Automatic terminal machine with stripping and twisting function

By designing the material turnover, stripping and twisting, and packaging components of the automatic terminal machine, the problems of loose wire core ends and frequent adjustment of the connection structure are solved, stable processing and multi-size adaptability of the wire core are achieved, and the maintenance process is simplified.

CN119726290BActive Publication Date: 2025-09-23ANHUI JIUGONG ELECTRONIC EQUIPMENT CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411883450.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-09-23
Estimated Expiration
2044-12-19

AI Technical Summary

Technical Problem

The copper wire exposed at the end of the wire core is easily loosened after stripping in existing wire harness terminal machines, and the terminal connection structure needs to be frequently adjusted to adapt to different size requirements, resulting in inconvenience in processing.

Method used

An automatic terminal machine with stripping and twisting functions is designed, which includes a material turnover component, a stripping and twisting component, an end closing component and a packaging component. The clamping drive box, the cutter and the ferrule structure are used to achieve stable processing of the wire core and adaptability to multiple sizes.

Benefits of technology

It achieves stable processing of the wire core ends, prevents the copper wire from loosening, supports flexible adjustment of multi-size terminal connections, and simplifies the maintenance process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119726290B_ABST
    Figure CN119726290B_ABST
Patent Text Reader

Abstract

The present invention provides an automatic terminal machine with a stripping and twisting function, comprising a processing table, a back plate of which is longitudinally slidably installed on the surface, the back plate being perpendicular to the surface of the processing table and extending laterally; a material turnover assembly, which is slidably installed on the lateral side of the processing table, the material turnover assembly is used to export a plurality of wire cores distributed in a transverse linear array; a stripping and twisting assembly, which is installed on one end of the back plate, the stripping and twisting assembly comprising a self-rotating drive box, a clamping drive box, a cutting claw, a cutter and a waste recovery box; a movable carrier; a second loading component; a packaging assembly, which is installed on the lateral side of the second loading component; the present invention can pre-strip and twist the wire core ends before installing the terminals, and the terminals adopt a modular structure, which can adapt to the external needs of various models.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of automatic terminal machines, in particular to an automatic terminal machine with wire stripping and twisting functions. Background Art

[0002] The wire harness terminal crimping machine is a device specially used for wire harness processing. Its main function is to crimp the terminal to the end of the wire harness to achieve electrical connection. The current wire harness terminal automatic crimping machine has the following shortcomings:

[0003] 1. After the wire core end is cut and stripped, the exposed copper wire at the end of the wire core is prone to looseness, which will affect the subsequent processing process;

[0004] 2. Most of the current terminals are integrated structures. When the connection requirements of the terminals change, the connection structure dimensions of the terminals will also change. In this way, the automatic terminal machine also needs to make major adjustments. Therefore, it is necessary to design an automatic terminal machine that can process terminals of various sizes. Summary of the Invention

[0005] In view of the deficiencies of the prior art, the present invention provides an automatic terminal machine with wire stripping and twisting functions, which solves the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0007] An automatic terminal machine with a stripping and twisting function comprises a processing table, on the surface of which a back plate is longitudinally slidably mounted, the back plate being perpendicular to the surface of the processing table and extending transversely;

[0008] A material turnover assembly is slidably mounted on the lateral side of the processing table, and is used to export multiple wire cores distributed in a transverse linear array;

[0009] The stripping and twisting assembly is installed at one end of the back plate. The stripping and twisting assembly includes a self-rotating drive box, a clamping drive box, a cutting clamp, a cutter and a waste recovery box; the outer wall of the back plate is installed with a self-rotating drive box, the output end of the self-rotating drive box is connected to the clamping drive box, the outer wall of the clamping drive box is symmetrically hinged with cutting clamps, and the outer wall of each set of cutting clamps is installed with a set of cutters; a restraining tube is provided at the center of the self-rotating drive box; the two sets of cutters cooperate to cut the end of the wire core, the cutting clamps clamp and position the end wire sleeve, and the self-rotating drive box is used to drive the clamping drive box to rotate; a waste recovery box is provided on the back of the back plate, and the waste recovery box is flush with the surface of the processing table;

[0010] The end closing assembly includes a first feeding component, a support box, and a vertical box body. The support box is vertically arranged on the surface of the processing table and is arranged on the lateral side of the stripping and twisting assembly. The first feeding component is installed inside the support box, and the vertical box body is installed on the outer end of the support box. The vertical pressing component and the horizontal pressing component are installed inside the vertical box body. The first feeding component is used to add the ferrule to the vertical box body.

[0011] The mobile carrier is installed on the surface of the processing table in a horizontal sliding manner. The number of placement positions of the carrier is the same as the number of wire cores;

[0012] A second loading component is installed on the lateral side of the support box, and the second loading component is used to transport the lower card holder to the movable carrier;

[0013] a packaging assembly mounted on a lateral side of the second loading component;

[0014] The automatic terminal machine includes the following states:

[0015] In the first state, the stripping and twisting assembly processes the wire cores on the material turnover assembly one by one to strip the end wire sleeve of each wire core and twist the exposed copper wire into a twist shape;

[0016] In the second state, the carrier plate and the material turnover assembly are docked on the outside of the vertical box body, the exposed copper wire of the wire core is inserted into the vertical box body, and the horizontal pressing component presses the ferrule onto the exposed copper wire;

[0017] In the third state, the bottom of the vertical box body is opened, and the vertical pressing component presses the ferrule into the lower seat on the carrier;

[0018] In the fourth state, the carrier plate and the material turnover assembly move synchronously to the bottom of the packaging assembly, and the packaging assembly presses the upper contact piece onto the lower card seat;

[0019] In the fifth state, the processed wire core is separated from the material turnover component.

