A transformer cover assembly mechanism
Through the box cover assembly mechanism of transformer, the automatic preliminary assembly of porcelain bottles, box covers and porcelain bottles on low pressure under low pressure is achieved, which solves the problem of time-consuming and labor-intensive traditional assembly methods, improves assembly efficiency, and meets the needs of mass production.
Patent Information
- Application Number
- CN202411913218.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2044-12-24
AI Technical Summary
The assembly method of traditional transformer covers is time-consuming and labor-intensive, and it is difficult to meet the needs of large-scale production.
The box cover assembly mechanism for transformers is adopted, through the combination of tooling plates and conveying tables, the automatic preliminary assembly of low-pressure porcelain bottles, box covers and low-pressure porcelain bottle components is achieved by using clamps and feeding parts, and the automatic feeding of parts is achieved by using vibration discs and placement tables.
It improves assembly efficiency, shortens assembly time, and meets the needs of mass production.
Smart Images

Figure CN119724887B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of transformer assembly, and in particular to a transformer box cover assembly mechanism. Background Art
[0002] As a crucial component in power systems, oil-immersed transformers typically consist of a sturdy housing, an internal iron core, and a cover. During transformer manufacturing, the cover not only serves as a critical barrier to protect internal components but also requires the pre-assembly of low-voltage and high-voltage porcelain cylinders to ensure secure and stable electrical connections.
[0003] Reference Figure 1 、 Figure 2 and Figure 3 A transformer box cover includes a body 1, on which a low-voltage lower porcelain bottle assembly 11, a low-voltage upper porcelain bottle assembly 12 and a high-voltage porcelain bottle assembly 13 are provided. The low-voltage lower porcelain bottle assembly 11 includes a first sealing ring 111, a low-voltage lower porcelain bottle body 112, a second sealing ring 113 and a lower guide rod 114 fixed to the box cover, wherein both ends of the lower guide rod 114 protrude from the box cover surface; the low-voltage upper porcelain bottle assembly 12 includes a third sealing ring 121, a low-voltage upper porcelain bottle body 122, a first glue bead 123 and a low-voltage upper porcelain cover 124; the high-voltage porcelain bottle assembly 13 includes a fourth sealing ring 131, a high-voltage porcelain bottle body 132, a second glue bead 133 and a high-voltage porcelain cover 134. Three upper guide rods 14 for supporting the high-voltage porcelain bottle assembly 13 are also fixed on the upper surface of the box cover;
[0004] During the assembly process, the first sealing ring 111, the low-pressure lower porcelain bottle body 112, and the second sealing ring 113 are first fixedly mounted on the lower end of the lower guide rod 114 from bottom to top, and then the third sealing ring 121, the low-pressure upper porcelain bottle body 122, the first glue bead 123 and the low-pressure upper porcelain cover 124 are fixedly mounted on the upper end of the lower guide rod 114 from bottom to top; finally, the fourth sealing ring 131, the high-pressure porcelain bottle body 132, the second glue bead 133 and the high-pressure porcelain cover 134 are fixedly mounted on the outer periphery of the upper guide rod 14 from bottom to top.
[0005] However, traditional assembly methods require workers to manually attach each component to the guide rod one by one. This process is not only time-consuming and labor-intensive, but also particularly inefficient in large-scale production environments. With the continued growth in market demand for transformers, improving assembly efficiency and shortening production cycles have become urgent technical challenges, leaving room for improvement. Summary of the Invention
[0006] The purpose of this application is to provide a box cover assembly mechanism for a transformer, so as to solve the problem in the above-mentioned related technologies that the low-voltage porcelain bottle structure and the high-voltage porcelain bottle structure on the box cover cannot meet the needs of large-scale processing.
[0007] The present application provides a transformer cover assembly mechanism that adopts the following technical solutions:
[0008] A box cover assembly mechanism for a transformer, comprising a tooling plate and a conveying table for conveying the tooling plate, wherein a first processing table, a second processing table and a third processing table are provided on the side of the conveying table, and the tooling plate is conveyed to the first processing table, the second processing table and the third processing table in sequence; a first clamping piece and a first loading piece for loading a low-pressure lower porcelain bottle assembly are provided on the side of the first processing table, and the first clamping piece assembles the low-pressure lower porcelain bottle assembly onto the tooling plate on the first processing table; a second clamping piece and a second loading piece for loading the box cover are provided on the side of the second processing table, and the second clamping piece clamps the box cover to the top of the second processing table and assembles it with the low-pressure lower porcelain bottle assembly on the corresponding tooling plate; a third clamping piece and a third loading piece for loading the low-pressure upper porcelain bottle assembly are provided on the side of the third processing table, and the third clamping piece clamps the low-pressure upper porcelain bottle assembly to the top of the third processing table and installs it on the box cover on the corresponding tooling plate.
