Wire harness adhesive tape winding device
By designing a wire harness tape winding device including a robotic arm, tensioning mechanism, tape fixing mechanism and conveying mechanism, the shaking problem caused by the inability to fix the tape during the winding process is solved, and the uniform winding and stable fixing of the tape is achieved, and the beauty and protective effect of the wire harness are improved.
Patent Information
- Application Number
- CN202411807480.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-28
AI Technical Summary
In the prior art, the tape cannot be fixed during the winding process, resulting in shaking, which may lead to adhesion and uneven winding of the tape edges, affecting the aesthetics and protective effect of the wire harness, and may cause the tape to fall off, increasing production time and cost.
A wire harness tape winding device is designed, including a robotic arm, a tensioning mechanism, a tape fixing mechanism and a conveying mechanism. The tape is fixed by expanding the fixing parts, the tensioning spring ensures that the tape is evenly distributed, and the tape conveyor and the cutting mechanism are used in conjunction to ensure that the tape remains stable during the winding process.
Effectively prevent adhesive and fall off caused by shaking during the winding process, ensure uniform winding, improve the aesthetics and protective effect of the wiring harness, and reduce production time and cost.
Smart Images

Figure CN119724751A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of wire harness processing equipment, and in particular relates to a wire harness tape winding device. Background Art
[0002] As an important part of the manufacturing industry, the wire harness processing industry is inseparable from the support of wire harnesses, from household appliances to high-end automobiles, from ordinary communication equipment to high-end medical equipment. With the advancement of science and technology, the wire harness processing industry is developing in the direction of high precision, high efficiency and high quality. The wire harness is a connecting component that connects various electrical devices in the circuit. It realizes the connection, transmission and separation of electrical signals through connectors and lines. It is the basic component necessary for the connection of the entire system. The outer periphery of the wire harness is wrapped with tape to play the role of marking, fixing and insulation. Generally, multiple wire harnesses are wrapped together with tape.
[0003] In the prior art (the publication number is CN117690663B, and the patent name is a patent application for a wire harness tape winding device), the guiding mechanism and the deviation correction mechanism are used to limit the transmission direction of the wire harness, so as to avoid the twisting of the wire harness under the radial tension of the tape, so that the twisting situation is superimposed and the wire harness sheath is damaged. The release mechanism can be used to buffer the problem of a sudden increase in radial torsional force when the tape is torn because the tearing force of part of the tape is too large, thereby improving the safety of wire harness winding. In the process of implementing this technical solution, it is found that there are at least the following problems in the prior art.
[0004] If the tape cannot be fixed during the winding process and shakes, the edges of the tape may contact and stick together, resulting in uneven winding, affecting the appearance and protective effect of the wire harness. Severe shaking of the tape may cause the tape to fall off and may require rewinding, increasing production time and cost. When the cutting device cuts the tape, if the tape is not fully fixed, the cut edge is likely to curl up, forming an irregular end, which not only affects the appearance quality of the product, but may also cause other problems in subsequent operations. Summary of the invention
[0005] The present application aims to solve at least one of the technical problems in the prior art that the adhesive tape cannot be fixed and shakes during the winding process. To this end, the present application proposes a wiring harness adhesive tape winding device.
[0006] To achieve the above object, the specific technical solution of the present invention is as follows: a wire harness tape winding device, comprising a mechanical arm, the end of the mechanical arm is fixedly connected to a mounting bracket, the side wall of the mounting bracket is provided with a movable slide groove, the inner wall of the movable slide groove is slidably connected to a convex slider, the outer wall of the convex slider is fixedly connected to a translation bracket plate, and further comprising:
[0007] A tensioning mechanism, the tensioning mechanism comprising an annular connecting frame fixedly connected to the left side of the translation bracket plate, the inner wall of the annular connecting frame is slidably connected with a placement shaft, the outer wall of the placement shaft is sleeved with electrical tape, and the left side of the translation bracket plate is fixedly connected with a fixing plate;
[0008] The tape fixing mechanism comprises a sliding rod fixedly connected to the inner wall of the placement shaft, the outer wall of the sliding rod is slidably connected to a moving block, the right side of the moving block is fixedly connected to a return spring 1, the end of the return spring 1 away from the moving block is fixedly connected to the inner wall of the placement shaft, the left side of the moving block is fixedly connected to a pressing column, the side wall of the moving block is rotatably connected to a connecting shaft, the outer wall of the connecting shaft is rotatably connected to a push plate, the end of the push plate away from the connecting shaft is rotatably connected to a hinge seat, and the side wall of the hinge seat is fixedly connected to an expansion fixing piece.
[0009] Preferably, a reduction motor 1 is fixedly connected to the right side of the translation bracket plate, a driving gear is fixedly connected to the output end of the reduction motor 1, a fixed tooth plate is meshedly connected to the side wall of the driving gear, and the side wall of the fixed tooth plate is fixedly connected to the side wall of the mounting bracket.
