Roller heat treatment device and method
By using a combination of a positioning mechanism, a motor and a gear rod in the roll heat treatment device, the automatic positioning and uniform heat treatment of the roll are achieved, which solves the problems of inconvenience and inefficiency in the prior art, and improves the working efficiency and heat treatment effect.
Patent Information
- Application Number
- CN202411949811.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-28
AI Technical Summary
The existing roll heat treatment device has problems of inconvenience and inefficiency during the roll fixing and cooling process, especially when the roll is lifted and cooled, the operation time is long when cooling is lifted at both ends of the roll, which reduces the working efficiency.
A roll heat treatment device is designed, using a combination of a positioning mechanism, a motor and a gear rod. Through the cooperation of a bidirectional screw and a threaded sleeve, the roll is automatically positioned and uniformly heat treatment. At the same time, the heat gas flow and heat treatment effect are improved by disturbing the assembly and auxiliary heat treatment assembly.
Automatic positioning and uniform heat treatment of rolls of different diameters is achieved, the roll cooling operation time is shortened, the working efficiency is improved, and the effect of roll heat treatment is improved through improved hot air flow technology.
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Figure CN119710199A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of roller heat treatment, in particular to a roller heat treatment device and a treatment method. Background Art
[0002] Rollers are the main working parts and tools on the rolling mill that cause continuous plastic deformation of metal. Rollers are mainly composed of three parts: roll body, roll neck and shaft head. Heat treatment is often required during the roll processing.
[0003] A traditional roller heat treatment device places the roller on a sliding seat and then transports the roller to a processing box for heat treatment. However, the hot air in the processing box is not easy to flow, and the roller is stationary, which causes uneven heating during the roller heat treatment process. To solve this problem, in the prior art, a Chinese patent with announcement number CN219972396U discloses a roller heat treatment device. The device can rotate the roller through the arrangement of a sleeve, a sleeve rod and a three-grip chuck, so that the roller surface can be evenly heated inside the processing box. The box door and the placement plate can be linked to facilitate the placement plate to be moved out of the processing box when the box door is opened, which is convenient for placing or removing the roller, thereby improving the use effect of the equipment.
[0004] However, the device has the following shortcomings in actual use: due to the different diameters of the rolls, when the roll support plate actually supports the roll and transports it to the three-claw chuck, the center of the roll and the three-claw chuck may not be in the same straight line, making it difficult to fix the roll. In addition, after the roll is fixed and heat treated, the roll needs to be lifted and cooled by a lifting device, but this fixing method makes it difficult to lift both ends of the roll, the operation time is long, and the work efficiency is reduced. In view of this, the present invention proposes a roll heat treatment device and a treatment method. Summary of the invention
[0005] The main purpose of the present invention is to provide a roller heat treatment device and a treatment method, which can solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention proposes the following technical solutions:
[0007] A roller heat treatment device comprises a treatment box, a guide rail is fixedly connected to the inner wall of the bottom of the treatment box, an opening and closing mechanism is arranged on the outer wall of the treatment box, a motor and a multi-stage electric push rod are fixedly connected to the outer wall of the treatment box, a toothed rod is fixedly connected to the output shaft of the motor, a sliding seat is slidably connected to the guide rail, a positioning mechanism is arranged on the sliding seat, a disturbance component and an auxiliary heat treatment component are arranged on the positioning mechanism, and the positioning mechanism comprises:
[0008] A bidirectional screw rod, the bidirectional screw rod is rotatably connected in the groove of the sliding seat, one end of the bidirectional screw rod close to the motor is fixedly connected with a gear rod, and the gear rod matches the toothed rod;
[0009] A threaded sleeve, the threaded sleeve is threadedly connected to the bidirectional screw rod, the threaded sleeve penetrates the sliding block and is rotatably connected to the sliding block, and a connecting frame is fixedly connected to the upper side of the sliding block;
[0010] A positioning assembly, wherein the positioning assembly is arranged on the connecting frame;
[0011] A limit assembly, wherein the limit assembly is arranged above the bidirectional screw rod; wherein the positioning assembly includes an elastic telescopic rod, the bottom of the elastic telescopic rod is fixedly connected to the inner wall of the connecting frame, the top of the telescopic end of the elastic telescopic rod is fixedly connected to a bracket, the bracket is rotatably connected to a supporting wheel, an articulated rod 1 is hinged on the outer wall of the bracket, an L-plate is hinged at one end of the articulated rod 1 away from the bracket, the L-plate is rotatably connected to a positioning wheel at one end away from the articulated rod 1, the L-plate is penetrated by a positioning shaft and is rotatably connected to the positioning shaft, and the positioning shaft is fixedly connected to the inner wall of the connecting frame.
