Efficient intelligent sorting system capable of achieving cyclic feeding and sorting method of efficient intelligent sorting system

Abstract

The system structurally comprises an intelligent storage module, the intelligent storage module is provided with intelligent bins of multiple specifications and used for containing bare trays, a packaging material delivery module is arranged on one side of the intelligent storage module, and the intelligent storage module is provided with a material counting machine; the intelligent storage module is used for counting the number of bare trays and feeding the bare trays manually, the AGV streamline module is used for transporting the bare trays and packaging boxes through an AGV carrier, the PTH storage module is used for storing and feeding PTH materials, a movable goods shelf is arranged between the PTH storage module and the intelligent storage module and can carry out boxing of the PTH materials, and the intelligent storage module comprises a material string rod; the material string rod is used for stacking bare trays, the intelligent storage module AGV adopts a roller AGV, the PTH storage module and the AGV streamline module adopt jacking AGVs, the intelligent storage module and the AGV streamline module each comprise a tailing offline module, and the material returning process is achieved by arranging a material returning mechanism.

Description

Technical Field

[0001] The present invention relates to the technical field of intelligent sorting, and in particular to a high-efficiency intelligent sorting system capable of cyclic loading and a sorting method thereof. Background Art

[0002] Electronic products are developing rapidly and are widely used in people's lives. With the continuous improvement of technology, the processing and production of electronic products are becoming more and more precise and efficient. The high-speed precision production lines that make up electronic products can complete the high-speed production and processing of a variety of components at high speed. The components are transported in the form of material belts in the production line, and the components and raw materials after each stage of processing are stored in the form of trays.

[0003] In the processing and production process of electronic components, electronic trays need to be assembled, and the intelligent sorting system will be applied in the intelligent assembly process of electronic trays. In the intelligent sorting system, the material racks and bare trays are transported by AGV intelligent robots, and the loading processes of electronic components are carried out separately. Bare trays, PTHs and empty material boxes can be loaded separately, thereby realizing intelligent sorting and loading operations.

[0004] During the intelligent sorting operation, a lot of leftover materials will be generated at the end of the processing of the bare disc. The leftover materials are generally transported back manually. Since the factory area that can only be used for warehousing is large, the manual return operation is cumbersome and prolongs the process rhythm, so this problem needs to be solved. Therefore, the existing intelligent sorting system has the problem of difficulty in synchronous intelligent reuse of leftover materials. Summary of the invention

[0005] The purpose of the present invention is to provide a sorting system that can intelligently sort the remaining materials, and to provide a sorting method for efficient sorting, which can respectively load the bare disk, PTH and packaging box and automatically circulate the remaining materials of the bare disk and scan the code for storage, so as to achieve the effect of cyclic intelligent sorting.

[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: an efficient intelligent sorting system capable of cyclic loading, comprising an intelligent storage module, wherein the intelligent storage module is provided with intelligent warehouses of several specifications for placing bare disks, a packaging material outbound module is provided on one side of the intelligent storage module, the intelligent storage module is provided with a counting machine for counting the number of bare disks and manually loading them, an AGV streamline area for transporting bare disks and packaging boxes by AGV carriers, a PTH storage module for storing and loading PTH materials, a mobile shelf is provided between the PTH storage module and the intelligent storage module, and the PTH materials can be boxed, the intelligent storage module includes a material sensor, the material string rod is used for stacking bare disks, the intelligent storage module AGV adopts a roller AGV, the PTH storage module and the AGV streamline area adopt a jacking AGV, the intelligent storage module and the AGV streamline area both include a tailings offline module, the tailings offline module transports the remaining tailings in the AGV streamline area, and returns them to the loading stage of the intelligent storage area.

[0007] Preferably, the tail material off-line module is provided with a feeder, and the feeder transports the tail material to the material counting machine.

[0008] A sorting method for an efficient intelligent sorting system capable of cyclic loading includes the following work flow: S1: bare disks are classified and fed into the intelligent storage module through a material counting machine and are classified and shipped out, scanned and labeled by a camera, and transported to a stringing machine for stacking on stringing rods; S2: After stringing, it is transported to a docking station by a roller AGV carrier for manual collection and is ready to enter the material tower; S3: The line material side tower connects the material tray to string the rod, stores the material tray, and the staff goes to the side material tower to take the required materials and scan the bare disk; S4: After the end, the excess bare disks are disassembled into a feeder car and transported to the material counting machine of the intelligent storage module; S5: The material counting machine receives and scans and strings the remaining bare disks, and transports them to the intelligent storage module through the AGC carrier for storage and warehousing.