[0010] Preferably, the tensioning mechanism also includes a tensioning spring fixedly connected to the top of the fixed plate, the end of the tensioning spring away from the fixed plate is fixedly connected to a lower pressure plate, the bottom end of the lower pressure plate is rotatably connected to a fixed connecting shaft, one end of the fixed connecting shaft is fixedly connected to the left side of the translation bracket plate, the top of the lower pressure plate is rotatably connected to a tensioning roller, and a micro switch is arranged on the top of the translation bracket plate.
[0011] Preferably, the tape fixing mechanism also includes a limiting slide bar fixedly connected to the inner wall of the placement shaft, the outer wall of the limiting slide bar is slidably connected to a trapezoidal block, the side wall of the trapezoidal block is fixedly connected to a second return spring, the end of the second return spring away from the trapezoidal block is fixedly connected to the inner wall of the placement shaft, the side wall of the trapezoidal block is fixedly connected to an L-shaped lifting rod, the outer wall of the pressing column is fixedly connected to a connecting shaft limiting clamp plate, and the side wall of the limiting clamp plate is arranged in contact with the side wall of the trapezoidal block.
[0012] Preferably, the outer wall of the mounting bracket is provided with a wire harness clamping mechanism, and the wire harness clamping mechanism includes a fixing frame fixedly connected to the outer wall of the mounting bracket, through slot blocks are symmetrically provided at both ends of the fixing frame, the inner wall of the through slot block is slidably connected with a square slide rod, one end of the square slide rod is fixedly connected with a wire harness clamping plate, the top of the square slide rod is fixedly connected with a mounting shaft, the outer wall of the mounting shaft is rotatably connected with a downward pressure rod, the end of the downward pressure rod away from the mounting shaft is rotatably connected with a limiting shaft, the outer wall of the limiting shaft is slidably connected with a limiting slot plate, and the bottom of the limiting slot plate is fixedly connected to the top of the through slot block.
[0013] Preferably, the outer wall of the limiting shaft is rotatably connected to a downward pressure bracket, the bottom of the downward pressure bracket is fixedly connected to a connecting spring, the end of the connecting spring away from the downward pressure bracket is fixedly connected to the top of the fixed bracket, and the top of the translation bracket plate is fixedly connected to a T-shaped pressure plate.
[0014] Preferably, a conveying mechanism is provided on the side wall of the translation bracket plate, and the conveying mechanism includes a reduction motor 2 fixedly connected to the right side of the translation bracket plate, the output end of the reduction motor 2 is fixedly connected to a rotating shaft, the outer wall of the rotating shaft is fixedly connected to a belt conveying member, a compression spring is provided inside the belt conveying member, one end of the compression spring is fixedly connected to a reset circular plate, the inner wall of the belt conveying member is fixedly connected to a fixed shaft, and the outer wall of the fixed shaft is rotatably connected to an L-shaped clamping plate.
[0015] Preferably, the outer surface of the belt conveyor is fixedly connected to a limiting plate, the central axis of the limiting plate is slidably connected to a limiting extrusion rod, the end of the limiting extrusion rod away from the L-shaped clamping plate is in contact with an annular positioning plate, the outer surface of the annular positioning plate is fixedly connected to a U-shaped fixing frame, and the side wall of the U-shaped fixing frame is fixedly connected to the left side of the translation bracket plate.
[0016] Preferably, a cutting mechanism is provided on the top of the translation bracket plate, and the cutting mechanism includes an I-shaped guide rail fixedly connected to the top of the translation bracket plate, the side wall of the I-shaped guide rail is slidably connected with a sliding block, the side wall of the sliding block is fixedly connected with a movable connecting frame, the interior of the movable connecting frame is fixedly connected with a reduction motor three, the output end of the reduction motor three is fixedly connected with a driving gear, the side wall of the driving gear is meshingly connected with a connecting tooth plate, and the bottom of the connecting tooth plate is fixedly connected to the top of the translation bracket plate.
[0017] Preferably, the output end of the reduction motor three is rotatably connected to a cutting frame, the outer wall of the cutting frame is slidably connected to a limiting column, the bottom of the limiting column is fixedly connected to the top of the translation bracket plate, and the bottom of the cutting frame is fixedly connected to a cutting claw.
[0018] A wire harness tape winding device of the present invention:
[0019] 1. The wire harness tape winding device first needs to install the tape on the placement shaft. After the tape is installed, the pressing column is pressed, and the pressing column pushes the moving block to move. The moving block pushes the pushing plate to move through the connecting shaft, and the pushing plate drives the expansion fixing part to expand outward. The expanding expansion fixing part fixes the tape. After the fixing is completed, the straight surface restriction of the trapezoidal clamping block restricts the movement of the clamping plate, thereby preventing the moving block from loosening and affecting the fixing effect of the expansion fixing part. When the tape is used up, the microswitch notifies to replace the tape through compression, and the staff lifts the L-shaped lifting rod, and the L-shaped lifting rod drives the trapezoidal clamping block to move, restricting the clamping plate from breaking away from the restriction of the trapezoidal clamping block. The reset spring pushes the moving block and the pressing column to reset. After resetting, the moving block pulls the pushing plate and the hinged seat to move, thereby releasing the clamping of the expansion fixing part on the tape. This arrangement is convenient for replacing the tape while fixing the tape to prevent the edges of the tape from contacting each other and sticking together due to shaking during the winding process.
