Full-automatic pressing and molding equipment for magnetic conductive ring

By designing a fully automated compression molding equipment, the problems of full automation and multi-size adaptability in the production of magnetic rings were solved, and efficient and stable production of magnetic rings was achieved.

CN119724897BActive Publication Date: 2026-04-10NINGGUO JINTAI METAL PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
NINGGUO JINTAI METAL PROD CO LTD
Filing Date
2024-12-23
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing magnetic ring production equipment cannot achieve fully automated production and can only produce magnetic rings of a single size. It requires a lot of manual intervention, resulting in low production efficiency and unstable quality.

Method used

A fully automatic pressing and molding equipment for magnetic rings has been designed, comprising an extrusion component, a bending component, a folding component, a welding component, and a blanking component. Through adjustable pressing molds and blanking components, the equipment realizes automatic feeding, pressing, welding, and blanking of magnetic rings, and is suitable for the production of magnetic rings of various sizes.

Benefits of technology

The production of magnetic rings has been fully automated, reducing the number of processes and operators, improving production efficiency and applicability, and ensuring the quality stability of magnetic rings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of magnetic conducting ring processing, and specifically discloses a full-automatic compression forming equipment for magnetic conducting rings, which comprises a processing table, an extrusion assembly is arranged at the upper end of the processing table, a guide feeding assembly is movably arranged on one side outer wall of the processing table, two groups of inclined bending round assemblies are arranged below the extrusion assembly on the outer wall of the processing table, a first mounting seat is fixedly arranged between the ends of the two groups of bending round assemblies on the outer wall of the processing table, and a compression die is arranged on the first mounting seat. The adjustable compression die is arranged in the present application, wherein the outer diameters of the first shell die, the second shell die and the core die are different, the extrusion assembly, the bending round assembly, the bending assembly and the welding assembly are matched, the device can form and weld the raw material of the magnetic conducting ring into a finished product at one time, the number of processes and operators is greatly reduced, automatic production is realized, a plurality of sizes of the magnetic conducting rings can be automatically compressed and processed according to actual production requirements, and the application range of the device is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of magnetic ring processing, and particularly relates to a full-automatic compression forming equipment for magnetic ring. BACKGROUND

[0002] With the continuous progress of modern industrial technology, magnetic components are increasingly widely applied in the fields of electronics, automobiles, aerospace, etc., wherein, as one of the core magnetic components, the performance and quality of the magnetic ring play a crucial role in the operation effect of the overall equipment. In the production of the magnetic ring, the magnetic ring needs to be produced through the steps of plate shearing (preparation), bending, coiling, forming, shaping and welding, and the production mode is low in efficiency and unstable in quality.

[0003] In the prior art, the equipment for automatically compression forming the magnetic ring can only produce one size of the magnetic ring through a certain equipment, which has great limitations for the production of the magnetic ring, and after the compression forming of the magnetic ring is completed, the magnetic ring is separated from the mold, and still needs to be manually taken out to assist the unloading of the magnetic ring, so that the feeding, compression forming and unloading of the magnetic ring cannot be automatically produced. SUMMARY

[0004] The present application aims at solving the problems in the prior art and provides a full-automatic compression forming equipment for magnetic ring.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:

[0006] A full-automatic compression forming equipment for magnetic ring, comprising a processing table, wherein the upper end of the processing table is provided with an extrusion assembly, one side outer wall of the processing table is movably provided with a guide feeding assembly, two groups of coiling assemblies are arranged on the outer wall of the processing table below the extrusion assembly, a first mounting seat is fixedly arranged on the outer wall of the processing table between the ends of the two groups of coiling assemblies, a compression mold is arranged on the first mounting seat, and a welding assembly is arranged on the outer wall of the processing table, wherein a bending assembly is arranged on the outer wall of the lower end of the processing table below the first mounting seat, and a discharging assembly is arranged on the outer side of the processing table, wherein the discharging assembly is used in cooperation with the extrusion assembly, the bending assembly and the two groups of coiling assemblies.

[0007] The compression mold specifically comprises a core mold, the outer part of the core mold is provided with a first shell mold, and the outer part of the first shell mold is provided with a second shell mold.

[0008] The blanking assembly specifically comprises a lifting column, the upper end of the lifting column is fixedly installed with a second mounting seat, the upper end of the second mounting seat is rotatably installed with a rotating disc, the outer wall of the rotating disc is rotatably installed with a rotating seat at the corresponding position of the pressing die, the cross section of the rotating seat is triangular, the distal end of the rotating seat is fixedly installed with a receiving rod, the receiving rod is L-shaped, the outer wall of the rotating disc is fixedly installed below the rotating seat with a supporting block, and the supporting block supports the rotating seat.