[0009] By adopting the above technical solution, during the operation of the box cover processing equipment, the tooling plate on the conveyor table is first conveyed to the first processing table, and then the first clamping piece assembles the low-pressure lower porcelain bottle assembly onto the tooling plate on the first processing table; then the tooling plate continues to be conveyed to the second processing table, and the second clamping piece clamps the box cover to the top of the second processing table, and preliminarily assembles the box cover and the low-pressure lower porcelain bottle assembly on the corresponding tooling plate; the tooling plate continues to be conveyed to the third processing table, and the third clamping piece clamps the low-pressure upper porcelain bottle assembly to the top of the third processing table, and installs it on the box cover on the corresponding tooling plate; in this way, the low-pressure lower porcelain bottle assembly, the box cover and the low-pressure upper porcelain bottle assembly are automatically preliminarily assembled, which reduces the time consumed in the assembly of the three, improves the overall assembly efficiency, and meets the needs of mass production.
[0010] Optionally, the first feeding part includes a first vibrating plate for feeding the first sealing ring, a second vibrating plate for feeding the second sealing ring, a first placing table for placing the low-pressure lower porcelain bottle body, and a second placing table for placing the lower guide rod; the first clamping part first clamps the lower guide rod on the tooling plate, and then fixes the first sealing ring, the low-pressure lower porcelain bottle body, and the second sealing ring on the outer periphery of the lower guide rod from bottom to top in turn.
[0011] By adopting the above technical solution, in the process of clamping the low-pressure porcelain bottle assembly to the tooling plate, the corresponding parts are fed in advance through the first vibration plate, the second vibration plate, the first placement table and the second placement table, and then the first clamping piece is used to clamp the lower guide rod on the tooling plate, and then the first sealing ring, the low-pressure porcelain bottle body, and the second sealing ring are fixedly mounted on the outer periphery of the lower guide rod from bottom to top, thereby realizing the preliminary installation of the low-pressure porcelain bottle assembly.
[0012] Optionally, the second clamping member is used to align the box cover with the lower guide rod on the second processing table, and to make the lower guide rod fit into and pass through the through hole on the box cover.
[0013] By adopting the above technical solution, when assembling the low-pressure porcelain bottle assembly on the box cover and the tooling plate, the box cover is first clamped to the top of the second processing table and aligned with the lower guide rod on the second processing table, and then the box cover is clamped and placed on the tooling plate, and at the same time, the lower guide rod is inserted into and passes through the through hole on the box cover, thereby realizing the automated preliminary assembly of the box cover and the low-pressure porcelain bottle assembly, further improving the corresponding assembly efficiency.
[0014] Optionally, the third loading part includes a third vibrating plate for loading the third sealing ring, a fourth vibrating plate for feeding the first glue bead, a third placing table for placing the low-pressure upper porcelain bottle body, and a fourth placing table for placing the low-pressure upper porcelain cover; the third clamping part sequentially sleeves the third sealing ring, the low-pressure upper porcelain bottle body, the first glue bead and the low-pressure upper porcelain cover on the outer periphery of the upper end of the lower guide rod passing through the box cover from bottom to top.
[0015] By adopting the above technical solution, during the installation process of the low-pressure upper porcelain bottle assembly, the corresponding components are first fed through the third vibration plate, the fourth vibration plate, the third placement table and the fourth placement table, and then the second clamp is used to sequentially put the third sealing ring, the low-pressure upper porcelain bottle body, the first glue bead and the low-pressure upper porcelain cover from bottom to top on the outer periphery of the upper end of the lower guide rod passing through the box cover.
[0016] Optionally, a fourth processing table for assembling high-pressure porcelain bottle assemblies is provided on the side of the conveying table, and a fourth loading piece for feeding high-pressure porcelain bottle assemblies and a fourth clamping piece for mounting the high-pressure porcelain bottle assemblies on the periphery of the upper guide rod on the tooling plate are provided on the side of the fourth processing table.
