Adjustable material sorting device for ship production

Abstract

The invention relates to the technical field of ship material sorting, in particular to an adjustable material sorting device for ship production. According to the adjustable material sorting device for ship production, steel plates can be automatically turned over, the sorting efficiency of the steel plates is improved, and manpower is saved. An adjustable material sorting device for ship production comprises a supporting frame, a conveying belt, a transmission motor, a rotating shaft and the like, the transmission motor is connected to the front side of the right portion of the supporting frame, and the rotating shaft is connected to an output shaft of the transmission motor. A second driving motor in a second driving assembly is started to drive a second driving main lead screw to rotate, so that a second sliding block moves downwards, then a second air cylinder is started to enable a clamping plate to clamp a steel plate, then a third motor is started to enable the clamping plate to rotate, the steel plate is turned over, and then the steel plate is placed on a conveying belt to be conveyed; and the effects that the steel plates can be automatically turned over, the steel plate sorting efficiency is improved, and manpower is saved are achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of ship material sorting, and in particular to an adjustable material sorting device for ship production. Background Art

[0002] Ships refer to various floating structures used for navigation on water and capable of carrying people or cargo, and are widely used in the fields of cargo transportation, passenger transportation, fisheries, scientific research, etc. When producing ships, the steel plates used to manufacture the ships need to be sorted to ensure the quality of ship manufacturing.

[0003] Existing adjustable material sorting devices for ship production usually transport steel plates through conveyor belts for inspection and sorting. However, after the front side of the steel plate is inspected, it needs to be manually turned over and the other side needs to be inspected, which is time-consuming and labor-intensive, resulting in low sorting efficiency.

[0004] Therefore, an adjustable material sorting device for ship production has been developed, which can automatically flip steel plates, improve steel plate sorting efficiency, and save manpower. Summary of the invention

[0005] In order to overcome the disadvantages of the existing adjustable material sorting device for ship production, which needs to be manually turned over after the front side of the steel plate is inspected, and then the other side needs to be inspected, which is time-consuming and labor-intensive and leads to low sorting efficiency, the present invention provides an adjustable material sorting device for ship production that can automatically flip the steel plates, improve the steel plate sorting efficiency, and save manpower.

[0006] The technical implementation scheme of the present invention is: an adjustable material sorting device for ship production, including a support frame, a conveyor belt, a transmission motor, a rotating shaft, a first cylinder, a first detection frame, a first camera, a first electric push rod, a first unloading plate, a second detection frame, a second camera, a second electric push rod, a second unloading plate, a tension adjustment component, a cleaning component and a flipping component. The front side of the right part of the support frame is connected to the transmission motor, and the transmission motor output shaft is connected to the rotating shaft, which is rotatably connected to the support frame. The front and rear sides of the left part of the support frame are connected to the first cylinder, and the rotating shaft is also rotatably connected between the telescopic ends of the first cylinder. A conveyor belt is wound between the rotating shafts, and the right part of the support frame is connected to the first detection frame, and the first camera is installed on the inner side of the upper part of the first detection frame. A first electric push rod is connected to the upper right rear side of the support frame, the first camera is electrically connected to the first electric push rod, a first pushing plate is provided on the telescopic end of the first electric push rod, a first unloading plate is connected to the front right side of the support frame, a second detection frame is connected to the left side of the support frame, a second camera is connected to the inner side of the upper part of the second detection frame, a second electric push rod is connected to the upper left rear side of the support frame, the second camera is electrically connected to the second electric push rod, a second pushing plate is provided on the telescopic end of the second electric push rod, a second unloading plate is connected to the front left side of the support frame, a tension adjustment component capable of adjusting the tension of the conveyor belt is provided on the support frame, a cleaning component capable of cleaning materials is provided on the support frame, and a flipping component capable of flipping materials is also provided on the support frame.

[0007] Optionally, a plurality of pads are provided on the lower side of the support frame.

[0008] Optionally, baffles are provided on both the left and right parts of the first blanking plate and the second blanking plate.

[0009] Optionally, the first blanking plate and the second blanking plate are both folded.