[0009] The lifting column is fixedly installed below the rotating disc with a material guide box.

[0010] Preferably, the bending assembly comprises a second fixed plate fixedly installed on the processing table, the bottom surface of the second fixed plate is fixedly installed with a third hydraulic cylinder, the output end of the third hydraulic cylinder extends through the corresponding position of the second fixed plate to the upper side of the second fixed plate, the output end of the third hydraulic cylinder is fixedly installed with a lifting block, the upper end of the lifting block is fixedly installed with a bending block, the side of the lifting block is fixedly installed with a synchronous rod, the upper end surface of the bending block is fixedly installed with two installation rods, the two installation rods are arranged on the two sides of the pressing die, and the upper ends of the two installation rods are fixedly installed with a material taking block, the cross section of the material taking block is wedge-shaped.

[0011] Preferably, the upper end of the second mounting seat is rotatably installed with a rotating shaft, the outer wall of the rotating shaft is fixedly installed with a gear, the second mounting seat is slidably installed with a rack plate engaged with the gear, the lower end of the rack plate is fixedly installed with a connecting rod, and the other end of the connecting rod is fixedly connected with the lifting block.

[0012] Preferably, the bottom surface of the rack plate is fixedly installed with a limiting rod, the upper surface of the lifting column is provided with a through hole matched with the limiting rod, and the distal end of the limiting rod slides in the through hole.

[0013] Preferably, the second shell mold specifically comprises a first arc block, a second arc block, a third arc block and a semicircular block, wherein the first arc block, the second arc block and the third arc block are each set as a six-segment circular arc, and the semicircular block is set as a semicircle.

[0014] Preferably, the extrusion assembly specifically comprises a first fixed plate fixedly connected with the outer wall of the upper end of the processing table, the upper end surface of the first fixed plate is fixedly installed with a first hydraulic cylinder, the output end of the first hydraulic cylinder is fixedly installed with an extrusion plate, and the extrusion plate is slidably connected with the outer wall of the processing table.

[0015] Preferably, the bending circle assembly specifically comprises a second hydraulic cylinder fixedly installed on the outer wall of the processing table, the output end of the second hydraulic cylinder is fixedly installed with a sliding seat, and the distal end of the sliding seat is fixedly installed with a bending circle block.

[0016] Preferably, the welding assembly specifically comprises a driving structure fixedly installed on the outer wall of the machining table, a mounting frame movably installed on the driving structure, and a welding gun movably installed at the end of the mounting frame.

[0017] Preferably, the outer wall of the machining table is fixedly installed with an electric sliding table, the feeding guide assembly specifically comprises a movable seat in sliding connection with the electric sliding table, a plurality of guide wheels rotatably installed on the movable seat, an extension plate slidably installed on the outer wall of the movable seat, two groups of symmetrically arranged guide wheels rotatably installed on the upper surface of the extension plate, and a cutting knife slidably installed at one end of the extension plate and in sliding connection with the synchronous rod at the lower end.

[0018] Preferably, the lower end of the outer wall of the machining table is fixedly installed with a reinforcing frame, and the upper end of the reinforcing frame is fixedly connected with the bottom surface of the material guide box.

[0019] Compared with the prior art, the present application has the following beneficial effects:

[0020] The present application can form and weld the raw material of the magnetic conducting ring into a finished product at one time through the cooperation of the extrusion assembly, the bending assembly and the welding assembly, greatly reducing the number of processes and operators and realizing automatic production. In addition, the present application can automatically press and process magnetic conducting rings of various sizes according to actual production needs, improving the application range of the device.

[0021] The present application can automatically press and process magnetic conducting rings of various sizes according to actual production needs, improving the application range of the device. BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0023] Figure 1 The present application is an overall structure schematic diagram in the embodiment of the present application.

[0024] Figure 2 The present application is an overall front structure schematic diagram in the embodiment of the present application.

[0025] Figure 3 The present application is a local structure schematic diagram in the embodiment of the present application.

[0026] Figure 4 Figure is the structure schematic diagram of the bending assembly in the embodiment of the present application;

[0027] Figure 5 Figure is the structure schematic diagram of the blanking assembly in the embodiment of the present application;

[0028] Figure 6 Figure is the structure schematic diagram of the two states of the receiving rod in the embodiment of the present application;

[0029] Figure 7 Figure is the split schematic diagram of the second shell mold structure in the embodiment of the present application;

[0030] Figure 8 Figure is the structure combination schematic diagram of the semicircular block and the bending block in the embodiment of the present application;

[0031] Figure 9 Figure is the cross-sectional schematic diagram of the core mold structure in the embodiment of the present application;

[0032] Figure 10 Figure is the structure schematic diagram of the receiving rod in the embodiment of the present application Figure 3 Figure is the local enlarged schematic diagram of A in the embodiment of the present application;

[0033] Figure 11 Figure is the state schematic diagram of the receiving rod in the embodiment of the present application.

