Green recycling solid waste tire pyrolytic carbon resource utilization device
By designing a green recycling solid waste tire pyrolysis carbon resource utilization device including a pyrolysis module, a separation module and a recycling and reuse unit, the problems of low energy utilization efficiency and ineffective activation and modification of pyrolysis carbon in the existing device are solved, and efficient energy recycling and recycling of high-quality pyrolysis carbon are realized.
Patent Information
- Application Number
- CN202510008112.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing solid waste tire pyrolysis carbon resource utilization devices have problems such as low energy utilization efficiency, failure to effectively activate and modify the pyrolysis carbon, and difficult to clean the device.
A green circulation solid waste tire pyrolysis carbon resource utilization device is designed, including a pyrolysis module, a separation module and a recycling and reuse unit. Through the internal recycling of pyrolysis gas, oxidation activation and microwave activation of pyrolysis carbon, and plasma oxidation modification, energy utilization efficiency and the quality of pyrolysis carbon are improved.
The internal recycling of energy is realized, the energy utilization efficiency is improved, the high-quality recycling and reuse of pyrolytic carbon is ensured, the operating cost of the device is reduced, and the performance of composite materials and battery materials is improved.
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Figure CN119709239A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pyrolytic carbon recovery, and in particular to a green recycling solid waste tire pyrolytic carbon resource utilization device. Background Art
[0002] The solid waste tire pyrolysis carbon resource utilization device is mainly used to process waste tires. The waste tires are cracked under high temperature, oxygen-deficient or oxygen-free conditions through pyrolysis technology to produce pyrolysis oil, pyrolysis gas and pyrolysis carbon, thereby realizing the resource utilization and harmless treatment of waste tires. However, the existing solid waste tire pyrolysis carbon resource utilization device has the problem of low energy utilization efficiency and certain defects.
[0003] The existing solid waste tire pyrolysis carbon resource utilization device has the following defects: 1. In the patent document CN105331378B, the main consideration is how to avoid the low quality defects caused by the long-term treatment of carbon black components in a high temperature environment after the oil and fuel gas are first cracked, but the problem of low energy efficiency of the existing solid waste tire pyrolysis carbon resource utilization device is not considered; 2. In the patent document CN106241803A, the main consideration is how to solve the problem of environmental pollution caused by the pyrolysis of waste tires, but it does not take into account that the existing solid waste tire pyrolysis carbon resource utilization device does not activate the pyrolysis carbon, and the quality of the recycled pyrolysis carbon cannot be guaranteed; 3. In the patent document CN104194420A, the main consideration is how to improve the quality of carbon black products, but it does not take into account that the existing solid waste tire pyrolysis carbon resource utilization device is not convenient for performing different treatments on the pyrolysis carbon according to the reuse field during the process of recycling the pyrolysis carbon; 4. In the patent document CN114452803B, the main consideration is how to solve the problem of how to reuse the pyrolysis gas generated by waste tires, but the problem that the existing solid waste tire pyrolysis carbon resource utilization device is difficult to clean is not taken into account. Summary of the invention
[0004] The purpose of the present invention is to provide a green recycling solid waste tire pyrolysis carbon resource utilization device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a green recycling solid waste tire pyrolysis carbon resource utilization device, comprising a control system and a base, wherein the control system is used to perform pyrolysis recovery operations on solid waste tires; The control system includes a pyrolysis module, a separation module and a recycling unit. The pyrolysis module uses pyrolysis technology to decompose organic matter in solid waste tires into three forms: gas, liquid and solid. The three forms of gas, liquid and solid are pyrolysis gas, pyrolysis oil and pyrolysis carbon respectively. The separation module is used to separate pyrolysis carbon and recycle pyrolysis gas and pyrolysis oil. The pyrolysis module is located on one side of the separation module, and the separation module is located in front of the recycling unit. The recycling and reuse unit includes the recycling and reuse of pyrolysis gas, the recycling and reuse of pyrolysis oil and the recycling and reuse of pyrolysis carbon. The recycling and reuse of pyrolysis gas includes condensing, purifying and separating operations on pyrolysis gas. The recycling and reuse of pyrolysis oil includes separating and purifying operations on pyrolysis oil. The recycling and reuse of pyrolysis carbon includes activation and modification operations on pyrolysis carbon according to different fields of pyrolysis carbon reuse. The recycling and reuse of pyrolysis carbon includes an activation module and a modification module. The activation module is used to activate the separated pyrolysis carbon, and the modification module is used to perform plasma oxidation modification operations on the separated pyrolysis carbon.