[0020] Furthermore, the material turnover assembly includes a transverse moving plate, a placement plate, a lower conveying seat, an upper conveying seat, an upper clamping seat and a lower clamping seat. The transverse moving plate is slidably installed on the end face of the processing table, the outer end of the surface of the transverse moving plate is provided with a placement plate, the surface of the placement plate is provided with a slot for placing cables, the inner end of the surface of the transverse moving plate is provided with a lower conveying seat and a lower clamping seat, the lower clamping seat is located on the inner side of the lower conveying seat, the top end of the lower conveying seat is rotatably connected to the upper conveying seat and a first motor is installed at the rotating connection, the top end of the lower clamping seat is rotatably connected to the upper clamping seat, the upper clamping seat and the upper conveying seat are connected by a fixed rod, the interior of the lower conveying seat is provided with a plurality of conveying grooves for conveying line cores, the interior of the upper conveying seat is provided with conveying wheels distributed opposite to the conveying grooves; the interior of the lower clamping seat is provided with a plurality of lower clamping grooves for conveying line cores, and the interior of the upper clamping seat is provided with an upper clamping groove distributed opposite to the lower clamping groove.

[0021] Furthermore, the interior of the clamping drive box is symmetrically provided with tooth plates, with the tooth grooves of the tooth plates facing outward, and the tooth plates are located on both sides of the constraint tube. The inner ends of the two groups of tooth plates are fixedly connected to the movable plate, and the inner side of the movable plate is connected to the first drive rod. The rotating end of each group of cutting jaws is installed with a gear, and the gears are meshed and connected to the tooth plates.

[0022] Furthermore, the vertical pressing component includes a second driving rod and a first pressing plate. The second driving rod is arranged at the internal top of the vertical box body. The output end of the second driving rod is connected to the first pressing plate. The first pressing plate is arranged horizontally. The bottom opening of the vertical box body is horizontally slidably installed with a blocking plate. The front and back sides of the bottom of the vertical box body are both provided with notches. The bottom of the notch is an open structure, and the blocking plate blocks the bottom of the notch.

[0023] Furthermore, a horizontal pressing component is provided at the bottom of the vertical box body, and the horizontal pressing component includes a third driving rod and a second pressing plate. The third driving rod is symmetrically arranged at the bottom of the vertical box body, and the third driving rod is arranged horizontally. The output end of the third driving rod is provided with a U-shaped frame, and the second pressing plate is rotatably installed on the inner end of the U-shaped frame, and a second motor is installed at the rotating connection. A first extrusion groove is provided on one side of the second pressing plate, and a second extrusion groove is provided on the other side. A baffle is vertically provided on the inner wall of the first extrusion groove. The shape of the inner wall of the first extrusion groove is adapted to the initial shape of the ferrule, and the shape of the second extrusion groove is adapted to the shape of the ferrule after extrusion.

[0024] When the first loading component is loading, the first extrusion grooves of the two sets of second pressing plates face inwards, and the first extrusion grooves of the two sets of second pressing plates form a transverse restraint structure for the insertion of the card holder. The first pressing plates restrain the introduced card holder from above, and the baffles longitudinally resist the introduced card holder;

[0025] In the second state, the second extrusion grooves of the two groups of second pressing plates face inward, the second extrusion grooves of the two groups of second pressing plates contact the ferrule and close, and the second pressing plates constrain the closed ferrule from above.

[0026] Furthermore, the first loading component includes a first storage track, in which multiple sets of ferrules are stored, and a push plate is slidably provided at one end of the first storage track. The first storage track is longitudinally slidably installed on the inner wall of the support box, and the push plate is used to push the ferrule in the first storage track to the sealing plate; an L-shaped baffle is rotatably installed on the back of the vertical box body and a third motor is installed at the rotating connection; when the baffle is retracted, the baffle is placed above the notch, and when the baffle rotates downward, the baffle pushes the ferrule to the surface of the sealing plate and stops the inserted wire core.

[0027] Furthermore, the ferrule is a round tube with a notch, and the lower holder includes a lower base plate and a clamping spring. The interior of the lower base plate is symmetrically provided with positioning grooves, and the middle part of the surface of the lower base plate is symmetrically provided with clamping springs. The ferrule is fitted and embedded in the two sets of clamping springs.

[0028] Furthermore, the upper contact piece includes an upper sleeve, an upper substrate, a card plate, and a conductive connecting piece. The side section of the upper sleeve is an inverted U-shape. Upper substrates are provided on both sides of the upper sleeve. A card plate is provided on the bottom surface of the upper substrate. The card plate is fitted into the positioning groove. The upper sleeve is sleeved on the upper part of the clamping spring piece. A resistance strip is provided in the middle of the inner wall of the upper sleeve. The resistance strip extends between the two groups of clamping spring pieces and presses down the card plate; a conductive connecting piece is provided on the side of the upper sleeve.

[0029] Furthermore, a receiving groove is provided at each placement station on the surface of the movable carrier, the inner end of the receiving groove is open and the outer end is closed, the receiving groove includes an upper groove body and a lower groove body, the inner diameter of the upper groove body is larger than the inner diameter of the lower groove body, a middle block body is provided in the middle of the interior of the lower groove body, and avoidance grooves are provided on both sides of the middle block body, the lower base plate is fitted and embedded in the upper groove body, the positioning groove is located above a group of avoidance grooves, and the middle block body is located in the middle of the bottom of the lower base plate;

[0030] The second loading component includes a second material storage track, the interior of the second material storage track stores lower card seats distributed in a linear array, the top outlet end of the second material storage track is equipped with a first loading guide rail, the bottom surface of the first loading guide rail is vertically slidably equipped with a fourth driving rod, and the bottom end of the fourth driving rod is equipped with a first material picking claw.