[0020] 2. The wire harness tape winding device pulls out the tape after installation. The tape passes through the bottom of the tensioning roller. The tensioning spring drives the lower pressure plate and the tensioning roller to press the tape. The appropriate tension helps to ensure that the tape is evenly distributed along the predetermined path during the winding process to avoid tape overlap or deviation. Then the tape is attached to a rod relatively close to the top of the tape conveyor. The reduction motor 2 is started. The reduction motor 2 drives the tape conveyor to rotate 90° through the shaft. The tape conveyor pulls the tape out to a predetermined length. The annular positioning plate squeezes the limit extrusion rod. When the limit extrusion rod moves along the annular positioning plate, the limit extrusion rod suddenly moves from the straight surface close to the annular positioning plate to the straight surface farther away, the limit extrusion rod releases the restriction on the reset circular plate, and the compression spring pushes the reset circular plate to reset, and the reset circular plate pushes the L-shaped clamping plate to rotate with the fixed axis as the axis, so that the L-shaped clamping plate can clamp the tape to prevent the tape from shifting during the conveying and cutting process, and further prevent the tape from warping after being cut, affecting the next winding, thereby ensuring that the tape can be supplied smoothly.
[0021] 3. For the wire harness tape winding device, after the robotic arm positions the tape winding machine to the position, the reduction motor rotates to drive the driving gear to rotate, so that the driving gear moves downward along the fixed tooth plate, thereby moving the translation bracket plate downward. During the downward movement of the translation bracket plate, the T-shaped pressure plate pushes the lower pressure bracket to descend, and the lower pressure bracket pushes the lower pressure rod to move through the limit shaft. The lower pressure rod pushes the square sliding rod and the wire harness clamping plate to move toward the wire harness through the mounting shaft, and the wire harness clamping plates on both sides clamp the wire harness to ensure that the wire harness remains stable and motionless during the winding process.
[0022] 4. The wire harness tape winding device, after the wire harness clamping mechanism clamps the wire harness, the fork of the tape conveyor is pressed onto the wire harness, and then the reduction motor three is started to drive the driving gear to rotate, and the reduction motor three moves down along the connecting tooth plate, so that the cutting frame moves toward the tape, and the cutting frame drives the cutting claw to approach the tape. The right side of the cutting claw is a round mouth, and the left side is a cutting edge. In the process of pressing down the cutting claw, the cutting edge will cut the tape. After continuing to press down, because the cutting claw is an elastic sheet material, the wire harness enters the cutting The tape is wrapped around the wire harness in the recess of the female claw to complete the tape winding. When the cutting female claw is in the cutting tape, the suction cup is attached to the tape. When the cutting mechanism continues to descend while cutting the tape, the mobile connecting frame pushes the L-shaped pressure rod to descend. The L-shaped pressure rod pushes the piston to descend in the hollow box, thereby generating negative pressure in the hollow box. The suction hose generates negative pressure on the suction cup through the exhaust pipe, which can make the suction cup absorb the tape, ensuring that the tape remains stable during the winding process and preventing the tape from curling up after cutting and affecting the winding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the mounting bracket structure of the present invention;
[0026] Figure 3 It is a schematic diagram of the structure of the translation support plate of the present invention;
[0027] Figure 4 It is a schematic diagram of the tensioning mechanism structure of the present invention;
[0028] Figure 5 This is a schematic diagram of the internal structure of the placement shaft of the present invention;
[0029] Figure 6 It is a schematic diagram of the structure of the T-shaped pressing plate of the present invention;
[0030] Figure 7 It is a schematic structural diagram of the wire harness clamping mechanism of the present invention;
[0031] Figure 8 It is a structural schematic diagram of the adhesive belt conveyor of the present invention;
[0032] Fig. 9 It is a schematic diagram of the structure of the conveying mechanism of the present invention;
[0033] Fig.10 It is a cross-sectional view of the internal structure of the belt conveyor of the present invention;
[0034] Fig.11 For the present invention Fig.10 A magnified view of the structure at center;
[0035] Fig.12 It is a schematic diagram of the cutting mechanism structure of the present invention;
[0036] Fig.13 It is a schematic diagram of the structure of the cutting female claw of the present invention;
[0037] Fig.14 It is a schematic diagram of the structure of the adsorption mechanism of the present invention.
