Multifunctional all-in-one machine

By installing the baling machine movement module and the top membrane assembly on the same lifting rack, the packaging, winding and top membrane functions are integrated, solving the problems of large area, difficult operation and low efficiency in the existing technology, and achieving a compact and efficient packaging solution.

CN119705934APending Publication Date: 2025-03-28ZHEJIANG YONGCHUANG MACHINERY
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Patent Information

Application Number
CN202510151512.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

The existing baler lacks the function of top covering film, which leads to the packaging easily leading to top damage during packaging. The existing solutions are inefficient or have large equipment footprints, coordination and operation difficulty.

Method used

A multi-functional all-in-one machine is designed to install the baling machine movement module and the top-cover membrane assembly on the same lifting rack to achieve the integration of functions such as packaging, winding and top-cover membrane.

Benefits of technology

The packaging, winding and covering film functions are realized on one device, solving the problems of large area, difficult operation and low efficiency in the existing technology, and the structure is compact, saving costs.

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Abstract

The invention discloses a multifunctional all-in-one machine, which is used in the technical field of packaging equipment, can realize the functions of packaging, winding, top film covering and the like on one piece of equipment by adopting a mode of mounting a packaging machine core module 11 and a top film covering assembly 2 on the same lifting frame 6, is compact in structure, and can overcome the defects in the prior art. The device comprises a packaging machine assembly 1, a top film covering assembly 2, a winding assembly 3, a bottom platform 4 and a movable frame assembly 5 installed on the bottom platform 4 in a sliding mode. The packing machine assembly 1 comprises a packing machine core module 11 and a guide belt module 12, and the packing machine core module 11 and the top film covering assembly 2 are installed on the lifting frame 6; the top film covering assembly 2 is used for covering a top film on the top of the to-be-treated article; the winding assembly 3 is used for winding the periphery of the to-be-treated article; the lifting frame 6 is installed on the movable frame assembly 5 through the lifting mechanism 7, and the lifting mechanism 7 is used for controlling the position of the lifting frame 6 on the movable frame assembly 5.
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Description

Technical Field

[0001] The present invention relates to the technical field of packaging equipment, and in particular to a multifunctional all-in-one machine. Background Art

[0002] The baler, also known as a strapping machine, a strapping machine or a tying machine, uses strapping tape to tie products or packages, then tightens and combines the two ends by hot-melting and gluing them together. The function of the baler is to reinforce the packaged items so that the items will not fall apart during transportation or storage due to loose strapping.

[0003] When the package is being packed, the strapping tape will be in close contact with the top of the package, and the top of the package may even be scratched or dented due to the tension of the strapping tape. Most of the existing balers do not have the function of covering the top with film, and some of them are covered with film manually or with additional equipment. On the one hand, manual covering has the defect of low efficiency, and on the other hand, the additional covering film equipment will cause the overall floor space of the equipment to be too large, and there will also be certain problems with the coordination between too many devices and the difficulty of workers' operation.

[0004] The prior art has the above-mentioned technical defects, which has become a major technical problem that needs to be solved urgently by those skilled in the art. Summary of the invention

[0005] The present invention discloses a multifunctional all-in-one machine, which can realize functions such as packaging, winding and covering film on one device by installing a baler core module 11 and a covering film assembly 2 on the same lifting frame 6, and has a compact structure, which can solve the defects of the prior art.

[0006] The multifunctional integrated machine provided by the present invention comprises: a baler assembly 1, a top film assembly 2, a winding assembly 3, a bottom platform 4 and a moving frame assembly 5 slidably mounted on the bottom platform 4;

[0007] The baler assembly 1 includes a baler core module 11 and a guide belt module 12, and the baler core module 11 and the top film assembly 2 are installed on the lifting frame 6;

[0008] The top film assembly 2 is used to cover the top of the object to be processed with a top film;

[0009] The winding assembly 3 is used to wrap the periphery of the object to be processed;

[0010] The lifting frame 6 is installed on the moving frame assembly 5 through a lifting mechanism 7 , wherein the lifting mechanism 7 is used to control the position of the lifting frame 6 on the moving frame assembly 5 .