[0017] By adopting the above technical solution, due to the coordinated arrangement of the fourth feeding part, the fourth clamping part and the fourth processing table, when the fourth clamping part installs the high-pressure porcelain bottle assembly on the box cover, the fourth sealing ring, the high-pressure porcelain bottle body, the second glue bead and the high-pressure porcelain cover are respectively sleeved on the outer periphery of the upper guide rod passing through the box cover from bottom to top, thereby realizing the automated preliminary assembly of the box cover and the high-pressure porcelain bottle assembly, further improving the corresponding assembly efficiency.
[0018] Optionally, the fourth loading part includes a fifth vibration plate for loading the fourth sealing ring, a sixth vibration plate for loading the second glue bead, a fifth placement table for placing the high-pressure porcelain bottle body and a sixth placement table for placing the high-pressure porcelain cover; the fourth clamping part sequentially sleeves the fourth sealing ring, the high-pressure porcelain bottle body, the second glue bead and the high-pressure porcelain cover on the outer periphery of the upper guide rod passing through the box cover from bottom to top.
[0019] By adopting the above technical solution, during the installation process of the high-pressure porcelain bottle assembly, due to the coordinated arrangement of the fifth vibration plate, the sixth vibration plate, the fifth placement table and the sixth placement table, the fourth sealing ring, the high-pressure porcelain bottle body, the second glue bead and the high-pressure porcelain cover can be loaded, which facilitates the subsequent clamping and assembly of the fourth clamp.
[0020] Optionally, a plurality of limiting members for supporting the bottom side of the box cover and limiting the outer edge of the box cover are fixed on the tooling plate, and a support block is fixed on the upper side surface of the tooling plate, and a support hole is opened on the support block for inserting the lower guide rod; a plurality of positioning rods are arranged around the support hole on the support block, and the plurality of positioning rods are used to limit the lower guide rod inserted into the support hole, and the upper end of the positioning rod can abut against the bottom side surface of the box cover.
[0021] By adopting the above technical solution, due to the coordinated arrangement of several positioning rods on the support block, the lower guide rod in the support hole can be limited, thereby improving the installation stability of the lower guide rod; when the box cover is placed on the tooling plate, the upper end of the positioning rod can also be used to abut against the bottom side of the working plate, thereby improving the installation stability of the box cover.
[0022] Optionally, a positioning hole is provided on the support block for the positioning rod to pass through, and a accommodating block is fixedly provided on the support block and is located below the positioning hole. The accommodating block is provided with a accommodating groove that coincides with the positioning hole and for the positioning rod to be inserted into; a first compression spring is provided in the accommodating groove, and a guide groove connected to the accommodating groove is provided on the side of the accommodating block, and a fixing screw is provided on the side of the accommodating block and is fixed to the lower end of the positioning rod by passing through the guide groove.
[0023] By adopting the above technical solution, due to the arrangement of the first compression spring, the accommodating block and the fixing screw, the positioning rod is elastically installed on the supporting block, so that the upper end of the positioning rod can elastically abut against the bottom side of the box cover. Even if the bottom side of the box cover is uneven, it can still effectively abut and support the bottom side of the box cover, thereby ensuring the placement stability of the box cover.
[0024] Optionally, an elastic limiting plate is further provided on the side of the support block, one side of the elastic limiting plate can abut against the outer periphery of the lower guide rod, and the upper end surface of the elastic limiting plate can abut against the bottom side surface of the box cover.
[0025] By adopting the above technical solution, due to the installation setting of the elastic limiting plate, the upper end of the elastic limiting plate can be used to further elastically press against the bottom side of the box cover to improve the placement stability of the box cover; the elastic limiting plate can also be used to further limit the lower guide rod to improve the insertion stability of the lower guide rod.
[0026] Optionally, locking plates are hinged on the two opposite sides of the lower part of the support block, and a second compression spring in a compressed state is fixedly provided on the upper side of the locking plate facing the support block, and the other end of the second compression spring is fixedly connected to the support block; a locking hook is fixedly provided on the outer periphery of the lower end of the locking plate, and a locking hole for inserting the locking plate is provided on the tooling plate, and a locking slot is provided on the inner wall of the locking hole, and the locking hook can be rotated and locked into the locking slot under the pressure of the second compression spring.
[0027] By adopting the above technical solution, when the support block is fixed on the tooling plate, the two locking plates are first inserted into the corresponding locking holes, and then the locking hooks are rotated and inserted into the locking slots under the pressure of the second compression spring, so that the support block is quickly installed and locked on the tooling plate; when the support block needs to be removed from the tooling plate, the staff needs to squeeze the upper parts of the two opposite locking plates at the same time to make the locking hooks fall out of the slots, so that the support block can be quickly disassembled.