[0038] Explanation of the markings in the figure: 101, mechanical arm; 102, mounting bracket; 103, moving slide; 104, convex slider; 105, translation bracket plate; 106, reduction motor 1; 107, driving gear; 108, fixed tooth plate; 2, tensioning mechanism; 201, annular connecting frame; 202, placement shaft; 203, fixed plate; 204, tensioning spring; 205, lower pressure plate; 206, fixed connecting shaft; 207, tensioning roller; 208, micro switch; 3, tape Fixing mechanism; 31, slide bar; 32, moving block; 33, reset spring 1; 34, pressing column; 35, connecting shaft; 36, pushing plate; 37, hinge seat; 38, expansion fixing piece; 301, limit slide bar; 302, trapezoidal block; 303, reset spring 2; 304, L-shaped lifting rod; 305, limit card plate; 4, wire harness clamping mechanism; 401, fixing frame; 402, through slot block; 403, square slide bar; 404, wire harness clamping plate; 405, installation shaft ; 406, down-pressing rod; 407, limiting shaft; 408, limiting slot plate; 409, down-pressing bracket; 410, connecting spring; 411, T-shaped pressing plate; 5, conveying mechanism; 501, reduction motor 2; 502, rotating shaft; 503, belt conveyor; 504, compression spring; 505, reset circular plate; 506, fixed shaft; 507, L-shaped clamping plate; 508, limiting plate; 509, limiting extrusion rod; 510, annular positioning plate; 511, U-shaped fixing frame; 6. Cutting mechanism; 601. I-shaped guide rail; 602. Sliding block; 603. Mobile connecting frame; 604. Reducer motor three; 605. Driving gear; 606. Connecting tooth plate; 607. Cutting frame; 608. Limiting column; 609. Cutting female claw; 7. Adsorption mechanism; 701. Hollow box; 702. Fixed slide rod; 703. Piston; 704. L-shaped pressure rod; 705. U-shaped mobile frame; 706. Suction hose; 707. Exhaust pipe; 708. Suction cup. DETAILED DESCRIPTION
[0039] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0040] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.
[0041] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0042] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
[0043] The disclosure below provides many different embodiments or examples to implement different structures of the embodiments of the present invention. In order to simplify the disclosure of the embodiments of the present invention, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present invention. In addition, the embodiments of the present invention can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed.
[0044] like Figures 1 to 5As shown, a wire harness tape winding device of the present invention includes a mechanical arm 101, which is configured to achieve assembly line operation. The end of the mechanical arm 101 is fixedly connected to a mounting bracket 102, and a movable slide groove 103 is provided on the side wall of the mounting bracket 102. The inner wall of the movable slide groove 103 is slidably connected to a convex slider 104, and the outer wall of the convex slider 104 is fixedly connected to a translation bracket plate 105. The right side of the translation bracket plate 105 is fixedly connected to a reduction motor 106, and the output end of the reduction motor 106 is fixedly connected to a driving gear 107. The side wall of the driving gear 107 is meshed and connected with a fixed tooth plate 108, and the side wall of the fixed tooth plate 108 is fixedly connected to the side wall of the mounting bracket 102. The configuration is that when the reduction motor 106 rotates, the driving gear 107 is driven to rotate, so that the driving gear 107 moves downward along the fixed tooth plate 108, thereby moving the translation bracket plate 105 downward, and also includes:
[0045] The tensioning mechanism 2 includes an annular connecting frame 201 fixedly connected to the left side of the translation support plate 105, the inner wall of the annular connecting frame 201 is slidably connected to a placement shaft 202, the outer wall of the placement shaft 202 is sleeved with an electrical tape, the left side of the translation support plate 105 is fixedly connected to a fixed plate 203, the tensioning mechanism 2 also includes a tensioning spring 204 fixedly connected to the top of the fixed plate 203, the end of the tensioning spring 204 away from the fixed plate 203 is fixedly connected to a lower pressure plate 205, and the bottom end of the lower pressure plate 205 is rotatably connected to a fixed A fixed connecting shaft 206, one end of which is fixedly connected to the left side of the translation bracket plate 105, and a tensioning roller 207 is rotatably connected to the top of the lower pressure plate 205. This arrangement is to allow the tensioning spring 204 to drive the lower pressure plate 205 and the tensioning roller 207 to press the tape. Appropriate tension helps to ensure that the tape is evenly distributed along a predetermined path during the winding process to avoid overlapping or offsetting the tape. A micro switch 208 is provided on the top of the translation bracket plate 105, and the micro switch 208 can notify the replacement of the tape by compressing the tape.
[0046] The tape fixing mechanism 3 includes a sliding rod 31 fixedly connected to the inner wall of the placement shaft 202, the outer wall of the sliding rod 31 is slidably connected with a moving block 32, the right side of the moving block 32 is fixedly connected with a return spring 33, the end of the return spring 33 away from the moving block 32 is fixedly connected to the inner wall of the placement shaft 202, the left side of the moving block 32 is fixedly connected with a pressing column 34, the side wall of the moving block 32 is rotatably connected with a connecting shaft 35, the outer wall of the connecting shaft 35 is rotatably connected with a pushing plate 36, the end of the pushing plate 36 away from the connecting shaft 35 is rotatably connected to a hinge seat 37, and the side wall of the hinge seat 37 is fixedly connected with an expansion fixing piece 38. The arrangement is that when the tape is installed on the placement shaft 202, the pressing column 34 is pressed, the pressing column 34 pushes the moving block 32 to move, the moving block 32 pushes the pushing plate 36 to move through the connecting shaft 35, the pushing plate 36 drives the expansion fixing piece 38 to expand outward, and the expanding expansion fixing piece 38 fixes the tape.