[0011] Preferably,

[0012] The baler core module 11 includes a baler core 111 and an upper belt track 112 .

[0013] Preferably,

[0014] The belt guide module 12 includes a left sword-threading belt guide component 121 and a right sword-threading belt guide component 122 arranged on both sides of the moving frame assembly 5 . The moving frame assembly 5 is also provided with a fixed belt path 53 matched with the belt guide module 12 .

[0015] Preferably,

[0016] The left sword-piercing guide belt component 121 includes: a left sword-piercing power 1211 and a left lower belt path 1212, and the right sword-piercing guide belt component 122 includes a right sword-piercing power 1221 and a right lower belt path 1222, wherein the left sword-piercing power 1211 is used to control the movement of the left lower belt path 1212, and the right sword-piercing power 1221 is used to control the movement of the right lower belt path 1222;

[0017] The lower left belt path 1212, the lower right belt path 1222, the fixed belt path 53 and the upper belt path 112 constitute a complete belt path.

[0018] Preferably,

[0019] The top film assembly 2 includes: a top film delivery power component 21, a film cutting component 22 and a top film frame 23, wherein the top film frame 23 is installed on the lifting frame 6, and a top film roll is arranged on the top film frame 23;

[0020] The top film delivery power component 21 is used for delivering the top film;

[0021] The film cutting component 22 is used to cut the top film.

[0022] Preferably,

[0023] The winding assembly 3 includes: a winding film frame 31, a film frame lifting power 32 and an upper film cutting component 33, wherein the winding film frame 31 is installed on the moving frame assembly 5;

[0024] A wrapping film roll is arranged on the wrapping film frame 31;

[0025] The film frame lifting power 32 is used to control the position of the winding film frame 31 on the moving frame assembly 5;

[0026] The upper film cutting component 33 is used to cut the wrapping film on the wrapping film roll.

[0027] Preferably,

[0028] The moving frame assembly 5 includes a moving frame 51 and a translational force module 52;

[0029] The translation power module 52 is disposed on the bottom platform 4 and is used to drive the moving frame 51 to translate on the bottom platform 4 .

[0030] Preferably,

[0031] The bottom platform 4 is provided with a translation track 41 and a sliding seat 42 matched with the bottom platform 4;

[0032] The mobile frame 51 is mounted on the sliding seat 42;

[0033] The translation force module 52 includes a translation force 521 and a translation transmission member 522 . The translation force 521 drives the sliding seat 42 to move on the translation track 41 .

[0034] Preferably,

[0035] A turntable assembly 8 for winding the items to be processed is also provided on the bottom platform 4;

[0036] The turntable assembly 8 includes a turntable with an M-shaped opening and a turntable power component.

[0037] Preferably,

[0038] Also included is a collaborative palletizing component 9;

[0039] The cooperative stacking assembly 9 is installed on the bottom platform 4, or is arranged behind the bottom platform 4, and is used for stacking the objects to be processed.

[0040] The multifunctional integrated machine of the present invention comprises: a baler assembly 1, a covering film assembly 2, a winding assembly 3, a bottom platform 4 and a moving frame assembly 5 slidably mounted on the bottom platform 4; the baler assembly 1 comprises a baler core module 11 and a guide belt module 12, the baler core module 11 and the covering film assembly 2 are mounted on a lifting frame 6; the covering film assembly 2 is used to cover the top of the object to be processed with a covering film; the winding assembly 3 is used to wrap the periphery of the object to be processed; the lifting frame 6 is mounted on the moving frame assembly 5 through a lifting mechanism 7, wherein the lifting mechanism 7 is used to control the position of the lifting frame 6 on the moving frame assembly 5. By adopting the method of installing the baler core module 11 and the covering film assembly 2 on the same lifting frame 6, the multifunctional integrated machine of the present invention can realize the functions of baling, winding and covering film on one device, and has a compact structure, which can solve the defects of the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 A three-dimensional diagram of a multifunctional all-in-one machine according to an embodiment of the present invention;

[0042] Figure 2 Another stereoscopic view of the multifunctional machine according to the embodiment of the present invention;