[0010] Optionally, the tension adjustment assembly includes a first motor, a main screw and an adjusting roller. The first motor is connected to the front side of the middle part of the support frame, the main screw is connected to the output shaft of the first motor, the main screw is rotatably connected to the support frame, a slider is threadedly connected to the main screw, a slider is also slidably provided on the rear side of the middle part of the support frame, and the adjusting roller is rotatably connected between the sliders, and the adjusting roller is in contact with the conveyor belt.

[0011] Optionally, the cleaning component includes a first drive component, a first slider, a second motor, a brush and a transmission component. The first drive component is provided between the first detection frame and the support frame. The first slider is slidably connected to the right rear portion of the support frame. The second motor is connected to the upper side of the first slider. The middle portion of the first slider is rotatably connected to two front and rear brushes. The output shaft of the second motor is connected to the brush on the front side, and a transmission component is provided between the brushes.

[0012] Optionally, the first drive assembly includes a first drive motor and a first drive main screw. The first drive motor is connected to the right side of the upper part of the first detection frame, the first drive main screw is connected to the output shaft of the first drive motor, the lower side of the first drive main screw is rotatably connected to the support frame, and the first slider is threadedly connected to the first drive main screw.

[0013] Optionally, the transmission assembly includes a transmission wheel and a transmission belt, the upper part of the brush is connected to the transmission wheel, and the transmission belt is wound between the transmission wheels.

[0014] Optionally, the flipping assembly includes a second drive assembly, a second slider, a third motor and a second cylinder. The second drive assembly is provided on the support frame. The second sliders are slidably connected to the front and rear sides of the middle part of the support frame. The middle part of the second slider is connected to the third motor. The output shaft of the third motor is connected to the second cylinder, and a clamping plate is provided on the telescopic end of the second cylinder.

[0015] Optionally, the second drive assembly includes a second drive motor and a second drive main screw. The second drive motor is connected to the upper sides of the front and rear parts of the support frame. The second drive main screw is connected to the output shaft of the second drive motor. The second drive main screw is rotatably connected to the support frame, and the second drive main screw is threadedly connected to the adjacent second slider.

[0016] The beneficial effects are as follows: 1. The present invention starts the second drive motor in the second drive assembly to drive the second drive main screw to rotate, so that the second slider moves downward, and then starts the second cylinder to make the clamping plate clamp the steel plate, and then starts the third motor to rotate the clamping plate to flip the steel plate, and then put the steel plate on the conveyor belt for transmission, thereby achieving the effect of automatically flipping the steel plate, improving the efficiency of steel plate sorting, and saving manpower.

[0017] 2. The present invention sorts the weight of the steel plates according to the needs, starts the first cylinder to push the left rotating shaft to move, and then starts the first motor to drive the main screw to rotate, so that the slider moves and the height of the adjusting roller is adjusted, thereby achieving the effect of being able to adjust the tension of the conveyor belt, facilitating adaptation to steel plates of different weights and avoiding the steel plates from slipping. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0019] Figure 2 It is a front view of the three-dimensional structure of the present invention.

[0020] Figure 3 It is a schematic diagram of a first partial three-dimensional structure of the present invention.

[0021] Figure 4 It is a three-dimensional structural schematic diagram of the first motor and main screw rod and other components of the present invention.

[0022] Figure 5 It is a schematic diagram of the three-dimensional structure of the second part of the present invention.

[0023] Figure 6 This is a front view of the three-dimensional structure of the second motor, brush and other components of the present invention.

[0024] Figure 7 It is a schematic diagram of a third partial three-dimensional structure of the present invention.

[0025] Figure 8 It is a schematic diagram of the three-dimensional structure of the detection frame, camera and other components of the present invention.

[0026] Fig. 9 It is a schematic diagram of a fourth partial three-dimensional structure of the present invention.

[0027] Fig.10 This is a front view of a fifth partial three-dimensional structure of the present invention.

[0028] Fig.11 It is a schematic diagram of the three-dimensional structure of the third motor and the second electric push rod of the present invention.