[0028] In summary, this application includes at least one of the following beneficial technical effects:
[0029] 1. During the operation of the box cover processing equipment, the low-pressure lower porcelain bottle assembly is first installed on the tooling plate, and then the box cover is installed on the low-pressure lower porcelain bottle assembly on the tooling plate. Then, the low-pressure upper porcelain bottle assembly is clamped to the top of the third processing table and installed on the box cover on the corresponding tooling plate; in this way, the low-pressure lower porcelain bottle assembly, the box cover and the low-pressure upper porcelain bottle assembly are automatically assembled, which reduces the time consumed in the assembly of the three, improves the overall assembly efficiency, and meets the needs of mass production. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0031] Figure 1 It is a schematic diagram of the overall structure of the installation distribution of the low-pressure upper porcelain bottle assembly and the high-pressure porcelain bottle assembly in the background technology;
[0032] Figure 2 It is a partial cross-sectional structural diagram of the installation and matching of the low-pressure lower porcelain bottle assembly and the low-pressure upper porcelain bottle assembly in the background art;
[0033] Figure 3 It is a partial structural diagram of the installation and coordination of the high-pressure porcelain bottle assembly in the background art;
[0034] Figure 4This is a simplified structural diagram showing the installation and distribution of the conveyor platform, the first loading member, the second loading member, the third loading member, and the fourth loading member in an embodiment of the present application;
[0035] Figure 5 This is a partial structural diagram of the installation and distribution of the low-pressure upper porcelain bottle assembly, the box cover, the low-pressure lower porcelain bottle assembly and the tooling plate in an embodiment of the present application;
[0036] Figure 6 This is a structural diagram showing the installation and coordination of the box cover and the tooling plate in an embodiment of the present application;
[0037] Figure 7 This is a structural diagram showing the installation and coordination of the support block and the tooling plate according to an embodiment of the present application;
[0038] Figure 8 This is a partial cross-sectional structural diagram of the embodiment of the present application showing the installation and cooperation between the locking plate and the second compression spring;
[0039] Figure 9 It is a schematic diagram of the partial cross-sectional structure of the installation and cooperation of the elastic limiting plate in an embodiment of the present application.
[0040] In the figure, 1, body; 11, low-pressure lower porcelain bottle assembly; 111, first sealing ring; 112, low-pressure lower porcelain bottle body; 113, second sealing ring; 114, lower guide rod; 12, low-pressure upper porcelain bottle assembly; 121, third sealing ring; 122, low-pressure upper porcelain bottle body; 123, first rubber bead; 124, low-pressure upper porcelain cover; 13, high-pressure porcelain bottle assembly; 131, fourth sealing ring; 132, high-pressure porcelain bottle body; 133. Second glue bead; 134. High-pressure porcelain cover; 14. Upper guide rod; 2. Tooling plate; 21. Positioning member; 22. Locking hole; 221. Locking slot; 3. Conveyor platform; 31. First processing platform; 32. Second processing platform; 33. Third processing platform; 34. Fourth processing platform; 35. First clamping member; 36. Second clamping member; 37. Third clamping member; 38. Fourth clamping member; 4. First loading member; 41 , first vibration plate; 42, second vibration plate; 43, first placement table; 44, second placement table; 5, second loading piece; 51, storage rack; 6, third loading piece; 61, third vibration plate; 62, fourth vibration plate; 63, third placement table; 64, fourth placement table; 7, fourth loading piece; 71, fifth vibration plate; 72, sixth vibration plate; 73, fifth placement table; 74, sixth placement table; 8, support block; 81, support hole; 82, locking plate; 821, hinge shaft; 822, locking hook; 83, second compression spring; 84, positioning hole; 85, accommodating block; 851, accommodating groove; 852, guide through groove; 853, fixing screw; 86, first compression spring; 87, elastic limit plate; 871, abutment plate; 872, third compression spring; 88, sliding block; 881, sliding through hole; 89, extension block; 9, positioning rod. DETAILED DESCRIPTION
[0041] The present application is further described in detail below in conjunction with all the accompanying drawings.
