Production equipment for feeding alloy resistor based on carrier tape transmission
By using a carrier belt to feed alloy resistors, and by employing an intermittent feeding control device and a power transmission device, the problems of low efficiency and high cost of traditional robotic arms are solved, thus achieving efficient and low-cost alloy resistor feeding.
Patent Information
- Application Number
- CN202411958667.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2044-12-30
AI Technical Summary
Traditional robotic arms are inefficient, costly, and complex to debug when handling alloy resistors.
The production equipment is based on carrier belt transmission. It uses an intermittent material dropping control device and a power transmission device to realize the intermittent dropping and linear motion of alloy resistors. The feeding is controlled by the receiving groove and the partition on the carrier belt.
It improves the feeding efficiency of alloy resistors, reduces production costs, eliminates the need for traditional multi-axis robotic arms, simplifies the structure of production equipment, and further reduces production costs.
Smart Images

Figure CN119706185B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of alloy resistor production technology, and in particular to a production equipment for feeding alloy resistors based on carrier tape transmission. Background Technology
[0002] like Figure 1 As shown, this is a structural diagram of an infinitely extended carrier tape 10. The carrier tape 10 of this structure has accommodating grooves 11 spaced apart along its extension line. During the production process of the alloy resistor, the produced alloy resistor is placed in the accommodating groove 11, with one alloy resistor placed in each groove 11. Subsequently, a thin film is used to seal the groove opening of the accommodating groove 11, thus completing the encapsulation process of the alloy resistor.
[0003] Traditionally, a robotic arm is used to grip the alloy resistors into the receiving slot 11. For example, a three-axis robotic arm is used, which performs horizontal XY-axis translation and vertical Z-axis lifting to grip and load the alloy resistors. However, this method has several drawbacks. First, it requires repeated precision adjustments to the robotic arm, resulting in a large workload. Second, the robotic arm needs to perform relatively complex three-axis movements to transfer the material, leading to low loading efficiency. Third, the purchase cost of the robotic arm is high. Summary of the Invention
[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a production equipment for feeding alloy resistors based on carrier tape transmission. This equipment achieves feeding of alloy resistors through a simple structure, thereby improving feeding efficiency and reducing production costs.
[0005] The objective of this invention is achieved through the following technical solution:
[0006] A production equipment for feeding alloy resistors based on carrier belt transmission includes: an infinitely long carrier belt, a conveying base, a power transmission device, a material storage device, and an intermittent material feeding control device.
[0007] The carrier tape is provided with accommodating slots spaced apart along its extension direction, and a partition is formed between two adjacent accommodating slots;
[0008] The carrier base has a linear conveyor track, and the carrier belt is laid on the conveyor track;
[0009] The power transmission device is used to drive the carrier belt to move linearly along the conveyor track.
[0010] The material storage device stores a number of alloy resistors;
[0011] The intermittent material dropping control device is used to control the alloy resistors in the material storage device, so that each alloy resistor intermittently falls into each of the receiving slots.
[0012] In one embodiment,
[0013] The intermittent material feeding control device includes: a fixed base, a swing wall, a bouncing roller, and a material control rod; the fixed base is fixed on the conveying base, the middle part of the swing wall is rotatably mounted on the fixed base, the two ends of the swing wall form an active end and a driven end, the bouncing roller is located at the active end of the swing wall and presses against the carrier belt, and the material control rod is located at the driven end of the swing wall and is located at the material feeding port of the material storage device;
[0014] The power transmission device drives the carrier belt to move linearly along the conveyor track, so that the bouncing roller bounces up and down under the action of the receiving groove and the partition, thereby driving the swing wall to swing back and forth, and then causing the material control rod to block or open the material discharge port of the material storage device.
[0015] In one embodiment, the material storage device includes: a vertical vibrator, a storage box, and an inclined ramp; the storage box is placed on the vertical vibrator, the bottom of the storage box has a discharge trough, one end of the inclined ramp is connected to the discharge trough, and the other end of the inclined ramp extends to the control rod.
[0016] In one embodiment, the power transmission device includes: a drive unit, transmission teeth, and a pressure wheel;
[0017] The transmission teeth are located below the carrier belt, and the pressure roller is located above the carrier belt. The transmission teeth and the pressure roller clamp the carrier belt.
[0018] The drive unit is driven to rotate the transmission tooth, so that the carrier belt moves linearly along the transmission track.
[0019] In one embodiment, the carrier tape is provided with transmission holes spaced apart sequentially along its extension direction, and the edge of the transmission tooth is provided with transmission protrusions that cooperate with the transmission holes.
[0020] In one embodiment, the drive unit is a motor reducer.