[0009] Preferably, for S2, the packaging materials are shipped out of the warehouse simultaneously, the packaging materials shipped out of the warehouse are placed on the lighted material rack, and then placed on the lighted material cart by holding the PDA.

[0010] Preferably, the PDA issues a task to call the lifting AGV to lift the lighted material rack where the packaging materials are placed, and the lifting AGV drives the lighted material rack to move to the edge of the line.

[0011] Preferably, synchronously with S3, the staff scans the barcode of the bare disk and takes the packaging material on the lighted rack for replacement.

[0012] Preferably, for S2, the PTH materials are batched simultaneously, the materials are boxed in the PTH storage module, and placed on the mobile shelf, and the lifting AGV carrier is called through the PDA carried by the box after boxing.

[0013] Preferably, the lifting AGC carrier receives the instruction and lifts the mobile shelf, transports it to the PTH processing station, takes out the ingredients in the PTH cargo box, and then carries the mobile shelf back to the PTH storage module via the PGV carrier.

[0014] The beneficial effects of the present invention are:

[0015] 1. By setting up the intelligent storage module and the AGV streamline area, the intelligent docking of the sorting system is realized, the effect of automatic outbound loading and unloading is achieved, and the sorting efficiency of the sorting system is improved.

[0016] 2. Set up the tailings unloading module, which can repeatedly transport and store the remaining tailings after processing in the AGV flow line area, waiting for the next outbound delivery, and unload them in a cycle through the AGV robot, thus achieving the effect of cyclic sorting. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The system plan of the present invention is a highly efficient intelligent sorting system capable of cyclic loading Figure 1 ;

[0018] Figure 2 The system plan of the present invention is a highly efficient intelligent sorting system capable of cyclic loading Figure 2 ;

[0019] Figure 3 This is a flow chart of loading bare disks in the present invention;

[0020] Figure 4 A flow chart for loading packaging materials in the present invention;

[0021] Figure 5 This is a flow chart of PTH loading in the present invention;

[0022] Figure 6 The figure is a general flow chart of the bare disk loading and unloading process of the present invention.

[0023] In the figure:

[0024] 1. Intelligent warehousing module; 11. Intelligent warehouse; 12. Material counting machine; 13. Palletizer; 2. Packaging material outbound module; 3. PTH warehousing module; 4. Mobile shelf; 5. Tail material off-line module; 6. Line side material tower. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0026] refer to Figure 1-6 , an intelligent storage module 1, a packaging material outbound module 2, an AGV streamline area, a PTH storage module 3 and a tailings unloading area are set, wherein the intelligent storage module 1 is responsible for unloading the bare disks, the packaging material outbound module 2 is responsible for unloading the packaging materials, and the bare disks of the intelligent storage module 1 are combined and discharged synchronously. The AGV streamline area can transport bare disks, packaging materials, PTH and tailings respectively. The AGV robot is divided into a lifting AGV and a roller AGV. The PTH storage module 3 is responsible for unloading and transporting PTH materials, and finally converges on the AGV streamline and combines the packaging materials and the materials outbound from the intelligent storage module for processing. The tailings unloading module 5 can return the materials and transport the processed tailings, and reload them before transporting them to the intelligent storage module 1 by the AGV robot.

[0027] The intelligent storage module 1 is provided with intelligent warehouses 11 of several specifications for placing bare disks. The intelligent warehouses 11 are classified into two categories: 7-inch bare disks and 13-15-inch bare disks. A packaging material outbound module 2 is provided on one side of the intelligent storage module 1. The packaging material outbound module 2 can be used for outbound packaging of bare disks. Bare disks can be processed in a streamlined box and in combination with packaging materials. The intelligent storage module 1 is provided with a counting machine 12 for counting the number of bare disks and manually loading them.

