Artificial stone base material bathroom wall and ground construction method

Abstract

The artificial stone base material bathroom wall and ground construction method comprises the steps that a mortar layer base layer is formed, and a right-angle mortar layer is formed at the wall and ground connecting position; forming a right-angle mortar layer, a coarse mortar surface base layer, a fine mortar surface base layer and a hanging net; integrally brushing an adhesion agent and gluing, and paving an arc artificial stone material on the wall and floor structure; filling gaps of the wall-ground structure; and paving artificial stone surface layers on the wall surface and the ground. The artificial stone base material bathroom wall and ground construction method further provides a wall and ground structure. According to the construction method, through the design of the construction layer, the artificial stone is adopted as wall and ground surface materials from bottom to top, from inside to outside and from the ground to the corner to the wall, the matching size and shape are easy to control, the construction steps are simplified, the construction efficiency is improved, meanwhile, cutting and splicing of a large number of surface materials and the overall joint amount are avoided, and the construction cost is reduced. And in addition, the artificial stone is paved at the seaming position of the wall and the floor to form a circular arc transition seamless structure by utilizing the heating plastic property of the artificial stone, so that sanitation maintenance and daily cleaning are facilitated.

Description

Technical Field

[0001] The invention relates to the technical field of bathroom structures, and in particular to a method for constructing bathroom walls and floors using an artificial stone substrate. Background Art

[0002] At present, marble, ceramic tiles and other materials are commonly used for floor decoration in conventional bathroom shower areas, while ceramic tiles or rock slabs are generally used for walls. Since these materials have standard sizes and specifications, they need to be spliced ​​and cut on site. Large-area paving has many splicing seams, resulting in a long construction period and complex on-site conditions. In addition, the wall and the floor can only be connected at right angles, forming a sanitary dead corner that is difficult to clean. Summary of the invention

[0003] The technical problem to be solved by the present invention is: to overcome the problems of complex construction and cumbersome steps of existing bathroom shower area wall and floor decoration, as well as the large number of surface material joints and limited wall and floor joint forms, and provide an artificial stone-based bathroom wall and floor construction method. The method adopts the order from bottom to top, from inside to outside, from floor to corner to wall through the design of the construction level, and uses artificial stone as wall and floor materials with easy-to-control size and shape. The required single-piece materials and arc-shaped bending transition joint materials can be prefabricated according to the size of the bathroom, and modular assembly is performed during construction. While simplifying the construction steps and improving the construction efficiency, a large amount of surface material cutting and splicing and the overall joint amount are avoided. In addition, the thermoplastic properties of artificial stone are used to pave the wall and floor joints to form a seamless structure with arc transition, which is convenient for sanitation and daily cleaning.

[0004] The artificial stone base bathroom wall construction method: the construction method comprises the following steps:

[0005] S1-After the steel frame is assembled on the rough ground, a mold inclined to the sewer position is set up, and mortar is poured into the mold to form a mortar platform base after solidification;

[0006] S2-Mortar base and rough wall connection position, scrape the mortar layer, use the internal angle tool to process the joint position to a 90° right angle to form a right-angle mortar layer;

[0007] S3-Apply a coarse mortar surface base layer on the rough wall, and hang a mesh on the wall after the coarse mortar surface base layer solidifies, and apply a fine mortar leveling layer on the mesh surface;

[0008] S4-Apply anti-alkali interface agent on the mortar base layer, right-angle mortar layer and fine mortar leveling layer;

[0009] S5-After the interface agent is cured, the artificial stone transition surface layer with a curved transition surface formed by hot bending is coated with glue and then paved at the wall and floor joints;

[0010] S6-Put the foamed polyurethane filler into the gap between the right-angle mortar surface and the artificial stone transition surface layer;

[0011] S7-Apply glue upwards and outwards to lay the artificial stone surface layer on the wall and the artificial stone surface layer on the ground.

[0012] Optimized, the mortar table in step S1 adopts mortar with a particle size of 2.0-3.0mm; the right-angle mortar layer in step S2 adopts mortar with a particle size of 2.0-3.0mm; the coarse mortar surface base in step S3 adopts mortar with a particle size of 3.0-4.0mm, and the fine mortar surface base adopts mortar with a particle size of 0.25-1.0mm.

