Efficient hole forming device for pile foundation construction
By designing a high-efficiency hole-forming device for pile foundation construction, the problem of uneven side walls of pile foundation holes is solved, continuous scraping and smoothing of the side walls is achieved, and construction efficiency and safety are improved.
Patent Information
- Application Number
- CN202411937108.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-12-26
AI Technical Summary
During the pile foundation construction process, the side walls of the pile foundation holes are not flat enough, causing soil to fall, affecting construction and slag cleaning.
Design a high-efficiency hole-forming device for pile foundation construction, including a fixing frame, a support frame, aggregation frame, a lifting ring table, a scraper structure and a flat structure. The aggregate frame is lifted and moved by lifting the lifting assembly, and the lifting assembly is used to drive the scraping structure and the flat structure to move intermittently in the pile foundation hole, and side wall trimming is performed.
The continuous scraping and smoothing of the side walls of the pile foundation hole are achieved, the wall effect of the pile foundation hole and the stability of the soil are improved, and the construction efficiency and safety are enhanced.
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Figure CN119711977A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pile foundation construction, in particular to a high-efficiency hole-forming device for pile foundation construction. Background Art
[0002] When carrying out pile foundation construction, the pile foundation construction area is selected first, then the pile foundation hole is formed by blasting, then the in-hole construction is carried out to form the pile foundation hole, and finally the pile foundation is hoisted into the pile foundation hole to complete the pile foundation construction. However, a large amount of sediment will accumulate at the bottom of the pile foundation hole, which needs to be cleaned up, otherwise it will affect the subsequent construction.
[0003] The patent publication number is CN113802558B, which is a pile foundation hole construction device and method. Its structure mainly includes a locking platform, a protective fence, and a construction support. The construction support is provided with a blast system, a lighting system and a slag discharge mechanism. The slag discharge mechanism includes a winch mechanism, a traction rope and a container. During construction, the traction rope is retracted and released through the winch mechanism, thereby realizing the lifting and lowering of the container, and the slag in the pile foundation hole is discharged and cleaned.
[0004] However, when the above device is in use, it can only hold and transfer the cleaned slag, and its function is relatively simple. When the pile foundation hole is formed, its side wall is not flat enough, and soil often falls, which affects the construction inside the pile foundation hole and the cleaning of slag.
[0005] Based on this, the present invention designs a high-efficiency hole-forming device for pile foundation construction to solve the above problems. Summary of the invention
[0006] The object of the present invention is to provide a high-efficiency hole-forming device for pile foundation construction to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] An efficient hole-forming device for pile foundation construction comprises a fixing frame, vertical support frames are symmetrically fixed on both sides of the bottom of the fixing frame, and a collection frame is connected to the lower middle part of the fixing frame through a hoisting assembly;
[0009] A lifting ring platform is provided below the fixed frame at an outer position corresponding to the aggregate frame, the top of the lifting ring platform is connected to the fixed frame through a lifting assembly, and a rotating assembly is provided on the outer side of the lifting ring platform, first vertical plates are symmetrically fixed on the left and right sides of the top of the rotating assembly, and second vertical plates are symmetrically fixed on the front and back sides of the top, and a scraping structure is provided on the first vertical plate, and a leveling structure is provided on the second vertical plate;
[0010] The scraper structure includes a mobile frame located outside the first vertical plate, the inner end of the mobile frame is connected to the first vertical plate through two hydraulic telescopic rods, a rotating shaft is rotatably connected in the mobile frame, a plurality of scraper plates are evenly fixed on the rotating shaft along the circumferential direction, and a motor is connected to the top end of the rotating shaft;
[0011] The leveling structure comprises a moving frame located outside the second vertical plate, the inner end of the moving frame is connected to the second vertical plate through two hydraulic telescopic rods, and a leveling wheel is rotatably connected in the moving frame.