[0012] Preferably, the limiting assembly includes round rod 1, which is fixedly connected to the outer wall of the telescopic end of the elastic telescopic rod, and is slidably connected to the straight slot of the straight rod. The straight rod is penetrated by a fixed shaft and is rotatably connected to the fixed shaft, and the fixed shaft is fixedly connected to the inner wall of the connecting frame. Round rod 2 is slidably connected to the straight slot at one end of the straight rod away from round rod 1, and round rod 2 is fixed to the insertion rod, and the insertion rod penetrates the limiting sleeve and is slidably connected to the limiting sleeve.
[0013] Preferably, the limiting sleeve is fixedly connected to the upper side of the sliding block, and the insert rod passes through the outer wall of the sliding block and is slidably connected to the outer wall of the sliding block.
[0014] Preferably, a plurality of groups of insertion holes are provided on the outer wall of the threaded sleeve, and the insertion holes match the insertion rods.
[0015] Preferably, a sprocket wheel 1 is fixedly connected to the threaded sleeve, a sprocket wheel 2 is fixedly connected to the middle part of the shaft supporting the rotating wheel, and the sprocket wheel 1 and the sprocket wheel 2 are connected via a chain transmission.
[0016] Preferably, the disturbance assembly includes a swinging plate, the swinging plate is hinged on the outer wall of the connecting frame, the swinging plate is hinged with a connecting rod 1, the end of the connecting rod 1 away from the swinging plate is hinged with a connecting rod 2, the end of the connecting rod 2 away from the connecting rod 1 is hinged to an eccentric wheel, and the eccentric wheel is fixed to the circular shaft of the positioning wheel.
[0017] Preferably, the distance from the rotation center point of the eccentric wheel to the farthest outer side of the eccentric wheel is smaller than the radius of the positioning wheel.
[0018] Preferably, the auxiliary heat treatment component includes an air cylinder, a piston in the air cylinder is connected to a piston rod, a hinged rod 2 is hinged on the top of the piston rod, an end of the hinged rod 2 away from the piston rod is hinged on the side wall of the swing plate, a fixing frame is fixedly connected to the outer wall of the air cylinder, the fixing frame is fixedly connected to the outer wall of the connecting frame, and a one-way air inlet and a one-way air jet are opened on the outer wall of the air cylinder.
[0019] Preferably, the opening and closing mechanism comprises a limit bar, the limit bar is fixedly connected to the outer wall of the processing box, a cylinder is fixedly connected to the outer wall of the processing box, and a baffle is fixedly connected to the output end of the cylinder.