[0013] Optimally, the anti-alkali interface agent in step S4 is a chlorosulfonated polyethylene interface agent.

[0014] Optimally, the glue coating in steps S5 and S7 is carried out with a polyurethane glue having a thickness of 0.3-0.5 mm.

[0015] Optimally, the polyurethane foam filler in step S6 is made of polycarbonate high-load-bearing polyurethane foam material.

[0016] Furthermore, the wall-ground structure includes a ground structure, a wall structure and a wall-ground connection structure, wherein the ground structure includes, from top to bottom, a mortar base layer at the bottom, a composite connection layer in the middle and an artificial stone surface layer at the top; the wall structure includes, from inside to outside, an innermost mortar surface base layer, a composite connection layer and an artificial stone surface layer; the wall-ground connection structure includes a right-angle mortar layer, a foaming filling layer, a composite connection layer and an arc-bent artificial stone transition surface layer;

[0017] Specifically, a steel frame is pre-embedded in the mortar platform base, and a waterproof layer is coated on the top of the mortar platform base; the mortar plastering base includes a coarse mortar surface base attached to the rough wall, a mesh layer, and a fine mortar leveling layer, and the outer surface of the fine mortar leveling layer is coated with a waterproof layer.

[0018] Specifically, a waterproof layer is coated on the outside of the right-angle mortar layer, and a foamed polyurethane filler is filled between the waterproof layer and the arc-bent artificial stone transition surface layer.

[0019] The invention discloses a method for constructing bathroom walls and floors based on artificial stone, which overcomes the problems of complicated construction and cumbersome steps of existing bathroom shower area wall and floor decoration, as well as many surface material joints and limited wall and floor joint forms. The method adopts the order from bottom to top, from inside to outside, from floor to corner to wall through the design of construction level, and uses artificial stone as wall and floor materials in a coordinated manner with easy-to-control size and shape. The required single-piece materials and arc-shaped bending transition joint materials can be prefabricated according to the size of the bathroom, and modular assembly is performed during construction. While simplifying the construction steps and improving the construction efficiency, a large amount of surface material cutting and splicing and the overall joint amount are avoided. In addition, the thermoplastic property of artificial stone is utilized to pave the wall and floor joint positions to form a seamless structure with an arc transition, which is convenient for sanitation maintenance and daily cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The following is a further description of the construction method of an artificial stone-based bathroom wall and floor according to the present invention in conjunction with the accompanying drawings:

[0021] Figure 1 It is a construction effect diagram of step S1 of the artificial stone base bathroom wall and floor construction method;

[0022] Figure 2 It is a construction effect diagram of step S2 of the artificial stone base bathroom wall and floor construction method;

[0023] Figure 3 It is a construction effect diagram of step S3 of the artificial stone base bathroom wall and floor construction method;

[0024] Figure 4 It is a construction effect diagram of step S4-5 of the artificial stone base bathroom wall construction method;

[0025] Figure 5 It is a construction effect diagram of step S6-7 of the artificial stone base bathroom wall construction method;

[0026] Figure 6 It is a partial structural schematic diagram of the construction method of the bathroom wall and floor of the artificial stone substrate;

[0027] Figure 7 yes Figure 6 A partial enlarged view of area A in the middle.

[0028] In the figure:

[0029] 1- ground structure; 11- mortar base layer, 12- composite connection layer, 13- artificial stone surface layer; 111- steel frame platform;

[0030] 2- wall structure; 21- mortar plastering base layer, 22- composite connection layer, 23- artificial stone surface layer; 211- coarse mortar surface base layer, 212- hanging mesh layer, 213- fine mortar leveling layer;

[0031] 3-wall-ground connection structure; 31-right-angle mortar layer, 32-foam filling layer, 33-composite connection layer, 34-artificial stone transition surface layer, 35-foam polyurethane filling body. DETAILED DESCRIPTION

[0032] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] In the description of the present invention, it should be understood that the terms "left", "right", "front", "back", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0034] The technical solution of the present invention is further described below with specific embodiments, but the protection scope of the present invention is not limited to the following embodiments.

[0035] Implementation method 1: This artificial stone-based bathroom wall construction method includes the following steps:

[0036] S1-After the steel frame is assembled on the rough ground, a mold inclined to the sewer position is set up, and mortar is poured into the mold to form a mortar platform base after solidification; Figure 1 shown.

