Stacking equipment for hollow plate production and using method thereof

Abstract

The stacking equipment for hollow plate production comprises a base and a hollow plate, transverse moving assemblies are arranged on the two sides of the base, an elevator is arranged above the transverse moving assemblies, and the transverse moving assemblies are at least used for transverse movement of the elevator; turnover mechanisms are arranged at the top of the elevator, a turnover frame is arranged between the two turnover mechanisms, and the elevator is at least used for vertical movement of the turnover mechanisms and the turnover frame; and a lifting module is arranged below the overturning frame. The lifting module is matched with the downward pressing assembly, hollow plates conveyed by the conveyor can be stacked in a multi-layer mode, follow-up machining and transferring of the hollow plates are facilitated, meanwhile, the overturning mechanism can drive the overturning frame and the lifting module to be matched with the downward pressing assembly to conduct 90-degree overturning, and the overturning efficiency is improved. And the stacked hollow plates are vertically placed on the supporting plate, so that the situation that the hollow plates are extruded and damaged is avoided.

Description

Technical Field

[0001] The invention relates to the technical field of hollow board production, and in particular to a stacking device for producing hollow boards and a use method thereof. Background Art

[0002] Hollow board, also called hollow lattice board, Wantong board, corrugated board, double-wall board, is a new type of material that is light (hollow structure), non-toxic, pollution-free, waterproof, shockproof, anti-aging, corrosion-resistant, and colorful. Compared with cardboard structure products, hollow board has the advantages of moisture-proof and corrosion-resistant.

[0003] In the production of hollow boards, the hollow boards are generally cut into certain specifications to facilitate subsequent finished product processing or transportation.

[0004] When placing the cut hollow boards, each piece of hollow board is usually stacked vertically by a screw stacking machine. After reaching a certain number of stacking layers, the hollow board is transferred to a pallet for placement;

[0005] Since many layers of hollow boards are stacked together, the hollow board at the bottom is subject to pressure from the hollow boards above. At the same time, as the number of hollow board layers increases, the pressure on the hollow board at the bottom increases accordingly, which not only causes damage to the hollow boards at the bottom, but also limits the number of stacking layers of hollow boards, resulting in poor stacking effect of hollow boards and a large number of defective products. Therefore, it is urgent to design a stacking device for hollow board production and a method of using the same to solve the above problems. Summary of the invention

[0006] The object of the present invention is to provide a stacking device for producing hollow panels and a method of using the same to solve the above-mentioned deficiencies in the prior art.

[0007] In order to achieve the above object, the present invention provides the following technical solutions:

[0008] A stacking device for producing hollow panels, comprising a base and a hollow panel, wherein both sides of the base are provided with a transverse movement assembly, an elevator is provided above the transverse movement assembly, and the transverse movement assembly is at least used for the elevator to move transversely;

[0009] A turning mechanism is arranged on the top of the lifting machine, a turning frame is arranged between the two turning mechanisms, and the lifting machine is at least used for the vertical movement of the turning mechanism and the turning frame;

[0010] A lifting module is provided below the turning frame, and the lifting module is at least used for supporting the hollow board and vertically changing the position after each layer of the hollow board is stacked;

[0011] A pressing assembly is arranged above the turning frame, and the pressing assembly cooperates with the lifting module to fix and clamp the stacked hollow panels.

[0012] Furthermore, a conveyor is provided on one side of the base, and the conveyor is at least used to convey the hollow panels after cutting, so that the hollow panels are conveyed to the lifting module.

[0013] Furthermore, a support plate is provided on one side of the base, a plurality of clamping rods are provided on both sides of the top of the support plate, and supporting legs are fixedly provided on the outer walls on both sides of the bottom of the support plate.

[0014] Furthermore, a plurality of supporting legs are fixedly arranged on the outer wall of the bottom of the base.

[0015] Furthermore, the transverse movement assembly includes a guide rail installed on the outer walls on both sides of the top of the base, a limiter is fixedly installed on one end of the guide rail, a sliding seat is slidably installed above the guide rail, a brake slidably connected to the guide rail is arranged on the outer wall of one side of the sliding seat, a cylinder 1 is fixedly arranged on the outer wall of the base, and one end of the cylinder 1 is fixed on the outer wall of one side of the sliding seat.