[0020] The present invention provides a heat treatment method for a roller heat treatment device, comprising the following steps:
[0021] S1. First, according to the length of the roller, turn the rotating handle of the bidirectional screw to adjust the position of the positioning mechanism, and then place the roller on the positioning mechanism. During this process, the roller first contacts the supporting wheel and squeezes the supporting wheel to descend, the telescopic end of the elastic telescopic rod contracts, driving the hinged rod to move, the L plate rotates around the positioning axis, the positioning wheel positions the roller, the telescopic end of the elastic telescopic rod drives the round rod to descend, the straight rod rotates around the fixed axis, the round rod 2 slides in the straight slot, and under the limiting action of the limiting sleeve, the plug rod rises stably and disengages from the plug hole;
[0022] S2, transport the sliding seat to the innermost part of the processing box, insert the gear rod into the gear groove rod, start the cylinder, and the output end of the cylinder drives the baffle to descend and close;
[0023] S3, start the motor, the output shaft of the motor drives the toothed rod to rotate, and then the toothed rod drives the bidirectional screw to rotate. As the plug rod is separated from the plug hole, the threaded sleeve rotates accordingly, and then drives the sprocket wheel 1 to rotate. Under the transmission action of the chain, the sprocket wheel 2 drives the supporting wheel to rotate. Under the action of static friction, the roller rotates in the opposite direction, and the positioning wheel rotates accordingly, so that the roller is evenly heated;
[0024] S4. During the rotation of the positioning wheel, the circular shaft drives the eccentric wheel to rotate, and then the connecting rod 1 and the connecting rod 2 move, the swing plate swings to disturb the flow, and accelerates the flow of hot air. The swing of the swing plate drives the hinged rod 2 to move, and then the piston rod reciprocates up and down in the air cylinder, so that the hot air can enter the air cylinder through the one-way air inlet, and then be ejected through the one-way air jet, accelerating the flow of hot air at the bottom of the roller;
[0025] S5. After the rollers are heated, turn off the motor and start the cylinder. The output end of the cylinder drives the baffle to rise and open, and then start the multi-stage electric push rod to push the sliding seat out of the processing box.
[0026] The present invention provides a roller heat treatment device, which has the following beneficial effects:
[0027] (1) Through the use of the positioning mechanism, the motor and the toothed rod, the device can automatically position the rollers of different diameters when in use. After the positioning is completed, the insertion rod rises and disengages from the insertion hole. When the toothed rod is inserted into the toothed rod, the output shaft of the motor rotates, and the supporting wheel can rotate. Under the action of static friction, the roller rotates in the opposite direction, and the positioning wheel follows the rotation, so that the roller is evenly heated. After the heat treatment of the roller is completed, the roller can be easily lifted by moving the sliding seat out, which shortens the operation time and improves the work efficiency.
[0028] (2) By using the positioning mechanism, when the roller is removed after heat treatment, the telescopic end of the elastic telescopic rod drives the connecting frame to reset. Under the action of the hinged rod 1, the positioning wheel is away from the roller and will not block the removal of the roller. At the same time, the insertion rod can be reset. After the insertion rod is inserted into the insertion hole, when the rotating handle of the bidirectional screw is turned, the threaded sleeve will not rotate with the bidirectional screw, so that the sliding block can drive the connecting frame to adjust the position, which is convenient for adapting to rollers of different lengths and improving the use effect of the device.
[0029] (3) Through the use of the positioning mechanism and the disturbance component, the positioning wheel rotates, and then the circular shaft drives the eccentric wheel to rotate, so that the connecting rod 1 and the connecting rod 2 move, so that the swing plate swings to disturb the flow, accelerate the flow of hot air, and further improve the heat treatment effect of the roller.
[0030] (4) Through the use of auxiliary heat treatment components, the swinging plate drives the second hinged rod to move, and then the piston rod moves up and down in the air cylinder, so that the hot air can enter the air cylinder through the one-way air inlet and then be ejected through the one-way air outlet, thereby accelerating the flow of hot air at the bottom of the roller and further improving the heat treatment effect of the roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0032] Figure 1 The overall three-dimensional structure of the present invention is shown in FIG. Figure 1 ;
[0033] Figure 2 The overall three-dimensional structure of the present invention is shown in FIG. Figure 2 ;
[0034] Figure 3 It is a schematic diagram of a partial three-dimensional structure of the present invention;
[0035] Figure 4 It is a schematic diagram of the bidirectional screw rod and gear rod structure of the present invention;
[0036] Figure 5 It is a schematic diagram of the structure of the positioning mechanism, the disturbance component and the auxiliary heat treatment component of the present invention;
[0037] Figure 6 It is a partial cross-sectional structural schematic diagram of the positioning mechanism of the present invention;
[0038] Figure 7 It is a partial structural schematic diagram of the positioning mechanism of the present invention;
[0039] Figure 8 It is a schematic diagram of the structure of the disturbance component and the auxiliary heat treatment component of the present invention;
[0040] Fig. 9 It is a schematic cross-sectional structure diagram of the auxiliary heat treatment component of the present invention;
[0041] Fig.10 It is a schematic diagram of the structure of the processing box and the opening and closing mechanism of the present invention;
[0042] Fig.11 It is a schematic diagram of the motor and the toothed rod structure of the present invention.