[0043] Figure 3 It is a front view of the multifunctional all-in-one machine according to an embodiment of the present invention;

[0044] Figure 4 A top view of the multifunctional all-in-one machine according to an embodiment of the present invention;

[0045] Figure 5 An exploded view of the multifunctional all-in-one machine according to an embodiment of the present invention;

[0046] Figure 6 It is a three-dimensional diagram of the mobile frame assembly 5 in the multifunctional all-in-one machine according to an embodiment of the present invention;

[0047] Figure 7 It is a stereoscopic diagram of the top covering membrane assembly 2 in the multifunctional all-in-one machine according to an embodiment of the present invention. DETAILED DESCRIPTION

[0048] The present invention discloses a multifunctional all-in-one machine, which can realize functions such as packaging, winding and covering film on one device by installing a baler core module 11 and a covering film assembly 2 on the same lifting frame 6, and has a compact structure, which can solve the defects of the prior art.

[0049] The following is a clear and detailed description of the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Please refer to Figures 1 to 7 , the multifunctional all-in-one machine provided by the present invention comprises: a baler assembly 1, a top film assembly 2, a winding assembly 3, a bottom platform 4 and a moving frame assembly 5 slidably mounted on the bottom platform 4;

[0050] The baler assembly 1 includes a baler core module 11 and a guide belt module 12, and the baler core module 11 and the top film assembly 2 are installed on the lifting frame 6;

[0051] The top film assembly 2 is used to cover the top of the object to be processed with a top film;

[0052] The winding assembly 3 is used to wrap the periphery of the object to be processed;

[0053] The lifting frame 6 is installed on the moving frame assembly 5 through a lifting mechanism 7 , wherein the lifting mechanism 7 is used to control the position of the lifting frame 6 on the moving frame assembly 5 .

[0054] In an embodiment of the present invention, the baler component 1 can perform the baling process on the items to be processed, the top film component 2 can coat the top of the items to be processed with a top film, and the winding component 3 can wrap the periphery of the items to be processed, that is, the multifunctional all-in-one machine of the present invention can complete the three functions of baling, top film coating and winding through one device, without the need for additional top film coating equipment or other equipment, and the order of the three functions of baling, top film coating and winding can be set according to actual needs. It should be noted that the baler core module 11 and the top film component 2 are installed on the same lifting frame 6, so there is no need to add an additional structure for controlling the position of the top film component 2 to the top film component 2, which can save costs on the one hand, and the overall structure is more compact and reduces the occupied space on the other hand. In addition, the mobile rack assembly 5 can move over a large range on the bottom platform 4. Assuming that a disc for rotating the items to be processed is provided on the bottom platform 4, the movable range of the mobile rack assembly 5 should cover the entire range of the disc; assuming that the working areas of the baler assembly 1, the covering film assembly 2 and the winding assembly 3 are respectively defined as the baling work area, the covering film work area and the winding work area, the movable range of the mobile rack assembly 5 should cover the above-mentioned various work areas. If there are other components, such as a palletizing assembly, a palletizing work area can also be defined. The mobile rack assembly 5 may or may not cover the palletizing work area, but if there is an obstacle during the palletizing process, avoidance should be made. It should also be pointed out here that the working order of the baler assembly 1, the covering film assembly 2 and the winding assembly 3 can be set according to demand and is not limited here.

[0055] Preferably,

[0056] The baler core module 11 includes a baler core 111 and an upper belt track 112 .

[0057] In the embodiment of the present invention, the position of the baler mechanism 111 needs to be adjusted according to the size of the object to be processed, and the baler mechanism 111 rises and falls along with the lifting frame 6 to adapt to the height of the object to be processed.

[0058] Preferably,

[0059] The belt guide module 12 includes a left sword-threading belt guide component 121 and a right sword-threading belt guide component 122 arranged on both sides of the moving frame assembly 5 . The moving frame assembly 5 is also provided with a fixed belt path 53 matched with the belt guide module 12 .