[0042] Example:
[0043] Reference Figure 3 、 Figure 4 and Figure 5 A transformer cover assembly mechanism includes a tooling plate 2 and a conveying platform 3 for conveying the tooling plate 2. A first processing platform 31, a second processing platform 32, a third processing platform 33, and a fourth processing platform 34 are staggered on the side of the conveying platform 3 along its length. The tooling plate 2 on the conveying platform 3 can be conveyed to the first processing platform 31, the second processing platform 32, the third processing platform 33, and the fourth processing platform 34 in sequence for processing;
[0044] A first clamping piece 35 and a first loading piece 4 for loading the low-pressure porcelain bottle assembly 11 are provided on the side of the first processing table 31. A second clamping piece 36 and a second loading piece 5 for loading the box cover are provided on the side of the second processing table 32. A third clamping piece 37 and a third loading piece 6 for loading the low-pressure upper porcelain bottle assembly 12 are provided on the side of the third processing table 33. A fourth clamping piece 38 and a fourth loading piece 7 for feeding the high-pressure porcelain bottle assembly 13 are provided on the side of the fourth processing table 34.
[0045] When the processing equipment is running, the tooling plate 2 is first transported to the first processing table 31, and then the first clamping member 35 assembles the low-pressure porcelain bottle assembly 11 onto the tooling plate 2 on the first processing table 31; then the tooling plate 2 is further transported to the second processing table 32, and the second clamping member 36 clamps the box cover to the top of the second processing table 32 and assembles it with the low-pressure porcelain bottle assembly 11 on the corresponding tooling plate 2;
[0046] The tooling plate 2 continues to be transported to the third processing table 33, and the third clamping part 37 clamps the low-pressure upper porcelain bottle assembly 12 to the top of the third processing table 33, and installs it on the box cover on the corresponding tooling plate 2; the tooling plate 2 is finally transported to the fourth processing table 34, and finally the fourth clamping part 38 installs the high-pressure porcelain bottle assembly 13 on the outer periphery of the upper guide rod 14 on the tooling plate 2.
[0047] Reference Figure 4 The conveying platform 3 is arranged in a straight line, and the upper surface of the conveying platform 3 is rotatably provided with conveying rollers (not shown in the figure), and a driving motor (not shown in the figure) is fixed to drive the conveying rollers to operate. This is a conventional conveying structure and will not be described in detail here. The tooling plate 2 on the conveying platform 3 is moved to the corresponding processing table by a combination of an electric cylinder and a push plate, or by an assembly of a large clamping claw and a truss to directly transport the tooling plate 2 from the conveying platform 3 to the corresponding processing table. The details will not be described in detail here.
[0048] The first clamping part 35, the third clamping part 37 and the fourth clamping part 38 are all a combination structure of a manipulator that can move freely in three directions and four mechanical grippers arranged on the manipulator. The four grippers can take the form of pneumatic fingers, negative pressure suction cups, etc. according to the products to be clamped. The second clamping part 36 is a structure similar to a gantry crane, which can clamp the box cover and move freely in three directions. They will not be repeated here.
[0049] Reference Figure 4 and Figure 5 The first feeding member 4 includes a first vibration plate 41 for feeding the first sealing ring 111, a second vibration plate 42 for feeding the second sealing ring 113, a first placement platform 43 for placing the low-pressure porcelain bottle body 112, and a second placement platform 44 for placing the lower guide rod 114;
[0050] Among them, the first vibration plate 41, the second vibration plate 42, the first placement table 43 and the second placement table 44 are distributed around the first clamping part 35, and the corresponding vibration plates are conventional loading structures, which are not repeated here; during the clamping process of the first clamping part 35, the first clamping part 35 first clamps the lower guide rod 114 on the tooling plate 2, and then fixes the first sealing ring 111, the low-pressure lower porcelain bottle body 112, and the second sealing ring 113 from bottom to top on the outer periphery of the lower guide rod 114.
[0051] Reference Figure 4 and Figure 5 The second loading part 5 is a storage rack 51 for the main body 1 to be stacked and placed; during the clamping process, the second clamping part 36 first clamps the main body 1 on the storage rack 51 to the top of the second processing table 32, and aligns it with the lower guide rod 114 on the second processing table 32, and then clamps the main body 1 and places it on the tooling plate 2, while making the lower guide rod 114 fit into and pass through the through hole on the main body 1, and then resets and repeats the cycle.