[0006] Preferably, the activation module comprises an oxidation activation unit and a microwave activation unit, the oxidation activation unit is used to remove deposits on the surface of the pyrolytic carbon, and the microwave activation unit is used to improve the adsorption capacity of the pyrolytic carbon.
[0007] Preferably, support blocks arranged front and back are installed on the top of the base, a hydraulic cylinder is installed inside the support block, the pyrolysis module includes a pyrolysis furnace movably installed on the output end of the hydraulic cylinder, the pyrolysis furnace is a double-layer structure, the outer structure of the pyrolysis furnace is filled with heat medium, a scraper is plugged into the back of the pyrolysis furnace, a cleaning brush is provided on the outer surface of the scraper, the outer surface of the cleaning brush is in contact with the inner surface of the pyrolysis furnace, and storage barrels 1 arranged equidistantly are installed on the front of the pyrolysis furnace, a servo motor is installed inside the storage barrel 1, a stirring rod is installed at the output end of the servo motor, and the stirring rod is located inside the scraper.
[0008] Preferably, a storage box is installed on the top of the base, and the top of the storage box is penetrated by evenly arranged storage holes. The activation module includes activation tanks arranged in two groups of storage holes, and the modification module includes a plasma reaction tank arranged in another group of storage holes. Discharge pipes are installed at the bottom of the activation tank and the plasma reaction tank, and solenoid valves are installed on the outer surfaces of the discharge pipes. The two groups of activation tanks are respectively used for oxidative activation and microwave activation operations on pyrolytic carbon. A conveying assembly is installed on the top of the activation tank, and the conveying assembly is used to pump the pyrolytic carbon in one group of activation tanks into the other group of activation tanks. A storage groove is provided on the outer wall of one side of the storage box, and storage frames arranged equidistantly are placed inside the storage groove, and the storage frames are located below the discharge pipe.
[0009] Preferably, a storage box is installed at the bottom of the pyrolysis furnace, a discharge port is provided through the bottom of the pyrolysis furnace, movable plates are installed on the inner walls on both sides of the discharge port through shafts, storage blocks are installed on the inner walls of the storage box, cylinders are installed on the surfaces of the two groups of storage blocks close to each other, the output ends of the cylinders are movably connected to the bottom surface of the movable plate, a feed hopper is installed on the inner wall of the storage box, and the feed hopper is located below the storage blocks, an auger conveying device is installed on the bottom wall of the storage box, the bottom of the feed hopper is connected to the top of the auger conveying device, the separation module includes a separation device installed on the top of the base, one end of the auger conveying device is connected to the outer surface of the separation device, and the auger conveying device is used to deliver the pyrolysis product into the separation device for separation operation.
[0010] Preferably, a feed pipe is installed on the top of the pyrolysis furnace, a storage barrel 2 is installed on the outer surface of the feed pipe, a small motor is installed inside the storage barrel 2, a flap is installed on the output end of the small motor, a sealing gasket is installed on the outer surface of the flap, and the outer surface of the sealing gasket fits with the inner surface of the feed pipe.
[0011] Preferably, the bottom of the scraper is a mesh structure, a baffle is installed on the back of the scraper, and the front of the baffle is detachably connected to the back of the pyrolysis furnace.
[0012] Preferably, the conveying component is an automatic suction machine, and the automatic suction machine is equipped with a monitoring system, which uses a camera and sensor technology to monitor the activation of the pyrolytic carbon in the activation tank.
[0013] Preferably, the method for using the solid waste tire pyrolysis carbon resource utilization device is as follows: S1. Before use, the solid waste tires are first pre-treated, and then sent to the pyrolysis furnace for pyrolysis to generate pyrolysis gas, pyrolysis oil and pyrolysis carbon, which are then transported to the separation device through the auger conveying device; S2, separating the pyrolysis gas, pyrolysis oil and pyrolysis carbon through a separation device, and recovering the pyrolysis gas and pyrolysis oil through a condensation system, and sending the pyrolysis carbon to an activation tank for activation operation; S3. After the activation treatment, whether the modification operation is needed can be selected according to the direction of the pyrolytic carbon recovery and reuse. If necessary, the pyrolytic carbon is sent to the plasma reaction tank for modification operation, otherwise the pyrolytic carbon treatment is completed.