[0060] It should be noted that in order to ensure the stability of the left sword-threading guide belt component 121 and the right sword-threading guide belt component 122, a left support rod 123 can be set between the left sword-threading guide belt component 121 and the movable frame assembly 5, and a right support rod 124 can be set between the right sword-threading guide belt component 122 and the movable frame assembly 5, wherein the structures of the left support rod 123 and the right support rod 124 can be the same.

[0061] Preferably,

[0062] The left sword-piercing guide belt component 121 includes: a left sword-piercing power 1211 and a left lower belt path 1212, and the right sword-piercing guide belt component 122 includes a right sword-piercing power 1221 and a right lower belt path 1222, wherein the left sword-piercing power 1211 is used to control the movement of the left lower belt path 1212, and the right sword-piercing power 1221 is used to control the movement of the right lower belt path 1222;

[0063] The lower left belt path 1212, the lower right belt path 1222, the fixed belt path 53 and the upper belt path 112 constitute a complete belt path.

[0064] It must be pointed out that the left sword-threading guide belt component 121 and the right sword-threading guide belt component 122 can be symmetrically arranged with each other; the right sword-threading power 1221 can include a right power 12211, a right slide rail 12212, and a right slider 12213, wherein the right lower belt path 1222 can be installed on the right slider 12213, the right slider 12213 cooperates with the right slide rail 12212, and the right power 12211 is used to control the right slider 12213 to slide on the right slide rail 12212, so as to control the movement of the right lower belt path 1222. Similarly, the movement of the left lower belt path 1212 can be understood; the above-mentioned right power 12211 can control the movement of the right slider 12213 through structures such as a gearbox, gears and belts. For example, the right slider 12213 can be fixedly connected to the belt, and the right power 12211 outputs power after passing through the gearbox and controls the rotation of the gears. The belt is driven to move during the rotation of the gears, which is not limited here.

[0065] Preferably,

[0066] The top film assembly 2 includes: a top film delivery power component 21, a film cutting component 22 and a top film frame 23, wherein the top film frame 23 is installed on the lifting frame 6, and a top film roll is arranged on the top film frame 23;

[0067] The top film delivery power component 21 is used for delivering the top film;

[0068] The film cutting component 22 is used to cut the top film.

[0069] In the embodiment of the present invention, the top film assembly 2 realizes the function of coating the top of the object to be processed with the assistance of the moving frame assembly 5 and the lifting mechanism 7. Specifically, the moving frame assembly 5 and the lifting mechanism 7 transport the top film assembly 2 to a preset position, which is generally the starting position of the coating, and then the top film delivery power component 21 delivers the top film. As the moving frame assembly 5 and the lifting mechanism 7 work, the top film assembly 2 moves while covering the top film from one side of the top of the object to be processed to the other side, and finally the film cutting component 22 cuts the top film. It should be pointed out that the operation of the above-mentioned moving frame assembly 5 and the lifting mechanism 7 is not limited to the moving frame assembly 5 and the lifting mechanism 7 working at the same time, and either of them can work alone, or both can work at the same time, or can work intermittently, which is not limited here. The above-mentioned top film feeding power component 21 may include a top film feeding power 211 and two top film feeding rollers 212 arranged oppositely, and the top film is fed out under the action of the top film feeding power component 21; the above-mentioned film cutting component 22 may include a film cutting power 221, a film cutting transmission 222 and a film cutting knife 223, wherein the film cutting power 221 drives the film cutting knife 223 to cut the top film through the film cutting transmission 222, and the film cutting transmission 222 can be a transmission belt, and the film cutting knife 223 can be installed on the transmission belt.

[0070] Preferably,

[0071] The winding assembly 3 includes: a winding film frame 31, a film frame lifting power 32 and an upper film cutting component 33, wherein the winding film frame 31 is installed on the moving frame assembly 5;

[0072] A wrapping film roll is arranged on the wrapping film frame 31;

[0073] The film frame lifting power 32 is used to control the position of the winding film frame 31 on the moving frame assembly 5;

[0074] The upper film cutting component 33 is used to cut the wrapping film on the wrapping film roll.