[0034] In the figure: 1, processing table; 2, extrusion assembly; 201, first hydraulic cylinder; 202, first fixed plate; 203, extrusion plate; 3, bending round assembly; 301, second hydraulic cylinder; 302, sliding seat; 303, bending round block; 4, guiding feeding assembly; 401, movable seat; 402, guide wheel; 403, extension plate; 404, cutting knife; 5, electric sliding table; 6, welding assembly; 601, driving structure; 602, mounting frame; 603, welding gun; 7, first mounting seat; 8, blanking assembly; 801, lifting column; 802, second mounting seat; 803, rotating disc; 804, connecting rod; 805, rotating shaft; 806, gear; 807, rack plate; 808, limiting rod; 809, receiving rod; 810, rotating seat; 811, supporting block; 9, guide box; 10, reinforcing frame; 11, bending assembly; 1101, third hydraulic cylinder; 1102, second fixed plate; 1103, lifting block; 1104, synchronous rod; 1105, bending block; 1106, material taking block; 1107, mounting rod; 12, pressing mold; 1201, core mold; 1202, first shell mold; 1203, second shell mold; 12031, first arc-shaped block; 12032, second arc-shaped block; 12033, third arc-shaped block; 12034, semicircular block. DETAILED DESCRIPTION

[0035] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application.

[0036] With reference to Figures 1-11 The full-automatic compression molding equipment for a magnetic ring comprises a processing table 1, an extrusion assembly 2 arranged at the upper end of the processing table 1, a guide feeding assembly 4 movably arranged on one side outer wall of the processing table 1, two groups of bending round assemblies 3 arranged obliquely and arranged below the extrusion assembly 2 on the outer wall of the processing table 1, a first mounting seat 7 fixedly arranged between the ends of the two groups of bending round assemblies 3 on the outer wall of the processing table 1, a compression mold 12 arranged on the first mounting seat 7, a welding assembly 6 arranged on the outer wall of the processing table 1, wherein a bending assembly 11 is arranged below the first mounting seat 7 on the lower end outer wall of the processing table 1, and a discharging assembly 8 is arranged on the outer side of the processing table 1, wherein the discharging assembly 8 is used in cooperation with the extrusion assembly 2, the bending assembly 11 and the two groups of bending round assemblies 3;

[0037] The compression mold 12 specifically comprises a core mold 1201, a first shell mold 1202 arranged outside the core mold 1201, and a second shell mold 1203 arranged outside the first shell mold 1202;

[0038] The discharging assembly 8 specifically comprises a lifting column 801, a second mounting seat 802 fixedly arranged at the upper end of the lifting column 801, a rotating disc 803 rotatably arranged at the upper end of the second mounting seat 802, a rotating seat 810 rotatably arranged at the corresponding position of the outer wall of the rotating disc 803, the rotating seat 810 being triangular in cross section, a material receiving rod 809 fixedly arranged at the end of the rotating seat 810, the material receiving rod 809 being L-shaped in structure, a supporting block 811 fixedly arranged at the lower side of the rotating seat 810 on the outer wall of the rotating disc 803, and the supporting block 811 supporting the rotating seat 810;

[0039] The lifting column 801 is fixedly provided with a material guiding box 9 below the rotating disc 803;