[0012] Preferably, the rotating assembly includes a rotating ring plate rotatably connected to the outside of the lifting ring platform, the first vertical plate and the second vertical plate are both fixed to the top surface of the rotating ring plate, and a transmission gear ring is fixed to the outside of the bottom of the rotating ring plate, and a lifting ring plate is fixed to the outside of the bottom of the lifting ring platform, a driving gear is rotatably connected to the lifting ring plate, the driving gear is connected to a motor, and the driving gear is meshed with the inner side of the transmission gear ring.
[0013] Preferably, a plurality of balls are evenly arranged at the bottom of the transmission gear ring, and the balls are in contact with the top surface of the lifting ring plate.
[0014] Preferably, the lifting assembly includes two vertical first threaded shafts symmetrically fixed on the top of the lifting ring platform, two first threaded barrels are rotatably connected to corresponding positions on the fixed frame, the first threaded shafts are threadedly connected to the corresponding first threaded barrels, and the top ends extend out of the first threaded barrels, a worm wheel is fixed to the lower part of the first threaded barrel, a worm is meshed with the rear side of the worm wheel, the two worms are coaxially fixed and rotatably connected to the bottom of the fixed frame, and one end of one of the worms is connected to a motor.
[0015] Preferably, the hoisting assembly includes a fixing plate fixed to the top of the fixing frame, two reels are symmetrically arranged and rotatably connected on the fixing plate, one end of the reel shaft extends out of the fixing plate and is fixed with a first gear, a second gear is meshed on the inner side of the first gear, the two second gears are meshed with each other, and one of the second gears is connected to a motor, and the motor is fixed to the fixing plate;
[0016] A horizontal plate is fixed on the upper part of the aggregate frame, two lifting ropes are symmetrically fixed on the top of the horizontal plate, and rope grooves are provided on the fixed frame at positions corresponding to the lifting ropes. The top ends of the lifting ropes pass through the rope grooves and are wound on corresponding reels.
[0017] Preferably, two guide wheels are symmetrically arranged in the rope groove and rotatably connected, and the suspension rope is located between the two guide wheels.
[0018] Preferably, two circular baffles are symmetrically fixed on the reel, and the suspension rope is located between the two baffles.
[0019] Preferably, the bottom of the aggregate frame is set to be open, and a bottom plate is provided at the bottom end. Two vertical second threaded tubes are symmetrically fixed on the top surface of the bottom plate. A second threaded shaft is threadedly connected in the second threaded tube. The second threaded shaft is rotatably connected to the cross plate, and the top end passes through the cross plate and is fixed with a rotating handle.
[0020] Preferably, a support plate is fixed to the bottom end of the support frame, and a plurality of positioning bolts are evenly arranged on the support plate.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. The present invention arranges a support frame and a fixing frame above the pile foundation hole, and uses a hoisting assembly to lift and move the aggregate frame in the pile foundation hole, so that construction workers can transfer the slag generated by the drilling operation in the pile foundation hole and discharge it out of the pile foundation hole;
[0023] 2. The present invention uses a lifting assembly to drive the lifting ring to drive the scraping structure and the leveling structure to intermittently move in the pile foundation hole in the vertical direction, and each time the movement stops, the scraping structure and the leveling structure are used to trim the side wall of the pile foundation hole, thereby improving the wall effect of the pile foundation hole and the stability of the wall soil;
[0024] 3. The present invention adjusts the positions of the scraper plate and the leveling wheel through a hydraulic telescopic rod so as to adapt to the side walls of pile foundation holes of different sizes and improve the scope of application. The scraper plate and the leveling wheel are moved along the side walls of the pile foundation holes through a rotating structure to achieve continuous scraping and leveling operation of the side walls of the pile foundation holes and improve the finishing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0026] Figure 1 It is a schematic diagram of the structure of the present invention;
[0027] Figure 2 It is a schematic diagram of the middle structure of the fixing frame of the present invention;
[0028] Figure 3 It is a structural schematic diagram of the aggregate frame of the present invention;
[0029] Figure 4 It is a schematic diagram of the end structure of the reel of the present invention;
[0030] Figure 5 It is a structural schematic diagram of the scraper plate of the present invention;
[0031] Figure 6It is a structural schematic diagram of the leveling wheel of the present invention;
[0032] Figure 7 for Figure 1 Schematic diagram of the structure at A in the middle;
[0033] Figure 8 It is a schematic diagram of the structure of the worm gear of the present invention.