[0028] An AGV streamline module is arranged on one side of the intelligent storage module 1. The AGV streamline module is transported by AGV. The AGV carrier is an AGV robot. Different transportation functions can be achieved by replacing AGV robots with different functions. The AGV robots are divided into two types: jacking AGV and roller AGV. A PTH storage module 3 is arranged on one side of the intelligent storage module 1, which can be used for the storage and loading of PTH. The jacking AGV is used for loading PTH and packaging materials. The top of the roller AGV is connected to a string rod mechanism, which can stack and place bare trays for transportation and loading.

[0029] A mobile shelf 4 is arranged between the PTH storage module 3 and the intelligent storage module 1, which can be used for packing PTH materials. The PTH materials are placed on the mobile shelf 4 and carry a PDA sensor. The lifting AGV can be called to move to the bottom of the mobile shelf 4 and lift the mobile shelf 4 to move, thereby realizing the loading of PTH materials carrying the mobile shelf 4.

[0030] The intelligent storage module 1 and the AGV streamline module both include a tailings off-line module 5, which transports the remaining tailings in the AGV streamline area and returns them to the loading stage of the intelligent storage area 11. The tailings off-line module 5 is provided with a feeder, which can transport the tailings back to the feeding point machine 12 through the feeder, and re-feed them into the intelligent storage module 1 through the feeding point machine 12.

[0031] A sorting method of an efficient intelligent sorting system capable of cyclic loading, including the following work flow

[0032] S1: Bare disks are sorted and fed into the intelligent storage module 1 by the material counting machine 12 and sorted out of the warehouse. The codes are scanned and labeled by the camera, and then transported to the stringing machine to be stacked on the stringing rod by the palletizing machine 13;

[0033] S2: After the stringing is completed, it is transported to the docking station by the roller AGV and manually picked up, and ready to enter the material tower;

[0034] S3: The side tower of the wire material is connected to the material tray for stringing and storing in the material tray. The staff goes to the side tower to take the required materials and scan the bare tray;

[0035] S4: After completion, the excess bare disks are disassembled into the feeder vehicle and transported to the counting machine 12 of the intelligent storage module 1;

[0036] S5: The counting machine 12 receives and scans and strings the bare disk leftovers, and transports them to the intelligent storage module 1 through the roller AGV for storage, thus realizing the process of recycling and reusing the bare disk leftovers.

[0037] For S2, the packaging materials are shipped out simultaneously. The packaging materials are placed on the lighted material rack, and then placed on the lighted material cart with the PDA. The PDA is a sensor that can call the AGV carrier and control the lifting AGV to approach. The PDA issues a task to call the lifting AGV to lift the bottom of the lighted material rack where the packaging materials are placed. The lifting AGV drives the lighted material rack to move to the edge of the line.

[0038] Synchronously with S3, the staff scans the barcode of the bare disk, takes the packaging material on the lighted material rack and replaces it, and combines the bare disk and packaging material for packaging.

[0039] For S2, the PTH materials are batched simultaneously, the materials are packed in the PTH storage module 3, and placed on the mobile shelf 4. The lifting AGV is called through the PDA carried by the packed cargo box. The lifting AGV receives the instruction and lifts the mobile shelf 4 and transports it to the PTH processing station. After the ingredients in the PTH cargo box are taken away, the mobile shelf 4 is carried back to the PTH storage module 3 by the AGV.

[0040] The overall discharge process of this sorting fee method is as follows: the bare disk is discharged from the storage of the intelligent storage module 1, and the materials are counted by the counting machine 12. After counting, the roller AGV transports it to the storage of the intelligent storage module 1, and the staff stacks the bare disks on the string rods. The string rods are stacked by the palletizer 13, and then transported to the line side material tower 6 by the roller AGV to wait for processing. At this time, the packaging materials of the packaging material outbound module 2 are manually placed on the lighted material car. The packaging materials carry PDA sensors, and the lifting AGV will lift the lighted material car to the top under the operation of the PDA. Start, transport to one side of the line-side material tower 6, and the staff will process and combine the packaging materials and bare discs. Synchronously, the PTH materials are discharged through the PTH storage module 3 and placed on the mobile shelf 4. The PDA calls the lifting AGV to transport them to the line side and merge them with the bare discs after the packaging materials are processed. After processing, the remaining bare discs in the line-side material tower 6 are unloaded by the feeder and transported to the counting machine 12 in the intelligent storage area for re-scanning and counting. After scanning and counting, they are classified and re-classified into the intelligent storage module 1, realizing the effect of recycling tail materials.