[0040] The strip-shaped material of the magnetic ring is guided to pass through the plurality of guide wheels 402 on the movable seat 401, and under the driving action of the plurality of guide wheels 402, the strip-shaped material of the magnetic ring (hereinafter referred to as strip-shaped material) extends to the extension plate 403. The end of the strip-shaped material extends to the end of the extension plate 403 through the two guide wheels 402 arranged on the upper surface of the extension plate 403, and the end of the extension plate 403 is provided with a cutting knife 404. The cutting knife 404 can be synchronously raised under the action of the synchronous rod 1104, so that the strip-shaped material can be cut at the corresponding position when the cutting knife 404 is raised. This is the prior art, and will not be repeated here. After the strip-shaped material is cut, the lifting block 1103 pushes the bending block 1105 to continue to rise under the driving action of the third hydraulic cylinder 1101. The groove opened on the bending block 1105 is used in cooperation with the pressing die 12 to bend the strip-shaped material. Then, the output end of the second hydraulic cylinder 301 arranged on the two sides above the pressing die 12 is elongated, and the output end of the second hydraulic cylinder 301 pushes the sliding seat 302 to slide on the outer wall of the machining table 1. The end of the sliding seat 302 is fixedly installed with the bending block 303, and the end of the bending block 303 is arranged in an arc shape matched with the outer wall of the pressing die 12. Under the extrusion action of the two bending blocks 303, the two ends of the strip-shaped magnetic ring after bending are bent round, so that the strip-shaped material is attached to the outer wall of the pressing die 12. Then, the two ends of the strip-shaped material are flattened downward by the extrusion plate 203, and the mounting frame 602 is driven to move by the driving structure 601. The welding gun 603 arranged on the mounting frame 602 welds the ends of the strip-shaped material. The joint of the magnetic ring welded by the welding gun 603 can be flattened again downward by the extrusion plate 203. Thus, the magnetic ring is fully automatically pressed and formed by the device. The formed magnetic ring can be automatically discharged under the action of the discharging assembly 8. When the receiving rod 809 installed on the rotating disc 803 rotates to the position corresponding to the pressing die 12, the magnetic ring can be hung on the receiving rod 809 after falling off from the pressing die 12. The receiving rod 809 is arranged in an L shape to prevent the magnetic ring from sliding off the receiving rod 809. Then, the lifting block 1103 continues to descend under the action of the third hydraulic cylinder 1101, and the rotating disc 803 also continues to rotate. When the receiving rod 809 rotates to the lowest point of the rotating disc 803, the connecting part between the rotating seat 810 and the rotating disc 803 rotates under the action of gravity, so that the receiving rod 809 is inclined. At this time, the magnetic ring can slide off the inclined receiving rod 809 and fall into the guide box 9. Under the guidance of the guide box 9, the magnetic ring after pressing and machining can be collected.

[0041] As a technical optimization scheme of the present application, the bending assembly 11 comprises a second fixed plate 1102 fixedly installed on the processing table 1, the bottom surface of the second fixed plate 1102 is fixedly installed with a third hydraulic cylinder 1101, the output end of the third hydraulic cylinder 1101 extends through the corresponding position of the second fixed plate 1102 to the upper side of the second fixed plate 1102, the output end of the third hydraulic cylinder 1101 is fixedly installed with a lifting block 1103, the upper end of the lifting block 1103 is fixedly installed with a bending block 1105, the side of the lifting block 1103 is fixedly installed with a synchronous rod 1104, the upper end surface of the bending block 1105 is fixedly installed with two symmetrically arranged installation rods 1107, the two installation rods 1107 are arranged on the two sides of the pressing die 12, and the upper ends of the two installation rods 1107 are fixedly installed with a material taking block 1106, the cross section of the material taking block 1106 is wedge-shaped; a semicircular groove is formed in the upper end of the bending block 1105, and the diameter of the bending block 1105 matches the diameter of the second shell mold 1203 in the pressing die 12; during the descending process of the lifting block 1103, the two installation rods 1107 arranged at the upper end of the bending block 1105 are located in the gap between the magnetic conducting ring and the outer wall of the first mounting seat 7, the lifting block 1103 drives the synchronous descending of the bending block 1105, and the wedge-shaped material taking block 1106 arranged at the end of the installation rod 1107 contacts with the magnetic conducting ring after the bending block 1105 descends by a distance, so that the magnetic conducting ring is separated from the pressing die 12.

[0042] As a technical optimization scheme of the present application, the upper end of the second mounting seat 802 is rotatably installed with a rotating shaft 805, the outer wall of the rotating shaft 805 is fixedly installed with a gear 806, the second mounting seat 802 is slidably installed with a rack plate 807 which is meshingly connected with the gear 806, the lower end of the rack plate 807 is fixedly installed with a connecting rod 804, and the other end of the connecting rod 804 is fixedly connected with the lifting block 1103; when the lifting block 1103 moves up and down, the connecting rod 804 drives the rack plate 807 to move up and down, and then drives the rotating disc 803 to rotate as a whole, so that the magnetic conducting ring after the pressing processing can be automatically discharged under the transmission of force of the connecting rod 804, the rack plate 807 and the gear 806 and other structures; when the lifting block 1103 moves up, the material receiving rod 809 arranged on the rotating disc 803 resets, and when the lifting block 1103 moves down, the material receiving rod 809 drives the magnetic conducting ring to move for discharging.

[0043] As a technical optimization scheme of the present application, the bottom surface of the rack plate 807 is fixedly installed with a limiting rod 808, and the upper surface of the lifting column 801 is provided with a through hole matched with the limiting rod 808, and the end of the limiting rod 808 slides in the through hole; by sliding of the limiting rod 808 in the through hole, the rack plate 807 fixedly connected with the limiting rod 808 can be limited, so that the rack plate 807 always maintains the meshing state with the gear 806.

