Cable protection device for automatic telescopic charging gun of electric vehicle charging pile
By designing an automatic telescopic charging gun cable protection device, the problem of charging cable scattering is solved, the automatic retraction and protection of the cable is realized, the safety and user experience are improved, and the service life of the cable is extended.
Patent Information
- Application Number
- CN202411695472.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-03-28
AI Technical Summary
The charging cables of existing electric vehicle charging piles are often scattered on the ground after use, lacking effective storage and protection measures, which affect the appearance, increase wear and safety hazards, and the user's operation is complicated.
A cable protection device for automatic telescopic charging gun for electric vehicle charging piles is designed, and the automatic winding and protection of charging gun cables is realized through components such as reel brackets, reel plates, limit cable brackets and drive parts (such as winding motors).
Effectively prevent the cable from scattering, reduce damage and safety hazards caused by scattering, simplify user operations, improve the safety and user experience of charging piles, and extend the service life of the cable.
Smart Images

Figure CN119705133A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of charging pile protection, and in particular to an automatic telescopic charging gun cable protection device for an electric vehicle charging pile. Background Art
[0002] With the rapid popularization of new energy vehicles, the number of electric vehicle charging piles is increasing. However, existing charging piles generally have the problem of charging guns and cables being scattered on the ground after use. The charging cables of current electric vehicle charging piles are mostly fixed in design. After use, the cables are often scattered on the ground, lacking effective storage and protection measures. The scattered cables not only affect the appearance of the charging pile, but may also cause wear and damage to the cables, and even cause safety hazards. In addition, the existing charging pile designs often lack user-friendly operating experience. Users need to manually store the cables during use, which increases the complexity of use. Therefore, there is an urgent need for an innovative solution to improve the efficiency of charging piles and user experience. Summary of the invention
[0003] In view of the above shortcomings, the present invention provides an automatic retractable charging gun cable protection device for an electric vehicle charging pile. The cable protection device uses an automatically retractable protection structure to solve the problem of random scattering of charging cables and improve the safety and convenience of the charging pile. The specific technical solution is as follows:
[0004] The electric vehicle charging pile automatic retractable charging gun cable protection device includes:
[0005] A cable winding bracket, which is installed on the side of the charging pile;
[0006] A wire reel, which is rotatably mounted on the wire reel support;
[0007] A position-limiting cable bracket, which is mounted on the cable reel bracket and is located at two opposite sides of the cable reel;
[0008] A driving unit, which is mounted on the winding bracket, and an output end of the driving unit is connected to the winding reel;
[0009] A control module is installed at the bottom of the winding support and is electrically connected to the driving part. The winding action of the driving part is controlled by the control module.
[0010] Preferably, the wire winding support comprises a mounting plate, a base shell and a support plate, the base shell is mounted on the mounting plate, and the support plates are mounted on opposite sides of the base shell.
[0011] Preferably, the cable reel includes a rotating shaft, a cable drum and limit plates arranged at opposite ends of the cable drum, the cable drum is mounted on the rotating shaft, and the rotating shaft is rotatably mounted on the support plate through a bearing, and a charging gun cable outlet hole is provided on the cable drum, one end of the charging gun cable passes through the charging gun cable outlet hole, the other end passes through the limit cable bracket, and the rest is wound on the cable reel.
[0012] Preferably, the driving unit is a winding motor, and an output end of the winding motor is connected to the rotating shaft.
[0013] Preferably, the control module is installed in the base shell and is electrically connected to the winding motor through a motor cable.
[0014] Preferably, a charging gun is provided on one end of the charging gun cable passing through the limiting cable bracket.
[0015] Preferably, the limiting cable bracket includes a limiting mounting plate, a connecting mounting plate and a transition assembly, the connecting mounting plate is arranged on the opposite ends of the limiting mounting plate, the limiting mounting plate is installed on the support plate through the connecting mounting plate, the limiting mounting plate is provided with a limiting opening, and the transition assembly is arranged around the limiting opening.
[0016] Preferably, the transition assembly includes a first transition rotating cylinder and a second transition rotating cylinder, the first transition rotating cylinder is rotatably mounted on upper and lower sides of the limiting opening, and the second transition rotating cylinder is rotatably mounted on left and right sides of the limiting opening.
[0017] Preferably, a control switch is further provided on the support plate, and the control switch is electrically connected to the control module.