[0075] In the embodiment of the present invention, the winding assembly 3 realizes the winding of the periphery of the processed article; the mobile frame assembly 5 controls the lateral movement of the winding assembly 3, the film frame lifting power 32 controls the vertical movement of the winding film frame 31, and the upper film cutting component 33 cuts the winding film after the winding is completed. The above-mentioned film frame lifting power 32 may include a mounting column 321, a lifting rail 322, a lifting slide 323 and a lifting power 324, wherein the winding film frame 31 is mounted on the lifting slide 323 and the upper film cutting component 33 is mounted on the lifting frame 6, the lifting slide 323 cooperates with the lifting rail 322, the mounting column 321 is fixedly mounted on the mobile frame assembly 5, the lifting rail 322 is fixed on the mounting column 321, and the lifting power 324 is used to control the position of the lifting slide 323 on the lifting rail 322.

[0076] Preferably,

[0077] The moving frame assembly 5 includes a moving frame 51 and a translational force module 52;

[0078] The translation power module 52 is disposed on the bottom platform 4 and is used to drive the moving frame 51 to translate on the bottom platform 4 .

[0079] Preferably,

[0080] The bottom platform 4 is provided with a translation track 41 and a sliding seat 42 matched with the bottom platform 4;

[0081] The mobile frame 51 is mounted on the sliding seat 42;

[0082] The translation force module 52 includes a translation force 521 and a translation transmission member 522 . The translation force 521 drives the sliding seat 42 to move on the translation track 41 .

[0083] It should be noted that the functional modules of the present invention are mostly installed on the mobile frame 51 and are controlled by the translational power module 52 to move horizontally. The aforementioned lifting frame 6 and lifting mechanism 7, the mobile frame 51 can be provided with a vertical track 511 and a fixed rack 512, the lifting frame 6 is provided with a roller group 61, and the roller group 61 limits the range of movement of the lifting frame 6 on the vertical track 511, and the lifting mechanism 7 can include a power component 71 and a transmission component 72, wherein the transmission component 72 cooperates with the fixed rack 512, and the power component 71 drives the lifting frame 6 to rise and fall on the vertical track 511, that is, the mobile frame 51 through the transmission component 72.

[0084] Preferably,

[0085] A turntable assembly 8 for winding the items to be processed is also provided on the bottom platform 4;

[0086] The turntable assembly 8 includes a turntable with an M-shaped opening and a turntable power component.

[0087] In the embodiment of the present invention, the arrangement of the turntable with an M-shaped opening can facilitate a forklift to deliver the items to be processed into the turntable assembly 8, because the M-shaped opening can match the two forks of the forklift.

[0088] Preferably,

[0089] Also included is a collaborative palletizing component 9;

[0090] The cooperative stacking assembly 9 is installed on the bottom platform 4, or is arranged behind the bottom platform 4, and is used for stacking the objects to be processed.

[0091] It should be noted that the multifunctional machine of the present invention can also integrate a palletizing function, that is, it includes a cooperative palletizing component 9, which can palletize the items to be processed. Generally speaking, when the cooperative palletizing component 9 is working, the mobile frame 51 can move to an end away from the cooperative palletizing component 9, so as not to interfere with the cooperative palletizing component 9 in palletizing the items to be processed onto the turntable. The above-mentioned cooperative palletizing component 9 can be a multi-joint palletizing robot.

[0092] The multifunctional integrated machine of the present invention comprises: a baler assembly 1, a covering film assembly 2, a winding assembly 3, a bottom platform 4 and a moving frame assembly 5 slidably mounted on the bottom platform 4; the baler assembly 1 comprises a baler core module 11 and a guide belt module 12, the baler core module 11 and the covering film assembly 2 are mounted on a lifting frame 6; the covering film assembly 2 is used to cover the top of the object to be processed with a covering film; the winding assembly 3 is used to wrap the periphery of the object to be processed; the lifting frame 6 is mounted on the moving frame assembly 5 through a lifting mechanism 7, wherein the lifting mechanism 7 is used to control the position of the lifting frame 6 on the moving frame assembly 5. By adopting the method of installing the baler core module 11 and the covering film assembly 2 on the same lifting frame 6, the multifunctional integrated machine of the present invention can realize the functions of baling, winding and covering film on one device, and has a compact structure, which can solve the defects of the prior art.