[0044] As a technical optimization scheme of the present application, the second shell mold 1203 specifically comprises a first arc-shaped block 12031, a second arc-shaped block 12032, a third arc-shaped block 12033, and a semicircular block 12034, wherein the first arc-shaped block 12031, the second arc-shaped block 12032, and the third arc-shaped block 12033 are each arranged as a sixth of a circle, and the semicircular block 12034 is arranged as a semicircle; wherein the outer wall of the lower end of each of the first arc-shaped block 12031, the second arc-shaped block 12032, the third arc-shaped block 12033, and the semicircular block 12034 is fixedly installed with a skirt, and the bottom surface of each is provided with a butt joint groove matched with the skirt, and the upper end of the bending block 1105 is provided with a first mounting groove matched with the semicircular block 12034, and the end of the bending circle block 303 is provided with a second mounting groove matched with the second arc-shaped block 12032, and screw holes are correspondingly provided on the upper surface of each of the first arc-shaped block 12031, the second arc-shaped block 12032, the third arc-shaped block 12033, and the semicircular block 12034 and the skirt fixedly installed on the outer wall thereof, and screw grooves of the same type are also correspondingly provided in the first mounting groove and the second mounting groove, and the second shell mold 1203 and the first mounting seat 7 are connected through the correspondingly provided screw grooves and the countersunk head bolts, the first shell mold 1202 and the second shell mold 1203 are the same in structure, and the difference lies in that the diameter of the first shell mold 1202 is smaller than that of the second shell mold 1203, and the outer wall of the end of the core mold 1201 is also fixedly installed with a skirt, and the second shell mold 1203 and the first shell mold 1202 and the first shell mold 1202 and the core mold 1201 are connected through the countersunk head bolts.

[0045] As a technical optimization scheme of the present application, the extrusion assembly 2 specifically comprises a first fixed plate 202 fixedly connected with the outer wall of the upper end of the machining table 1, a first hydraulic cylinder 201 fixedly installed on the upper end surface of the first fixed plate 202, an extrusion plate 203 fixedly installed on the output end of the first hydraulic cylinder 201, and the extrusion plate 203 is in sliding connection with the outer wall of the machining table 1; the extrusion plate 203 is extruded downward under the action of the machining table 1, and can shape the two ends of the magnetic conductive ring strip-shaped raw material before and after welding, respectively.

[0046] As a technical optimization scheme of the present application, the bending circle assembly 3 specifically comprises a second hydraulic cylinder 301 fixedly installed on the outer wall of the machining table 1, a sliding seat 302 fixedly installed on the output end of the second hydraulic cylinder 301, and a bending circle block 303 fixedly installed at the end of the sliding seat 302; the end of the bending circle block 303 is arranged in an inwardly recessed arc shape, and the end of the strip-shaped raw material can be bent round through the extrusion of the bending circle block 303, and the end of the bending circle block 303 is provided with a second mounting groove matched with the second arc-shaped block 12032, and the second shell mold 1203 can be installed at the end of the bending circle block 303 through fasteners such as countersunk head bolts.

[0047] As a technical optimization scheme of the present application, the welding assembly 6 specifically comprises a driving structure 601 fixedly installed on the outer wall of the machining table 1, a mounting rack 602 movably installed on the driving structure 601, and a welding gun 603 movably installed at the end of the mounting rack 602; the driving structure 601 comprises an existing three-axis electric control displacement table, the mounting rack 602 is driven to move by the three-axis electric control displacement table, and then the welding gun 603 installed on the mounting rack 602 is controlled to slide, and the end of the welding gun 603 can weld the connection after the magnetic ring passes through the pressing, which is a mature technology and will not be repeated here.

[0048] As a technical optimization scheme of the present application, the outer wall of the machining table 1 is fixedly installed with an electric sliding table 5, and the guiding feeding assembly 4 specifically comprises a movable seat 401 in sliding connection with the electric sliding table 5, a plurality of guide wheels 402 rotatably installed on the movable seat 401, an extension plate 403 slidably installed on the outer wall of the movable seat 401, two groups of symmetrically arranged guide wheels 402 also rotatably installed on the upper surface of the extension plate 403, a cutting knife 404 slidably installed at one end of the extension plate 403, and the lower end of the cutting knife 404 in sliding connection with a synchronous rod 1104; the electric sliding table 5 can make the guiding feeding assembly 4 move up and down as a whole to adjust the height, the extension plate 403 moves horizontally on the movable seat 401, the distance between the cutting position of the strip-shaped raw material on the extension plate 403 corresponding to the cutting knife 404 and the pressing die 12 can be adjusted by sliding the extension plate 403, and the end of the cutting knife 404 can slide synchronously on the synchronous rod 1104 when the extension plate 403 is adjusted in position, and the position adjustment structure of the extension plate 403 and the cutting knife 404 can be fixed by the existing limiting structure such as a bolt, so that the extension plate 403 and the cutting knife 404 after adjustment can cut out the strip-shaped raw material of the magnetic ring matching the outer circumferential length of the second shell die 1203, the first shell die 1202 and the core die 1201.