[0018] Preferably, a sensor is further provided on the limit mounting plate, the sensor is electrically connected to the control module, and the sensing end of the sensor faces the limit opening.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. The present invention provides an automatic retractable charging gun cable protection device for an electric vehicle charging pile. The charging gun cable protection device realizes the automatic retracting operation of the charging gun cable by driving the reel to rotate through the driving part, which can effectively prevent the cable from scattering, reduce the risk of being crushed by vehicles due to random scattering, and ensure the safety of users and equipment.
[0021] 2. The charging gun cable protection device provided by the present invention can easily control the retraction and extension of the cable through a control module, which simplifies the operation process and improves the user experience.
[0022] 3. The charging gun cable protection device provided by the present invention is provided with a limited cable bracket, and the limited cable bracket is provided with a transition component. The transition component can reduce the wear on the surface of the cable during the winding process and extend the service life of the cable.
[0023] 4. The charging gun cable protection device provided by the present invention has a simple structure, is convenient and practical, and can realize the work of winding up the charging gun cable after use through close-range manual control or remote wireless control, thereby eliminating the tedious and time-consuming traditional manual winding, improving the winding efficiency after charging is completed, and at the same time can also provide real-time protection for the charging gun cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.
[0025] Figure 1 It is a schematic diagram of the overall structure of the device of the present invention;
[0026] Figure 2 It is a schematic structural diagram of the device of the present invention from a second viewing angle.
[0027] 100-cable winding bracket, 110-mounting plate, 120-base shell, 130-support plate, 131-control switch, 200-cable winding reel, 210-cable winding drum, 220-limiting plate, 230-charging gun cable, 240-charging gun, 300-limiting cable bracket, 310-limiting mounting plate, 311-limiting port, 320-connecting mounting plate, 330-transition assembly, 331-first transition drum, 332-second transition drum, 400-driving unit, 410-motor cable, 500-control module. DETAILED DESCRIPTION
[0028] The technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all of the embodiments. Based on the embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0030] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If the terms "first", "second", "third" are described, they are only used for the purpose of description and distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0032] Example
[0033] like Figure 1 to Figure 2 As shown, an electric vehicle charging pile automatic retractable charging gun cable protection device provided by an embodiment of the present invention specifically includes a winding bracket 100 installed on the side of the charging pile, and a winding drum 200 is rotatably installed on the winding bracket 100, and the cable on the charging gun is wound up by the winding drum 200 to avoid the cable scattered on the ground after use from being damaged, or even causing safety hazards. A limited cable bracket 300 is also provided on the winding bracket 100, and the limited cable bracket 300 is used to protect the surface of the cable during the winding process to prevent the surface of the cable from being worn during the guiding and winding process, wherein the limited cable bracket 300 is located at opposite sides of the winding drum 200, and a driving part 400 is also provided on the winding bracket 100, and the output end of the driving part 400 is connected to the winding drum 200, and the driving part 400 drives the rotation of the winding drum 200 to realize the winding operation of the cable of the charging gun;
[0034] The cable storage system structure design of traditional charging piles is relatively complex, with many components, which increases the difficulty of production, installation and maintenance, resulting in an increase in service costs. Moreover, since some charging piles use high-end materials and complex mechanical designs, the overall manufacturing and maintenance costs are high, which reduces the acceptability of ordinary users, especially in the low-price market. In addition, the current manual cable retraction method is not only time-consuming and laborious, but users need to manually retract the cable after charging, which wastes time and increases the inconvenience of operation, reducing the efficiency of charging piles. Existing charging piles lack effective protection design in cable management. Cables are often placed randomly after use and are easily affected and damaged by the external environment, especially in bad weather. Cables exposed to the outside increase the risk of wear and failure. Cables scattered on the ground may cause safety hazards such as tripping, especially in public places. This situation will cause potential dangers to passers-by and drivers. The design of most charging piles does not take into account the user's operating experience, and the way to store cables is not humane enough. Users may face difficulties in use in different situations (such as at night or rainy days).
[0035] In view of the above, it is extremely important to design a protective device for the charging gun cable to facilitate automatic reeling after use, and to avoid secondary damage to the cable during the reeling process.