[0043] In the figure: 1, processing box; 2, opening and closing mechanism; 3, motor; 4, multi-stage electric push rod; 5, sliding seat; 6, positioning mechanism; 7, disturbance component; 8, auxiliary heat treatment component; 101, guide rail; 21, limit bar; 22, cylinder; 23, baffle; 31, toothed rod; 61, two-way screw rod; 62, toothed rod; 63, threaded sleeve; 64, sliding block; 65, connecting frame; 66, positioning component; 67, limit component; 631, socket; 632, sprocket one; 633, chain; 634, sprocket two; 661, spring telescopic rod; 662, bracket; 663, supporting wheel; 664, hinged rod 1; 665, L-plate; 666, positioning shaft; 667, positioning wheel; 671, round rod 1; 672, straight rod; 673, fixed shaft; 674, round rod 2; 675, plug rod; 676, limiting sleeve; 71, swing plate; 72, connecting rod 1; 73, connecting rod 2; 74, eccentric wheel; 75, round shaft; 81, air cylinder; 82, piston rod; 83, hinged rod 2; 84, fixing frame; 85, one-way air inlet; 86, one-way air jet.
[0044] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0046] Example 1: Please refer to Figure 1-Figure 11 The present invention proposes a roller heat treatment device, including a treatment box 1, a guide rail 101 is fixedly connected to the inner wall of the bottom of the treatment box 1, an opening and closing mechanism 2 is arranged on the outer wall of the treatment box 1, a motor 3 and a multi-stage electric push rod 4 are fixedly connected to the outer wall of the treatment box 1, a toothed rod 31 is fixedly connected to the output shaft of the motor 3, a sliding seat 5 is slidably connected to the guide rail 101, and a positioning mechanism 6 is arranged on the sliding seat 5.
[0047] In the embodiment of the present invention, in order to automatically position the rolling roller, the positioning mechanism 6 includes a bidirectional screw rod 61, a threaded sleeve 63, a positioning assembly 66 and a limit assembly 67. The bidirectional screw rod 61 is rotatably connected to the groove of the sliding seat 5. The end of the bidirectional screw rod 61 close to the motor 3 is fixedly connected to a gear rod 62, and the gear rod 62 matches the toothed rod 31. The threaded sleeve 63 is threadedly connected to the bidirectional screw rod 61, and the threaded sleeve 63 passes through the sliding block 64 and is rotatably connected to the sliding block 64. The upper side of the sliding block 64 is fixedly connected to a connecting frame 65, the positioning assembly 66 is arranged on the connecting frame 65, and the limit assembly 67 is arranged above the bidirectional screw rod 61. The positioning assembly 66 includes an elastic telescopic rod 661, and the bottom of the elastic telescopic rod 661 is fixedly connected to the connecting frame 65. On the inner wall, the top of the telescopic end of the elastic telescopic rod 661 is fixedly connected with a bracket 662, and the bracket 662 is rotatably connected with a supporting wheel 663, and the threaded sleeve 63 is fixedly connected with a sprocket 1 632, and the middle part of the shaft of the supporting wheel 663 is fixedly connected with a sprocket 2 634, and the sprocket 1 632 and the sprocket 2 634 are connected by a chain 633. The outer wall of the bracket 662 is hinged with a hinge rod 1 664, and the end of the hinge rod 1 664 away from the bracket 662 is hinged with an L plate 665, and the end of the L plate 665 away from the hinge rod 1 664 is rotatably connected with a positioning wheel 667, and the L plate 665 is penetrated by a positioning shaft 666 and is rotatably connected with the positioning shaft 666, and the positioning shaft 666 is fixedly connected to the inner wall of the connecting frame 65, and the limiting component 67 includes a round rod 1 664. 