[0047] The tape fixing mechanism 3 also includes a limiting slide bar 301 fixedly connected to the inner wall of the placement shaft 202, the outer wall of the limiting slide bar 301 is slidably connected to a trapezoidal block 302, the side wall of the trapezoidal block 302 is fixedly connected to a second return spring 303, the end of the second return spring 303 away from the trapezoidal block 302 is fixedly connected to the inner wall of the placement shaft 202, the side wall of the trapezoidal block 302 is fixedly connected to an L-shaped lifting rod 304, and the outer wall of the pressing column 34 is fixedly connected to a connecting shaft limiting clamping plate 305. The side wall of the limiting card plate 305 is arranged in contact with the side wall of the trapezoidal block 302. In this arrangement, when the tape needs to be replaced, the staff lifts the L-shaped lifting rod 304, and the L-shaped lifting rod 304 drives the trapezoidal block 302 to move, so that the limiting card plate 305 is separated from the restriction of the trapezoidal block 302, and the reset spring 33 pushes the moving block 32 and the pressing column 34 to reset. After resetting, the moving block 32 pulls the pushing plate 36 and the hinge seat 37 to move, thereby releasing the clamping of the tape by the expansion fixing member 38.
[0048] like Figures 6 to 11As shown, the outer wall of the mounting bracket 102 is provided with a harness clamping mechanism 4, and the harness clamping mechanism 4 includes a fixing frame 401 fixedly connected to the outer wall of the mounting bracket 102, and through-slot blocks 402 are symmetrically provided at both ends of the fixing frame 401, and the inner wall of the through-slot block 402 is slidably connected with a square slide bar 403, and one end of the square slide bar 403 is fixedly connected with a harness clamping plate 404, and the top of the square slide bar 403 is fixedly connected with a mounting shaft 405, and the outer wall of the mounting shaft 405 is rotatably connected with a downward pressure rod 406, and the end of the downward pressure rod 406 away from the mounting shaft 405 is rotatably connected to a limiting shaft 407, and the outer wall of the limiting shaft 407 is slidably connected with a limiting slot plate 408, and the bottom of the limiting slot plate 408 is fixedly connected to the top of the through-slot block 402. The outer wall of 407 is rotatably connected to a downward pressure bracket 409, and the bottom of the downward pressure bracket 409 is fixedly connected to a connecting spring 410, and the end of the connecting spring 410 away from the downward pressure bracket 409 is fixedly connected to the top of the fixed bracket 401, and the top of the translation bracket plate 105 is fixedly connected to a T-shaped pressure plate 411. This arrangement is that when the translation bracket plate 105 moves downward, the T-shaped pressure plate 411 pushes the downward pressure bracket 409 to descend, and the downward pressure bracket 409 pushes the downward pressure rod 406 to move through the limiting shaft 407, and the downward pressure rod 406 pushes the square sliding rod 403 and the wire harness clamping plate 404 to move toward the wire harness through the installation shaft 405, and the wire harness clamping plates 404 on both sides clamp the wire harness to ensure that the wire harness remains stable and motionless during the winding process.
[0049] The side wall of the translational bracket plate 105 is provided with a conveying mechanism 5, and the conveying mechanism 5 includes a reduction motor 2 501 fixedly connected to the right side of the translational bracket plate 105, the output end of the reduction motor 2 501 is fixedly connected to a rotating shaft 502, and the outer wall of the rotating shaft 502 is fixedly connected to a tape conveying member 503. This arrangement is for the reduction motor 2 501 to drive the tape conveying member 503 to rotate through the rotating shaft 502, and a compression spring 504 is arranged inside the tape conveying member 503, one end of the compression spring 504 is fixedly connected to a reset circular plate 505, the inner wall of the tape conveying member 503 is fixedly connected to a fixed shaft 506, and the outer wall of the fixed shaft 506 is rotatably connected to an L-shaped clamping plate 507. This arrangement is that when the compression spring 504 pushes the reset circular plate 505 to reset, the reset circular plate 505 pushes the L-shaped clamping plate 507 to rotate around the fixed shaft 506 as the axis, so that the L-shaped clamping plate 507 can clamp the tape.
[0050] The outer surface of the belt conveyor 503 is fixedly connected to a limiting plate 508, and the central axis of the limiting plate 508 is slidably connected to a limiting extrusion rod 509. The end of the limiting extrusion rod 509 away from the L-shaped clamping plate 507 is in contact with an annular positioning plate 510. This arrangement is to limit the movement of the extrusion rod 509 along the annular positioning plate 510. The outer surface of the annular positioning plate 510 is fixedly connected to a U-shaped fixing frame 511, and the side wall of the U-shaped fixing frame 511 is fixedly connected to the left side of the translation support plate 105.
[0051] like Figure 12 to Figure 13 As shown, a cutting mechanism 6 is provided on the top of the translation bracket plate 105, and the cutting mechanism 6 includes an I-shaped guide rail 601 fixedly connected to the top of the translation bracket plate 105, and the side wall of the I-shaped guide rail 601 is slidably connected with a sliding block 602, and the side wall of the sliding block 602 is fixedly connected with a movable connecting frame 603, and the interior of the movable connecting frame 603 is fixedly connected with a reduction motor three 604, and the output end of the reduction motor three 604 is fixedly connected with a driving gear 605, and the side wall of the driving gear 605 is meshingly connected with a connecting tooth plate 606, and the bottom of the connecting tooth plate 606 is fixedly connected to the top of the translation bracket plate 105. This arrangement is to drive the driving gear 605 to rotate after the reduction motor three 604 is started, and the reduction motor three 604 moves downward along the connecting tooth plate 606.
