High-strength vacuum heat insulation wallboard

By arranging steel wire mesh on both sides of the vacuum insulation core panel and adding rigid bearing plates, the problems of vacuum loss and insufficient rigidity during punching of the vacuum insulation panel are solved, and a combination of high strength and good thermal insulation performance is achieved.

CN223423491UActive Publication Date: 2025-10-10NEW FUTURE HOUSING IND TECH (SHANDONG) CO LTD
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Patent Information

Application Number
CN202422144891.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-10-10
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

When using vacuum insulation panels in prefabricated wall panels, the punching operation can easily destroy the vacuum degree, resulting in a decrease in thermal insulation performance. At the same time, the vacuum insulation panels are not rigid enough, affecting the strength of the wall panels.

Method used

Steel wire mesh is set on both sides of the vacuum insulation core board, and a rigid bearing plate is added on the basis of each mortar layer to form a high-strength vacuum insulation wall panel structure.

Benefits of technology

The strength of the wall panels is improved, the vacuum insulation performance is ensured not to be damaged, and the thermal insulation effect is enhanced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223423491U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-strength vacuum heat insulation wallboard, which belongs to the technical field of building materials and comprises a bearing plate, an adhesion agent layer, an adhesive mortar layer, a vacuum heat insulation core plate, a heat insulation mortar layer and a plastering mortar layer which are sequentially arranged, and steel wire meshes are respectively embedded in the adhesive mortar layer and the heat insulation mortar layer. The vacuum heat insulation core plate is formed by arranging a plurality of vacuum core plate units, and the bearing plate is a cement-based fiber plate or a calcium silicate plate. According to the high-strength vacuum heat insulation wallboard provided by the utility model, the steel wire meshes are respectively arranged on the two sides of the vacuum heat insulation core board, the vacuum heat insulation core board is clamped between the steel wire meshes, and the bearing plates with high rigidity are additionally arranged on the basis of arranging the mortar layers, so that the strength of the heat insulation wallboard is improved.
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Description

Technical Field

[0001] The utility model relates to a high-strength vacuum heat-insulating wallboard, belonging to the technical field of building materials. Background Art

[0002] Prefabricated wall panels are prefabricated in factories through mechanized and automated production lines and then transported to the site for installation and use. This offers significant advantages in on-site construction efficiency. To improve the thermal insulation and lightweight properties of prefabricated wall panels, some technologies use vacuum insulation panels as the insulation core material. However, if the vacuum level of the vacuum insulation panel is disrupted during installation, such as by drilling and fixing operations, this can cause bulging of the panel, resulting in loss of vacuum insulation performance and failure. To address this issue, some technologies divide the vacuum insulation panel into small vacuum cells to reduce the impact of drilling on the panel's overall insulation performance. However, vacuum insulation panels composed of vacuum cells have poor rigidity, and their direct application in prefabricated wall panels can result in insufficient panel strength. Utility Model Content

[0003] In order to solve the problems existing in the prior art, the utility model provides a high-strength vacuum insulation wall panel, in which a vacuum insulation core panel is sandwiched between steel wire mesh sheets, and a rigid bearing plate is added on the basis of each mortar layer, thereby improving the strength of the insulation wall panel.

[0004] The utility model achieves the above-mentioned purpose by adopting the following technical solutions:

[0005] A high-strength vacuum insulation wall panel comprises a bearing plate, an interface agent layer, a bonding mortar layer, a vacuum insulation core board, a thermal insulation mortar layer and a finishing mortar layer, wherein steel mesh is embedded in each of the bonding mortar layer and the thermal insulation mortar layer.

[0006] The vacuum insulation core panel is formed by arranging a plurality of vacuum core panel units, and the bearing board is a cement-based fiberboard or a calcium silicate board.

[0007] Optionally, the side length of the vacuum core panel unit is 5-10 cm.

[0008] Optionally, the thicknesses of the bearing board, bonding mortar layer, vacuum insulation core board, thermal insulation mortar layer and finishing mortar layer are 4-5 mm, 3-4 mm, 20-30 mm, 20-30 mm and 3-4 mm respectively.