[0014] Preferably, in S2, it further includes: S21. First, an oxidation activation operation is performed on the pyrolytic carbon, and when a microwave activation operation is required, the pyrolytic carbon in one group of activation tanks is transported to another group of activation tanks through a transport component.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention realizes the internal recycling of energy by recycling the pyrolysis gas generated during the pyrolysis process as fuel for the heating system of the pyrolysis furnace, reduces the input of external energy, reduces the operating cost of the device, and also improves the energy utilization efficiency. The pyrolysis oil generated by pyrolysis can be converted into high-value-added fuel oil or chemical raw materials through processes such as hydrogenation refining after recovery, and the resource utilization of pyrolysis carbon avoids the accumulation of solid waste, realizes the circular transformation from solid waste tires to useful products, and realizes the recycling of materials.
[0016] 2. The present invention removes the deposits on the surface of pyrolytic carbon through oxidation activation operation, and makes the pores of pyrolytic carbon more developed through microwave activation operation. The developed pore structure can greatly increase the specific surface area of pyrolytic carbon, provide more adsorption sites, and pores of different sizes can achieve selective adsorption of molecules of different sizes, which can accelerate the adsorption rate to a certain extent. At the same time, when the activated pyrolytic carbon is applied to the field of electrode materials, the developed pore structure can provide a channel for rapid transmission of lithium ions, and lithium ions can be quickly embedded and de-embedded in the pores, thereby improving the charge and discharge efficiency of the battery and reducing the polarization phenomenon of the battery during the charge and discharge process.
[0017] 3. The present invention can introduce oxygen-containing functional groups on the surface of pyrolytic carbon by modifying the pyrolytic carbon, thereby increasing the polarity of the pyrolytic carbon and improving the adsorption efficiency. When the pyrolytic carbon is used to prepare composite materials, the functional groups on the surface of the pyrolytic carbon after plasma oxidation modification can form chemical bonds or strong physical interactions with polymer molecules, so that the pyrolytic carbon is more evenly dispersed in the composite material, thereby improving the mechanical and thermal properties of the composite material. When used in the field of electrode materials, the oxygen-containing functional groups on the surface of the pyrolytic carbon after plasma oxidation modification can promote the adsorption and diffusion of electrolyte ions, reduce the interface resistance, and help improve the performance of electrochemical devices.
[0018] 4. The present invention arranges a scraper so that the mixed product produced by pyrolysis can fall into the scraper, thereby preventing the mixed product from directly contacting the pyrolysis furnace, and to a certain extent improving the convenience of subsequent cleaning of the pyrolysis furnace. At the same time, by arranging a cleaning brush at the bottom of the scraper, the mixed product that accidentally falls on the bottom wall of the pyrolysis furnace can be cleaned during the process of removing the scraper from the pyrolysis furnace. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the planar assembly structure of the storage box of the present invention; Figure 3 is a longitudinal cross-sectional view of the pyrolysis furnace of the present invention; Figure 4 It is a schematic diagram of the assembly structure of the pyrolysis furnace and the baffle of the present invention; Figure 5 It is a control system composition diagram of the present invention; Figure 6 is a structural diagram of the activation module of the present invention; Figure 7 It is a structural diagram of the conveying assembly and the monitoring system of the present invention; Figure 8 It is the work flow chart of the present invention.