[0049] As a technical optimization scheme of the present application, the lower end of the machining table 1 is fixedly installed with a reinforcing frame 10, and the upper end of the reinforcing frame 10 is fixedly connected with the bottom surface of the material guiding box 9; the reinforcing frame 10 can reinforce the end of the material guiding box 9, so that the overall structure is more stable.

[0050] The application is used, through guiding the feeding assembly 4 to feed, the strip-shaped raw material of the magnetic ring passes through between the multiple guide wheels 402 on the movable seat 401, under the driving action of the rotation of the multiple guide wheels 402, the strip-shaped raw material of the magnetic ring (hereinafter referred to as strip-shaped raw material) extends to the extension plate 403, the end of the strip-shaped raw material extends to the end of the extension plate 403 through between the two guide wheels 402 arranged on the upper surface of the extension plate 403, the end of the extension plate 403 is provided with a cutting knife 404, the cutting knife 404 can be synchronously raised under the action of the synchronous rod 1104, so that the strip-shaped raw material can be cut at the corresponding position when the cutting knife 404 is upward, which is the prior art and will not be repeated here, after the strip-shaped raw material is cut, under the driving action of the third hydraulic cylinder 1101, the lifting block 1103 pushes the bending block 1105 to continuously upward, the groove opened on the bending block 1105 is used in cooperation with the pressing die 12 to bend the strip-shaped raw material, then the output end of the second hydraulic cylinder 301 obliquely arranged above the pressing die 12 is elongated, the output end of the second hydraulic cylinder 301 pushes the sliding seat 302 to slide on the outer wall of the machining table 1, the end of the sliding seat 302 is fixedly installed with the bending block 303, the end of the bending block 303 is arranged in an arc shape matched with the outer wall of the pressing die 12, under the extrusion action of the two bending blocks 303, the two ends of the strip-shaped magnetic ring after bending are bent round, so that the strip-shaped raw material is matched with the outer wall of the pressing die 12, then the two ends of the strip-shaped raw material are flattened downward through the extrusion plate 203, then the mounting frame 602 is driven to move through the driving structure 601, the welding gun 603 arranged on the mounting frame 602 welds between the ends of the strip-shaped raw material, the joint of the magnetic ring after welding can be flattened downward again through the extrusion plate 203, thus the magnetic ring is fully automatically pressed and formed through the device.

[0051] In the process of the magnetic conducting ring being fully automatically press-bonded and formed, the feeding assembly 4 is used to feed the strip-shaped raw material after adjustment, the third hydraulic cylinder 1101 drives the lifting block 1103 to be lifted upward, the cutting-off knife 404 is lifted upward through the synchronous rod 1104 in the process of the lifting block 1103 being lifted upward, the cutting-off knife 404 can cut off the strip-shaped raw material at the corresponding position, the lifting block 1103 continuously goes upward, the strip-shaped raw material is bent through the cooperation of the bending block 1105 and the press-bonding die 12, then the two ends of the strip-shaped raw material are bent round through the two groups of bending-round assemblies 3 in the subsequent process, the extrusion assembly 2 is used to shape the ends of the strip-shaped raw material before and after welding, and the welding assembly 6 is used to weld the two ends of the strip-shaped raw material, when the magnetic conducting ring is press-bonded and formed through the above process, the upper end of the bending block 1105 is provided with two installation rods 1107 in the gap between the magnetic conducting ring and the outer wall of the first mounting seat 7 in the process of the lifting block 1103 being lowered, the bending block 1105 is lowered synchronously driven by the lifting block 1103, the wedge-shaped material taking block 1106 arranged at the end of the installation rod 1107 contacts with the magnetic conducting ring after the bending block 1105 is lowered by a distance, so that the magnetic conducting ring is separated from the press-bonding die 12, correspondingly, the discharging assembly 8 arranged outside the machining table 1 can support the magnetic conducting ring separated from the press-bonding die 12 and then discharge it, the lower end of the lifting column 801 is fixedly connected with the lower end of the machining table 1 through a rectangular block, in the process of the lifting block 1103 being lowered, the rack plate 807 is lowered synchronously driven by the connecting rod 804, the rack plate 807 is in meshing connection with the gear 806, so that the gear 806 can be driven to rotate, and then the rotating shaft 805 and the rotating disc 803 fixedly connected with the gear 806 are synchronously rotated, the material taking block 1106 arranged at the end of the installation rod 1107 pushes the magnetic conducting ring separated from the press-bonding die 12, under the driving action of the rack plate 807, the material receiving rod 809 arranged on the rotating disc 803 is rotated to the position corresponding to the press-bonding die 12, the magnetic conducting ring separated from the press-bonding die 12 can be hung on the material receiving rod 809, and the material receiving rod 809 is arranged in an L shape to avoid the magnetic conducting ring sliding off the material receiving rod 809, at this time, the supporting block 811 arranged below the rotating seat 810 supports the rotating seat 810, then the lifting block 1103 continuously goes down under the action of the third hydraulic cylinder 1101, the rotating disc 803 also continuously rotates, when the material receiving rod 809 is rotated to the lowest point of the rotating disc 803, the connecting position of the rotating seat 810 and the rotating disc 803 is rotated under the action of gravity, so that the material receiving rod 809 is inclined, at this time, the magnetic conducting ring can slide off the inclined material receiving rod 809 and enter the inside of the material guiding box 9, the magnetic conducting ring press-bonded and formed can be collected under the guiding action of the material guiding box 9, then the material receiving rod 809 arranged on the rotating disc 803 can be restored to the initial position after being reversely rotated under the driving action of the rack plate 807 in the process of the lifting block 1103 being lifted upward to process the strip-shaped raw material into the magnetic conducting ring,The blanking and receiving process of the magnetic conductive ring is repeated.