[0021] The present invention provides a production equipment for feeding alloy resistors based on carrier tape transmission. The equipment achieves feeding of alloy resistors through a simple structure, thereby improving feeding efficiency and reducing production costs. Attached Figure Description
[0022] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 A structural diagram of an infinitely long carrier belt;
[0024] Figure 2 This is a structural diagram of a production equipment for feeding alloy resistors based on carrier tape transmission, according to an embodiment of the present invention.
[0025] Figure 3 for Figure 2 A partial view of the production equipment for feeding alloy resistors based on carrier tape transmission is shown.
[0026] Figure 4 for Figure 3 The diagram shown is a cross-sectional view of a production equipment for feeding alloy resistors based on carrier tape transmission.
[0027] Figure 5 This is a schematic diagram illustrating the working principle of the production equipment for feeding alloy resistors based on carrier belt transmission according to the present invention. Detailed Implementation
[0028] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.
[0029] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0031] like Figure 2 As shown, this invention discloses a production device 20 for feeding alloy resistors based on carrier tape transmission, comprising: an infinitely extended carrier tape 10 (e.g., ... Figure 1 (As shown), the system includes a conveying base 100, a power transmission device 200, a material storage device 300, and an intermittent material dropping control device 400.
[0032] like Figure 1 As shown, the carrier tape 10 has accommodating slots 11 spaced apart along its extension direction, and a partition 12 is formed between two adjacent accommodating slots 11.
[0033] like Figure 2 As shown, the carrier base 100 has a linear conveyor track 110, and the carrier belt 10 is laid on the conveyor track 110.
[0034] The power transmission device 200 is used to drive the carrier belt 10 to move linearly along the transmission track 110.
[0035] like Figure 2 As shown, the material storage device 300 stores a number of alloy resistors 30.
[0036] The intermittent material dropping control device 400 is used to control the alloy resistors 30 in the material storage device 300 so that each alloy resistor 30 intermittently drops into each receiving tank 11.
[0037] The structure of the intermittent feeding control device 400 described above will be explained in detail below:
[0038] Please refer to the following: Figure 3 and Figure 4 The intermittent material feeding control device 400 includes: a fixed base 410, a swing wall 420, a bouncing roller 430, and a control rod 440. The fixed base 410 is fixed to the conveyor base 100. The middle part of the swing wall 420 is rotatably mounted on the fixed base 410. The two ends of the swing wall 420 form an active end 421 and a driven end 422. The bouncing roller 430 is located at the active end 421 of the swing wall 420 and presses against the carrier belt 10. The control rod 440 is located at the driven end 422 of the swing wall 420 and is located at the material feeding port of the material storage device 30. In this embodiment, the swing wall 420 can be rotatably mounted on the fixed base 410 by a torsion spring, which can make the swing wall 420 have better reset performance.
[0039] The power transmission device 200 drives the carrier belt 10 to move linearly along the conveyor track 110, so that the bouncing roller 430 bounces up and down under the action of the receiving groove 11 and the partition 12, thereby driving the swing wall 420 to swing back and forth, and then causing the control rod 440 to block or open the material discharge port of the material storage device 300.
[0040] The structure of the aforementioned material storage device 300 will now be described in detail:
[0041] like Figure 2 As shown, the material storage device 300 includes: a vertical vibrator 310, a storage box 320, and an inclined ramp 330. The storage box 320 is placed on the vertical vibrator 310, and a discharge chute is provided at the bottom of the storage box 320. One end of the inclined ramp 330 is connected to the discharge chute, and the other end of the inclined ramp 330 extends to the control rod 440.
[0042] The structure of the power transmission device 200 described above will now be explained in detail:
[0043] like Figure 4 As shown, the power transmission device 200 includes: a drive unit 210, a transmission gear 220, and a pressure wheel 230;
[0044] like Figure 4 As shown, the transmission tooth 220 is located below the carrier belt 10, and the pressure roller 230 is located above the carrier belt 10. The transmission tooth 220 and the pressure roller 230 clamp the carrier belt 10.
[0045] like Figure 4 As shown, the drive unit 210 is driven to connect with the transmission tooth 220. The drive unit 210 drives the transmission tooth 220 to rotate so that the carrier belt 10 moves linearly along the transmission track 10.
[0046] Furthermore, the carrier tape 10 is provided with transmission holes 13 spaced apart sequentially along its extension direction (e.g., Figure 1 As shown), the edge of the transmission tooth 220 is provided with a transmission protrusion 221 that mates with the transmission hole 13 (as shown). Figure 4 (As shown).
[0047] In this embodiment, the drive unit 210 is a motor reducer.