[0020] In the figure: 1. base; 2. support block; 3. pyrolysis furnace; 4. separation device; 5. storage box; 6. activation tank; 7. plasma reaction tank; 8. conveying assembly; 9. storage frame; 10. scraper; 11. movable plate; 12. storage box; 13. auger conveying device; 14. feed hopper; 15. cylinder; 16. storage barrel 1; 17. stirring rod; 18. feed pipe; 19. storage barrel 2; 20. flap; 21. sealing gasket; 22. baffle. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] See also Figure 1 , Figure 5 , Figure 6 and Figure 8 An embodiment of the present invention provides: a green recycling solid waste tire pyrolysis carbon resource utilization device, including a control system and a base 1, the control system is used to perform pyrolysis recovery operations on solid waste tires, the control system includes a pyrolysis module, a separation module and a recycling unit, the pyrolysis module uses pyrolysis technology to decompose organic matter in solid waste tires into three forms of gas, liquid and solid, the three forms of gas, liquid and solid are pyrolysis gas, pyrolysis oil and pyrolysis carbon, the separation module is used to separate pyrolysis carbon and recover pyrolysis gas and pyrolysis oil, the pyrolysis module is located on one side of the separation module, the separation module is located in front of the recycling unit, the recycling unit includes the recycling and reuse of pyrolysis gas, the recovery of pyrolysis oil Reuse and recycling of pyrolytic carbon. The recycling and reuse of pyrolytic gas includes condensing, purifying and separating the pyrolytic gas. The recycling and reuse of pyrolytic oil includes separating and purifying the pyrolytic oil. The recycling and reuse of pyrolytic carbon includes activation and modification operations according to different fields of pyrolytic carbon reuse. The recycling and reuse of pyrolytic carbon includes an activation module and a modification module. The activation module is used to activate the separated pyrolytic carbon, and the modification module is used to perform plasma oxidation modification on the separated pyrolytic carbon. The activation module includes an oxidation activation unit and a microwave activation unit. The oxidation activation unit is used to remove deposits on the surface of pyrolytic carbon, and the microwave activation unit is used to improve the adsorption capacity of pyrolytic carbon.
[0025] Furthermore, the solid waste tires are first pretreated and then sent to the pyrolysis furnace 3 for indirect heating and decomposition, so that the macromolecular chains in the rubber are broken, and pyrolysis oil, pyrolysis gas, pyrolysis carbon and other products are generated. The mixed product is then sent to the separation module for separation, and the pyrolysis gas and pyrolysis oil are recovered through the condensation system, and the separated pyrolysis carbon is sent to the activation module and the modification module for treatment, wherein the activation treatment includes oxidation activation and microwave activation, which are used to perform different activation operations on the pyrolysis carbon, so that the performance of the pyrolysis carbon can be improved according to the field of pyrolysis carbon recovery and reuse.
[0026] See also Figure 1 and Figure 3 An embodiment of the present invention is: a green recycling solid waste tire pyrolysis carbon resource utilization device, the top of the base 1 is equipped with a front-to-back arranged support block 2, the support block 2 is installed with a hydraulic cylinder, the pyrolysis module includes a pyrolysis furnace 3 movably installed on the output end of the hydraulic cylinder, the pyrolysis furnace 3 is a double-layer structure, the outer layer structure of the pyrolysis furnace 3 is filled with heat medium, the back of the pyrolysis furnace 3 is plugged with a scraper 10, the front of the pyrolysis furnace 3 is equipped with equidistantly arranged storage barrels 16, the storage barrel 16 is installed with a servo motor, the output end of the servo motor is equipped with a stirring rod 17, and the stirring rod 17 is located inside the scraper 10.
[0027] Furthermore, the solid waste tire first enters the pyrolysis furnace 3, which usually adopts an indirect heating method. During the pyrolysis process, the tire decomposes in a certain temperature range in an oxygen-free or oxygen-deficient environment, and the macromolecular chains in the rubber are broken to produce products such as pyrolysis oil, pyrolysis gas and pyrolysis carbon. During the pyrolysis process, the servo motor in the storage barrel 16 is started to drive the stirring rod 17 to rotate, so that the tire can be heated evenly and the pyrolysis reaction speed can be accelerated. At the same time, the pyrolysis furnace 3 is also equipped with a temperature sensor and a pressure sensor, which can monitor the temperature and pressure changes during the pyrolysis process in real time to ensure that the pyrolysis reaction is carried out under appropriate conditions. The support block 2 can provide good support for the pyrolysis furnace 3, and the hydraulic cylinder inside the support block 2 is used to adjust the inclination angle of the pyrolysis furnace 3 after the pyrolysis is completed, thereby improving the convenience of unloading.