[0016] Furthermore, the lifting machine includes a base seat, a socket is provided on the top of the base seat, and a guide rod is slidably inserted inside the socket, a lifting rod is fixedly provided on the outer wall of the top of the guide rod, a cylinder 2 is provided on the outer wall of one side of the base seat, and a connecting block is fixedly installed on the upper end of the cylinder 2, and the connecting block is fixed on the lifting rod.

[0017] Furthermore, the flipping mechanism includes a cylinder three, a transmission rod is provided on the top of the cylinder three, and a rack is provided on the top of the transmission rod, a plurality of limit seats are fixedly provided on the outer wall of the lifting rod, and the limit seats are slidably clamped on one side of the rack, a bearing seat is provided on the top of the lifting rod, and a transmission shaft is provided inside the bearing seat, a gear meshing with the rack is provided at one end of the transmission shaft, and a lining plate is provided at the other end of the transmission shaft, and the flipping frame is fixed on the lining plate.

[0018] Furthermore, the lifting module is composed of a lower support plate and a multi-section lifting column, and the lower support plate is fixed on the top of the multi-section lifting column.

[0019] Furthermore, the multi-section lifting column includes a driving motor, a transmission box is installed on the output shaft of the driving motor, a transmission belt is arranged on one side of the transmission box, and a sleeve screw is arranged at one end of the transmission belt away from the transmission box through a pulley, and a sleeve shell is arranged on the outside of the sleeve screw.

[0020] Furthermore, the downward pressure assembly includes a cylinder four arranged on the flip frame, an upper support plate is arranged at the bottom end of the cylinder four, a plurality of follower rods are arranged on the outer wall of the top of the upper support plate, a plurality of support rods arranged on the outer wall of the flip frame and sleeved on the outside of the follower rods are arranged, and a plurality of positioning heads are arranged on the outer wall of one side of the upper support plate.

[0021] In the above technical scheme, the present invention provides a stacking device for the production of hollow panels and a method of using the same. The lifting module used cooperates with the pressing component to perform multi-layer stacking operations on the hollow panels transported by the conveyor, which is convenient for the subsequent processing and transportation of the hollow panels. At the same time, the flipping mechanism used can drive the flipping frame and the lifting module to cooperate with the pressing component to flip 90 degrees, so that the stacked hollow panels can be placed vertically on the pallet to avoid extrusion damage between the hollow panels. The transverse movement component can be used to move the flipping frame laterally, ensuring that the flipping frame has more flipping space to avoid interference with the conveyor position. The hoist can drive the flipping mechanism, the flipping frame lifting module to cooperate with the pressing component to lift and lower, so that the hollow panel can be better placed inside the clamping rod of the pallet after flipping. The movement is reasonable and the structure is novel. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0023] Figure 1 A structural stereogram is provided for an embodiment of a stacking device for producing hollow panels and a method for using the same according to the present invention.

[0024] Figure 2 A structural side view of an embodiment of a stacking device for producing hollow panels and a method for using the same is provided in the present invention.

[0025] Figure 3 A schematic diagram of the structure of a transverse shifting assembly provided in an embodiment of a stacking device for producing hollow panels and a method for using the same according to the present invention.

[0026] Figure 4 A schematic diagram of the structure of a flipping mechanism provided in an embodiment of a stacking device for producing hollow panels and a method for using the same according to the present invention.

[0027] Figure 5 A schematic diagram of the lifting module structure provided in an embodiment of a stacking device for producing hollow panels and a method for using the same according to the present invention.

[0028] Figure 6A schematic diagram of the structure of a pressing assembly provided in an embodiment of a stacking device for producing hollow panels and a method for using the same according to the present invention.