[0031] Furthermore, the packaging assembly includes a third material storage track, which stores multiple material storage slots for placing contact pieces of different sizes. A second loading guide rail is installed at the top outlet end of the third material storage track, and a moving block is vertically slidably installed on the bottom surface of the second loading guide rail. The bottom surface of the moving block is rotatably connected to the hanging plate and a fourth motor is installed at the rotating connection. A fifth driving rod is vertically provided at one end of the bottom surface of the hanging plate and a sixth driving rod is vertically provided at the other end. The bottom end of the fifth driving rod is connected to the second material picking clamp, and the bottom end of the sixth driving rod is provided with a pressure cover.

[0032] The present invention provides an automatic terminal machine with the function of stripping and twisting wires. Compared with the prior art, it has the following advantages:

[0033] 1. The material turnover assembly can evacuate multiple cores in the cable and transport each core separately to complete the end processing of each core;

[0034] 2. The setting of the stripping and twisting assembly can achieve the following effects: the self-rotating drive box drives the clamping drive box to rotate, the clamping drive box drives the cutting claws to close, the cutter cuts the end of the wire core, and the cutting claws clamp the end wire sleeve of the wire core. Then, the back plate moves toward the back, the cutting claws clamp the wire sleeve and twist the exposed copper wire into a twist shape. When the cutting claws move to the waste recycling box, the cutting claws separate, causing the end wire sleeve to fall into the waste recycling box;

[0035] 3. An external connection structure consisting of a ferrule, a lower ferrule and an upper contact piece is set at the outer end of the wire core. The design of this external connection structure can achieve the following effects: the ferrule can be clamped onto the exposed copper wire of the wire core, so that the ferrule can protect the exposed copper wire, ensure the conductive stability of the copper wire core, and also ensure the internal strength of the external connection structure; the lower ferrule can be clamped onto the outer bottom of the ferrule, so that the lower ferrule can be used as a reserved structure, so that the lower ferrule can be equipped with upper contact pieces of different sizes to meet different electrical connection requirements. The upper contact piece has a smaller design size and modular design, which can make the cable connection style more diverse and the connection structure change easier; the upper contact piece is clamped, and during subsequent maintenance, the upper contact piece can be removed separately to separate the wire core from the upper contact piece. There is no need to disassemble the connection structure between the upper contact piece and the external conductive column, and maintenance is easier.

[0036] 4. The setting of the end closing component can achieve the following effects: the first feeding component can push the ferrules into the support box one by one, and then the exposed twisted copper wire of the wire core is inserted into the ferrule. The horizontal pressing component moves synchronously to clamp the ferrule so that the ferrule is clamped on the exposed copper wire. After the ferrule is automatically clamped, the sealing plate opens, and the ferrule and the wire core will fall onto the lower clamping seat of the movable carrier below. Then, the vertical pressing component can press the ferrule downward to automatically embed the ferrule into the lower clamping seat.

[0037] 5. The packaging component can automatically clamp the upper contact piece on the outside of the lower card seat to achieve automatic and rapid assembly of the upper contact piece. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0039] Figure 1 The structure diagram of the automatic terminal machine with stripping and twisting functions of the present invention is shown;

[0040] Figure 2 A schematic diagram of the connection structure between the lower conveying seat and the upper conveying seat of the present invention is shown;

[0041] Figure 3 A schematic diagram of the connection structure between the upper clamping seat and the lower clamping seat of the present invention is shown;

[0042] Figure 4 Shows a schematic structural diagram of the stripping and twisting assembly of the present invention;

[0043] Figure 5 A schematic diagram of the internal structure of the clamping drive box of the present invention is shown;

[0044] Figure 6 shows a schematic structural diagram of the end closure assembly of the present invention;

[0045] Figure 7 It shows a schematic structural diagram of the card sleeve introduction state of the present invention;

[0046] Figure 8 It shows a schematic structural diagram of the transverse pressing component of the present invention;

[0047] Figure 9 shows a schematic structural diagram of the second pressing plate of the present invention;

[0048] Figure 10 It shows a schematic structural diagram of the second pressing plate in the extrusion state of the present invention;

[0049] Figure 11 It shows a schematic diagram of the feeding structure of the first feeding component of the present invention;

[0050] Figure 12 Shows a schematic diagram of the baffle structure of the present invention;

[0051] Figure 13 It shows a schematic structural diagram of the first pressing plate in a pressed state of the present invention;

[0052] Figure 14 It shows a schematic structural diagram of the second feeding component of the present invention;

[0053] Figure 15 shows a schematic structural diagram of the packaging assembly of the present invention;

[0054] Figure 16 It shows a schematic structural diagram of the pressure cover in a pressed-down state of the present invention;

[0055] Figure 17 shows a schematic diagram of the upper contact sheet structure of the present invention;

[0056] As shown in the figure: 1. Processing table, 11. Back plate, 2. Material turnover assembly, 21. Transverse plate, 22. Placement plate, 221. Card slot, 23. Lower conveyor seat, 231. Conveyor slot, 24. Upper conveyor seat, 241. Conveyor wheel, 25. Lower clamping seat, 251. Lower clamping slot, 26. Upper clamping seat, 261. Upper clamping slot, 27. Fixed rod, 28. First motor, 3. Stripping and twisting assembly, 31. Rotation drive box, 32. Clamping drive box, 321. First drive Moving rod, 322, movable plate, 323, tooth plate, 33, cutting jaw, 331, gear, 34, cutter, 35, waste recovery box, 36, restraining tube, 4, end closure assembly, 41, missing groove, 42, support box, 43, vertical box body, 44, vertical pressing component, 441, second driving rod, 442, first pressing plate, 45, horizontal pressing component, 451, third driving rod, 4511, U-shaped frame, 452, second pressing plate, 4521, first extrusion groove , 4522, second extrusion groove, 453, second motor, 454, baffle, 46, blocking plate, 47, baffle, 471, third motor, 48, first feeding component, 481, first storage track, 482, push plate, 5, mobile carrier, 51, accommodating groove, 52, middle block, 53, avoidance groove, 6, second feeding component, 61, second storage track, 62, first feeding guide rail, 63, fourth drive rod, 64, first material picking clamp, 7, packaging group Parts, 71, the third material storage track, 72, the second loading guide rail, 73, the moving block, 74, the fourth motor, 75, the hanging plate, 76, the fifth driving rod, 761, the second material picking clamp, 77, the sixth driving rod, 771, the pressure cover, 8, the lower card seat, 81, the lower base plate, 811, the positioning groove, 82, the clamping spring, 9, the upper contact piece, 91, the upper sheath, 911, the upper base plate, 912, the resistance strip, 92, the card plate, 93, the conductive connecting piece, 9a, the card sleeve. DETAILED DESCRIPTION