[0041] In the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0042] The above embodiments are used to further illustrate the present invention, but the present invention is not limited to these specific embodiments. Any modification, equivalent substitution and improvement made within the spirit and principle of the present invention should be understood to be within the protection scope of the present invention.

Claims

1. An efficient intelligent sorting system capable of cyclic feeding, characterized by: The invention comprises an intelligent storage module (1) and an AGV streamline module. The intelligent storage module (1) comprises an intelligent warehouse (11) and a counting machine (12). The intelligent warehouse (11) is used to place bare disks. A packaging material outbound module (2) is arranged on one side of the intelligent storage module (1). The counting machine (12) is used to count the number of bare disks and load them manually. The AGV streamline module is used to transport bare disks and packaging boxes through AGV carriers. The AGV carriers are divided into roller AGVs and lifting AGVs. A PTH storage module (3) is arranged on one side of the intelligent storage module (1) for storing and loading PTH materials. (3) and the intelligent storage module (1) are provided with a mobile shelf (4) capable of packing PTH materials. The intelligent storage module (1) comprises a material string rod, which is used to stack bare plates. The roller AGV is applied to the intelligent storage module (1). The lifting AGV material transportation is applied to the PTH storage module (3) and the AGV streamline module. The intelligent storage module (1) and the AGV streamline module both comprise a tailings off-line module (5). The tailings off-line module (5) transports the remaining tailings of the AGV streamline module and transports the tailings to the loading stage of the intelligent storage module (1).

2. According to claim 1, a highly efficient intelligent sorting system capable of cyclic loading is characterized in that: The tail material off-line module (5) is provided with a feeder vehicle, and the feeder vehicle transports the tail materials at the line edge at the end of the AGV streamline module to the material counting machine (12).

3. A sorting method for an efficient intelligent sorting system capable of cyclic feeding, characterized in that: The process includes the following steps: S1: bare disks are sorted and fed into the intelligent storage module (1) through the material counting machine (12) and sorted out of the warehouse. The bare disks are scanned and labeled by the camera and transported to the palletizer and stacked on the string rod by the palletizer; S2: After the string rod is completed, the bare disks are transported to the docking station through the roller AGV for manual collection and are ready to enter the material tower; S3: The line side material tower connects the material trays to the string rod and stores the material trays. The staff goes to the side material tower to take the required materials and scan the bare disks; S4: After the end, the excess bare disks are disassembled into the feeder car and transported to the material counting machine (12) of the intelligent storage area module; S5: The material counting machine (12) receives and scans and strings the remaining bare disks, and transports them to the intelligent storage module (1) through the roller AGV for storage and warehousing.

4. The sorting method of the efficient intelligent sorting system capable of cyclic loading according to claim 3 is characterized in that: For S2, the packaging materials are shipped out of the warehouse simultaneously. The packaging materials are carried by the PDA and stored on the lighted material rack.

5. The sorting method of the efficient intelligent sorting system capable of cyclic loading according to claim 4 is characterized in that: The PDA issues a task to call the lifting AGV to lift the bottom of the lighted material rack where the packaging materials are placed. The lifting AGV drives the lighted material rack to move to the edge of the line.

6. The sorting method of the efficient intelligent sorting system capable of cyclic loading according to claim 5, characterized in that: Synchronously with S3, the staff scans the barcode of the bare disk and takes the packaging material on the lighted rack for replacement.

7. The sorting method of the efficient intelligent sorting system capable of cyclic loading according to claim 3 is characterized in that: For S2, the PTH materials are batched simultaneously, the materials are packed in the PTH storage module (3), and placed on the mobile shelf (4), and the lifting AGV is called through the PDA carried by the packed box.

8. The sorting method of the efficient intelligent sorting system capable of cyclic loading according to claim 7, characterized in that: The lifting AGV receives the instruction and lifts the mobile shelf (4), transports it to the PTH processing station, takes out the ingredients in the PTH material box, and then carries the mobile shelf (4) back to the PTH storage module (3) through the lifting AGV.

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