[0034] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0035] 100-fixed frame, 101-support frame, 102-support plate, 103-positioning bolt, 104-fixed plate, 105-guide wheel;
[0036] 200-aggregation frame, 201-bottom plate, 202-transverse plate, 203-suspension rope, 204-second threaded cylinder, 205-second threaded shaft, 206-reel, 207-baffle, 208-first gear, 209-second gear;
[0037] 300-lifting ring platform, 301-lifting ring plate, 302-first threaded shaft, 303-first threaded cylinder, 304-worm wheel, 305-worm;
[0038] 400-rotating ring plate, 401-transmission gear ring, 402-driving gear, 403-first vertical plate, 404-hydraulic telescopic rod, 405-moving frame, 406-second vertical plate; 500-scraper plate, 501-rotating shaft; 600-leveling wheel. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0040] Embodiment 1
[0041] Please refer to the attached Figures 1 to 8 , the present invention provides a technical solution:
[0042] An efficient hole-forming device for pile foundation construction includes a fixing frame 100, vertical support frames 101 are symmetrically fixed on both sides of the bottom of the fixing frame 100, and a collection frame 200 is connected to the lower middle part of the fixing frame 100 through a hoisting assembly;
[0043] A lifting ring platform 300 is provided below the fixed frame 100 at an outer position corresponding to the collecting frame 200. The top of the lifting ring platform 300 is connected to the fixed frame 100 through a lifting assembly, and a rotating assembly is provided on the outer side of the lifting ring platform 300. First vertical plates 403 are symmetrically fixed on the left and right sides of the top of the rotating assembly, and second vertical plates 406 are symmetrically fixed on the front and back sides of the top. A scraping structure is provided on the first vertical plate 403, and a leveling structure is provided on the second vertical plate 406.
[0044] The scraper structure includes a mobile frame 405 located outside the first vertical plate 403, the inner end of the mobile frame 405 is connected to the first vertical plate 403 through two hydraulic telescopic rods 404, a rotating shaft 501 is rotatably connected in the mobile frame 405, a plurality of scraper plates 500 are evenly fixed on the rotating shaft 501 along the circumferential direction, and a motor is connected to the top of the rotating shaft 501;
[0045] The leveling structure includes a moving frame 405 located outside the second vertical plate 406 , the inner end of the moving frame 405 is connected to the second vertical plate 406 via two hydraulic telescopic rods 404 , and a leveling wheel 600 is rotatably connected to the moving frame 405 .
[0046] During the drilling construction of the pile foundation hole, the support frame 101 is fixed to the outer side of the top of the pile foundation hole, the fixing frame 100 is located above the pile foundation hole, and the aggregate frame 200 is located at the position of the pile foundation hole. The aggregate frame 200 is raised and lowered in the pile foundation hole through the lifting assembly, so that the construction workers can transfer the slag generated by the drilling operation in the pile foundation hole and discharge it out of the pile foundation hole.
[0047] When the side wall of the pile foundation hole needs to be trimmed, the lifting ring 300 is moved intermittently in the pile foundation hole through the lifting assembly. After each movement of a certain distance, the position of the scraper plate 500 is adjusted through the corresponding hydraulic telescopic rod 404, so that the outer edge of the scraper plate 500 can contact the side wall of the pile foundation hole, and the rotating shaft 501 is driven by the motor to rotate multiple scraper plates 500 to perform scraping on the side wall of the pile foundation hole. At the same time, the scraper structure is moved in a circumferential direction through the rotating assembly, so that the circumferential side wall of the pile foundation hole can be fully scraped.