[0057] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0058] In order to solve the technical problems in the background technology, the following automatic terminal machine with stripping and twisting functions is provided:

[0059] Combine Figures 1-17 As shown, the automatic terminal machine with stripping and twisting functions provided by the present invention includes a processing table 1, on the surface of which a back plate 11 is longitudinally slidably mounted. The back plate 11 is perpendicular to the surface of the processing table 1 and extends laterally.

[0060] The material turnover assembly 2 is slidably mounted on the lateral side of the processing table 1 and is used to guide a plurality of wire cores distributed in a transverse linear array;

[0061] The stripping and twisting assembly 3 is installed at one end of the back plate 11. The stripping and twisting assembly 3 includes a self-rotating drive box 31, a clamping drive box 32, a cutting clamp 33, a cutter 34 and a waste recovery box 35; the outer wall of the back plate 11 is installed with a self-rotating drive box 31, the output end of the self-rotating drive box 31 is connected to the clamping drive box 32, the outer wall of the clamping drive box 32 is symmetrically hinged with cutting clamps 33, and the outer wall of each group of cutting clamps 33 is installed with a group of cutters 34; a restraining tube 36 is provided at the center of the self-rotating drive box 31; the two groups of cutters 34 cooperate to cut the end of the wire core, the cutting clamp 33 clamps and positions the end wire sleeve, and the self-rotating drive box 31 is used to drive the clamping drive box 32 to rotate; a waste recovery box 35 is provided on the back of the back plate 11, and the waste recovery box 35 is flush with the surface of the processing table 1;

[0062] The end closing assembly 4 includes a first feeding component 48, a support box 42, and a vertical box body 43. The support box 42 is vertically arranged on the surface of the processing table 1 and is arranged on the lateral side of the stripping and twisting assembly 3. The first feeding component 48 is installed inside the support box 42. The vertical box body 43 is installed on the outer end of the support box 42. The vertical pressing component 44 and the horizontal pressing component 45 are installed inside the vertical box body 43. The first feeding component 48 is used to add the ferrule 9a to the vertical box body 43.

[0063] The mobile carrier 5 is mounted on the surface of the processing table 1 for horizontal sliding. The number of the placement positions of the carrier is the same as the number of the wire cores.

[0064] A second loading component 6 is mounted on a lateral side of the support box 42 and is used to transport the lower card holder 8 to the movable carrier 5;

[0065] a packaging assembly 7 mounted on a lateral side of the second loading component 6;

[0066] The automatic terminal machine includes the following states:

[0067] In the first state, the stripping and twisting assembly 3 processes the wire cores on the material turnover assembly 2 one by one to strip the end wire sleeve of each wire core and twist the exposed copper wire into a twist shape;

[0068] In the second state, the carrier and the material turnover assembly 2 are docked on the outside of the vertical box body 43, the exposed copper wire of the core is inserted into the vertical box body 43, and the horizontal pressing component 45 presses the ferrule 9a onto the exposed copper wire;

[0069] In the third state, the bottom of the vertical box body 43 is opened, and the vertical pressing component 44 presses the ferrule 9a into the lower ferrule 8 on the carrier;

[0070] In the fourth state, the carrier plate and the material turnover assembly 2 are synchronously moved to the bottom of the packaging assembly 7, and the packaging assembly 7 presses the upper contact piece 9 onto the lower card seat 8;

[0071] In the fifth state, the processed wire core is separated from the material turnover component 2.

[0072] In the above scheme:

[0073] 1. The material turnover component 2 can evacuate multiple cores in the cable and transport each core separately to complete the end processing of each core;

[0074] 2. The arrangement of the stripping and twisting assembly 3 can achieve the following effects: the self-rotating drive box 31 drives the clamping drive box 32 to rotate, the clamping drive box 32 drives the cutting jaws 33 to close, the cutter 34 cuts the end of the wire core, and the cutting jaws 33 clamp the end wire sleeve of the wire core. Subsequently, the back plate 11 moves toward the back, the cutting jaws 33 clamp the wire sleeve and twist the exposed copper wire into a twist shape. When the cutting jaws 33 move to the waste recovery box 35, the cutting jaws 33 separate, so that the end wire sleeve falls into the waste recovery box 35;

[0075] 3. An external connection structure consisting of a sleeve 9a, a lower card seat 8 and an upper contact piece 9 is provided at the outer end of the core. The design of this external connection structure can achieve the following effects:

[0076] 3.1. The ferrule 9a can be clamped onto the exposed copper wire of the core. In this way, the ferrule 9a can protect the exposed copper wire, ensure the conductive stability of the copper wire core, and also ensure the internal strength of the external structure;

[0077] 3.2. The lower card holder 8 can be clamped on the outer bottom of the card sleeve 9a. In this way, the lower card holder 8 can be used as a reserved structure. In this way, the lower card holder 8 can be equipped with upper contact pieces 9 of different sizes to meet different electrical connection requirements. The upper contact piece 9 is designed to be smaller in size and modular in design, which can make the cable connection style more diverse and the connection structure change easier;

[0078] 3.3. The upper contact piece 9 is mounted in a card-mounted manner. During subsequent maintenance, the upper contact piece 9 can be removed separately to separate the wire core from the upper contact piece 9. There is no need to remove the connection structure between the upper contact piece 9 and the external conductive column, making maintenance easier.