[0052] Reference Figure 4 and Figure 5 The third feeding member 6 includes a third vibration plate 61 for feeding the third sealing ring 121, a fourth vibration plate 62 for feeding the first glue bead 123, a third placement platform 63 for placing the low-pressure upper porcelain bottle body 122, and a fourth placement platform 64 for placing the low-pressure upper porcelain cover 124;
[0053] The third vibration plate 61, the fourth vibration plate 62, the third placement table 63 and the fourth placement table 64 are distributed around the second clamping part 36. When the third clamping part 37 clamps the low-pressure upper porcelain bottle assembly 12 to the box cover on the second processing table 32, the third sealing ring 121, the low-pressure upper porcelain bottle body 122, the first glue bead 123 and the low-pressure upper porcelain cover 124 are respectively mounted on the outer periphery of the upper end of the lower guide rod 114 passing through the box cover from bottom to top.
[0054] Reference Figure 3 and Figure 4 The fourth loading component 7 includes a fifth vibration plate 71 for loading the fourth sealing ring 131, a sixth vibration plate 72 for loading the second glue bead 133, a fifth placement platform 73 for placing the high-pressure porcelain bottle body 132, and a sixth placement platform 74 for placing the high-pressure porcelain cover 134;
[0055] The fifth vibration plate 71, the sixth vibration plate 72, the fifth placement platform 73 and the sixth placement platform 74 are distributed around the fourth clamping part 38; when the fourth clamping part 38 installs the high-pressure porcelain bottle assembly 13 on the box cover, the fourth sealing ring 131, the high-pressure porcelain bottle body 132, the second glue bead 133 and the high-pressure porcelain cover 134 are sequentially mounted on the outer periphery of the upper guide rod 14 passing through the box cover from bottom to top.
[0056] Reference Figure 6 、 Figure 7 and Figure 8 , three groups of limit members 21 for supporting the bottom side of the body 1 and limiting the outer edge of the body 1 are fixed on the tooling plate 2. The limit members 21 are conventional structures and are not described here in detail; a support block 8 is fixed on the upper side of the tooling plate 2, and a locking plate 82 is hingedly connected to the two opposite sides of the lower part of the support block 8 by a hinge shaft 821. A second compression spring 83 in a compressed state is fixed on the side of the upper part of the locking plate 82 facing the support block 8, and the other end of the second compression spring 83 is fixedly connected to the support block 8; a locking hook 822 is integrally formed on the outer periphery of the lower end of the locking plate 82, and a locking hole 22 for inserting the locking plate 82 is opened on the tooling plate 2, and a locking groove 221 is opened on the inner wall of the locking hole 22;
[0057] When the support block 8 is fixed on the tooling plate 2, the locking plate 82 is first inserted into the corresponding locking hole 22, and then the locking hook 822 is rotated and inserted into the locking slot 221 under the pressure of the second compression spring 83, thereby locking the support block 8 on the tooling plate 2; when the support block 8 needs to be removed from the tooling plate 2, the staff needs to squeeze the upper parts of the two opposite locking plates 82 at the same time to make the locking hook 822 fall out of the slot.
[0058] Reference Figure 8 and Figure 9 The support block 8 is provided with four support holes 81 for inserting the lower guide rod 114, and the support block 8 is provided with a plurality of positioning rods 9 around the support holes 81. The plurality of positioning rods 9 are used to limit the lower guide rod 114 inserted into the support holes 81; when the box cover is installed on the tooling plate 2, the upper end of the positioning rod 9 can abut against the bottom side of the body 1.
[0059] Reference Figure 9The support block 8 is provided with a positioning hole 84 for the positioning rod 9 to pass through, and a accommodating block 85 located below the positioning hole 84 is fixed to the side of the support block 8 by screws. The accommodating block 85 is provided with a accommodating groove 851 that coincides with the positioning hole 84 and for the positioning rod 9 to be inserted; a first compression spring 86 in a compressed state is provided in the accommodating groove 851, and a guide groove 852 communicating with the accommodating groove 851 is provided on the side of the accommodating block 85. A fixing screw 853 is provided on the side of the accommodating block 85 that passes through the guide groove 852 and is fixed to the lower end of the positioning rod 9, so as to prevent the positioning rod 9 from falling out of the accommodating groove 851 under the squeezing of the first compression spring 86 by the installation of the fixing screw 853.
