow groove (56), the flow groove (56) being opened on the left side of the U-shaped bracket (10), one end of the hose (55) being fixedly mounted on the top left side of the U-shaped bracket (10), and the flow groove (56) and the hose (55) being in communication; a second pipe (57), the second pipe (57) being fixedly mounted on the left bottom end of the U-shaped bracket (10), and the second pipe (57) being in communication with the flow groove (56); one end of the second pipe (57) being fixedly mounted on the bottom side wall of the cylinder (20), and the second pipe (57) being in communication with the annular groove (21); A second exhaust pipe (58) having a valve is provided thereon. The second exhaust pipe (58) is fixedly mounted on the side wall of the bottom end of the cylinder (20), and the second exhaust pipe (58) is in communication with the annular groove (21).

8. The new energy sealing ring material preparation device according to claim 1 is characterized in that: Also includes: A scraping assembly is used for cleaning the stirring assembly, and the scraping assembly is arranged on the right side of the U-shaped bracket (10).

9. A new energy sealing ring material preparation device according to claim 8, characterized in that: The scraping assembly comprises: a second cylinder (60), the second cylinder (60) being fixedly mounted on the right side of the U-shaped bracket (10); A second servo motor (61), the piston rod of the second cylinder (60) being fixedly mounted with the second servo motor (61) via a flange; A square plate (62), wherein the square plate (62) is fixedly mounted on an output shaft of the second servo motor (61); A side plate (63), with the side plates (63) being fixedly mounted on both ends of one side of the square plate (62); A rotating shaft (64), wherein the rotating shaft (64) is rotatably connected between the two sets of side plates (63) via a bearing; A movable rod (65), wherein the movable rod (65) is fixedly mounted on the rotating shaft (64); a third servo motor (66), the third servo motor (66) being fixedly mounted on a set of side plates (63), and an output shaft of the third servo motor (66) being fixedly connected to the rotating shaft (64); A scraper (67), wherein the scraper (67) is fixedly mounted on the movable rod (65).

10. A method for preparing a new energy sealing ring material, characterized in that: The specific steps are as follows: Step 1: The air is caused to flow into the annular groove (21) through the air pump (50) in sequence through the first pipe (51), the hose (55), the flow groove (56) and the second pipe (57), so that the air can press the annular plate (22). At this time, the first spring (23) will deform until the cylinder (20) and the annular plate (22) are in the required size; Step 2: placing the new energy sealing ring material in the cylinder (20), and then, using the first cylinder (30), making the cover plate (31) contact the annular plate (22), and then, using the first servo motor (48), making the square tube (40) and the square rod (41) drive the square stirring rod (44) to rotate, thereby achieving stirring. During the stirring process, the electric heating plate in the cylinder (20) is used for heating. In addition, the auxiliary agent can also be added through the feed hole on the cover plate (31); Step 3: During the vulcanization process, the air pump (50) allows air to flow into the square tube (40) through the first pipe (51) and the hard tube (53) in sequence to squeeze the annular plate (22). At this time, the second spring (43) will be deformed, so that the stirring height of the square stirring rod (44) can be adjusted; Step 4: After vulcanization is completed, the stirring assembly can be raised by the first cylinder (30) until the stirring assembly is located on one side of the scraping assembly. At this time, the scraper (67) will scrape off the residues on the square tube (40) and the square rod (41) through the cooperation of the first cylinder (30), the first servo motor (48) and the second cylinder (60). After that, the residues on the square stirring rod (44) will be scraped off through the cooperation of the second servo motor (61), the third servo motor (66) and the second cylinder (60).

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