[0048] The working principle of the above-mentioned production equipment 20 for feeding alloy resistors based on carrier belt transmission will be explained below (please also refer to...). Figure 5 ):
[0049] Several alloy resistors 30 are placed in the storage box 320. Under the vibration of the direct vibrator 310, the alloy resistors 30 can easily come out from the discharge chute at the bottom of the storage box 320 and slide down the inclined ramp 330 to the discharge port.
[0050] The drive unit 210 drives the transmission tooth 220 to rotate. With the cooperation of the transmission protrusion 221 and the transmission hole 13, the carrier belt 10 moves linearly along the transmission track 10 from one end of the transmission track 10 to the other end.
[0051] During the movement of the carrier belt 10, the bouncing roller 430 pressed on the carrier belt 10 jumps from one receiving groove 11 to another receiving groove 11. Since there is a partition 12 between the two receiving grooves 11, and there is a height difference between the partition 12 and the opening of the receiving groove 11, the bouncing roller 430 can bounce up and down. The bouncing roller 430 then drives the swing wall 420 to swing back and forth, which in turn causes the material control rod 440 to block or open the material discharge port of the material storage device 300.
[0052] When the control rod 440 blocks the material discharge port of the material storage device 300, the alloy resistor 30 is blocked and cannot fall.
[0053] When the control rod 440 is open to the material discharge port of the material storage device 300, the alloy resistor 30 is not blocked and falls into the receiving groove 11 of the carrier belt 10.
[0054] It is understandable that as the carrier belt 10 moves forward, it will cause the bouncing roller 430 to bounce up and down, thereby controlling the material control rod 440. As a result, the alloy resistor 30 can fall intermittently and accurately into the receiving groove 11 of the carrier belt 10, completing the feeding of the alloy resistor 30.
[0055] The production equipment 20 of the present invention, which realizes alloy resistor feeding based on carrier belt transmission, abandons the traditional multi-axis feeding robot and mainly sets up an intermittent dropping control device 400. It utilizes the original linear motion of the carrier belt 10, and a partition 12 is formed between two adjacent receiving slots 11 of the carrier belt 10. Under the action of the jumping roller 430, the control rod 440 swings, thereby realizing the intermittent dropping of the alloy resistor 30. The empty receiving slot 11 of the continuously moving carrier belt 10 can catch the falling alloy resistor 30.
[0056] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the invention patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this invention patent should be determined by the appended claims.
Claims
1. A production device for feeding an alloy resistor based on carrier tape transmission, characterized by, The utility model relates to a kind of intermittent alloy resistor feeding device, including: Carrying belt, carrying base, power transmission device, material storage device, intermittent material falling control device; The carrying belt is sequentially provided with accommodating groove along its elongation direction, and the accommodating groove between adjacent two forms barrier;The carrying base has straight line type transmission track, and the carrying belt is laid on the transmission track;The power transmission device is used to drive the carrying belt to move linearly along the transmission track;The material storage device stores a plurality of alloy resistors;The intermittent material falling control device is used to control the alloy resistor in the material storage device, so that each alloy resistor intermittently falls in each accommodating groove; The intermittent material falling control device includes: fixed seat, swing wall, jumping roller, control material rod;The fixed seat is fixed on the carrying base, the middle part of the swing wall is rotatably arranged on the fixed seat, the two ends of the swing wall form driving end and driven end, the jumping roller is arranged at the driving end of the swing wall and is pressed on the carrying belt, and the control material rod is arranged at the driven end of the swing wall and is located at the material falling port of the material storage device;The power transmission device drives the carrying belt to move linearly along the transmission track, so that the jumping roller jumps up and down under the action of the accommodating groove and the barrier, thereby driving the swing wall to reciprocate and swing, and then the control material rod is blocked or opened at the material falling port of the material storage device; The power transmission device includes: driving part, transmission gear, compression wheel;The transmission gear is located below the carrying belt, the compression wheel is located above the carrying belt, and the transmission gear and the compression wheel clamp the carrying belt;The driving part is drivingly connected with the transmission gear, and the driving part drives the transmission gear to rotate, so that the carrying belt moves linearly along the transmission track.
2. The production apparatus for feeding an alloy resistor based on tape transport according to claim 1, wherein The material storage device includes: straight vibrator, storage box, inclined ramp;The storage box is placed on the straight vibrator, the bottom of the storage box is provided with a discharge slot, one end of the inclined ramp is connected with the discharge slot, and the other end of the inclined ramp extends to the control material rod.
3. The production apparatus for feeding an alloy resistor based on tape transport according to claim 1, wherein The carrying belt is sequentially provided with transmission hole along its elongation direction, and the edge of the transmission gear is provided with transmission protrusion matched with the transmission hole.
4. The production apparatus for feeding an alloy resistor based on tape transport according to claim 1, wherein The driving part is motor reducer.
Citation Information
Patent Citations
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