[0029] Description of reference numerals:

[0030] 1. Conveyor; 2. Hollow plate; 3. Base; 31. Support foot; 4. Support plate; 41. Clamping rod; 42. Support leg; 5. Transverse movement assembly; 51. Stopper; 52. Guide rail; 53. Sliding seat; 54. Brake; 55. Cylinder 1; 6. Hoist; 61. Base seat; 62. Lifting rod; 63. Guide rod; 64. Cylinder 2; 65. Connecting block; 7. Turning mechanism; 71. Cylinder 3; 72. Transmission rod; 73. Gear ; 74, limit seat; 75, gear; 76, transmission shaft; 77, lining; 8, flip frame; 9, lifting module; 91, lower support plate; 92, multi-section lifting column; 921, drive motor; 922, transmission box; 923, transmission belt; 924, sleeve housing; 925, sleeve screw; 10, downward pressure assembly; 101, upper support plate; 102, cylinder four; 103, follower rod; 104, positioning head; 105, support rod. DETAILED DESCRIPTION

[0031] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0032] like Figure 1-6 As shown, a stacking device for hollow board production provided by an embodiment of the present invention includes a base 3 and a hollow board 2, and transverse movement components 5 are arranged on both sides of the base 3, and a hoist 6 is arranged above the transverse movement component 5, and the transverse movement component 5 is at least used for the transverse movement of the hoist 6; a turning mechanism 7 is arranged on the top of the hoist 6, and a turning frame 8 is arranged between the two turning mechanisms 7, and the hoist 6 is at least used for the vertical movement of the turning mechanism 7 and the turning frame 8; a lifting module 9 is arranged below the turning frame 8, and the lifting module 9 is at least used for supporting the hollow board 2 and changing the position vertically after each layer of the hollow board 2 is stacked; a pressing down component 10 is arranged above the turning frame 8, and the pressing down component 10 and the lifting module 9 cooperate to fix and clamp the hollow board 2 after stacking.

[0033] In this embodiment, a base 3 and a hollow plate 2 are included. The hollow plate 2 is a plate after cutting. After the hollow plate 2 is cut, the stacking operation of the hollow plate 2 is described in detail as follows;

[0034] Specifically, a plurality of supporting legs 31 are fixedly provided on the outer wall at the bottom of the base 3 , and the supporting legs 31 are used to stably place the base 3 on the ground. A counterweight may be provided on the base 3 to ensure the stability of the base 3 .

[0035] In this embodiment, a conveyor 1 is provided on one side of the base 3, and the conveyor 1 is at least used to convey the hollow board 2 after cutting, so that the hollow board 2 is conveyed to the lifting module 9. Through the up and down movement of the lifting module 9, the hollow board 2 conveyed by the conveyor 1 can be stacked in multiple layers.

[0036] In this embodiment, a pallet 4 is provided on one side of the base 3, and a plurality of clamping rods 41 are provided on both sides of the top of the pallet 4. The clamping rods 41 are used to clamp the hollow panel 2 placed vertically above the pallet 4. Other fixing parts can also be used to fix the hollow panel on the pallet 4, such as the use of wooden box straps in conjunction with tensioners. There are preferably two clamping rods 41 on each side of the pallet 4, that is, a total of four clamping rods 41. Support legs 42 are fixedly provided on the outer walls on both sides of the bottom of the pallet 4. The support legs 42 lift the pallet 4 off the ground, which is convenient for the subsequent transportation of the pallet 4 and the hollow panel 2 by a forklift.

[0037] In this embodiment, a lateral movement assembly 5 is provided on both sides of the base 3;

[0038] Specifically, the transverse movement assembly 5 includes a guide rail 52 installed on the outer walls on both sides of the top of the base 3, and a limiter 51 is fixedly installed at one end of the guide rail 52. The limiter 51 can be a proximity switch. When the sliding seat 53 contacts the limiter 51, the brake 54 on the sliding seat 53 stops. The sliding seat 53 is slidably installed above the guide rail 52, and a brake 54 slidably connected to the guide rail 52 is arranged on the outer wall of one side of the sliding seat 53. A cylinder 55 is fixedly arranged on the outer wall of the base 3, and one end of the cylinder 55 is fixed on the outer wall of one side of the sliding seat 53. When the cylinder 55 is started, the brake 54 is opened, and the cylinder 55 drives the sliding seat 53 to slide on the guide rail 52. The sliding seat 53 can drive the hoist 6 and the flip mechanism 7 to move horizontally synchronously.