[0079] 4. The configuration of the end closure assembly 4 can achieve the following effects:

[0080] 4.1. The first feeding component 48 can push the ferrules 9a into the support box 42 one by one, and then the exposed twisted copper wire of the core is inserted into the ferrule 9a. The horizontal pressing component 45 moves synchronously to clamp the ferrule 9a, so that the ferrule 9a is clamped on the exposed copper wire;

[0081] 4.2. After the ferrule 9a is automatically clamped, the blocking plate 46 opens, and the ferrule 9a and the wire core fall onto the lower clamping seat 8 of the movable carrier 5 below. Then, the vertical pressing component 44 presses down the ferrule 9a, and the ferrule 9a is automatically embedded in the lower clamping seat 8.

[0082] 5. The packaging assembly can automatically clamp the upper contact piece 9 onto the outside of the lower clamping seat 8, thereby realizing automatic and rapid assembly of the upper contact piece 9.

[0083] In this embodiment, the material turnover assembly 2 includes a transverse plate 21, a placement plate 22, a lower conveying seat 23, an upper conveying seat 24, an upper clamping seat 26 and a lower clamping seat 25. The transverse plate 21 is slidably installed on the end surface of the processing table 1. The outer end of the surface of the transverse plate 21 is provided with a placement plate 22. The surface of the placement plate 22 is provided with a card slot 221 for placing cables. The inner end of the surface of the transverse plate 21 is provided with a lower conveying seat 23 and a lower clamping seat 25. The lower clamping seat 25 is located on the inner side of the lower conveying seat 23. One end of the top of the lower conveying seat 23 is rotatably connected to the upper The conveying seat 24 is provided with a first motor 28 at the rotating connection, and one end of the top of the lower clamping seat 25 is rotatably connected to the upper clamping seat 26. The upper clamping seat 26 is connected to the upper conveying seat 24 through a fixed rod 27. A plurality of conveying grooves 231 for conveying line cores are provided inside the lower conveying seat 23, and a conveying wheel 241 opposite to the conveying groove 231 is installed inside the upper conveying seat 24; a plurality of lower clamping grooves 251 for conveying line cores are provided inside the lower clamping seat 25, and an upper clamping groove 261 opposite to the lower clamping groove 251 is provided inside the upper clamping seat 26.

[0084] In the above scheme:

[0085] 1. During clamping and conveying, the conveying wheel 241 cooperates with the conveying groove 231 to convey the wire core, and the upper clamping groove 261 and the lower clamping groove 251 cooperate to constrain and guide the conveying process of the wire core;

[0086] 2. During initial insertion and later removal, the first motor 28 can drive the upper conveying seat 24 to rotate upward, and then drive the upper clamping seat 26 to rotate upward through the fixing rod 27 to facilitate unloading.

[0087] In this embodiment, the interior of the clamping drive box 32 is symmetrically provided with tooth plates 323, the tooth grooves of the tooth plates 323 face outward, and the tooth plates 323 are located on both sides of the constraint tube. The inner ends of the two groups of tooth plates 323 are fixedly connected to the movable plate 322, and the inner side of the movable plate 322 is connected to the first drive rod 321. The rotating end of each group of cutting jaws 33 is installed with a gear 331, and the gear 331 is engaged with the tooth plate 323.

[0088] In the above solution, when the jaws need to be closed, the first driving rod 321 drives the movable plate 322 to retract, thereby driving the two sets of tooth plates 323 to move inward, and the tooth plates 323 drive the two sets of gears 331 to rotate, so that the two sets of cutting jaws 33 rotate inward and close.

[0089] In this embodiment, the vertical pressing component 44 includes a second driving rod 441 and a first pressure plate 442. The second driving rod 441 is arranged at the inner top of the vertical box body 43. The output end of the second driving rod 441 is connected to the first pressure plate 442. The first pressure plate 442 is arranged horizontally. The bottom opening of the vertical box body 43 is horizontally slidably installed with a blocking plate 46. The front and back sides of the bottom of the vertical box body 43 are both provided with a notch 41. The bottom of the notch 41 is an open structure, and the blocking plate 46 blocks the bottom of the notch 41.

[0090] In the above scheme: when pressing vertically downward, the second drive rod 441 can drive the first pressure plate 442 to move downward; the first pressure plate 442 can constrain the ferrule 9a from above in the first state-second state, so that the ferrule 9a can enter accurately and deform stably; in the third state, the first pressure plate 442 can press the ferrule 9a into the lower seat 8 of the carrier.

[0091] In this embodiment, a horizontal pressing component 45 is provided at the bottom of the vertical box body 43, and the horizontal pressing component 45 includes a third driving rod 451 and a second pressing plate 452. The third driving rod 451 is symmetrically arranged at the bottom of the vertical box body 43, and the third driving rod 451 is arranged horizontally. A U-shaped frame 4511 is provided at the output end of the third driving rod 451. The second pressing plate 452 is rotatably installed on the inner end of the U-shaped frame 4511, and a second motor 453 is installed at the rotating connection. A first extrusion groove 4521 is provided on one side of the second pressing plate 452, and a second extrusion groove 4522 is provided on the other side. A baffle 454 is vertically provided on the inner wall of the first extrusion groove 4521. The shape of the inner wall of the first extrusion groove 4521 is adapted to the initial shape of the ferrule 9a, and the shape of the second extrusion groove 4522 is adapted to the shape of the ferrule 9a after extrusion.