[0029] Fig.12 It is a schematic diagram of the sixth partial three-dimensional structure of the present invention.

[0030] The markings of the components in the accompanying drawings are as follows: 1: support frame, 2: conveyor belt, 201: transmission motor, 202: rotating shaft, 3: first cylinder, 4: first motor, 5: main screw, 6: adjusting roller, 7: first drive assembly, 8: first slider, 9: second motor, 10: brush, 101: transmission assembly, 11: first detection frame, 12: first camera, 13: first electric push rod, 14: first blanking plate, 15: second drive assembly, 16: second slider, 17: third motor, 18: second cylinder, 19: second detection frame, 20: second camera, 21: second electric push rod, 22: second blanking plate. DETAILED DESCRIPTION

[0031] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0032] An adjustable material sorting device for ship production, such as Figure 1-Figure 12As shown, it includes a support frame 1, a conveyor belt 2, a transmission motor 201, a rotating shaft 202, a first cylinder 3, a first detection frame 11, a first camera 12, a first electric push rod 13, a first blanking plate 14, a second detection frame 19, a second camera 20, a second electric push rod 21, a second blanking plate 22, a tension adjustment component, a cleaning component and a flip component. The front side of the right part of the support frame 1 is connected to the transmission motor 201, and the lower side of the support frame 1 is provided with four pads to avoid wear on the ground. The output shaft of the transmission motor 201 is connected to the rotating shaft 202, and the rotating shaft 202 is rotatably connected to the support frame 1. The front and rear sides of the left part of the support frame 1 are connected to the first cylinder 3, and the rotating shaft 202 is also rotatably connected between the telescopic ends of the first cylinder 3, and there is a rotating shaft 202 wound around the rotating shafts 202. Conveyor belt 2, a first detection frame 11 is connected to the right part of the support frame 1, a first camera 12 is installed on the inner side of the upper part of the first detection frame 11, a first electric push rod 13 is connected to the upper right rear side of the support frame 1, the first camera 12 is electrically connected to the first electric push rod 13, a first push plate is provided on the telescopic end of the first electric push rod 13, a first blanking plate 14 is connected to the front side of the right part of the support frame 1, a second detection frame 19 is connected to the left part of the support frame 1, a second camera 20 is connected to the inner side of the upper part of the second detection frame 19, a second electric push rod 21 is connected to the upper left rear side of the support frame 1, the second camera 20 is electrically connected to the second electric push rod 21, a second push plate is provided on the telescopic end of the second electric push rod 21, the first blanking plate 14 and the second blanking plate 22 are on the left and right sides. The first and second blanking plates 14 and 22 are both folded to facilitate blanking. The second blanking plate 22 is connected to the front side of the left part of the support frame 1. The support frame 1 is provided with a tension adjustment component, which includes a first motor 4, a main screw 5 and an adjustment roller 6. The front side of the middle part of the support frame 1 is connected to the first motor 4, and the main screw 5 is connected to the output shaft of the first motor 4. The main screw 5 is rotatably connected to the support frame 1. A slider is threadedly connected to the main screw 5. A slider is also slidably provided on the rear side of the middle part of the support frame 1. An adjustment roller 6 is rotatably connected between the sliders, and the adjustment roller 6 is in contact with the conveyor belt 2. A cleaning component is provided on the support frame 1, and the cleaning component includes a first driving component 7, a first slider 8, a second motor 9, a brush The first detection frame 11 and the support frame 1 are provided with a first driving assembly 7, a first slider 8 is slidably connected to the right rear part of the support frame 1, the first driving assembly 7 includes a first driving motor and a first driving screw rod, the first detection frame 11 is connected to the first driving motor on the upper right side, the first driving motor output shaft is connected to the first driving screw rod, the lower side of the first driving screw rod is rotatably connected to the support frame 1, the first slider 8 is threadedly connected to the first driving screw rod, the upper side of the first slider 8 is connected to the second motor 9, the middle part of the first slider 8 is rotatably connected to the front and rear brushes 10, the output shaft of the second motor 9 is connected to the front brush 10, a transmission assembly 101 is provided between the brushes 10, and the transmission assembly 101 includes a transmission wheel and a transmission belt,The upper part of the brush 10 is connected to a transmission wheel, and a transmission belt is wound between the transmission wheels. The support frame 1 is also provided with a flip assembly, which includes a second drive assembly 15, a second slider 16, a third motor 17 and a second cylinder 18. The support frame 1 is provided with a second drive assembly 15, and the second sliders 16 are slidably connected to the front and rear sides of the middle part of the support frame 1. The second drive assembly 15 includes a second drive motor and a second drive screw rod. The upper sides of the front and rear parts of the support frame 1 are connected to the second drive motor, and the second drive screw rod is connected to the output shaft of the second drive motor. The second drive screw rod is rotatably connected to the support frame 1, and the second drive screw rod is threadedly connected to the adjacent second slider 16. The middle part of the second slider 16 is connected to the third motor 17, and the output shaft of the third motor 17 is connected to the second cylinder 18. A clamping plate is provided on the telescopic end of the second cylinder 18.