[0039] In this embodiment, a hoist 6 is arranged above the transverse movement assembly 5, and the transverse movement assembly 5 is at least used for the transverse movement of the hoist 6;

[0040] Specifically, the lifting machine 6 includes a base seat 61, a socket is provided on the top of the base seat 61, and a guide rod 63 is slidably inserted inside the socket, a lifting rod 62 is fixedly provided on the outer wall of the top of the guide rod 63, a cylinder 2 64 is provided on the outer wall of one side of the base seat 61, and a connecting block 65 is fixedly installed on the upper end of the cylinder 2 64, and the connecting block 65 is fixed on the lifting rod 62. When the cylinder 2 64 is started, the lifting rod 62 can be driven to rise above the base seat 61 through the connecting block 65, and at the same time, the guide rod 63 slides inside the socket, which can drive the flip frame 8 and the flip mechanism 7 to rise together.

[0041] In this embodiment, a turning mechanism 7 is disposed on the top of the elevator 6, and a turning frame 8 is disposed between the two turning mechanisms 7. The elevator 6 is at least used for the vertical movement of the turning mechanism 7 and the turning frame 8;

[0042] Specifically, the flipping mechanism 7 includes a cylinder three 71, a transmission rod 72 is provided on the top of the cylinder three 71, and a rack 73 is provided on the top of the transmission rod 72, a plurality of limit seats 74 are fixedly provided on the outer wall of the lifting rod 62, and the limit seat 74 is slidably engaged with one side of the rack 73, a bearing seat is provided on the top of the lifting rod 62, and a transmission shaft 76 is provided inside the bearing seat, a gear 75 meshing with the rack 73 is provided at one end of the transmission shaft 76, and a lining plate 77 is provided at the other end of the transmission shaft 76, and the flipping frame 8 is fixed on the lining plate 77, and the cylinder three 71 is started, and the rack 73 is driven to move in a straight line through the transmission rod 72, and the rack 73 drives the gear 75 to rotate, and the gear 75 can drive the transmission shaft 76 and the lining plate 77 to rotate synchronously, thereby realizing the flipping movement of the flipping frame 8, and the flipping frame 8 can rotate ninety degrees counterclockwise, so that the flipping frame 8 becomes a horizontal state.

[0043] In this embodiment, a lifting module 9 is provided below the turning frame 8, and the lifting module 9 is at least used to support the hollow board 2 and vertically change the position after each layer of the hollow board 2 is stacked;

[0044] Specifically, the lifting module 9 is composed of a lower support plate 91 and a multi-section lifting column 92. The lower support plate 91 is fixed on the top of the multi-section lifting column 92. When the hollow panels 2 are stacked, the multi-section lifting column 92 drives the lower support plate 91 to rise. The upper surface of the lower support plate 91 is flush with the conveyor 1. After the hollow panel 2 enters the lower support plate 91, the multi-section lifting column 92 moves down to the thickness of a hollow panel 2, and repeats the stacking operation of the next hollow panel 2.

[0045] Specifically, the multi-section lifting column 92 includes a driving motor 921, and a transmission box 922 is installed on the output shaft of the driving motor 921. A driving belt 923 is arranged on one side of the transmission box 922, and a sleeve screw rod 925 is arranged at the end of the driving belt 923 away from the transmission box 922 through a pulley, and a sleeve shell 924 is arranged on the outside of the sleeve screw rod 925. When the multi-section lifting column 92 is lifted or lowered, the driving motor 921 is started, and the driving motor 921 drives the transmission box 922 to move, and the sleeve screw rod 925 is driven to rotate through the driving belt 923, and the sleeve shell 924 is lifted or lowered synchronously, thereby driving the lower support plate 91 to lift or lower.