[0092] When the first loading component 48 is loading, the first extrusion grooves 4521 of the two sets of second pressing plates 452 face inward, forming a transverse restraining structure for inserting the card holder. The first pressing plate 442 restrains the introduced card sleeve 9a from above, and the baffle 454 longitudinally resists the introduced card sleeve 9a.

[0093] In the second state, the second extrusion grooves 4522 of the two groups of second pressing plates 452 face inward, the second extrusion grooves 4522 of the two groups of second pressing plates 452 contact the ferrule 9a to close, and the second pressing plates 452 constrain the closed ferrule 9a from above.

[0094] In the above scheme:

[0095] 1. Since the initial shape and the closed shape of the ferrule 9a are different, in order to ensure stable processing in both states, the second pressing plate 452 is designed with two shapes of first extrusion grooves 4521 and second extrusion grooves 4522 on both sides. When the ferrule 9a is loaded, the third driving rod 451 adjusts the second pressing plate 452 to a position with the first extrusion grooves 4521 facing inward. In this way, the two sets of first extrusion grooves 4521 can constrain and position the inserted ferrule 9a from both sides;

[0096] 2. The second pressing plate 452 is designed to be a rotatable structure. The second motor 453 can drive the second pressing plate 452 to rotate in the U-shaped frame 4511 so that the second extrusion groove 4522 faces inward. In this way, when the third driving rod 451 drives the U-shaped frame 4511 to move inward, the second extrusion groove 4522 can extrude the ferrule 9a into a stable shape.

[0097] In this embodiment, the first loading component 48 includes a first storage track 481, and a plurality of groups of ferrules 9a are stored in the first storage track 481. A push plate 482 is slidably provided at one end of the first storage track 481. The first storage track 481 is longitudinally slidably installed on the inner wall of the support box 42, and the push plate 482 is used to push the ferrule 9a in the first storage track 481 to the sealing plate 46; an L-shaped baffle 47 is rotatably installed on the back of the vertical box body 43 and a third motor 471 is installed at the rotating connection; when the baffle 47 is retracted, the baffle 47 is placed above the notch 41, and when the baffle 47 rotates downward, the baffle 47 pushes the ferrule 9a to the surface of the sealing plate 46 and stops the inserted wire core.

[0098] In the above scheme:

[0099] During loading, the blocking rod 47 is stored on the back of the vertical box body 43 and located above the notch 41. The first material storage track 481 slides longitudinally so that the end of the first material storage track 481 is aligned with the notch 41. Subsequently, the push plate 482 moves to push the ferrule 9a forward, so that a group of ferrules 9a enter the blocking plate 46 from the back notch 41. During the insertion process, the first extrusion groove 4521 constrains the ferrule 9a from both sides, and the first pressing plate 442 constrains the ferrule 9a from the top.

[0100] Subsequently, the first material storage track 481 moves inward and is retracted. Subsequently, the third motor 471 drives the stop rod 47 to rotate downward. The L-shaped stop rod 47 contacts the ferrule 9a, causing the ferrule 9a to move inward a second time until the ferrule 9a contacts the baffle 454, ensuring that the ferrule 9a is accurately positioned.

[0101] After the ferrule 9a is in place, the two sets of first pressing plates 442 are rotated and adjusted, and the blocking rod 47 keeps contacting the ferrule 9a from the inner end.

[0102] In this embodiment, the ferrule 9a is a round tube with a notch, and the lower holder 8 includes a lower base plate 81 and a clamping spring 82. The interior of the lower base plate 81 is symmetrically provided with a positioning groove 811, and the middle part of the surface of the lower base plate 81 is symmetrically provided with a clamping spring 82. The ferrule 9a is fitted and embedded in the two sets of clamping springs 82.

[0103] In the above solution, when the ferrule 9a is inserted, the ferrule 9a enters between the two sets of clamping springs 82, so that the clamping springs 82 can clamp the end of the positioning wire core.

[0104] In this embodiment, the upper contact piece 9 includes an upper sleeve 91, an upper substrate 911, a card plate 92, and a conductive connecting piece 93. The side section of the upper sleeve 91 is an inverted U shape. Upper substrates 911 are provided on both sides of the upper sleeve 91. The bottom surface of the upper substrate 911 is provided with a card plate 92. The card plate 92 is fitted into the positioning groove 811. The upper sleeve 91 is mounted on the upper part of the clamping spring piece 82. A resistance strip 912 is provided in the middle of the inner wall of the upper sleeve 91. The resistance strip 912 extends between the two groups of clamping spring pieces 82 and presses down the card sleeve 9a; a conductive connecting piece 93 is provided on the side of the upper sleeve 91.

[0105] In the above scheme: when the upper contact piece 9 is connected, the upper sleeve 91 descends, the clamping plate 92 is clamped into the positioning groove 811, the upper sleeve 91 is surrounded above the clamping spring piece 82, and the resistance bar 912 presses down the clamping sleeve 9a, so that the upper contact piece 9 is stably assembled; when separating, the clamping plate 92 is pulled to facilitate lifting and separating from the upper sleeve 91; a round hole is opened in the conductive connecting piece 93 for easy positioning.

[0106] In this embodiment, a receiving groove 51 is provided at each placement station on the surface of the movable carrier 5. The inner end of the receiving groove 51 is open and the outer end is closed. The receiving groove 51 includes an upper groove body and a lower groove body. The inner diameter of the upper groove body is larger than the inner diameter of the lower groove body. A middle block 52 is provided in the middle of the interior of the lower groove body. The two sides of the middle block 52 are avoidance grooves 53. The lower base plate 81 is fitted and embedded in the upper groove body. The positioning groove 811 is located above a group of avoidance grooves 53. The middle block 52 is located in the middle of the bottom of the lower base plate 81.