[0052] The output end of the reduction motor three 604 is rotatably connected to the cutting frame 607, and the outer wall of the cutting frame 607 is slidably connected to the limiting column 608. This arrangement is for the limiting column 608 to limit the cutting frame 607. The bottom of the limiting column 608 is fixedly connected to the top of the translation bracket plate 105. The bottom of the cutting frame 607 is fixedly connected to the cutting claw 609. The cutting claw 609 is made of elastic sheet material. The right side of the cutting claw 609 is a round mouth and the left side is a cutting edge. When the cutting claw 609 is pressed down, the cutting edge will cut the tape.
[0053] like Fig.14As shown, the cut tape is not fully fixed, and the cut edge is easy to curl up, forming an irregular end. When the tape continues to cover the wire harness, the tape may detach from the wire harness due to various reasons and cannot be firmly attached. This situation not only affects the protection effect of the wire harness, but also may cause shutdown and rework on the production line, increasing production costs. The inner wall of the translation bracket plate 105 is provided with an adsorption mechanism 7, and the adsorption mechanism 7 includes a hollow box 701 fixedly connected to the inner wall of the translation bracket plate 105, and the inner wall of the hollow box 701 is fixedly connected to a fixed slide rod 702, and the outer wall of the fixed slide rod 702 is slidably connected to a piston 703, and the top of the piston 703 is fixedly connected to an L-shaped pressure rod 704, and the outer wall of the L-shaped pressure rod 704 is provided with a U-shaped movable frame 705, and the top of the U-shaped movable frame 705 It is fixedly connected to the bottom of the mobile connecting frame 603, and is connected to the top of the hollow box 701 with an air suction hose 706. The outer wall of the air suction hose 706 is connected to an exhaust pipe 707. The bottom end of the exhaust pipe 707 is provided with a suction cup 708. This arrangement is that when the cutting claw 609 is in the cutting tape, the suction cup 708 is attached to the tape. When the cutting mechanism 6 continues to descend while cutting the tape, the mobile connecting frame 603 pushes the L-shaped pressure rod 704 to descend, and the L-shaped pressure rod 704 pushes the piston 703 to descend in the hollow box 701, thereby generating negative pressure in the hollow box 701. The air suction hose 706 generates negative pressure on the suction cup 708 through the exhaust pipe 707, so that the suction cup 708 can adsorb the tape, thereby ensuring that the tape remains stable during the winding process and preventing the tape from curling up after cutting and affecting the winding effect.
[0054] The working principle of a wire harness tape winding device is as follows: first, the tape needs to be installed on the placement shaft 202. After the tape is installed, the pressing column 34 is pressed. The pressing column 34 pushes the moving block 32 to move. The moving block 32 pushes the pushing plate 36 to move through the connecting shaft 35. The pushing plate 36 drives the expansion fixing member 38 to expand outward. The expanding expansion fixing member 38 fixes the tape. After the fixing is completed, the straight surface of the trapezoidal block 302 limits the movement of the card plate 305, thereby preventing the moving block 32 from loosening and affecting the fixing effect of the expansion fixing member 38. When the tape is used up, the micro-motion The switch 208 is compressed to notify the tape to be replaced. The staff lifts the L-shaped lifting rod 304, which drives the trapezoidal block 302 to move, and the limiting plate 305 is separated from the restriction of the trapezoidal block 302. The reset spring 33 pushes the moving block 32 and the pressing column 34 to reset. After the reset, the moving block 32 pulls the pushing plate 36 and the hinge seat 37 to move, thereby releasing the clamping of the expansion fixing member 38 on the tape. This arrangement is convenient for replacing the tape and fixing the tape at the same time, preventing the edges of the tape from contacting each other and sticking together due to shaking during the winding process.