[0046] In this embodiment, a pressing assembly 10 is disposed above the turning frame 8, and the pressing assembly 10 and the lifting module 9 cooperate to fix and clamp the stacked hollow panels 2;

[0047] Specifically, the pressing assembly 10 includes a cylinder 4 102 arranged on the turning frame 8, an upper support plate 101 is arranged at the bottom end of the cylinder 4 102, a plurality of follower rods 103 are arranged on the outer wall of the top of the upper support plate 101, a plurality of support rods 105 sleeved on the outside of the follower rods 103 are arranged on the outer wall of the turning frame 8, and a plurality of positioning heads 104 are arranged on the outer wall of one side of the upper support plate 101. When the hollow plate 2 is stacked by using the lower support plate 91 of the lifting module 9, the pressing assembly 10 also acts accordingly. Specifically, the cylinder 4 102 is started, and the The upper support plate 101 moves downward to above the lower support plate 91, and the positioning head 104 extends downward. The bottom end of the positioning head 104 is located below the upper surface of the lower support plate 91. When the hollow plate 2 on the conveyor 1 moves to between the lower support plate 91 and the upper support plate 101, the positioning head 104 is used to block the hollow plate 2, so that the hollow plate 2 can stay stably above the lower support plate 91, and there is no contact between the lower support plate 91 and the upper support plate 101, and enough space is left to ensure that the hollow plate 2 can enter between the lower support plate 91 and the upper support plate 101.

[0048] A method for using a stacking device for producing hollow boards:

[0049] (1) The processed hollow plate 2 is transported by a conveyor 1;

[0050] (2) The lifting module 9 is raised so that the upper surface of the lower support plate 91 is flush with the conveyor 1. At the same time, the pressing assembly 10 drives the upper support plate 101 to move downward, and starts the positioning head 104 to move the positioning head 104 downward. The positioning head 104 is used to realize the gear position of the lower support plate 91 and the upper support plate 101 away from the conveyor 1, so that the hollow plate 2 can fall between the lower support plate 91 and the upper support plate 101 and be stably placed above the lower support plate 91;

[0051] (3) After the stacking of the multiple layers of hollow panels 2 is completed according to step (2), the positioning head 104 is retracted, and the lower pressing assembly 10 continues to move downward, so that the lower pressing assembly 10 contacts the upper surface of the uppermost hollow panel 2, thereby achieving the clamping of the multiple layers of stacked hollow panels 2 by the lower supporting plate 91 and the upper supporting plate 101;

[0052] (4) At this time, the lateral movement assembly 5 is started, so that all structures above the lateral movement assembly 5 slide on the base 3. When the lateral movement assembly 5 slides to one end of the base 3;

[0053] (5) Start the hoist 6, which drives the turning mechanism 7, the turning frame 8, the lifting module 9 and the pressing assembly 10 to rise together. When the hoist 6 rises to the maximum height;

[0054] (6) Start the flipping mechanism 7, which drives the flipping frame 8, the lifting module 9 and the pressing assembly 10 to rotate 90 degrees, so that the multi-layer hollow plate 2 located at the lower support plate 91 and the upper support plate 101 becomes a vertical state;

[0055] (7) Start the lifting machine 6 and move it downward, so that the multi-layer hollow panels 2 inside the lower support plate 91 and the upper support plate 101 are moved onto the support plate 4, and the hollow panels 2 are located inside the clamping rod 41. Then, the lifting module 9 and the pressing assembly 10 are started at the same time to separate from the hollow panels 2. According to the above reverse operation, the device returns to the original state and continues to stack the hollow panels.

[0056] It should be noted that, while the transverse moving assembly 5 is moving, the lifting machine 6 and the turning mechanism 7 can also move synchronously, which further improves the efficiency of transferring the stacked hollow panels 2 to the pallet 4.

[0057] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A stacking device for producing hollow panels, comprising a base (3) and a hollow panel (2), characterized in that: Both sides of the base (3) are provided with transverse movement components (5), and a hoist (6) is provided above the transverse movement components (5). The transverse movement components (5) are at least used for the transverse movement of the hoist (6); A turning mechanism (7) is arranged on the top of the lifting machine (6), a turning frame (8) is arranged between the two turning mechanisms (7), and the lifting machine (6) is at least used for the vertical movement of the turning mechanism (7) and the turning frame (8); A lifting module (9) is arranged below the turning frame (8), and the lifting module (9) is at least used for supporting and placing the hollow panels (2) and vertically changing the position after each layer of the hollow panels (2) is stacked; A pressing assembly (10) is arranged above the turning frame (8), and the pressing assembly (10) and the lifting module (9) cooperate to fix and clamp the stacked hollow panels (2).