[0107] The second loading component 6 includes a second storage track 61, and the interior of the second storage track 61 stores lower card seats 8 distributed in a linear array. The top outlet end of the second storage track 61 is installed with a first loading guide rail 62, and the bottom surface of the first loading guide rail 62 is vertically slidably installed with a fourth driving rod 63, and the bottom end of the fourth driving rod is installed with a first material picking claw 64.

[0108] In the above scheme: the first material picking clamp 64 can clamp the lower clamp 8 in the second material storage track 61, and then transfer it to the top of the accommodating groove 51, and the fourth driving rod 63 drives the first material picking clamp 64 to descend, so that the lower clamp 8 is embedded in the upper groove body, and the positioning groove 811 is relatively located above the avoidance groove 53 to facilitate the insertion of the clamping plate 92.

[0109] In this embodiment, the packaging component 7 includes a third material storage track 71, which stores a plurality of material storage slots for placing contact pieces 9 of different sizes. The top outlet end of the third material storage track 71 is installed with a second loading guide rail 72, and the bottom surface of the second loading guide rail 72 is vertically slidably installed with a moving block 73. The bottom surface of the moving block 73 is rotatably connected to the hanging plate 75 and a fourth motor 74 is installed at the rotating connection. A fifth drive rod 76 is vertically provided at one end of the bottom surface of the hanging plate 75 and a sixth drive rod 77 is vertically provided at the other end. The bottom end of the fifth drive rod 76 is connected to the second material picking clamp 761, and the bottom end of the sixth drive rod 77 is provided with a pressure cover 771.

[0110] In the above scheme: when packaging the upper contact piece 9, the moving block 73 moves along the second loading guide rail 72, the second material picking clamp 761 clamps the upper contact piece 9 and transfers it to the lower clamping seat 8, and then the fourth motor 74 drives the hanging plate 75 to rotate, so that the pressure cover 771 is located on the upper contact piece 9, and then the sixth driving rod 77 drives the pressure cover 771 to descend, and the pressure cover 771 presses down the upper sleeve, so that the clamping plate 92 is stuck in the positioning groove 811.

[0111] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0112] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. Automatic terminal machine with stripping and twisting function, characterized by: include: A processing table, on the surface of which a back plate is longitudinally slidably mounted, the back plate being perpendicular to the surface of the processing table and extending transversely; A material turnover assembly is slidably mounted on the lateral side of the processing table, and is used to export multiple wire cores distributed in a transverse linear array; The stripping and twisting assembly is installed at one end of the back plate. The stripping and twisting assembly includes a self-rotating drive box, a clamping drive box, a cutting clamp, a cutter and a waste recovery box; the outer wall of the back plate is installed with a self-rotating drive box, the output end of the self-rotating drive box is connected to the clamping drive box, the outer wall of the clamping drive box is symmetrically hinged with cutting clamps, and the outer wall of each set of cutting clamps is installed with a set of cutters; a restraining tube is provided at the center of the self-rotating drive box; the two sets of cutters cooperate to cut the end of the wire core, the cutting clamps clamp and position the end wire sleeve, and the self-rotating drive box is used to drive the clamping drive box to rotate; a waste recovery box is provided on the back of the back plate, and the waste recovery box is flush with the surface of the processing table; The end closing assembly includes a first feeding component, a support box, and a vertical box body. The support box is vertically arranged on the surface of the processing table and is arranged on the lateral side of the stripping and twisting assembly. The first feeding component is installed inside the support box, and the vertical box body is installed on the outer end of the support box. The vertical pressing component and the horizontal pressing component are installed inside the vertical box body. The first feeding component is used to add the ferrule to the vertical box body. The mobile carrier is installed on the surface of the processing table in a horizontal sliding manner. The number of placement positions of the carrier is the same as the number of wire cores; A second loading component is installed on the lateral side of the support box, and the second loading component is used to transport the lower card holder to the movable carrier; a packaging assembly mounted on a lateral side of the second loading component; The automatic terminal machine includes the following states: In the first state, the stripping and twisting assembly processes the wire cores on the material turnover assembly one by one to strip the end wire sleeve of each wire core and twist the exposed copper wire into a twist shape; In the second state, the carrier plate and the material turnover assembly are docked on the outside of the vertical box body, the exposed copper wire of the wire core is inserted into the vertical box body, and the horizontal pressing component presses the ferrule onto the exposed copper wire; In the third state, the bottom of the vertical box body is opened, and the vertical pressing component presses the ferrule into the lower seat on the carrier; In the fourth state, the carrier plate and the material turnover assembly move synchronously to the bottom of the packaging assembly, and the packaging assembly presses the upper contact piece onto the lower card seat; In the fifth state, the processed wire core is separated from the material turnover assembly; The vertical pressing component includes a second driving rod and a first pressing plate. The second driving rod is arranged at the inner top of the vertical box body. The output end of the second driving rod is connected to the first pressing plate. The first pressing plate is arranged horizontally. A blocking plate is horizontally slidably installed on the bottom opening of the vertical box body. The front and back sides of the bottom of the vertical box body are both provided with a notch. The bottom of the notch is an open structure. The blocking plate blocks the bottom of the notch. The bottom of the vertical box body is provided with a horizontal pressing component, which includes a third driving rod and a second pressing plate. The third driving rod is symmetrically arranged at the bottom of the vertical box body, and the third driving rod is arranged horizontally. The output end of the third driving rod is provided with a U-shaped frame, and the second pressing plate is rotatably installed on the inner end of the U-shaped frame and a second motor is installed at the rotating connection. A first extrusion groove is opened on one side of the second pressing plate, and a second extrusion groove is opened on the other side. A baffle is vertically provided on the inner wall of the first extrusion groove. The shape of the inner wall of the first extrusion groove is adapted to the initial shape of the ferrule, and the shape of the second extrusion groove is adapted to the shape of the ferrule after extrusion; When the first loading component is loading, the first extrusion grooves of the two sets of second pressing plates face inwards, and the first extrusion grooves of the two sets of second pressing plates form a transverse restraint structure for the insertion of the card holder. The first pressing plates restrain the introduced card holder from above, and the baffles longitudinally resist the introduced card holder; In the second state, the second extrusion grooves of the two groups of second pressing plates face inward, the second extrusion grooves of the two groups of second pressing plates contact the ferrule and close, and the second pressing plates constrain the closed ferrule from above.