[0048] After the scraping structure scrapes a section of the side wall of the pile foundation hole, the position of the moving frame 405 in the leveling structure is adjusted by the corresponding hydraulic telescopic rod 404, so that the leveling wheel 600 is in contact with the wall surface of the pile foundation hole after scraping. Under the rotation of the rotating assembly, the pile foundation hole is leveled by the leveling wheels 600 on both sides, thereby improving the wall effect of the pile foundation hole and the stability of the wall soil.
[0049] Among them, the rotating component includes a rotating ring plate 400 rotatably connected to the outside of the lifting ring platform 300, the first vertical plate 403 and the second vertical plate 406 are both fixed on the top surface of the rotating ring plate 400, and a transmission ring gear 401 is fixed to the outside of the bottom of the rotating ring plate 400, and the lifting ring plate 301 is fixed to the outside of the bottom of the lifting ring platform 300. A driving gear 402 is rotatably connected to the lifting ring plate 301, and the driving gear 402 is connected to a motor, and the driving gear 402 is meshed with the inner side of the transmission ring gear 401. Through the drive of the motor and the transmission of the driving gear 402 and the transmission ring gear 401, the rotating ring plate 400 can drive the first vertical plate 403, the second vertical plate 406 and the scraper plate 500 and the leveling wheel 600 thereon to rotate, so as to trim the side wall of the pile foundation hole.
[0050] A plurality of balls are evenly arranged at the bottom of the transmission gear ring 401, and the balls contact the top surface of the lifting ring plate 301, so that the transmission gear ring 401 and the lifting ring plate 301 provide support for the outer edge of the rotating ring plate 400, and during the rotation process, the balls reduce friction and improve movement flexibility.
[0051] Among them, the lifting component includes two vertical first threaded shafts 302 symmetrically fixed on the top of the lifting ring platform 300, and two first threaded cylinders 303 are rotatably connected to the corresponding positions on the fixed frame 100. The first threaded shafts 302 are threadedly connected to the corresponding first threaded cylinders 303, and the top ends extend out of the first threaded cylinders 303. A worm gear 304 is fixed at the lower part of the first threaded cylinder 303, and a worm 305 is meshed with the rear side of the worm gear 304. The two worm gears 305 are coaxially fixed and rotatably connected to the bottom of the fixed frame 100, and one end of one of the worm gears 305 is connected to a motor.
[0052] When the height position of structures such as the scraper plate 500 and the leveling wheel 600 needs to be adjusted, the worm 305 is driven by a motor, and the two first threaded cylinders 303 are rotated simultaneously through the transmission of the worm 305 and the worm wheel 304, so that the two first threaded shafts 302 drive the lifting ring platform 300 and the structure thereon to move in the vertical direction and adjust the height position.
[0053] The hoisting assembly includes a fixing plate 104 fixed to the top of the fixing frame 100, two reels 206 are symmetrically arranged and rotatably connected on the fixing plate 104, one end of the axle of the reel 206 extends out of the fixing plate 104 and is fixed with a first gear 208, a second gear 209 is meshed with the inner side of the first gear 208, the two second gears 209 are meshed with each other, and one of the second gears 209 is connected to a motor, and the motor is fixed on the fixing plate 104;
[0054] A transverse plate 202 is fixed on the upper part of the aggregate frame 200 , and two suspension ropes 203 are symmetrically fixed on the top of the transverse plate 202 . A rope groove is provided on the fixed frame 100 at a position corresponding to the suspension rope 203 . The top end of the suspension rope 203 passes through the rope groove and is wound on the corresponding reel 206 .
[0055] When the material collecting frame 200 needs to be lifted or lowered, the two first gears 208 drive the corresponding reels 206 to rotate through the drive of the motor and the transmission of the two second gears 209, thereby simultaneously winding or unwinding the two suspension ropes 203 to achieve the lifting of the material collecting frame 200.