[0036] It is worth mentioning that a control module 500 is also included, and the control module 500 is installed at the bottom of the cable winding support 100 and is electrically connected to the driving unit 400, and the opening and closing of the driving unit 400 are controlled by the control module 500. It is worth mentioning that the control module 500 also supports a wireless connection mode, so that the user can conveniently and effectively control the retraction and extension of the cable at any position, thereby improving the user's operating experience.
[0037] The charging gun cable protection device realizes automatic reeling of the charging gun cable by driving the reel-in disk to rotate through the driving unit 400, which can effectively prevent the cable from scattering, reduce the risk of being crushed by vehicles due to random scattering, and ensure the safety of users and equipment.
[0038] Preferably, the cable reel 100 includes a mounting plate 110, a base shell 120 and a support plate 130, wherein the base shell 120 is mounted on the mounting plate 110, and the support plates 130 are mounted on opposite sides of the base shell 120. The cable reel 100 is in a herringbone structure as a whole, which provides good stability for the installation of the cable reel 200, ensuring that the cable reel will not tilt or shake during operation.
[0039] In some preferred embodiments, the cable reel 200 includes a rotating shaft, a cable drum 210 and a limiting plate 220 arranged at opposite ends of the cable drum 210, the cable drum 210 is installed on the rotating shaft, and the rotating shaft is rotatably installed on the support plate 130 through a bearing, and a charging gun cable outlet hole is provided on the cable drum 210, one end of the charging gun cable 230 passes through the charging gun cable outlet hole, and the other end passes through the limiting cable bracket 300, and the rest is wound on the cable drum 210.
[0040] In some preferred embodiments, the driving unit 400 is a winding motor, and the output end of the winding motor is connected to the rotating shaft. The winding motor drives the rotating shaft to rotate, thereby driving the winding drum 210 to reel the charging gun cable 230. It is worth mentioning that a charging gun 240 is provided on one end of the charging gun cable 230 that passes through the limit cable bracket 300.
[0041] In some preferred embodiments, the control module 500 is installed in the base shell 120 and is electrically connected to the winding motor via a motor cable 410. The control module 500 is used to control the opening and closing of the winding motor.
[0042] In some preferred embodiments, the limiting cable bracket 300 includes a limiting mounting plate 310, a connecting mounting plate 320 and a transition assembly 330. The connecting mounting plates 320 are arranged on the opposite ends of the limiting mounting plate 310. The limiting mounting plate 310 is installed on the support plate 130 through the connecting mounting plate 320. The limiting mounting plate 310 is provided with a limiting opening 311. The transition assembly 330 is arranged around the limiting opening 311 to prevent the surface of the charging gun cable 230 from contacting the edge during the winding process, causing scratches / scratches, thereby damaging the surface of the charging gun cable 230.
[0043] Furthermore, the transition assembly 330 includes a first transition drum 331 and a second transition drum 332, the first transition drum 331 is rotatably mounted on the upper and lower sides of the limit opening 311, and the second transition drum 332 is rotatably mounted on the left and right sides of the limit opening 311. The setting of the transition assembly 330 can effectively prevent the wear of the charging cable, and the limit opening 311 can also prevent the excessive retraction of the charging gun cable 230, ensuring the safety and effectiveness of the cable during use (because the overall volume of the charging gun 240 is larger than the limit opening 311, when the cable part of the charging gun 240 is reeled up, the charging gun 240 will be restricted outside the limit opening 311 to limit the continued retraction of the charging gun cable 230).
[0044] Preferably, a control switch 131 is also provided on the support plate 130, and the control switch 131 is electrically connected to the control module 500. A sensor is also provided on the limit mounting plate 310, and the sensor is electrically connected to the control module 500, and the sensing end of the sensor is facing the limit opening 311. The design of the sensor can prevent the charging gun cable 230 from being over-reeled. The user can control the opening and closing of the winding motor through the control switch 131, so as to conveniently adjust the retracted length of the charging gun cable 230. During the retracting process, the sensor is used to ensure that the charging gun cable 230 will not be over-stretched or retracted during the retracting process, thereby protecting the integrity of the cable.