[0028] See also Figure 1 , Figure 2 and Figure 7 , an embodiment provided by the present invention: a green recycling solid waste tire pyrolysis carbon resource utilization device, a storage box 5 is installed on the top of the base 1, and the top of the storage box 5 is penetrated with evenly arranged storage holes, the activation module includes an activation tank 6 arranged in two groups of storage holes, the modification module includes a plasma reaction tank 7 arranged in another group of storage holes, the bottom of the activation tank 6 and the plasma reaction tank 7 are both installed with a discharge pipe, and the outer surface of the discharge pipe is installed with a solenoid valve, the two groups of activation tanks 6 are respectively used for oxidation activation and microwave activation of pyrolytic carbon, a conveying component 8 is installed on the top of the activation tank 6, and the conveying component 8 is used to pump the pyrolytic carbon in one group of activation tanks 6 into the other group of activation tanks 6, a storage groove is provided on one side of the outer wall of the storage box 5, and storage frames 9 arranged equidistantly are placed inside the storage groove, and the storage frame 9 is located below the discharge pipe, and the conveying component 8 is an automatic suction machine, and the automatic suction machine is equipped with a monitoring system, and the monitoring system uses a camera and a sensor technology to monitor the activation of the pyrolytic carbon in the activation tank 6.
[0029] Furthermore, when performing the activation operation, the pyrolytic carbon is firstly subjected to an oxidation activation operation, thereby removing the deposits on the surface of the pyrolytic carbon and improving the quality of the pyrolytic carbon. When the microwave activation operation is required, the pyrolytic carbon in one group of activation tanks 6 is adsorbed by the conveying assembly 8 and conveyed to another group of activation tanks 6. Then, the pyrolytic carbon after the oxidation activation can be subjected to a microwave activation operation in the other group of activation tanks 6, so that the pyrolytic carbon is placed in a microwave field. Then, under the action of microwaves, the dipoles inside the pyrolytic carbon will vibrate, and the heat generated will cause the local temperature of the pyrolytic carbon to rise, thereby inducing changes in the internal structure of the pyrolytic carbon, making the pores of the pyrolytic carbon more developed, and improving the adsorption capacity of the pyrolytic carbon. In addition, the activated pyrolytic carbon can be applied to the field of electrode materials to improve the ion propagation channel. After the activation treatment, it can be selected whether to perform a modification operation according to the direction of pyrolytic carbon recycling and reuse. If necessary, the pyrolytic carbon is sent to the plasma reaction tank 7 for modification operation, otherwise the treatment of the pyrolytic carbon is completed. If the pyrolytic carbon needs to be applied to the field of electrode materials, the pyrolytic carbon needs to be further modified. The pyrolytic carbon is placed in the plasma reaction tank 7, and then the plasma generator is started. Under the set parameters, the pyrolytic carbon is allowed to react with active substances in the plasma such as oxygen atoms, ozone and free radicals. During the reaction process, the highly active oxygen species in the plasma will react chemically with the carbon atoms on the surface of the pyrolytic carbon, and oxygen-containing functional groups such as hydroxyl, carboxyl, carbonyl, etc. are introduced on the surface of the pyrolytic carbon. After the reaction is completed, the modified pyrolytic carbon is post-processed under an appropriate environment. For example, the by-products produced during the reaction are cleaned and removed, and then dried and stored.
[0030] After pyrolytic carbon is modified by plasma oxidation, the oxygen-containing functional groups on the surface can promote the adsorption and diffusion of electrolyte ions. For example, in the electrode materials of supercapacitors, these functional groups can serve as active sites of pseudocapacitance to increase the specific capacitance of the electrode. At the same time, the interfacial compatibility between the modified pyrolytic carbon and the electrolyte is improved, reducing the interfacial resistance and improving the adsorption of pyrolytic carbon.
[0031] See also Figure 1 and Figure 3 , an embodiment of the present invention is: a green recycling solid waste tire pyrolysis carbon resource utilization device, a storage box 12 is installed at the bottom of the pyrolysis furnace 3, a discharge port is set through the bottom of the pyrolysis furnace 3, and movable plates 11 are installed on the inner walls of the two sides of the discharge port through shafts, and the inner wall of the storage box 12 is installed with storage blocks, and cylinders 15 are installed on the surfaces of the two groups of storage blocks close to each other, and the output end of the cylinder 15 is movably connected to the bottom surface of the movable plate 11, and a feed hopper 14 is installed on the inner wall of the storage box 12, and the feed hopper 14 is located below the storage block, and an auger conveying device 13 is installed on the bottom wall of the storage box 12, and the bottom of the feed hopper 14 is connected to the top of the auger conveying device 13, and the separation module includes a separation device 4 installed on the top of the base 1, and one end of the auger conveying device 13 is connected to the outer surface of the separation device 4, and the auger conveying device 13 is used to send the pyrolysis product into the separation device 4 for separation operation.