71, round rod 1 671 is fixedly connected to the outer wall of the telescopic end of the elastic telescopic rod 661, round rod 1 671 is slidably connected to the straight groove of straight rod 672, straight rod 672 is penetrated by fixed shaft 673 and is rotatably connected to fixed shaft 673, fixed shaft 673 is fixedly connected to the inner wall of connecting frame 65, straight rod 672 is slidably connected to round rod 2 674 in the straight groove at one end away from round rod 1 671, round rod 2 674 is fixed to plug rod 675, limiting sleeve 676 is fixedly connected to the upper side of sliding block 64, plug rod 675 penetrates the outer wall of sliding block 64 and is slidably connected to the outer wall of sliding block 64, plug rod 675 penetrates the limiting sleeve 676 and is slidably connected to the limiting sleeve 676, multiple groups of jacks 631 are provided on the outer wall of threaded sleeve 63, and jacks 63 1 matches with the insertion rod 675. By rotating the rotating handle of the bidirectional screw rod 61 according to the length of the roller, the bidirectional screw rod 61 rotates. Since the insertion rod 675 is inserted into the insertion hole 631, the threaded sleeve 63 will not rotate with the bidirectional screw rod 61, so that the sliding block 64 can drive the connecting frame 65 to adjust the position, which is convenient for adapting to rollers of different lengths and improving the use effect of the device. At the same time, after the position adjustment of the connecting frame 65 is completed, the roller is placed on the positioning mechanism 6. In this process, the roller first contacts with the supporting wheel 663 and squeezes the supporting wheel 663 to descend, and the telescopic end of the elastic telescopic rod 661 contracts, driving the hinge rod 664 to move, so that the L plate 665 rotates around the positioning shaft 666, and then the positioning wheel 667 automatically positions the roller.After the positioning is completed, the insertion rod 675 rises and disengages from the insertion hole 631. When the gear rod 62 is inserted into the toothed rod 31, the output shaft of the motor 3 rotates, and the supporting wheel 663 can rotate. Under the action of static friction, the roller rotates in the opposite direction, and the positioning wheel 667 rotates accordingly, so that the roller is evenly heated. After the heat treatment of the roller is completed, the roller can be lifted conveniently by moving the sliding seat 5 out, which shortens the operation time and improves the work efficiency.
[0048] Furthermore, in order to be able to close the opening of the processing box 1, specifically, the opening and closing mechanism 2 includes a limit bar 21, the limit bar 21 is fixedly connected to the outer wall of the processing box 1, the outer wall of the processing box 1 is fixedly connected to a cylinder 22, and the output end of the cylinder 22 is fixedly connected to a baffle 23. By starting the cylinder 22, the output end of the cylinder 22 can drive the baffle 23 to rise and open or fall and close, and after the heat treatment of the roller is completed, the baffle 23 is raised, and then the multi-stage electric push rod 4 is started to push the sliding seat 5 out of the processing box 1.
[0049] Example 2: Based on Example 1, please refer to Figure 5-Figure 9 The positioning mechanism 6 is provided with a disturbance component 7 and an auxiliary heat treatment component 8. The disturbance component 7 includes a swinging plate 71, which is hinged on the outer wall of the connecting frame 65. The swinging plate 71 is hinged with a connecting rod 1 72. The end of the connecting rod 1 72 away from the swinging plate 71 is hinged with a connecting rod 2 73. The end of the connecting rod 2 73 away from the connecting rod 1 72 is hinged with an eccentric wheel 74. The eccentric wheel 74 is fixed to the circular shaft 75 of the positioning wheel 667. The distance from the rotation center point of the eccentric wheel 74 to the farthest outer side of the eccentric wheel 74 is less than the radius of the positioning wheel 667. By rotating the positioning wheel 667, the circular shaft 75 drives the eccentric wheel 74 to rotate, and then the connecting rod 1 72 and the connecting rod 2 73 move, so that the swinging plate 71 swings to disturb the flow, accelerate the flow of hot air, and further improve the heat treatment effect of the roller.