[0037] S2-Mortar base and rough wall connection position, scrape the mortar layer, use the internal angle tool to process the joint position to a 90° right angle to form a right-angle mortar layer; Figure 2 shown.

[0038] S3- Apply a coarse mortar surface base on the rough wall, and hang a mesh on the wall after the coarse mortar surface base is cured, and apply a fine mortar leveling layer on the mesh surface; Figure 3 shown.

[0039] S4-Apply anti-alkali interface agent to the mortar base layer, right-angle mortar layer and fine mortar leveling layer.

[0040] After the S5-interface agent is cured, the artificial stone transition surface layer with a curved transition surface formed by hot bending is coated with glue and then paved at the wall and floor joints; Figure 4 shown.

[0041] S6-Inject the foamed polyurethane filler into the gap between the right-angle mortar surface and the artificial stone transition surface layer.

[0042] S7-Apply glue upwards and outwards to pave the artificial stone surface layer of the wall and the artificial stone surface layer of the ground. Figure 5 shown.

[0043] Implementation 2: The mortar table described in step S1 of the artificial stone-based bathroom wall and floor construction method adopts mortar with a particle size of 2.0-3.0mm; the right-angle mortar layer described in step S2 adopts mortar with a particle size of 2.0-3.0mm; the coarse mortar surface base layer described in step S3 adopts mortar with a particle size of 3.0-4.0mm, and the fine mortar surface base layer adopts mortar with a particle size of 0.25-1.0mm. The anti-alkali interface agent described in step S4 adopts chlorosulfonated polyethylene interface agent. The glue coating described in steps S5 and S7 adopts a thin coating of 0.3-0.5mm polyurethane glue. The foamed polyurethane filler described in step S6 adopts polycarbonate-type high-load-bearing polyurethane foam.

[0044] Example 1: Figure 6 , 7 As shown, the wall-floor structure of the artificial stone-based bathroom wall-floor construction method includes a floor structure 1, a wall structure 2 and a wall-floor connection structure 3, wherein the floor structure 1 includes, from top to bottom, a mortar base layer 11 at the bottom, a composite connection layer 12 in the middle and an artificial stone surface layer 13 at the top; the wall structure 2 includes, from inside to outside, an innermost mortar surface base layer 21, a composite connection layer 22 and an artificial stone surface layer 23; the wall-floor connection structure 3 includes a right-angle mortar layer 31, a foaming filling layer 32, a composite connection layer 33 and an arc-bent artificial stone transition surface layer 34;

[0045] Embodiment 2: A steel frame 111 is embedded in the mortar base layer 11, and a waterproof layer is coated on the top of the mortar base layer 11; the mortar plastering base layer 21 includes a coarse mortar surface base layer 211 attached to the rough wall surface, a mesh layer 212, and a fine mortar leveling layer 213, and the outer surface of the fine mortar leveling layer 213 is coated with a waterproof layer. The outer side of the right-angle mortar layer 31 is coated with a waterproof layer, and a foamed polyurethane filler 35 is filled between the waterproof layer and the arc-bent artificial stone transition surface layer 34. The mortar plastering base layer 21 includes a coarse mortar surface base layer 211 attached to the rough wall surface, a mesh layer 212, and a fine mortar leveling layer 213, and the outer surface of the fine mortar leveling layer 213 is coated with a waterproof layer. The mesh is hung between the coarse and fine sand layers to ensure the verticality of the surface layer during the construction of the plastering base layer to the molding process, which is convenient for the paving of the artificial stone surface layer. The waterproof layer is coated with an anti-alkali interface agent. The composite connection layer uses polyurethane glue, which forms a wear-resistant and aging-resistant adhesive after curing. It has the characteristics of rapid curing, can absorb external forces to a certain extent, reduce stress concentration caused by frequent hot and cold changes in the bathroom temperature, and has good waterproof performance. Organic, inorganic or physical antibacterial additives can be added to prevent the artificial stone gap above the connection layer from being damp and mildewed for a long time. The remaining structures and components are as described in Implementation 1 and will not be described again.