2. The automatic terminal machine with stripping and twisting functions according to claim 1, characterized in that: The material turnover assembly includes a transverse moving plate, a placing plate, a lower conveying seat, an upper conveying seat, an upper clamping seat and a lower clamping seat. The transverse moving plate is slidably installed on the end face of the processing table. The outer end of the surface of the transverse moving plate is provided with a placing plate, and the surface of the placing plate is provided with a slot for placing cables. The inner end of the surface of the transverse moving plate is provided with a lower conveying seat and a lower clamping seat. The lower clamping seat is located on the inner side of the lower conveying seat, and the top end of the lower conveying seat is rotatably connected to the upper conveying seat and a first motor is installed at the rotating connection. The top end of the lower clamping seat is rotatably connected to the upper clamping seat, and the upper clamping seat is connected to the upper conveying seat by a fixed rod. A plurality of conveying grooves for conveying line cores are provided inside the lower conveying seat, and a conveying wheel distributed opposite to the conveying grooves is installed inside the upper conveying seat; a plurality of lower clamping grooves for conveying line cores are provided inside the lower clamping seat, and an upper clamping groove distributed opposite to the lower clamping groove is provided inside the upper clamping seat.

3. The automatic terminal machine with stripping and twisting functions according to claim 2, characterized in that: The interior of the clamping drive box is symmetrically provided with tooth plates, with the tooth grooves of the tooth plates facing outward. The tooth plates are located on both sides of the constraint tube. The inner ends of the two sets of tooth plates are fixedly connected to the movable plate, and the inner side of the movable plate is connected to the first driving rod. The rotating end of each set of cutting jaws is installed with a gear, and the gears are engaged and connected to the tooth plates.

4. The automatic terminal machine with stripping and twisting functions according to claim 1, characterized in that: The first loading component includes a first storage track, in which multiple sets of ferrules are stored, and a push plate is slidably provided at one end of the first storage track. The first storage track is longitudinally slidably installed on the inner wall of the support box, and the push plate is used to push the ferrule in the first storage track to the sealing plate; an L-shaped baffle is rotatably installed on the back of the vertical box body and a third motor is installed at the rotating connection; when the baffle is retracted, the baffle is placed above the notch, and when the baffle rotates downward, the baffle pushes the ferrule to the surface of the sealing plate and stops the inserted wire core.

5. The automatic terminal machine with stripping and twisting functions according to claim 4, characterized in that: The ferrule is a round tube with a notch. The lower holder includes a lower base plate and a clamping spring. Positioning grooves are symmetrically provided inside the lower base plate. Clamping springs are symmetrically provided in the middle of the surface of the lower base plate. The ferrule is fitted and embedded in the two sets of clamping springs.

6. The automatic terminal machine with stripping and twisting functions according to claim 5, characterized in that: The upper contact piece includes an upper sleeve, an upper base plate, a card plate, and a conductive connecting piece. The side section of the upper sleeve is an inverted U shape. The upper base plates are provided on both sides of the upper sleeve. The bottom surface of the upper base plate is provided with a card plate. The card plate fits into the positioning groove. The upper sleeve is sleeved on the upper part of the clamping spring piece. The middle part of the inner wall of the upper sleeve is provided with a resistance strip. The resistance strip extends between the two groups of clamping spring pieces and presses the card plate down; the side of the upper sleeve is provided with a conductive connecting piece.

7. The automatic terminal machine with stripping and twisting functions according to claim 6, characterized in that: A receiving groove is provided at each placement station on the surface of the movable carrier, the inner end of the receiving groove is open and the outer end is closed, the receiving groove includes an upper groove body and a lower groove body, the inner diameter of the upper groove body is larger than the inner diameter of the lower groove body, a middle block is provided in the middle of the inner part of the lower groove body, and avoidance grooves are provided on both sides of the middle block. The lower base plate is fitted and embedded in the upper groove body, the positioning groove is located above a group of avoidance grooves, and the middle block is located in the middle of the bottom of the lower base plate; The second loading component includes a second material storage track, the interior of the second material storage track stores lower card seats distributed in a linear array, the top outlet end of the second material storage track is equipped with a first loading guide rail, the bottom surface of the first loading guide rail is vertically slidably equipped with a fourth driving rod, and the bottom end of the fourth driving rod is equipped with a first material picking claw.

8. The automatic terminal machine with stripping and twisting functions according to claim 7, characterized in that: The packaging assembly includes a third material storage track, which stores multiple material storage slots for placing contact pieces of different sizes. The top outlet end of the third material storage track is equipped with a second loading guide rail, and the bottom surface of the second loading guide rail is vertically slidably equipped with a moving block. The bottom surface of the moving block is rotatably connected to the hanging plate and a fourth motor is installed at the rotating connection. A fifth driving rod is vertically provided at one end of the bottom surface of the hanging plate and a sixth driving rod is vertically provided at the other end. The bottom end of the fifth driving rod is connected to the second material picking claw, and the bottom end of the sixth driving rod is provided with a pressure cover.

Citation Information

Patent Citations

  • Coil winding device for transformer production

    CN119008226A

  • Wire twisting and pressing device with linkage function

    CN214673404U