2. A stacking device for producing hollow panels according to claim 1, characterized in that: A conveyor (1) is provided on one side of the base (3), and the conveyor (1) is at least used to convey the hollow board (2) after cutting, so that the hollow board (2) is conveyed to the lifting module (9).

3. A stacking device for producing hollow panels according to claim 1, characterized in that: A support plate (4) is provided on one side of the base (3), a plurality of clamping rods (41) are provided on both sides of the top of the support plate (4), and supporting legs (42) are fixedly provided on the outer walls on both sides of the bottom of the support plate (4).

4. A stacking device for producing hollow panels according to claim 1, characterized in that: A plurality of supporting legs (31) are fixedly arranged on the outer wall of the bottom of the base (3).

5. The stacking equipment for producing hollow panels according to claim 1, characterized in that: The transverse movement assembly (5) comprises a guide rail (52) mounted on the outer walls on both sides of the top of the base (3); a limiter (51) is fixedly mounted on one end of the guide rail (52); a sliding seat (53) is slidably mounted above the guide rail (52); a brake (54) slidably connected to the guide rail (52) is arranged on the outer wall of one side of the sliding seat (53); a cylinder (55) is fixedly mounted on the outer wall of the base (3), and one end of the cylinder (55) is fixed on the outer wall of one side of the sliding seat (53).

6. A stacking device for producing hollow panels according to claim 1, characterized in that: The lifting machine (6) comprises a base (61), a socket is arranged on the top of the base (61), and a guide rod (63) is slidably inserted in the socket, a lifting rod (62) is fixedly arranged on the outer wall of the top of the guide rod (63), a cylinder 2 (64) is arranged on the outer wall of one side of the base (61), and a connecting block (65) is fixedly installed on the upper end of the cylinder 2 (64), and the connecting block (65) is fixed on the lifting rod (62).

7. A stacking device for producing hollow panels according to claim 6, characterized in that: The flip mechanism (7) comprises a cylinder three (71), a transmission rod (72) is arranged at the top of the cylinder three (71), and a rack (73) is arranged at the top of the transmission rod (72), a plurality of limit seats (74) are fixedly arranged on the outer wall of the lifting rod (62), and the limit seats (74) are slidably engaged with one side of the rack (73), a bearing seat is arranged at the top of the lifting rod (62), and a transmission shaft (76) is arranged inside the bearing seat, one end of the transmission shaft (76) is arranged with a gear (75) meshing with the rack (73), and the other end of the transmission shaft (76) is arranged with a lining plate (77), and the flip frame (8) is fixed on the lining plate (77).

8. The stacking equipment for producing hollow panels according to claim 1, characterized in that: The lifting module (9) is composed of a lower support plate (91) and a multi-section lifting column (92), and the lower support plate (91) is fixed on the top of the multi-section lifting column (92).

9. A stacking device for producing hollow panels according to claim 8, characterized in that: The multi-section lifting column (92) comprises a driving motor (921), a transmission box (922) is installed on the output shaft of the driving motor (921), a driving belt (923) is arranged on one side of the transmission box (922), and a sleeve screw rod (925) is arranged at one end of the driving belt (923) away from the transmission box (922) through a pulley, and a sleeve housing (924) is arranged outside the sleeve screw rod (925).

10. The stacking equipment for producing hollow panels according to claim 1, characterized in that: The pressing assembly (10) comprises a cylinder four (102) arranged on a flip frame (8), an upper support plate (101) is arranged at the bottom end of the cylinder four (102), a plurality of follower rods (103) are arranged on the outer wall of the top of the upper support plate (101), a plurality of support rods (105) sleeved on the outside of the follower rods (103) are arranged on the outer wall of the flip frame (8), and a plurality of positioning heads (104) are arranged on the outer wall of one side of the upper support plate (101).

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