[0055] After the tape is installed, it is pulled out and passed through the bottom of the tensioning roller 207. The tensioning spring 204 drives the lower pressure plate 205 and the tensioning roller 207 to press the tape. The appropriate tension helps to ensure that the tape is evenly distributed along the predetermined path during the winding process to avoid overlapping or offsetting of the tape. The tape is then glued to a rod relatively close to the top of the tape conveyor 503, and the reduction motor 501 is started. The reduction motor 501 drives the tape conveyor 503 to rotate 90° through the rotating shaft 502. The tape conveyor 503 pulls the tape out to a predetermined length. Due to the restriction of the annular positioning plate 510 on the limit extrusion rod 509, when the limit When the limiting extrusion rod 509 moves along the annular positioning plate 510, when the limiting extrusion rod 509 suddenly moves from the straight surface close to the annular positioning plate 510 to the straight surface farther away, the limiting extrusion rod 509 releases the restriction on the reset circular plate 505, and the compression spring 504 pushes the reset circular plate 505 to reset, and the reset circular plate 505 pushes the L-shaped clamping plate 507 to rotate with the fixed shaft 506 as the axis, so that the L-shaped clamping plate 507 can clamp the tape to prevent the tape from deviating during the conveying and cutting process, and further prevent the tape from warping after being cut, which affects the next winding, and ensures that the tape can be supplied smoothly;
[0056] After the robotic arm 101 positions the tape winding machine, the reduction motor 106 rotates to drive the driving gear 107 to rotate, so that the driving gear 107 moves downward along the fixed tooth plate 108, thereby moving the translation support plate 105 downward. During the downward movement of the translation support plate 105, the T-shaped pressing plate 411 pushes the pressing support 409 to descend, and the pressing support 409 pushes the pressing rod 406 to move through the limiting shaft 407. The pressing rod 406 pushes the square sliding rod 403 and the harness clamping plate 404 to move toward the harness through the mounting shaft 405. The harness clamping plates 404 on both sides clamp the harness to ensure that the harness remains stable and motionless during the winding process.
[0057] After the harness clamping mechanism 4 clamps the harness, the fork of the tape conveyor 503 is pressed onto the harness, and then the reduction motor 3 604 is started to drive the driving gear 605 to rotate, and the reduction motor 3 604 moves down along the connecting tooth plate 606, so that the cutting frame 607 moves toward the direction of the tape, and the cutting frame 607 drives the cutting claw 609 to approach the tape. The right side of the cutting claw 609 is a round mouth, and the left side is a cutting edge. During the downward pressing process of the cutting claw 609, the cutting edge will cut the tape. After continuing to press down, because the cutting claw 609 is an elastic sheet material, the harness enters the notch of the cutting claw 609, allowing the tape to wrap around the harness, completing the tape winding;
[0058] When the cutting claw 609 is in the process of cutting the tape, the suction cup 708 is attached to the tape. When the cutting mechanism 6 continues to descend while cutting the tape, the mobile connecting frame 603 pushes the L-shaped pressure rod 704 to descend. The L-shaped pressure rod 704 pushes the piston 703 to descend in the hollow box 701, thereby generating negative pressure in the hollow box 701. The suction hose 706 generates negative pressure on the suction cup 708 through the exhaust pipe 707, which can make the suction cup 708 absorb the tape, ensuring that the tape remains stable during the winding process and preventing the tape from curling up after cutting and affecting the winding effect.
[0059] It should be noted that the specific models and specifications of the robot arm 101, reduction motor 1 106, reduction motor 2 501, and reduction motor 3 604 need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be elaborated on.
[0060] The principles of the robot arm 101, the reduction motor 1 106, the reduction motor 2 501, and the reduction motor 3 604 are clear to those skilled in the art and will not be described in detail herein.
[0061] It is to be understood that the present invention is described by some embodiments, and it is known to those skilled in the art that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention.
Claims
1. A wire harness tape winding device, comprising a mechanical arm (101), the end of the mechanical arm (101) is fixedly connected to a mounting bracket (102), a side wall of the mounting bracket (102) is provided with a movable slide groove (103), the inner wall of the movable slide groove (103) is slidably connected to a convex slider (104), and the outer wall of the convex slider (104) is fixedly connected to a translation bracket plate (105), characterized in that: Also includes: A tensioning mechanism (2), the tensioning mechanism (2) comprising an annular connecting frame (201) fixedly connected to the left side of the translation support plate (105), the inner wall of the annular connecting frame (201) being slidably connected to a placement shaft (202), the outer wall of the placement shaft (202) being sleeved with electrical tape, and the left side of the translation support plate (105) being fixedly connected to a fixing plate (203); The adhesive tape fixing mechanism (3) comprises a sliding rod (31) fixedly connected to the inner wall of the placement shaft (202); the outer wall of the sliding rod (31) is slidably connected to a moving block (32); the right side of the moving block (32) is fixedly connected to a return spring (33); the end of the return spring (33) away from the moving block (32) is fixedly connected to the inner wall of the placement shaft (202); the left side of the moving block (32) is fixedly connected to a pressing column (34); the side wall of the moving block (32) is rotatably connected to a connecting shaft (35); the outer wall of the connecting shaft (35) is rotatably connected to a pushing plate (36); the end of the pushing plate (36) away from the connecting shaft (35) is rotatably connected to a hinge seat (37); the side wall of the hinge seat (37) is fixedly connected to an expansion fixing piece (38).
2. A wire harness tape winding device according to claim 1, characterized in that: The right side of the translation support plate (105) is fixedly connected to a reduction motor 1 (106), the output end of the reduction motor 1 (106) is fixedly connected to a driving gear (107), the side wall of the driving gear (107) is meshedly connected to a fixed tooth plate (108), and the side wall of the fixed tooth plate (108) is fixedly connected to the side wall of the mounting support (102).