[0033] When using the present invention, first place the support frame 1 in the ship production material sorting area, then sort the weight of the steel plate as needed, start the first cylinder 3, push the left rotating shaft 202 to move, then start the first motor 4, drive the main screw rod 5 to rotate, move the slider, adjust the height of the adjusting roller 6, thereby adjusting the tension of the conveyor belt 2, so as to adapt to steel plates of different weights and avoid the steel plates from slipping. After the adjustment, place the steel plate on the conveyor belt 2, start the transmission motor 201, drive the rotating shaft 202 and the conveyor belt 2 to rotate, and transport the steel plate to the left. When transporting the steel plate, the second drive motor in the first drive assembly 7 can be started to drive the second drive screw rod to rotate, so that the first slider 8 moves until the brush 10 contacts the steel plate, and then start the second motor 9 to drive the front brush 10 to rotate, and the rear brush 10 is rotated through the transmission assembly 101, so as to clean the steel plate. When the steel plate moves to the first detection frame 11, the first camera 12 detects whether there is wear or crack on the surface of the steel plate. When wear or crack is detected, the first electric push rod 13 is started, so that the first push plate pushes the steel plate into the first unloading plate 14. When the steel plate moves to the clamping plate, the second drive motor in the second drive assembly 15 is started to drive the second drive screw to rotate, so that the second slider 16 moves downward, and then the second cylinder 18 is started to make the clamping plate clamp the steel plate, and then the third motor 17 is started to rotate the clamping plate to flip the steel plate, and then the steel plate is placed on the conveyor belt 2 for transmission, thereby automatically flipping the steel plate, improving the steel plate sorting efficiency, and saving manpower. Then the second camera 20 on the second detection frame 19 detects the other side of the steel plate. When wear or crack is detected, the second electric push rod 21 is started, so that the second push plate pushes the steel plate into the second unloading plate 22, and the intact steel plate is transported to the collection area through the conveyor belt 2.

[0034] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An adjustable material sorting device for ship production, characterized by: The invention comprises a support frame (1), a conveyor belt (2), a transmission motor (201), a rotating shaft (202), a first air cylinder (3), a first detection frame (11), a first camera (12), a first electric push rod (13), a first blanking plate (14), a second detection frame (19), a second camera (20), a second electric push rod (21), a second blanking plate (22), a tension adjustment component, a cleaning component and a flipping component. The front side of the right part of the support frame (1) is connected to the transmission motor (201), and the transmission motor (201) outputs The output shaft is connected to a rotating shaft (202), the rotating shaft (202) is rotatably connected to the support frame (1), the left front and rear sides of the support frame (1) are both connected to the first cylinder (3), the first cylinder (3) is also rotatably connected between the telescopic ends, a conveyor belt (2) is wound around the rotating shafts (202), the right side of the support frame (1) is connected to the first detection frame (11), the first camera (12) is installed on the inner side of the upper part of the first detection frame (11), and the upper side of the right rear part of the support frame (1) is connected to the first electric push rod (13), The first camera (12) is electrically connected to the first electric push rod (13); a first push plate is provided on the telescopic end of the first electric push rod (13); a first unloading plate (14) is connected to the front right side of the support frame (1); a second detection frame (19) is connected to the left side of the support frame (1); a second camera (20) is connected to the inner side of the upper part of the second detection frame (19); and a second electric push rod (21) is connected to the upper left rear side of the support frame (1). The second camera (20) is electrically connected to the second electric push rod (21); a second push plate is provided on the telescopic end of the second electric push rod (21); a second unloading plate (22) is connected to the left front side of the support frame (1); a tension adjustment component capable of adjusting the tension of the conveyor belt (2) is provided on the support frame (1); a cleaning component capable of cleaning materials is provided on the support frame (1); and a flipping component capable of flipping materials is also provided on the support frame (1).