[0045] In summary, the present invention provides an automatic retractable charging gun cable protection device for an electric vehicle charging pile, which realizes the automatic retracting operation of the charging gun cable by driving the reel to rotate through a driving part, can effectively prevent the cable from scattering, reduce the risk of being crushed by vehicles due to random scattering, and ensure the safety of users and equipment; the charging gun cable protection device provided by the present invention can easily control the retraction and release of the cable through a control module, simplifies the operation process, and improves the use experience; the charging gun cable protection device provided by the present invention is provided with a limited cable bracket, and the limited cable bracket is provided with a transition component, through which the wear on the surface of the cable during the retraction process can be reduced, thereby extending the service life of the cable; the charging gun cable protection device provided by the present invention has a simple structure, is convenient and practical, and can realize the work of retracting the charging gun cable after use through close manual control or remote wireless control, eliminating the tediousness and time-consuming of traditional manual retraction, improving the retraction efficiency after charging is completed, and at the same time, it can also provide real-time protection for the charging gun cable.
[0046] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. An automatic retractable charging gun cable protection device for an electric vehicle charging pile, characterized in that: include: A cable winding support (100) is installed on the side of the charging pile; A wire reel (200) rotatably mounted on the wire reel support (100); A position-limiting cable support (300) mounted on the cable winding support (100) and located at two opposite sides of the cable winding reel (200); A driving unit (400) mounted on the cable winding support (100), wherein an output end of the driving unit (400) is connected to the cable winding reel (200); A control module (500) is installed at the bottom of the wire winding support (100) and is electrically connected to the driving unit (400). The control module (500) is used to control the wire winding action of the driving unit (400).
2. The electric vehicle charging pile automatic retractable charging gun cable protection device according to claim 1 is characterized in that: The cable winding support (100) comprises a mounting plate (110), a base shell (120) and a support plate (130); the base shell (120) is mounted on the mounting plate (110), and the support plate (130) is mounted on opposite sides of the base shell (120).
3. The electric vehicle charging pile automatic retractable charging gun cable protection device according to claim 2 is characterized in that: The cable reel (200) comprises a rotating shaft, a cable drum (210) and limiting plates (220) arranged at opposite ends of the cable drum (210); the cable drum (210) is mounted on the rotating shaft, and the rotating shaft is rotatably mounted on the support plate (130) through a bearing; a charging gun cable outlet hole is provided on the cable drum (210); one end of the charging gun cable (230) is passed through the charging gun cable outlet hole, and the other end is passed through the limiting cable bracket (300), and the rest is wound on the cable drum (210).
4. The electric vehicle charging pile automatic retractable charging gun cable protection device according to claim 3 is characterized in that: The driving unit (400) is a winding motor, and the output end of the winding motor is connected to the rotating shaft.
5. The electric vehicle charging pile automatic retractable charging gun cable protection device according to claim 4 is characterized in that: The control module (500) is installed in the base shell (120) and is electrically connected to the winding motor via a motor cable (410).
6. The electric vehicle charging pile automatic retractable charging gun cable protection device according to claim 3 is characterized in that: A charging gun (240) is provided on one end of the charging gun cable (230) passing through the position-limiting cable bracket (300).
7. The electric vehicle charging pile automatic retractable charging gun cable protection device according to claim 3 is characterized in that: The position-limiting cable bracket (300) comprises a position-limiting mounting plate (310), a connecting mounting plate (320) and a transition assembly (330); the connecting mounting plates (320) are arranged on opposite ends of the position-limiting mounting plate (310); the position-limiting mounting plate (310) is installed on the support plate (130) through the connecting mounting plates (320); a position-limiting opening (311) is arranged on the position-limiting mounting plate (310); and the transition assembly (330) is arranged around a circle of the position-limiting opening (311).
8. The electric vehicle charging pile automatic retractable charging gun cable protection device according to claim 7, characterized in that: The transition assembly (330) includes a first transition rotating cylinder (331) and a second transition rotating cylinder (332), wherein the first transition rotating cylinder (331) is rotatably mounted on the upper and lower sides of the limiting opening (311), and the second transition rotating cylinder (332) is rotatably mounted on the left and right sides of the limiting opening (311).
9. The electric vehicle charging pile automatic retractable charging gun cable protection device according to claim 3, characterized in that: The support plate (130) is also provided with a control switch (131), and the control switch (131) is electrically connected to the control module (500).
10. The electric vehicle charging pile automatic retractable charging gun cable protection device according to claim 7, characterized in that: A sensor is also provided on the position-limiting mounting plate (310), the sensor being electrically connected to the control module (500), and the sensing end of the sensor facing the position-limiting opening (311).