[0032] Furthermore, after the pyrolysis is completed, the cylinder 15 on the placement block is started, and the movable plate 11 can be pulled downward under the action of the shaft, so that the two sets of movable plates 11 are no longer closed, and then the mixed product in the pyrolysis furnace 3 will fall into the feed hopper 14 through the discharge port, and the mixed product is transported to the separation device 4 through the auger conveying device 13. The common separation device 4 includes a cyclone separator, which uses the principle of centrifugal force to separate the pyrolytic carbon particles from the pyrolysis gas and part of the entrained pyrolysis oil vapor. Under the action of centrifugal force, the pyrolytic carbon particles fall along the wall of the cyclone separator and are collected in the collection bin at the bottom, while the pyrolysis gas and pyrolysis oil vapor in the pyrolysis furnace 3 and the cyclone separator enter the condenser, where the pyrolysis oil vapor is cooled and liquefied and separated from the pyrolysis gas, and the separated pyrolysis oil and pyrolysis gas enter their respective storage containers, thereby facilitating the subsequent purification and recovery operations of the collected pyrolysis gas and pyrolysis oil.
[0033] See also Figure 1 and Figure 4 An embodiment of the present invention is: a green recycling solid waste tire pyrolysis carbon resource utilization device, a feed pipe 18 is installed on the top of the pyrolysis furnace 3, a storage barrel 19 is installed on the outer surface of the feed pipe 18, a small motor is installed inside the storage barrel 19, a flap 20 is installed on the output end of the small motor, a sealing gasket 21 is installed on the outer surface of the flap 20, and the outer surface of the sealing gasket 21 is in contact with the inner surface of the feed pipe 18.
[0034] Furthermore, before the solid waste tire is sent into the pyrolysis furnace 3, the solid waste tire is first pre-treated, and then the small motor in the storage barrel 19 is started to drive the flap 20 to rotate, and then the pre-treated solid waste tire can be sent into the pyrolysis furnace 3 through the feeding pipe 18, and then the small motor is started again to drive the flap 20 to rotate, so that the sealing gasket 21 can fit with the inner surface of the feeding pipe 18, thereby maintaining the sealing inside the pyrolysis furnace 3.
[0035] See also Figure 3 An embodiment of the present invention is: a green recycling solid waste tire pyrolysis carbon resource utilization device, the bottom of the scraper 10 is a mesh structure, a baffle 22 is installed on the back of the scraper 10, and the front of the baffle 22 is detachably connected to the back of the pyrolysis furnace 3, and a cleaning brush is provided on the outer surface of the scraper 10, and the outer surface of the cleaning brush is in contact with the inner surface of the pyrolysis furnace 3.
[0036] Furthermore, the scraper 10 is arranged so that the mixed products of the solid waste tires after pyrolysis can fall into the scraper 10, and when it needs to be transported to the separation device 4, it falls into the feed hopper 14 through the mesh and the discharge port. When the scraper 10 is disassembled and cleaned, the baffle 22 is first removed, and then the baffle 22 is pulled so that the scraper 10 can be pulled out of the pyrolysis furnace 3. In the process of pulling out the scraper 10, the inner wall of the pyrolysis furnace 3 is cleaned with a cleaning brush, and then the pulled out scraper 10 can be cleaned, which can improve the convenience of cleaning the pyrolysis furnace 3 to a certain extent.
