Linear motor module and electromechanical equipment
By using the rotor bottom and stator top design in the linear motor module, combined with the design of the load frame and the refluxer, the problem of insufficient structural strength and reliability of the traditional linear motor module is solved, and higher load capacity and stability are achieved.
Patent Information
- Application Number
- CN202510240353.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2045-03-03
AI Technical Summary
The system structure design of traditional linear motor modules leads to insufficient overall structural strength and reliability, making it difficult to adapt to new application scenarios such as long strokes and large loads.
The system structure design of the stator on the bottom and the stator on the top is adopted. The upward suction force of the stator assembly on the stator assembly is used to reduce the load pressure and friction of the movable rail, and the sliding connection is transformed into a rolling connection through the design of the load frame and the return flow device to reduce friction.
It improves the load capacity, reliability and stability of linear motor modules, enhances the strength of mechanical structure, reduces friction and heat generation, and adapts to long strokes and large load application scenarios.
Smart Images

Figure CN119727288A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of linear motors, and in particular to a linear motor module and electromechanical equipment. Background Art
[0002] With the rapid development of photovoltaic, lithium battery, 3C, semiconductor and other industries, linear motor modules have shown good application potential in automated production. However, due to the constraints of its system structure design and working principle, traditional electromechanical equipment has always had problems with insufficient overall system structure strength and reliability, which in turn resulted in insufficient load capacity, high deployment and installation maintenance costs, and difficulty in adapting to new application scenarios such as long stroke and large load. How to improve the mechanical structure of the linear motor module to make it more stable and reliable has become an urgent problem to be solved. Summary of the invention
[0003] In view of this, the present application proposes a linear motor module and an electromechanical device, which have the advantages of stability, reliability, and controllable cost.
[0004] In a first aspect, the present application proposes a linear motor module, the linear motor module comprising: A frame assembly, the frame assembly comprising a first frame and a second frame, the first frame being provided with a mover mounting portion, the second frame being provided with a stator mounting portion, the mover mounting portion being provided with a plurality of mover guide rails, and the mover mounting portion being located below the stator mounting portion; a first mover assembly, the first mover assembly comprising a first mover body, a first load frame and a first returner, the first mover body being arranged on the first load frame and facing the stator mounting portion, the first load frame being connected to the mover guide rail member through the first returner; A first stator assembly, wherein the first stator assembly comprises a first stator track, wherein the first stator track is disposed at the stator mounting portion and corresponds to the first mover assembly, and a gap is disposed between the first stator assembly and the first mover assembly.
[0005] In a second aspect, the present application proposes an electromechanical device, which includes the linear motor module in any embodiment of the present application.
[0006] The linear motor module and electromechanical equipment proposed in the present application, on the one hand, by locating the mover mounting portion below the stator mounting portion, thereby utilizing the interaction force between the mover and the stator in the linear motor module to reduce the load borne by the mover guide rail, thereby improving the load capacity of the linear motor module and improving the reliability and stability of the linear motor module; on the other hand, by connecting the load frame to the mover guide rail member through a returner, the sliding connection can be converted into a rolling connection, reducing the friction force exerted on the mover assembly in the working state, thereby improving the load capacity of the linear motor module and improving the reliability and stability of the linear motor module.
[0007] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained like these drawings without paying any creative work.
[0009] Figure 1 This is a schematic diagram of the three-dimensional structure of a linear motor module in one embodiment of the present application; Figure 2 This is a schematic diagram of the structure explosion of a linear motor module in one embodiment of the present application; Figure 3 This is a schematic cross-sectional structural diagram of a linear motor module in one embodiment of the present application; Figure 4 This is a schematic diagram of the three-dimensional structure of a mover assembly in one embodiment of the present application; Figure 5 This is a schematic diagram of the structure of the stator track in one embodiment of the present application; Figure 6 This is a schematic diagram of the three-dimensional structure of the first mover assembly and the second mover assembly in one embodiment of the present application; Figure 7 Schematic diagram of the structure of a linear motor module in one embodiment of the present application.
[0010] Description of reference numerals: 100, linear motor module; 10, frame assembly; 11, first frame; 12, second frame; 121, stator mounting portion; 13, dustproof portion; 14, support center axis; 141, first support portion; 142, second support portion; 20, first mover assembly; 21, first mover body; 22, first load frame; 23, first returner; 24, first mover colloid; 30, first stator assembly; 31, first stator Track; 32, first stator colloid; 33, concave-convex structure; 40, gap; 50, mover mounting part; 51, first side; 52, second side; 53, first mover guide member; 54, second mover guide member; 61, magnetic scale; 62, magnetic scale reading head; 63, photoelectric sensing member; 64, photoelectric sensor; 65, limiter; 70, hollow; 81, second mover assembly; 82, second stator assembly; 83, cover plate.
[0011] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. DETAILED DESCRIPTION
[0012] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0013] The flowcharts shown in the accompanying drawings are only examples and do not necessarily include all the contents and operations / steps, nor must they be executed in the order described. For example, some operations / steps may also be decomposed, combined or partially merged, so the actual execution order may change according to actual conditions.