[0093] The above is a detailed introduction to the multifunctional all-in-one provided by the present invention. For those skilled in the art, according to the concept of the embodiments of the present invention, there may be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A multifunctional machine, characterized in that: include: A baler assembly (1), a top film assembly (2), a winding assembly (3), a bottom platform (4), and a movable frame assembly (5) slidably mounted on the bottom platform (4); The baler assembly (1) comprises a baler core module (11) and a guide belt module (12); the baler core module (11) and a top film assembly (2) are mounted on a lifting frame (6); The top film assembly (2) is used to cover the top of the object to be processed with a top film; The winding assembly (3) is used to wind the periphery of the object to be processed; The lifting frame (6) is installed on the moving frame assembly (5) via a lifting mechanism (7), wherein the lifting mechanism (7) is used to control the position of the lifting frame (6) on the moving frame assembly (5).

2. The multifunctional machine according to claim 1, characterized in that: The baler core module (11) comprises: a baler core (111) and an upper belt track (112).

3. The multifunctional machine according to claim 2, characterized in that: The belt guide module (12) comprises: a left sword-threading belt guide component (121) and a right sword-threading belt guide component (122) arranged on both sides of the moving frame assembly (5); the moving frame assembly (5) is also provided with a fixed belt path (53) matched with the belt guide module (12).

4. The multifunctional machine according to claim 3, characterized in that: The left sword-piercing guide belt component (121) includes: a left sword-piercing power (1211) and a left lower belt path (1212); the right sword-piercing guide belt component (122) includes a right sword-piercing power (1221) and a right lower belt path (1222); wherein the left sword-piercing power (1211) is used to control the movement of the left lower belt path (1212), and the right sword-piercing power (1221) is used to control the movement of the right lower belt path (1222); The lower left belt path (1212), the lower right belt path (1222), the fixed belt path (53) and the upper belt path (112) constitute a complete belt path.

5. The multifunctional machine according to claim 1, characterized in that: The top film assembly (2) comprises: a top film delivery power component (21), a film cutting component (22) and a top film frame (23), wherein the top film frame (23) is installed on the lifting frame (6), and a top film roll is arranged on the top film frame (23); The top film delivery power component (21) is used for delivering the top film; The film cutting component (22) is used to cut the top film.

6. The multifunctional machine according to claim 1, characterized in that: The winding assembly (3) comprises: a winding film frame (31), a film frame lifting power (32) and an upper film cutting component (33), wherein the winding film frame (31) is installed on the moving frame assembly (5); A wrapping film roll is arranged on the wrapping film frame (31); The film frame lifting power (32) is used to control the position of the winding film frame (31) on the moving frame assembly (5); The upper film cutting component (33) is used for cutting the wrapping film on the wrapping film roll.

7. The multifunctional machine according to claim 1, characterized in that: The moving frame assembly (5) comprises a moving frame (51) and a translational force module (52); The translational power module (52) is arranged on the bottom platform (4) and is used to drive the moving frame (51) to translate on the bottom platform (4).

8. The multifunctional machine according to claim 7, characterized in that: The bottom platform (4) is provided with a translation track (41) and a sliding seat (42) matched with the bottom platform (4); The mobile frame (51) is mounted on the sliding seat (42); The translational force module (52) comprises a translational force (521) and a translational transmission member (522), and the translational force (521) moves on the translational track (41) by driving the sliding seat (42).

9. The multifunctional machine according to claim 1, characterized in that: A turntable assembly (8) for winding the items to be processed is also provided on the bottom platform (4); The turntable assembly (8) comprises a turntable with an M-shaped opening and a turntable power component.

10. The multifunctional machine according to any one of claims 1 to 9, characterized in that: Also included is a collaborative palletizing assembly (9); The cooperative stacking assembly (9) is installed on the bottom platform (4), or is arranged behind the bottom platform (4), and is used for stacking the items to be processed.

Citation Information

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