2. An adjustable material sorting device for shipbuilding according to claim 1, characterized in that: A plurality of pads are arranged on the lower side of the support frame (1).

3. An adjustable material sorting device for shipbuilding according to claim 1, characterized in that: The first blanking plate (14) and the second blanking plate (22) are both provided with baffles on the left and right sides.

4. An adjustable material sorting device for shipbuilding according to claim 1, characterized in that: The first blanking plate (14) and the second blanking plate (22) are both folded.

5. An adjustable material sorting device for shipbuilding according to claim 1, characterized in that: The tension adjustment component comprises a first motor (4), a main screw rod (5) and an adjustment roller (6); the first motor (4) is connected to the front side of the middle part of the support frame (1); the main screw rod (5) is connected to the output shaft of the first motor (4); the main screw rod (5) is rotatably connected to the support frame (1); a slider is threadedly connected to the main screw rod (5); a slider is also slidably provided on the rear side of the middle part of the support frame (1); an adjustment roller (6) is rotatably connected between the sliders; and the adjustment roller (6) contacts the conveyor belt (2).

6. An adjustable material sorting device for shipbuilding according to claim 5, characterized in that: The cleaning component comprises a first driving component (7), a first slider (8), a second motor (9), a brush (10) and a transmission component (101); the first driving component (7) is arranged between the first detection frame (11) and the support frame (1); the first slider (8) is slidably connected to the right rear of the support frame (1); the second motor (9) is connected to the upper side of the first slider (8); the front and rear brushes (10) are rotatably connected to the middle of the first slider (8); the output shaft of the second motor (9) is connected to the brush (10) at the front side; and the transmission component (101) is arranged between the brushes (10).

7. An adjustable material sorting device for shipbuilding according to claim 6, characterized in that: The first drive assembly (7) comprises a first drive motor and a first drive screw. The first drive motor is connected to the right side of the upper portion of the first detection frame (11). The first drive screw is connected to the output shaft of the first drive motor. The lower side of the first drive screw is rotatably connected to the support frame (1). The first slider (8) is threadedly connected to the first drive screw.

8. An adjustable material sorting device for shipbuilding according to claim 6, characterized in that: The transmission assembly (101) comprises a transmission wheel and a transmission belt. The upper part of the brush (10) is connected to the transmission wheel, and the transmission belt is wound around the transmission wheels.

9. An adjustable material sorting device for shipbuilding according to claim 6, characterized in that: The flip assembly comprises a second driving assembly (15), a second slider (16), a third motor (17) and a second cylinder (18). The second driving assembly (15) is arranged on the support frame (1). The second sliders (16) are slidably connected to the front and rear sides of the middle of the support frame (1). The middle of the second sliders (16) is connected to the third motor (17). The output shaft of the third motor (17) is connected to the second cylinder (18). A clamping plate is arranged on the telescopic end of the second cylinder (18).

10. An adjustable material sorting device for shipbuilding according to claim 9, characterized in that: The second drive assembly (15) comprises a second drive motor and a second drive screw. The upper sides of the front and rear parts of the support frame (1) are both connected to the second drive motor. The output shaft of the second drive motor is connected to the second drive screw. The second drive screw is rotatably connected to the support frame (1). The second drive screw is threadably connected to the adjacent second slider (16).

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