[0037] Working principle: Before use, the solid waste tires are first pre-treated, and then sent to the pyrolysis furnace 3 for pyrolysis to generate pyrolysis gas, pyrolysis oil and pyrolysis carbon. Then, the cylinder 15 on the placement block is started, and the movable plate 11 is pulled downward, so that the two sets of movable plates 11 can be opened downward at a certain angle. Then, the reaction products in the pyrolysis furnace 3 will fall into the feed hopper 14 through the mesh at the bottom of the scraper 10, and are transported to the separation device 4 through the auger conveying device 13. The pyrolysis gas, pyrolysis oil and pyrolysis carbon are separated by the separation device 4, and the pyrolysis gas is recovered through the condensation system. and pyrolysis oil, and for the pyrolysis carbon, it is sent to the activation tank 6 for activation operation. When the activation operation is performed, the pyrolysis carbon is firstly subjected to oxidation activation operation, so as to remove the sediment on the surface of the pyrolysis carbon and improve the quality of the pyrolysis carbon. When the microwave activation operation is required, the pyrolysis carbon in one group of activation tanks 6 is transported to another group of activation tanks 6 through the conveying assembly 8, and then the pyrolysis carbon after oxidation activation can be subjected to microwave activation operation in the other group of activation tanks 6, so as to make the pores of the pyrolysis carbon more developed and improve the adsorption capacity of the pyrolysis carbon; After the activation treatment, whether modification operation is needed can be selected according to the direction of pyrolytic carbon recovery and reuse. If necessary, the pyrolytic carbon is sent to the plasma reaction tank 7 for modification operation. Otherwise, the treatment of the pyrolytic carbon is completed. If the pyrolytic carbon needs to be applied to the field of electrode materials, the pyrolytic carbon needs to be further modified to reduce the interface resistance and improve the adsorption of the pyrolytic carbon.
[0038] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A green recycling solid waste tire pyrolysis carbon resource utilization device, characterized by: It comprises a control system and a base (1), wherein the control system is used to perform pyrolysis recovery operations on solid waste tires; The control system includes a pyrolysis module, a separation module and a recycling unit. The pyrolysis module uses pyrolysis technology to decompose organic matter in solid waste tires into three forms: gas, liquid and solid. The three forms of gas, liquid and solid are pyrolysis gas, pyrolysis oil and pyrolysis carbon respectively. The separation module is used to separate pyrolysis carbon and recycle pyrolysis gas and pyrolysis oil. The pyrolysis module is located on one side of the separation module, and the separation module is located in front of the recycling unit. The recycling and reuse unit includes the recycling and reuse of pyrolysis gas, the recycling and reuse of pyrolysis oil and the recycling and reuse of pyrolysis carbon. The recycling and reuse of pyrolysis gas includes condensing, purifying and separating operations on pyrolysis gas. The recycling and reuse of pyrolysis oil includes separating and purifying operations on pyrolysis oil. The recycling and reuse of pyrolysis carbon includes activation and modification operations on pyrolysis carbon according to different fields of pyrolysis carbon reuse. The recycling and reuse of pyrolysis carbon includes an activation module and a modification module. The activation module is used to activate the separated pyrolysis carbon, and the modification module is used to perform plasma oxidation modification operations on the separated pyrolysis carbon.
2. The green recycling solid waste tire pyrolysis carbon resource utilization device according to claim 1 is characterized by: The activation module comprises an oxidation activation unit and a microwave activation unit. The oxidation activation unit is used to remove sediments on the surface of the pyrolytic carbon, and the microwave activation unit is used to improve the adsorption capacity of the pyrolytic carbon.
3. The green recycling solid waste tire pyrolysis carbon resource utilization device according to claim 1 is characterized by: The top of the base (1) is provided with support blocks (2) arranged front and back, a hydraulic cylinder is installed inside the support block (2), the pyrolysis module comprises a pyrolysis furnace (3) movably installed on the output end of the hydraulic cylinder, the pyrolysis furnace (3) is a double-layer structure, the outer layer structure of the pyrolysis furnace (3) is filled with heat medium, a scraper (10) is plugged into the back of the pyrolysis furnace (3), a cleaning brush is arranged on the outer surface of the scraper (10), the outer surface of the cleaning brush is in contact with the inner surface of the pyrolysis furnace (3), and the front of the pyrolysis furnace (3) is provided with storage barrels (16) arranged equidistantly, a servo motor is installed inside the storage barrel (16), a stirring rod (17) is installed at the output end of the servo motor, and the stirring rod (17) is located inside the scraper (10).