[0056] Embodiment 2
[0057] The structure of this embodiment is basically the same as that of the first embodiment, except that two guide wheels 105 are symmetrically arranged in the rope groove and rotatably connected, and the suspension rope 203 is located between the two guide wheels 105. The guide wheels 105 improve the guiding effect of the suspension rope 203 to avoid contact between the suspension rope 203 and the edge of the rope groove, thereby reducing the wear of the suspension rope 203. An annular groove can be arranged around the wheel surface of the guide wheel 105 to further limit the position of the suspension rope 203.
[0058] Two circular baffles 207 are symmetrically fixed on the reel 206, and the sling rope 203 is located between the two baffles 207. The baffles 207 limit the winding position of the sling rope 203 to prevent the sling rope 203 from approaching the end of the reel 206, thereby preventing the sling rope 203 from detaching from the end of the reel 206.
[0059] Embodiment 3
[0060] The structure of this embodiment is basically the same as that of the first embodiment, except that the bottom of the aggregate frame 200 is set to be open, and a bottom plate 201 is provided at the bottom end, and two vertical second threaded tubes 204 are symmetrically fixed on the top surface of the bottom plate 201, and a second threaded shaft 205 is threadedly connected in the second threaded tube 204, and the second threaded shaft 205 is rotatably connected to the cross plate 202, and the top end passes through the cross plate 202, and a turning handle is fixed. When it is inconvenient to rotate the aggregate frame 200 to dump the slag, the second threaded shaft 205 on both sides is rotated at the same time by the two turning handles, so that the two threaded tubes drive the bottom plate 201 to move downward through the action of the thread, and the bottom end of the aggregate frame 200 is opened, so that the slag can be discharged from the bottom of the aggregate frame 200, making the unloading of the aggregate frame 200 faster and more convenient.
[0061] Embodiment 4
[0062] The structure of this embodiment is basically the same as that of the first embodiment, except that a support plate 102 is fixed to the bottom end of the support frame 101, and the support plate 102 increases the contact area between the support frame 101 and the ground, thereby increasing the support stability, and a plurality of positioning bolts 103 are evenly arranged on the support plate 102, so that the support plate 102 is connected to the ground through the positioning bolts 103, further improving the support stability.
[0063] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0064] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An efficient hole-forming device for pile foundation construction, comprising a fixed frame (100), vertical support frames (101) are symmetrically fixed on both sides of the bottom of the fixed frame (100), and a collection frame (200) is connected to the lower middle part of the fixed frame (100) through a hoisting assembly, characterized in that: A lifting ring platform (300) is provided below the fixed frame (100) at an outer position corresponding to the material collecting frame (200); the top of the lifting ring platform (300) is connected to the fixed frame (100) via a lifting assembly, and a rotating assembly is provided on the outer side of the lifting ring platform (300); first vertical plates (403) are symmetrically fixed on the left and right sides of the top of the rotating assembly, and second vertical plates (406) are symmetrically fixed on the front and back sides of the top; a scraping structure is provided on the first vertical plate (403), and a leveling structure is provided on the second vertical plate (406); The scraper structure comprises a moving frame (405) located outside the first vertical plate (403), the inner end of the moving frame (405) is connected to the first vertical plate (403) via two hydraulic telescopic rods (404), a rotating shaft (501) is rotatably connected to the moving frame (405), a plurality of scraper plates (500) are evenly fixed on the rotating shaft (501) along the circumferential direction, and a motor is connected to the top end of the rotating shaft (501); The leveling structure comprises a moving frame (405) located outside the second vertical plate (406), the inner end of the moving frame (405) is connected to the second vertical plate (406) via two hydraulic telescopic rods (404), and a leveling wheel (600) is rotatably connected to the moving frame (405).