[0050] Furthermore, in order to further improve the heat treatment effect of the rolling mill roller, specifically, the auxiliary heat treatment component 8 includes an air cylinder 81, a piston in the air cylinder 81 is connected to a piston rod 82, and a hinged rod 83 is hinged on the top of the piston rod 82. The end of the hinged rod 83 away from the piston rod 82 is hinged on the side wall of the swing plate 71, and a fixing frame 84 is fixedly connected to the outer wall of the air cylinder 81. The fixing frame 84 is fixedly connected to the outer wall of the connecting frame 65. A one-way air inlet 85 and a one-way air jet 86 are provided on the outer wall of the air cylinder 81. During the swinging process of the swinging plate 71, the swinging plate 71 drives the hinged rod 83 to move, and then the piston rod 82 reciprocates up and down in the air cylinder 81, so that the hot air can enter the air cylinder 81 through the one-way air inlet 85, and then be ejected through the one-way air jet 86, thereby accelerating the flow of hot air at the bottom of the rolling mill roller, thereby further improving the heat treatment effect of the rolling mill roller.
[0051] The present invention also proposes a heat treatment method for a roller heat treatment device, comprising the following steps:
[0052] S1. First, according to the length of the roller, turn the rotating handle of the bidirectional screw 61 to adjust the position of the positioning mechanism 6, and then place the roller on the positioning mechanism 6. During this process, the roller first contacts the supporting wheel 663 and squeezes the supporting wheel 663 to descend, the telescopic end of the elastic telescopic rod 661 contracts, driving the hinge rod 1 664 to move, the L plate 665 rotates around the positioning shaft 666, the positioning wheel 667 positions the roller, the telescopic end of the elastic telescopic rod 661 drives the round rod 1 671 to descend, the straight rod 672 rotates around the fixed shaft 673, the round rod 2 674 slides in the straight slot, and under the limiting action of the limiting sleeve 676, the insertion rod 675 rises steadily and disengages from the insertion hole 631;
[0053] S2, the sliding seat 5 is transported to the innermost part of the processing box 1, the gear rod 62 is inserted into the toothed rod 31, the cylinder 22 is started, and the output end of the cylinder 22 drives the baffle 23 to descend and close;
[0054] S3, start the motor 3, the output shaft of the motor 3 drives the toothed rod 31 to rotate, and then the toothed rod 62 drives the bidirectional screw rod 61 to rotate, because the plug rod 675 is separated from the plug hole 631, the threaded sleeve 63 rotates accordingly, and then drives the sprocket wheel 1 632 to rotate, under the transmission action of the chain 633, the sprocket wheel 2 634 drives the supporting wheel 663 to rotate, under the action of static friction, the roller rotates in the opposite direction, and the positioning wheel 667 rotates accordingly, so that the roller is evenly heated;
[0055] S4. During the rotation of the positioning wheel 667, the circular shaft 75 drives the eccentric wheel 74 to rotate, and then the connecting rod 1 72 and the connecting rod 2 73 move, the swing plate 71 swings to disturb the flow, and accelerates the flow of hot air. The swing of the swing plate 71 drives the hinge rod 2 83 to move, and then the piston rod 82 reciprocates up and down in the air cylinder 81, so that the hot air can enter the air cylinder 81 through the one-way air inlet 85, and then be ejected through the one-way air jet 86, accelerating the flow of hot air at the bottom of the roller;
[0056] S5. After the rollers are heated, the motor 3 is turned off, and the cylinder 22 is started. The output end of the cylinder 22 drives the baffle 23 to rise and open, and then the multi-stage electric push rod 4 is started to push the sliding seat 5 out of the processing box 1.
[0057] It should be noted that the above-mentioned electrical components are all existing technology products. Technical personnel in this field select, install and complete the circuit debugging work according to the needs of use to ensure that all electrical appliances can work normally. The components are all universal standard parts or components known to technical personnel in this field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. The applicant does not make specific restrictions here.