[0052] Before the strip-shaped raw material is processed by the device, the staff can adjust the pressing die 12 according to the size of the magnetic conductive ring to be processed. The second shell die 1203 is composed of the first arc-shaped block 12031, the second arc-shaped block 12032, the third arc-shaped block 12033 and the semicircular block 12034 to form a complete ring structure. The core die 1201 is fixedly installed on the first mounting seat 7 through corresponding countersunk bolts. The second shell die 1203 and the first shell die 1202 can be disassembled and fixed through the countersunk bolts and the threaded holes provided on the second shell die 1203, the first shell die 1202 and the core die 1201 and the fixedly installed skirt. The diameters of the first shell die 1202 and the second shell die 1203 can be flexibly customized according to actual use. When the user disassembles the second shell die 1203, the second arc-shaped block 12032 and the third arc-shaped block 12033 can be correspondingly installed at the ends of the two curved circular blocks 303, and the semicircular block 12034 can be correspondingly installed in the groove provided at the upper end of the bending block 1105. The connection and installation between the above components are fastened through the countersunk bolts. The curved circular block 303 and the bending block 1105 after adjustment can cooperate to process the magnetic conductive ring with the outer diameter matched with the first shell die 1202. After adjusting the pressing die 12, the height of the guiding feeding assembly 4 can be correspondingly adjusted through the electric sliding table 5, so that the upper surface of the strip-shaped raw material after feeding is in contact with the outer wall of the first shell die 1202. The positions of the extension plate 403 and the cutting knife 404 also need to be adjusted. The length of the strip-shaped raw material cut by the cutting knife 404 in one time is matched with the outer diameter of the first shell die 1202, so that the magnetic conductive ring with the outer diameter matched with the first shell die 1202 is automatically and pressingly processed.

[0053] Obviously, various modifications and changes can be made to the present application by those skilled in the art without departing from the spirit and scope of the application. Accordingly, it is intended that all such modifications and changes be included within the scope of the application as defined by the following claims and their equivalents.

[0054] The above description is only the preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be included in the protection scope of the present application.