[0014] It should be understood that all directional indications in the embodiments of the present application (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0015] It should also be understood that when an element is referred to as being "fixed" or "disposed on" another element, it can be directly on the other element or there may be an intermediate element at the same time. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or it can be indirectly connected to the other element through an intermediate element.
[0016] The terms used in this specification of the present application are only for the purpose of describing specific embodiments and are not intended to limit the present application. For example, the descriptions of "first", "second", etc. in the present application are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features.
[0017] It should be further understood that the term “and / or” used in the specification and appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes these combinations.
[0018] With the rapid upgrading and development of the industry, scenarios with large size, long stroke, high load and high precision requirements such as rocket manufacturing, satellite equipment, automobile assembly and large precision equipment production have emerged rapidly in the field of industrial manufacturing. In the field of automated production, linear motor modules have always won wide favor and large-scale adoption for their high efficiency and precision. However, traditional linear motors are subject to their principles and structural design, which easily leads to the problem of insufficient overall structural strength and reliability of the linear motor module system. As a result, linear motor modules can only be used in scenarios with lighter loads and shorter strokes in the fields of 3C, lithium batteries, photovoltaics, semiconductors, etc. for a long time, and have failed to fully release their technical application potential. Specifically, the root causes of the problem of insufficient reliability include but are not limited to the following aspects: First, traditional linear motor modules often adopt a system structure design of "motor on top and stator on the bottom", which causes the mover guide rail to bear the dual pressure of load weight and mover-stator magnetic interaction force, resulting in problems such as excessive guide rail load, insufficient structural strength and reliability. Long-term use may even easily cause dangerous hidden dangers such as frame deformation and reduced accuracy, making it difficult to adapt to new application scenarios such as long stroke and large load.
[0019] Second, traditional linear motor modules often use non-embedded mover guides. The connection points between the guides and the guide bases are subject to greater pressure and / or shear force, further increasing the structural fragility of the linear motor modules, resulting in insufficient structural strength and reliability, insufficient load capacity, and high deployment, installation, and maintenance costs.
[0020] To solve the above problems, please refer to Figures 1 to 3 , Figure 1 This is a schematic diagram of the three-dimensional structure of a linear motor module in an embodiment of the present application. Figure 2 This is a schematic diagram of the structure explosion of a linear motor module in one embodiment of the present application. Figure 3 It is a schematic diagram of the cross-sectional structure of a linear motor module in one embodiment of the present application.
[0021] like Figures 1 to 3 As shown, the embodiment of the present application proposes a linear motor module 100. The linear motor module 100 may include a frame assembly 10, a first mover assembly 20 and a first stator assembly 30. Specifically, the frame assembly 10 may include a first frame 11 and a second frame 12, the first frame 11 may be provided with a mover mounting portion 50, the second frame 12 may be provided with a stator mounting portion 121, the mover mounting portion 50 may be provided with a plurality of mover guide rails, and the mover mounting portion 50 is located below the stator mounting portion 121.
[0022] The first mover assembly 20 may include a first mover body 21 , a first load frame 22 and a first returner 23 . The first mover body 21 may be disposed on the first load frame 22 and facing the stator mounting portion 121 . The first load frame 22 may be connected to the mover guide rail member through the first returner 23 .
[0023] The first stator assembly 30 may include a first stator rail 31 . The first stator rail 31 may be disposed at the stator mounting portion 121 and correspond to the first mover assembly 20 . A gap 40 may be disposed between the first stator assembly 30 and the first mover assembly 20 .
[0024] It can be understood that by adopting the system structure design of "mover at the bottom and stator at the top" and utilizing the upward suction force of the first stator component 30 on the first mover component 20, the load pressure and friction force of the first mover component 20 on the mover guide rail can be better reduced, thereby reducing frictional heat and improving the operating efficiency of the linear motor module 100. In addition, compared with traditional solutions, the mechanical efficiency, reliability, durability and load capacity can be effectively improved while the mover guide rail remains unchanged.
[0025] It can be further understood that, due to the interaction force between the stator and the mover of the linear motor module 100, in order to avoid the gap 40 being too small, generating toothing force during the operation of the linear motor module 100, or even causing mechanical friction and interference due to vibration, which affects the reliability, stability and control accuracy of the equipment, the minimum value of the gap 40 can be in the range of 0.5-5mm. For example, the minimum value of the gap 40 can be in the range of 0.8-1.2mm.
[0026] It is understandable that, in order to enhance the strength of the mechanical structure, the first frame 11 and the second frame 12 can be formed as two parts of the entire frame by an integral molding method to form a frame assembly 10, or can be connected in a detachable or fixed manner. In addition, in order to reduce the weight of the entire machine, reduce the magnetic interference of the equipment, improve the stress distribution of the components in the scenario of large load and long stroke, and improve the reliability and maintainability of the equipment, at least a part of the frame assembly 10 can be made of materials such as carbon fiber.
[0027] See also Figures 3 to 5 , Figure 3 This is a schematic cross-sectional view of a linear motor module in an embodiment of the present application. Figure 4 Schematic diagram of the three-dimensional structure of the moving subassembly in one embodiment of the present application. Figure 5 Schematic diagram of the structure of the stator track in one embodiment of the present application.