[0060] Reference Figure 9 , four elastic limiting plates 87 are also provided on the side of the support block 8, wherein the elastic limiting plate 87 includes an abutment plate 871 slidably arranged on the vertical side of the support block 8 in the vertical direction, and a third compression spring 872 located on the side of the abutment plate 871. A sliding block 88 is fixed on the side of the support block 8, and a sliding through hole 881 is opened on the sliding block 88 for the abutment plate 871 to be inserted and slided. An extension block 89 is fixed on the side of the abutment plate 871 away from the support block 8, and the two ends of the third compression spring 872 are fixedly connected to the extension block 89 and the sliding block 88 respectively;
[0061] After the lower guide rod 114 is installed, the positioning rod 9 and the elastic limiting plate 87 jointly limit the lower guide rod 114; since the bottom side of the box cover may not be a completely flat surface, some bottom side surfaces may have sunken grooves, and the positioning rod 9 and the elastic limiting plate 87 are used to elastically press the bottom side of the box cover, which can either press the bottom side of the box cover normally or insert it into the sunken groove on the bottom side surface and press the inner wall of the sunken groove.
[0062] In other embodiments, a locking mechanism is subsequently used to clamp the nut, which is screwed onto the threaded portion at the upper end of the lower guide rod 114. The installation staff then manually uses tools to screw the nut onto the threaded portion at the upper end of the upper guide rod 14 to further lock the corresponding porcelain bottle.
[0063] The implementation principle of the embodiment of this application is:
[0064] When the processing equipment is running, the tooling plate 2 is first transported to the first processing table 31, and then the first clamping member 35 assembles the low-pressure porcelain bottle assembly 11 onto the tooling plate 2 on the first processing table 31; then the tooling plate 2 is further transported to the second processing table 32, and the second clamping member 36 clamps the box cover to the top of the second processing table 32 and assembles it with the low-pressure porcelain bottle assembly 11 on the corresponding tooling plate 2;
[0065] Subsequently, staff were arranged to use nuts to screw onto the external threads on the upper ends of the lower guide rod 114 and the upper guide rod 14 to fix the low-pressure lower porcelain bottle assembly 11 and the low-pressure lower porcelain bottle assembly 11 on the upper guide rod 14, and to fix the high-pressure porcelain bottle assembly 13 on the upper guide rod 14.
[0066] Unless otherwise defined, the terms or scientific terms used in this application should have the usual meanings understood by people with ordinary skills in the field to which this application belongs. The "first", "second", "third" and similar words used in this application do not indicate any order, quantity or importance, but are only used to distinguish different components. "A" or "one" and other similar words do not indicate a quantity limit, but rather indicate the existence of at least one. "Include" or "comprising" and other similar words mean that the elements or objects appearing before "include" or "comprising" cover the elements or objects listed after "include" or "comprising" and their equivalents, and do not exclude other elements or objects. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0067] The examples of this specific embodiment are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, any equivalent changes made based on the structure, shape, and principle of this application should be included in the scope of protection of this application.
Claims
1. A transformer cover assembly mechanism, characterized in that: The tooling plate (2) comprises a conveying platform (3) for conveying the tooling plate (2); a first processing platform (31), a second processing platform (32), and a third processing platform (33) are provided on the side of the conveying platform (3); the tooling plate (2) is conveyed to the first processing platform (31), the second processing platform (32), and the third processing platform (33) in sequence; a first clamping member (35) and a first loading member (4) for loading a low-pressure porcelain bottle assembly (11) are provided on the side of the first processing platform (31); the first clamping member (35) assembles the low-pressure porcelain bottle assembly (11) onto the tooling plate (2) on the first processing platform (31); The side of the second processing table (32) is provided with a second clamping member (36) and a second loading member (5) for loading the box cover. The second clamping member (36) clamps the box cover to the top of the second processing table (32) and assembles it with the low-pressure lower porcelain bottle assembly (11) on the corresponding tooling plate (2). The side of the third processing table (33) is provided with a third clamping member (37) and a third loading member (6) for loading the low-pressure upper porcelain bottle assembly (12). The third clamping member (37) clamps the low-pressure upper porcelain bottle assembly (12) to the top of the third processing table (33) and installs it on the box cover on the corresponding tooling plate (2). The tooling plate (2) is fixedly provided with a plurality of limiting members (21) for supporting the bottom side of the box cover and limiting the outer edge of the box cover; a support block (8) is fixedly provided on the upper side of the tooling plate (2); a support hole (81) for inserting the lower guide rod (114) is opened on the support block (8); a plurality of positioning rods (9) are provided around the support hole (81) on the support block (8); the plurality of positioning rods (9) are used to limit the lower guide rod (114) inserted into the support hole (81); the upper end of the positioning rod (9) can abut against the bottom side of the box cover; The support block (8) is provided with a positioning hole (84) for the positioning rod (9) to pass through, and the support block (8) is fixed with a receiving block (85) located below the positioning hole (84), and the receiving block (85) is provided with a receiving groove (851) that coincides with the positioning hole (84) and is provided with the positioning rod (9) to be inserted; a first compression spring (86) in a compressed state is provided in the receiving groove (851), and a guide groove (852) communicating with the receiving groove (851) is provided on the side surface of the receiving block (85), and a fixing screw (853) is provided on the side surface of the receiving block (85) that passes through the guide groove (852) and is fixed to the lower end of the positioning rod (9).