[0058] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A roller heat treatment device, comprising a treatment box (1), characterized in that: A guide rail (101) is fixedly connected to the inner wall of the bottom of the processing box (1); an opening and closing mechanism (2) is arranged on the outer wall of the processing box (1); a motor (3) and a multi-stage electric push rod (4) are fixedly connected to the outer wall of the processing box (1); a toothed rod (31) is fixedly connected to the output shaft of the motor (3); a sliding seat (5) is slidably connected to the guide rail (101); a positioning mechanism (6) is arranged on the sliding seat (5); a disturbance component (7) and an auxiliary heat treatment component (8) are arranged on the positioning mechanism (6); the positioning mechanism (6) comprises: A bidirectional screw rod (61), the bidirectional screw rod (61) is rotatably connected in a groove of the sliding seat (5), one end of the bidirectional screw rod (61) close to the motor (3) is fixedly connected to a gear rod (62), and the gear rod (62) matches the toothed rod (31); A threaded sleeve (63), the threaded sleeve (63) being threadedly connected to the bidirectional screw rod (61), the threaded sleeve (63) penetrating the sliding block (64) and being rotatably connected to the sliding block (64), and a connecting frame (65) being fixedly connected to the upper side of the sliding block (64); A positioning assembly (66), wherein the positioning assembly (66) is arranged on the connecting frame (65); The limiting assembly (67) is arranged above the bidirectional screw rod (61); wherein the positioning assembly (66) comprises an elastic telescopic rod (661), the bottom of the elastic telescopic rod (661) is fixedly connected to the inner wall of the connecting frame (65), the top of the telescopic end of the elastic telescopic rod (661) is fixedly connected to a bracket (662), the bracket (662) is rotatably connected to a supporting rotating wheel (663), and the bracket (661) is fixedly connected to the inner wall of the connecting frame (65). A hinge rod (664) is hinged on the outer wall of the connecting frame (62); an end of the hinge rod (664) away from the bracket (662) is hinged to an L-plate (665); an end of the L-plate (665) away from the hinge rod (664) is rotatably connected to a positioning wheel (667); the L-plate (665) is penetrated by a positioning shaft (666) and is rotatably connected to the positioning shaft (666); the positioning shaft (666) is fixedly connected to the inner wall of the connecting frame (65).
2. The roller heat treatment device according to claim 1, characterized in that: The limiting assembly (67) comprises a round rod 1 (671), the round rod 1 (671) being fixedly connected to the outer wall of the telescopic end of the elastic telescopic rod (661), the round rod 1 (671) being slidably connected to the straight slot of the straight rod (672), the straight rod (672) being penetrated by a fixed shaft (673) and being rotatably connected to the fixed shaft (673), the fixed shaft (673) being fixedly connected to the inner wall of the connecting frame (65), the straight rod (672) being slidably connected to the straight slot at one end away from the round rod 1 (671) with a round rod 2 (674), the round rod 2 (674) being fixed to the insertion rod (675), the insertion rod (675) being penetrated by the limiting sleeve (676) and being slidably connected to the limiting sleeve (676).
3. The roller heat treatment device according to claim 2, characterized in that: The limiting sleeve (676) is fixedly connected to the upper side of the sliding block (64), and the inserting rod (675) passes through the outer wall of the sliding block (64) and is slidably connected to the outer wall of the sliding block (64).
4. The roller heat treatment device according to claim 2, characterized in that: The outer wall of the threaded sleeve (63) is provided with a plurality of groups of insertion holes (631), and the insertion holes (631) match the insertion rods (675).
5. The roller heat treatment device according to claim 2, characterized in that: The threaded sleeve (63) is fixedly connected with a sprocket wheel 1 (632), the middle part of the shaft of the supporting rotating wheel (663) is fixedly connected with a sprocket wheel 2 (634), and the sprocket wheel 1 (632) and the sprocket wheel 2 (634) are connected by a chain (633).
6. The roller heat treatment device according to claim 1, characterized in that: The disturbance component (7) comprises a swing plate (71), the swing plate (71) is hinged on the outer wall of the connecting frame (65), the swing plate (71) is hinged with a connecting rod 1 (72), the end of the connecting rod 1 (72) away from the swing plate (71) is hinged with a connecting rod 2 (73), the end of the connecting rod 2 (73) away from the connecting rod 1 (72) is hinged with an eccentric wheel (74), and the eccentric wheel (74) is fixed to the circular shaft (75) of the positioning wheel (667).