[0009] The beneficial effects of this application include but are not limited to:

[0010] The high-strength vacuum insulation wall panel provided by the utility model has steel wire meshes arranged on both sides of the vacuum insulation core panel, the vacuum insulation core panel is sandwiched between the steel wire meshes, and a rigid bearing plate is added on the basis of each mortar layer, thereby improving the strength of the insulation wall panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0012] Figure 1 A schematic diagram of the structure of the high-strength vacuum insulation wall panel provided by the utility model;

[0013] In the figure, 100, bearing plate; 200, interface agent layer; 300, bonding mortar layer; 400, vacuum insulation core board; 500, thermal insulation mortar layer; 600, plastering mortar layer; 700, steel mesh. DETAILED DESCRIPTION

[0014] In order to clearly illustrate the technical features of this solution, the present invention is described in detail below through specific implementation methods and in conjunction with the accompanying drawings.

[0015] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways other than those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

[0016] like Figure 1 As shown in the figure, the high-strength vacuum insulation wall panel provided by the utility model includes a bearing plate 100, an interface agent layer 200, a bonding mortar layer 300, a vacuum insulation core board 400, a thermal insulation mortar layer 500 and a finishing mortar layer 600 arranged in sequence, and a steel mesh 700 is embedded in the bonding mortar layer and the thermal insulation mortar layer respectively.

[0017] The vacuum insulation core panel 400 is formed by arranging a plurality of vacuum core panel units. The specific structure may adopt the vacuum insulation panel structure provided in the patents CN221567512U, CN221372539U, and CN220704808U filed by the present applicant. The purpose of using a vacuum insulation core panel is to reduce the insulation thickness. Furthermore, the combined structure of the vacuum core panel units ensures that only a small area of ​​the vacuum insulation core panel is destroyed during drilling, thereby ensuring the overall vacuum insulation performance of the vacuum insulation core panel. Typically, the side length of the vacuum core panel unit is 5-10 cm.

[0018] The vacuum insulation core panel formed by arranging vacuum core panel units is easy to bend and deform at the joints. For this reason, the utility model arranges steel wire meshes on both sides of the vacuum insulation core panel, sandwiches the vacuum insulation core panel between the steel wire meshes, and adds a rigid bearing plate on the basis of arranging each mortar layer, thereby improving the strength of the insulation wall panel.

[0019] Typically, the load-bearing board is a cement-based fiberboard or a calcium silicate board.

[0020] In one specific embodiment, the thicknesses of the bearing board, the bonding mortar layer, the vacuum insulation core board, the thermal insulation mortar layer and the plastering mortar layer are 4-5 mm, 3-4 mm, 20-30 mm, 20-30 mm and 3-4 mm respectively.

[0021] Among them, each mortar layer forms a composite connection with the corresponding functional layer through slurry coating and solidification.

[0022] During production, the following steps can be followed: first, lay the calcium silicate board and spray the interface agent on the top of the calcium silicate board; then, roll-coat the bonding mortar; thereafter, lay the insulation board sandwiched between two steel wire meshes on the top of the bonding mortar; then roll-coat the insulation mortar and the finishing mortar, solidify the slurry into shape, and maintain it to form the high-strength vacuum insulation wall panel.

[0023] In this utility model, unless otherwise specified or limited, the terms "disposed," "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0024] The above specific implementation methods cannot be used as a limitation on the protection scope of the present utility model. For those skilled in the art, any replacement, improvement or transformation made to the implementation methods of the present utility model falls within the protection scope of the utility model.

[0025] Anything not described in detail in the present invention is well known to those skilled in the art.

Claims

1. A high-strength vacuum insulation wallboard, characterized in that: It includes a bearing plate, an interface agent layer, a bonding mortar layer, a vacuum insulation core board, a thermal insulation mortar layer and a plastering mortar layer, wherein the bonding mortar layer and the thermal insulation mortar layer are respectively embedded with steel wire meshes; The vacuum insulation core panel is formed by arranging a plurality of vacuum core panel units, and the bearing board is a cement-based fiberboard or a calcium silicate board.

2. The high-strength vacuum insulation wallboard according to claim 1, characterized in that: The side length of the vacuum core panel unit is 5-10 cm.

3. The high-strength vacuum insulation wallboard according to claim 1, characterized in that: The thicknesses of the bearing board, bonding mortar layer, vacuum insulation core board, thermal insulation mortar layer and finishing mortar layer are 4-5mm, 3-4mm, 20-30mm, 20-30mm and 3-4mm respectively.

Citation Information

Patent Citations

  • Vacuum heat insulation composite insulation board capable of being cut and punched

    CN220704808U

  • Separated-bin type vacuum heat insulation plate and vacuum heat insulation composite heat preservation plate based on separated-bin type vacuum heat insulation plate

    CN221372539U

  • Unit type vacuum heat insulation plate and vacuum heat insulation composite insulation plate based on unit type vacuum heat insulation plate

    CN221567512U