2. A transformer cover assembly mechanism according to claim 1, characterized in that: The first feeding member (4) comprises a first vibration plate (41) for feeding the first sealing ring (111), a second vibration plate (42) for feeding the second sealing ring (113), a first placement platform (43) for placing the low-pressure porcelain bottle body (112), and a second placement platform (44) for placing the lower guide rod (114); The first clamping member (35) first clamps the lower guide rod (114) on the tooling plate (2), and then sequentially fixes the first sealing ring (111), the low-pressure lower porcelain bottle body (112), and the second sealing ring (113) on the outer periphery of the lower guide rod (114) from bottom to top.
3. The transformer cover assembly mechanism according to claim 1, characterized in that: The second clamping member (36) is used to align the box cover with the lower guide rod (114) on the second processing table (32), and to make the lower guide rod (114) fit into and pass through the through hole on the box cover.
4. The transformer cover assembly mechanism according to claim 1, characterized in that: The third feeding member (6) comprises a third vibration plate (61) for feeding the third sealing ring (121), a fourth vibration plate (62) for feeding the first glue bead (123), a third placement platform (63) for placing the low-pressure upper porcelain bottle body (122), and a fourth placement platform (64) for placing the low-pressure upper porcelain cover (124); The third clamping member (37) sequentially sleeves the third sealing ring (121), the low-pressure upper porcelain bottle body (122), the first glue bead (123) and the low-pressure upper porcelain cover (124) on the outer periphery of the upper end of the lower guide rod (114) passing through the box cover from bottom to top.
5. The transformer cover assembly mechanism according to claim 1, characterized in that: A fourth processing platform (34) for assembling the high-pressure porcelain bottle assembly (13) is provided on the side of the conveying platform (3), and a fourth loading piece (7) for feeding the high-pressure porcelain bottle assembly (13) and a fourth clamping piece (38) for mounting the high-pressure porcelain bottle assembly (13) on the outer periphery of the upper guide rod (14) on the tooling plate (2) are provided on the side of the fourth processing platform (34).
6. The transformer cover assembly mechanism according to claim 5, characterized in that: The fourth loading member (7) includes a fifth vibration plate (71) for loading the fourth sealing ring (131), a sixth vibration plate (72) for loading the second glue bead (133), a fifth placement table (73) for placing the high-pressure porcelain bottle body (132), and a sixth placement table (74) for placing the high-pressure porcelain cover (134); The fourth clamping member (38) sequentially sleeves the fourth sealing ring (131), the high-pressure porcelain bottle body (132), the second glue bead (133) and the high-pressure porcelain cover (134) on the outer periphery of the upper guide rod (14) penetrating the box cover from bottom to top.
7. The transformer cover assembly mechanism according to claim 1, characterized in that: An elastic limiting plate (87) is also provided on the side of the support block (8), one side of the elastic limiting plate (87) can abut against the outer periphery of the lower guide rod (114), and the upper end surface of the elastic limiting plate (87) can abut against the bottom side surface of the box cover.
8. The transformer cover assembly mechanism according to claim 1, characterized in that: Locking plates (82) are hingedly connected to two opposite sides of the lower portion of the support block (8); a second compression spring (83) in a compressed state is fixedly provided on the upper side of the locking plate (82) facing the support block (8); the other end of the second compression spring (83) is fixedly connected to the support block (8); A locking hook (822) is fixedly provided on the outer periphery of the lower end of the locking plate (82); a locking hole (22) for inserting the locking plate (82) is provided on the tooling plate (2); a locking slot (221) is provided on the inner wall of the locking hole (22); and the locking hook (822) can be rotated and inserted into the locking slot (221) under the pressure of the second compression spring (83).
Citation Information
Patent Citations
Automatic assembly machine for transformer conductive rod sleeve assembly
CN108648909A