7. The roller heat treatment device according to claim 6, characterized in that: The distance from the rotation center point of the eccentric wheel (74) to the farthest outer side of the eccentric wheel (74) is smaller than the radius of the positioning rotating wheel (667).
8. The roller heat treatment device according to claim 6, characterized in that: The auxiliary heat treatment component (8) comprises an air cylinder (81), wherein a piston in the air cylinder (81) is connected to a piston rod (82), a hinged rod 2 (83) is hinged at the top of the piston rod (82), an end of the hinged rod 2 (83) away from the piston rod (82) is hinged to the side wall of the swing plate (71), a fixing frame (84) is fixedly connected to the outer wall of the air cylinder (81), the fixing frame (84) is fixedly connected to the outer wall of the connecting frame (65), and a one-way air inlet (85) and a one-way air jet (86) are provided on the outer wall of the air cylinder (81).
9. The roller heat treatment device according to claim 1, characterized in that: The opening and closing mechanism (2) comprises a limit bar (21), the limit bar (21) is fixedly connected to the outer wall of the processing box (1), a cylinder (22) is fixedly connected to the outer wall of the processing box (1), and a baffle (23) is fixedly connected to the output end of the cylinder (22).
10. The heat treatment method of a roller heat treatment device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. First, according to the length of the rolling roller, the rotating handle of the bidirectional screw rod (61) is rotated to adjust the position of the positioning mechanism (6), and then the rolling roller is placed on the positioning mechanism (6). During this process, the rolling roller first contacts the supporting rotating wheel (663) and squeezes the supporting rotating wheel (663) to descend, the telescopic end of the elastic telescopic rod (661) contracts, driving the hinge rod 1 (664) to move, the L plate (665) rotates around the positioning shaft (666), the positioning rotating wheel (667) positions the rolling roller, the telescopic end of the elastic telescopic rod (661) drives the round rod 1 (671) to descend, the straight rod (672) rotates around the fixed shaft (673), the round rod 2 (674) slides in the straight slot, and under the limiting action of the limiting sleeve (676), the insertion rod (675) stably rises and disengages from the insertion hole (631); S2, conveying the sliding seat (5) to the innermost part of the processing box (1), inserting the gear rod (62) into the toothed rod (31), starting the cylinder (22), and the output end of the cylinder (22) drives the baffle (23) to descend and close; S3, starting the motor (3), the output shaft of the motor (3) drives the toothed rod (31) to rotate, and then the toothed rod (62) drives the bidirectional screw rod (61) to rotate, and because the insertion rod (675) is separated from the insertion hole (631), the threaded sleeve (63) rotates accordingly, and then drives the sprocket wheel 1 (632) to rotate, and under the transmission action of the chain (633), the sprocket wheel 2 (634) drives the supporting rotating wheel (663) to rotate, and under the action of static friction, the roller rotates in the opposite direction, and the positioning rotating wheel (667) rotates accordingly, so that the roller is evenly heated; S4. During the rotation of the positioning wheel (667), the circular shaft (75) drives the eccentric wheel (74) to rotate, and then the connecting rod 1 (72) and the connecting rod 2 (73) move, and the swing plate (71) swings to disturb the flow, thereby accelerating the flow of hot air. The swing of the swing plate (71) drives the hinge rod 2 (83) to move, and then the piston rod (82) performs up and down reciprocating motion in the air cylinder (81), so that the hot air can enter the air cylinder (81) through the one-way air inlet (85) and then be ejected through the one-way air jet (86), thereby accelerating the flow of hot air at the bottom of the roller; S5. After the rollers are heated, the motor (3) is turned off and the cylinder (22) is started again. The output end of the cylinder (22) drives the baffle (23) to rise and open. Then the multi-stage electric push rod (4) is started to push the sliding seat (5) out of the processing box (1).
Citation Information
Patent Citations
Roller heat treatment device
CN219972396U