[0046] This artificial stone-based bathroom wall and floor construction method adopts the order from bottom to top, from inside to outside, from ground to corner to wall through the design of construction level. The artificial stone is easy to control in size and shape as wall and floor materials. The required single-piece materials and arc-shaped bending transition joint materials can be prefabricated according to the size of the bathroom, and modular assembly is performed during construction. While simplifying the construction steps and improving the construction efficiency, a large amount of surface material cutting and splicing and the overall joint amount are avoided. In addition, the thermoplastic nature of artificial stone is used to pave the wall and floor joints to form a seamless structure with arc transition, which is convenient for hygienic maintenance and daily cleaning.

[0047] The above description shows the main features, basic principles, and advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments or embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, the above embodiments or embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0048] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A method for constructing bathroom walls and floors with artificial stone substrates, characterized by: The construction method comprises the following steps: S1-After the steel frame is assembled on the rough ground, a mold inclined to the sewer position is set up, and mortar is poured into the mold to form a mortar platform base after solidification; S2-Mortar base and rough wall connection position, scrape the mortar layer, use the internal angle tool to process the joint position to a 90° right angle to form a right-angle mortar layer; S3-Apply a coarse mortar surface base layer on the rough wall, and hang a mesh on the wall after the coarse mortar surface base layer solidifies, and apply a fine mortar leveling layer on the mesh surface; S4-Apply anti-alkali interface agent on the mortar base layer, right-angle mortar layer and fine mortar leveling layer; S5-After the interface agent is cured, the artificial stone transition surface layer with a curved transition surface formed by hot bending is coated with glue and then paved at the wall and floor joints; S6-Put the foamed polyurethane filler into the gap between the right-angle mortar surface and the artificial stone transition surface layer; S7-Apply glue upwards and outwards to lay the artificial stone surface layer on the wall and the artificial stone surface layer on the ground.

2. The method for constructing bathroom walls and floors made of artificial stone according to claim 1, characterized in that: The mortar table in step S1 adopts mortar with a particle size of 2.0-3.0mm; the right-angle mortar layer in step S2 adopts mortar with a particle size of 2.0-3.0mm; the coarse mortar surface base in step S3 adopts mortar with a particle size of 3.0-4.0mm, and the fine mortar surface base adopts mortar with a particle size of 0.25-1.0mm.

3. The method for constructing bathroom walls and floors made of artificial stone substrate according to claim 2 is characterized by: The anti-alkali interface agent in step S4 is a chlorosulfonated polyethylene interface agent.

4. The method for constructing bathroom walls and floors with artificial stone substrates according to claim 3 is characterized by: The glue coating in steps S5 and S7 is carried out with polyurethane glue in a thin coating of 0.3-0.5 mm.

5. The method for constructing bathroom walls and floors made of artificial stone substrate according to claim 4 is characterized by: The foamed polyurethane filler in step S6 is made of polycarbonate high-load-bearing polyurethane foam material.

6. The method for constructing bathroom walls and floors made of artificial stone substrate according to any one of claims 1 to 5, characterized in that: The wall-ground structure comprises a ground structure (1), a wall structure (2) and a wall-ground connection structure (3); the ground structure (1) comprises, from top to bottom, a mortar base layer (11) at the bottom, a composite connection layer (12) in the middle and an artificial stone surface layer (13) at the top; the wall structure (2) comprises, from inside to outside, a mortar surface base layer (21) at the innermost layer, a composite connection layer (22) and an artificial stone surface layer (23); the wall-ground connection structure (3) comprises a right-angle mortar layer (31), a foaming filling layer (32), a composite connection layer (33) and an arc-bent artificial stone transition surface layer (34).

7. The method for constructing bathroom walls and floors made of artificial stone according to claim 6, characterized in that: A steel frame (111) is pre-buried in the mortar platform base (11), and a waterproof layer is coated on the top of the mortar platform base (11); the mortar surface base (21) comprises a coarse mortar surface base (211) attached to the rough wall surface, a mesh layer (212), and a fine mortar leveling layer (213), and the outer surface of the fine mortar leveling layer (213) is coated with a waterproof layer.

8. The method for constructing bathroom walls and floors made of artificial stone substrate according to claim 7 is characterized by: The outer side of the right-angle mortar layer (31) is coated with a waterproof layer, and a foamed polyurethane filler (35) is filled between the waterproof layer and the arc-bent artificial stone transition surface layer (34).

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