Claims

1. A full-automatic pressing and molding equipment for a magnetic conducting ring, comprising a processing table (1), characterized in that, The upper end of the processing table (1) is provided with an extrusion assembly (2), one side outer wall is movably installed with a guide feeding assembly (4), the outer wall of the processing table (1) is installed below the extrusion assembly (2) with two groups of inclinedly arranged bending round assemblies (3), the outer wall of the processing table (1) is fixedly installed with a first mounting seat (7) between the ends of the two groups of bending round assemblies (3), the first mounting seat (7) is installed with a pressing die (12), the outer wall of the processing table (1) is also provided with a welding assembly (6), wherein the outer wall of the lower end of the processing table (1) is provided below the first mounting seat (7) with a bending assembly (11), the outer side of the processing table (1) is provided with a discharging assembly (8), wherein the discharging assembly (8) is used in cooperation with the extrusion assembly (2), the bending assembly (11) and the two groups of bending round assemblies (3); The bending assembly (11) comprises a second fixed plate (1102) fixedly installed on the processing table (1), a third hydraulic cylinder (1101) fixedly installed on the bottom surface of the second fixed plate (1102), the output end of the third hydraulic cylinder (1101) extending through the corresponding position of the second fixed plate (1102) to above the second fixed plate (1102), a lifting block (1103) fixedly installed on the output end of the third hydraulic cylinder (1101), a bending block (1105) fixedly installed on the upper end of the lifting block (1103), a synchronous rod (1104) fixedly installed on the side edge of the lifting block (1103), two symmetrically arranged installation rods (1107) fixedly installed on the upper end surface of the bending block (1105), the two installation rods (1107) being arranged on the two sides of the pressing die (12), and a material taking block (1106) fixedly installed on the upper end of each of the two installation rods (1107), the cross section of the material taking block (1106) being wedge-shaped; The discharging assembly (8) specifically comprises a lifting column (801), a second mounting seat (802) fixedly installed on the upper end of the lifting column (801), a rotating disc (803) rotatably installed on the upper end of the second mounting seat (802), a rotating seat (810) rotatably installed on the outer wall of the rotating disc (803) corresponding to the pressing die (12), the cross section of the rotating seat (810) being triangular, a material receiving rod (809) fixedly installed on the end of the rotating seat (810), the material receiving rod (809) being L-shaped in structure, a supporting block (811) fixedly installed on the outer wall of the rotating disc (803) below the rotating seat (810), the supporting block (811) supporting the rotating seat (810), a material guide box (9) fixedly installed on the lifting column (801) below the rotating disc (803), a rotating shaft (805) rotatably installed on the upper end of the second mounting seat (802), a gear (806) fixedly installed on the outer wall of the rotating shaft (805), a rack plate (807) slidably installed on the second mounting seat (802) and meshingly connected with the gear (806), a connecting rod (804) fixedly installed on the lower end of the rack plate (807), and the other end of the connecting rod (804) fixedly connected with the corresponding position of the lifting block (1103).

2. The full-automatic press molding equipment for a magnetic conducting ring according to claim 1, characterized in that, The bottom surface of the rack plate (807) is fixedly installed with a limiting rod (808), and the upper surface of the lifting column (801) is provided with a through hole matched with the limiting rod (808), and the tail end of the limiting rod (808) slides in the through hole.

3. The full-automatic press molding equipment for a magnetic conducting ring according to claim 1, characterized in that, The pressing die (12) comprises a core die (1201), the outer portion of the core die (1201) is provided with a first shell die (1202), the outer portion of the first shell die (1202) is provided with a second shell die (1203), and the second shell die (1203) comprises a first arc-shaped block (12031), a second arc-shaped block (12032), a third arc-shaped block (12033) and a semicircular block (12034), wherein the first arc-shaped block (12031), the second arc-shaped block (12032) and the third arc-shaped block (12033) are provided with one-sixth circular arcs, and the semicircular block (12034) is provided with a semicircle.

4. The full-automatic press molding equipment for a magnetic conducting ring according to claim 1, characterized in that, The extrusion assembly (2) comprises a first fixed plate (202) fixedly connected to the upper end outer wall of the machining table (1), a first hydraulic cylinder (201) fixedly installed on the upper end surface of the first fixed plate (202), an extrusion plate (203) fixedly installed on the output end of the first hydraulic cylinder (201), and the extrusion plate (203) is in sliding connection with the outer wall of the machining table (1).

5. The full-automatic press molding equipment for a magnetic conducting ring according to claim 1, characterized in that, The bending and rounding assembly (3) comprises a second hydraulic cylinder (301) fixedly installed on the outer wall of the machining table (1), a sliding seat (302) fixedly installed on the output end of the second hydraulic cylinder (301), and a bending and rounding block (303) fixedly installed on the tail end of the sliding seat (302).

6. The full-automatic press molding equipment for a magnetic conducting ring according to claim 1, characterized in that, The welding assembly (6) comprises a driving structure (601) fixedly installed on the outer wall of the machining table (1), a mounting frame (602) movably installed on the driving structure (601), and a welding gun (603) movably installed on the tail end of the mounting frame (602).

7. The full-automatic press molding equipment for a magnetic conducting ring according to claim 1, characterized in that, The outer wall of the machining table (1) is fixedly installed with an electric sliding table (5), and the guide feeding assembly (4) comprises a movable seat (401) in sliding connection with the electric sliding table (5), a plurality of guide wheels (402) rotatably installed on the movable seat (401), an extension plate (403) slidably installed on the outer wall of the movable seat (401), two groups of symmetrically arranged guide wheels (402) rotatably installed on the upper surface of the extension plate (403), a cutting knife (404) slidably installed on one end of the extension plate (403), and the lower end of the cutting knife (404) is in sliding connection with a synchronous rod (1104).

8. The full-automatic press molding equipment for a magnetic conducting ring according to claim 1, characterized in that, The lower end outer wall of the machining table (1) is fixedly installed with a reinforcing frame (10), and the upper end of the reinforcing frame (10) is fixedly connected with the bottom surface of the guide box (9).

Citation Information

Patent Citations

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