2. The high-efficiency hole-forming device for pile foundation construction according to claim 1, characterized in that: The rotating assembly comprises a rotating ring plate (400) rotatably connected to the outside of the lifting ring platform (300), a first vertical plate (403) and a second vertical plate (406) are both fixed to the top surface of the rotating ring plate (400), and a transmission gear ring (401) is fixed to the outside of the bottom of the rotating ring plate (400), a lifting ring plate (301) is fixed to the outside of the bottom of the lifting ring platform (300), a driving gear (402) is rotatably connected to the lifting ring plate (301), the driving gear (402) is connected to a motor, and the driving gear (402) is meshed with the inner side of the transmission gear ring (401).
3. The high-efficiency hole-forming device for pile foundation construction according to claim 2, characterized in that: A plurality of balls are evenly arranged at the bottom of the transmission gear ring (401), and the balls are in contact with the top surface of the lifting ring plate (301).
4. The high-efficiency hole-forming device for pile foundation construction according to claim 1, characterized in that: The lifting assembly comprises two vertical first threaded shafts (302) symmetrically fixed on the top of the lifting ring platform (300); two first threaded barrels (303) are rotatably connected to corresponding positions on the fixed frame (100); the first threaded shafts (302) are threadedly connected to the corresponding first threaded barrels (303), and the top ends extend out of the first threaded barrels (303); a worm wheel (304) is fixed at the lower part of the first threaded barrel (303); a worm (305) is meshed with the rear side of the worm wheel (304); the two worms (305) are coaxially fixed and rotatably connected to the bottom of the fixed frame (100); and one end of one of the worms (305) is connected to a motor.
5. The high-efficiency hole-forming device for pile foundation construction according to claim 1, characterized in that: The hoisting assembly comprises a fixing plate (104) fixed to the top of the fixing frame (100), two reels (206) are symmetrically arranged and rotatably connected on the fixing plate (104), one end of the wheel shaft of the reel (206) extends out of the fixing plate (104) and is fixed with a first gear (208), a second gear (209) is meshed on the inner side of the first gear (208), the two second gears (209) are meshed with each other, and one of the second gears (209) is connected to a motor, and the motor is fixed on the fixing plate (104); A transverse plate (202) is fixed on the upper part of the material collecting frame (200), two suspension ropes (203) are symmetrically fixed on the top of the transverse plate (202), and a rope groove is provided on the fixed frame (100) at a position corresponding to the suspension rope (203), and the top end of the suspension rope (203) passes through the rope groove and is wound on the corresponding reel (206).
6. The high-efficiency hole-forming device for pile foundation construction according to claim 5, characterized in that: Two guide wheels (105) are symmetrically arranged in the rope groove and rotatably connected, and the suspension rope (203) is located between the two guide wheels (105).
7. The high-efficiency hole-forming device for pile foundation construction according to claim 5, characterized in that: Two circular baffles (207) are symmetrically fixed on the reel (206), and the suspension rope (203) is located between the two baffles (207).
8. The high-efficiency hole-forming device for pile foundation construction according to claim 5, characterized in that: The bottom of the material collecting frame (200) is set to be open, and a bottom plate (201) is provided at the bottom end. Two vertical second threaded cylinders (204) are symmetrically fixed on the top surface of the bottom plate (201). A second threaded shaft (205) is threadedly connected in the second threaded cylinder (204). The second threaded shaft (205) is rotatably connected to the horizontal plate (202), and the top end passes through the horizontal plate (202) and is fixed with a rotating handle.
9. The high-efficiency hole-forming device for pile foundation construction according to any one of claims 1 to 8, characterized in that: A support plate (102) is fixed to the bottom end of the support frame (101), and a plurality of positioning bolts (103) are evenly arranged on the support plate (102).
Citation Information
Patent Citations
A pile foundation drilling device and method
CN113802558B
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CN115125954A
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CN116856230A
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Sediment treatment device for pile foundation hole-forming construction
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