4. The green recycling solid waste tire pyrolysis carbon resource utilization device according to claim 2 is characterized by: A storage box (5) is installed on the top of the base (1), and evenly arranged storage holes are arranged through the top of the storage box (5). The activation module includes activation tanks (6) arranged in two groups of storage holes, and the modification module includes a plasma reaction tank (7) arranged in another group of storage holes. The bottoms of the activation tanks (6) and the plasma reaction tanks (7) are both installed with discharge pipes, and the outer surfaces of the discharge pipes are both installed with solenoid valves. The two groups of activation tanks (6) are used to perform oxidation activation and microwave activation operations on pyrolytic carbon, respectively. A conveying assembly (8) is installed on the top of the activation tank (6), and the conveying assembly (8) is used to pump the pyrolytic carbon in one group of activation tanks (6) into the other group of activation tanks (6). A storage groove is arranged on one side of the outer wall of the storage box (5), and storage frames (9) arranged equidistantly are placed inside the storage groove. The storage frames (9) are located below the discharge pipe.
5. The green recycling solid waste tire pyrolysis carbon resource utilization device according to claim 1 is characterized by: A storage box (12) is installed at the bottom of the pyrolysis furnace (3). A discharge port is provided through the bottom of the pyrolysis furnace (3). The inner walls on both sides of the discharge port are provided with movable plates (11) via shafts. The inner walls of the storage box (12) are provided with storage blocks. Cylinders (15) are installed on surfaces of two groups of storage blocks close to each other. The output end of the cylinder (15) is movably connected to the bottom surface of the movable plate (11). A feed hopper (14) is installed on the inner wall of the storage box (12). The feed hopper (14) is located below the storage blocks. An auger conveying device (13) is installed on the bottom wall of the storage box (12). The bottom of the feed hopper (14) is connected to the top of the auger conveying device (13). The separation module comprises a separation device (4) installed on the top of the base (1). One end of the auger conveying device (13) is connected to the outer surface of the separation device (4). The auger conveying device (13) is used to deliver the pyrolysis product into the separation device (4) for separation operation.
6. The green recycling solid waste tire pyrolysis carbon resource utilization device according to claim 1 is characterized by: A feed pipe (18) is installed on the top of the pyrolysis furnace (3), a storage barrel (19) is installed on the outer surface of the feed pipe (18), a small motor is installed inside the storage barrel (19), a flap (20) is installed on the output end of the small motor, a sealing gasket (21) is installed on the outer surface of the flap (20), and the outer surface of the sealing gasket (21) is in contact with the inner surface of the feed pipe (18).
7. The green recycling solid waste tire pyrolysis carbon resource utilization device according to claim 3 is characterized by: The bottom of the scraper (10) is in a mesh structure, a baffle (22) is installed on the back of the scraper (10), and the front of the baffle (22) is detachably connected to the back of the pyrolysis furnace (3).
8. The green recycling solid waste tire pyrolysis carbon resource utilization device according to claim 4 is characterized by: The conveying component (8) is an automatic suction machine, which is equipped with a monitoring system. The monitoring system uses a camera and sensor technology to monitor the activation status of the pyrolytic carbon in the activation tank (6).
9. A method for using a green recycling solid waste tire pyrolysis carbon resource utilization device, applicable to a green recycling solid waste tire pyrolysis carbon resource utilization device according to any one of claims 1 to 5, characterized in that: The method of using the solid waste tire pyrolysis carbon resource utilization device is as follows: S1. Before use, the solid waste tires are first pre-treated and then sent to a pyrolysis furnace (3) for pyrolysis to generate pyrolysis gas, pyrolysis oil and pyrolysis carbon, which are then transported to a separation device (4) through an auger transport device (13); S2, separating the pyrolysis gas, pyrolysis oil and pyrolysis carbon through the separation device (4), and recovering the pyrolysis gas and pyrolysis oil through the condensation system, and sending the pyrolysis carbon to the activation tank (6) for activation operation; S3. After the activation treatment, whether a modification operation is required can be selected according to the direction of pyrolytic carbon recovery and reuse. If required, the pyrolytic carbon is sent to the plasma reaction tank (7) for modification operation. Otherwise, the treatment of the pyrolytic carbon is completed.
10. The method for using the green recycling solid waste tire pyrolysis carbon resource utilization device according to claim 9 is characterized in that: In S2, it also includes: S21. First, an oxidation activation operation is performed on the pyrolytic carbon. When a microwave activation operation is required, the pyrolytic carbon in one group of activation tanks (6) is transported to another group of activation tanks (6) through a transport component (8).
Citation Information
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