3. A wire harness tape winding device according to claim 2, characterized in that: The tensioning mechanism (2) also includes a tensioning spring (204) fixedly connected to the top of the fixed plate (203), one end of the tensioning spring (204) away from the fixed plate (203) is fixedly connected to a lower pressure plate (205), the bottom end of the lower pressure plate (205) is rotatably connected to a fixed connecting shaft (206), one end of the fixed connecting shaft (206) is fixedly connected to the left side of the translation support plate (105), the top end of the lower pressure plate (205) is rotatably connected to a tensioning roller (207), and a micro switch (208) is provided on the top of the translation support plate (105).
4. A wire harness tape winding device according to claim 3, characterized in that: The tape fixing mechanism (3) also includes a limiting slide bar (301) fixedly connected to the inner wall of the placement shaft (202); the outer wall of the limiting slide bar (301) is slidably connected to a trapezoidal block (302); the side wall of the trapezoidal block (302) is fixedly connected to a second return spring (303); the end of the second return spring (303) away from the trapezoidal block (302) is fixedly connected to the inner wall of the placement shaft (202); the side wall of the trapezoidal block (302) is fixedly connected to an L-shaped lifting rod (304); the outer wall of the pressing column (34) is fixedly connected to a connecting shaft limiting clamp (305); the side wall of the limiting clamp (305) is arranged in contact with the side wall of the trapezoidal block (302).
5. A wire harness tape winding device according to claim 4, characterized in that: The outer wall of the mounting bracket (102) is provided with a harness clamping mechanism (4), and the harness clamping mechanism (4) comprises a fixing frame (401) fixedly connected to the outer wall of the mounting bracket (102), through slot blocks (402) are symmetrically provided at both ends of the fixing frame (401), the inner wall of the through slot block (402) is slidably connected with a square slide bar (403), one end of the square slide bar (403) is fixedly connected with a harness clamping plate (404), the top of the square slide bar (403) is fixedly connected with a mounting shaft (405), the outer wall of the mounting shaft (405) is rotatably connected with a downward pressing rod (406), one end of the downward pressing rod (406) away from the mounting shaft (405) is rotatably connected with a limiting shaft (407), the outer wall of the limiting shaft (407) is slidably connected with a limiting slot plate (408), and the bottom of the limiting slot plate (408) is fixedly connected to the top of the through slot block (402).
6. A wire harness tape winding device according to claim 5, characterized in that: The outer wall of the limiting shaft (407) is rotatably connected to a downward pressing bracket (409), the bottom of the downward pressing bracket (409) is fixedly connected to a connecting spring (410), one end of the connecting spring (410) away from the downward pressing bracket (409) is fixedly connected to the top of the fixing bracket (401), and the top of the translation bracket plate (105) is fixedly connected to a T-shaped pressing plate (411).
7. A wire harness tape winding device according to claim 6, characterized in that: The side wall of the translation support plate (105) is provided with a conveying mechanism (5), and the conveying mechanism (5) comprises a second reduction motor (501) fixedly connected to the right side of the translation support plate (105); the output end of the second reduction motor (501) is fixedly connected to a rotating shaft (502); the outer wall of the rotating shaft (502) is fixedly connected to a belt conveying member (503); a compression spring (504) is provided inside the belt conveying member (503); one end of the compression spring (504) is fixedly connected to a reset circular plate (505); the inner wall of the belt conveying member (503) is fixedly connected to a fixed shaft (506); the outer wall of the fixed shaft (506) is rotatably connected to an L-shaped clamping plate (507).
8. A wire harness tape winding device according to claim 7, characterized in that: The outer surface of the belt conveyor (503) is fixedly connected to a limit plate (508), and the central axis of the limit plate (508) is slidably connected to a limit squeeze rod (509), and one end of the limit squeeze rod (509) away from the L-shaped clamping plate (507) is in contact with an annular positioning plate (510), and the outer surface of the annular positioning plate (510) is fixedly connected to a U-shaped fixing frame (511), and the side wall of the U-shaped fixing frame (511) is fixedly connected to the left side of the translation support plate (105).
9. A wire harness tape winding device according to claim 8, characterized in that: A cutting mechanism (6) is provided on the top of the translation support plate (105), and the cutting mechanism (6) comprises an I-shaped guide rail (601) fixedly connected to the top of the translation support plate (105); a sliding block (602) is slidably connected to the side wall of the I-shaped guide rail (601); a movable connecting frame (603) is fixedly connected to the side wall of the sliding block (602); a reduction motor three (604) is fixedly connected to the inside of the movable connecting frame (603); a driving gear (605) is fixedly connected to the output end of the reduction motor three (604); a connecting tooth plate (606) is meshedly connected to the side wall of the driving gear (605); and the bottom of the connecting tooth plate (606) is fixedly connected to the top of the translation support plate (105).
10. A wire harness tape winding device according to claim 9, characterized in that: The output end of the reduction motor three (604) is rotatably connected to a cutting frame (607), the outer wall of the cutting frame (607) is slidably connected to a limiting column (608), the bottom of the limiting column (608) is fixedly connected to the top of the translation support plate (105), and the bottom of the cutting frame (607) is fixedly connected to a cutting female claw (609).
Citation Information
Patent Citations
Wire harness tape winding device
CN117690663B
Cited By
Automobile wire harness winding device
CN121748066A
Automobile wire harness winding device
CN121748066B