[0028] In some embodiments, Figures 3 to 5 As shown, the first mover body 21 may include multiple coil windings and / or multiple permanent magnets to realize the driving function of the linear motor module 100. Correspondingly, the first stator track 31 may include a magnetic track; or, the first mover body 21 also includes coil windings and permanent magnets, and the first stator track 31 may be provided with a concave-convex structure 33. Among them, the first stator track 31 may be made of magnetic conductive material, specifically silicon steel sheet, silicon steel alloy or magnetic conductive stainless steel.
[0029] It can be understood that the first stator track 31 may include a magnetic steel part with a concave-convex structure 33. Since the magnetic steel part itself is not magnetic, compared with the stator magnetic track adopted by the traditional linear motor module 100 which stacks a large number of permanent magnets based on magnetic interlacing, the production cost is reduced by reducing the number of stator permanent magnets, magnetic interference is reduced, and external magnetic impurities can be prevented from being adsorbed by the stator.
[0030] It can be further understood that in actual production environments, especially in environments such as machine shops where magnetic debris is easily generated, external impurities such as iron filings, workpieces, and droplets are easily affected by the magnetic force of the module itself, accidental operation, or gravity and fall into complex structures such as magnetic rails and coil windings that are difficult to clean and maintain. On the one hand, it interferes with the electromagnetic system of the linear motor module 100, and on the other hand, it may also affect the reliable and stable operation of mechanical structures such as guide rails, causing safety hazards. Therefore, a colloid can also be provided in the mover assembly and / or the stator assembly, and a glue layer is formed on the outside of the coil winding and / or the permanent magnet by means of glue pouring, glue injection, etc., which ensures the integrity of the assembly, facilitates manufacturing, transportation, installation, disassembly and maintenance, and prevents iron filings from falling into complex structures that are difficult to clean and maintain in actual production, affecting the reliability of the linear motor module 100.
[0031] Exemplarily, the first mover assembly 20 also includes a first mover colloid 24, the first mover body 21 is arranged on the first mover colloid 24, and at least a portion of the first mover body 21 is fixed to the first load frame 22 through the first mover colloid 24; and / or, the first stator assembly 30 can be provided with a first stator colloid 32, and the first stator colloid 32 can cover at least a portion of the first stator track 31.
[0032] It is understandable that the first mover body 21 can be completely wrapped with colloid, or partially wrapped with colloid; the first mover body 21 can also be bonded to the first load frame 22 with colloid, or several parts of the first mover body 21 can be respectively wrapped with multiple colloids. No specific limitation is given here.
[0033] In some embodiments, a placement groove may be provided on the first load frame 22, and the coil winding and / or permanent magnet of the first mover body 21 may be placed in the placement groove. On the one hand, it is possible to directly form the first mover body by glue pouring and injection, saving the mold cost of traditional glue pouring and injection work, and on the other hand, multiple surfaces of the first mover body 21 can be directly fixed to the first load frame 22 by glue pouring and injection process, thereby improving the integrity, structural strength and reliability of the first mover assembly 20.
[0034] In some embodiments, the exposed area of the first mover assembly 20 and / or the first stator assembly 30 can be reduced by providing dust shields, travel slots, etc. on the frame assembly 10, thereby preventing external impurities such as iron filings, workpieces, and liquid droplets from falling into complex structures such as magnetic rails and coil windings that are difficult to clean and maintain, thereby improving the reliability of the linear motor module 100.
[0035] It is understandable that the frame assembly 10 may be provided with a dustproof portion 13, which can cover at least a portion of the first frame 11 and / or the first mover assembly 20. The specific form of the dustproof portion 13 may include a dustproof shield, a travel slot, and other designs that can play a covering role.
[0036] Exemplarily, the dustproof portion 13 is disposed on the second frame body 12 , and a travel space is defined in the dustproof portion 13 , and at least a portion of the first load frame 22 passes through the travel space.
[0037] Exemplarily, the dustproof portion 13 is disposed on the second frame 12 , the dustproof portion 13 corresponds to the first frame 11 , and forms a travel space, and at least a portion of the first load frame 22 passes through the travel space.
[0038] Exemplarily, the dustproof portion 13 is disposed on the first frame body 11 , and a travel space is defined in the dustproof portion 13 , and at least a portion of the first load frame 22 passes through the travel space.
[0039] It can be further understood that the travel slot can be provided separately on the first frame 11 or the second frame 12 , or can be formed by providing a space between the first frame 11 and the second frame 12 .
[0040] See also Figure 1 , Figure 2 and Figure 6 , Figure 1This is a schematic diagram of the three-dimensional structure of a linear motor module in an embodiment of the present application. Figure 2 This is a schematic diagram of the structure explosion of a linear motor module in one embodiment of the present application. Figure 6 It is a schematic diagram of the three-dimensional structure of the first mover assembly and the second mover assembly in one embodiment of the present application.
[0041] In some embodiments, Figure 1 , Figure 2 and Figure 6 As shown, the first mover assembly 20 may include a first mover body 21 , a first load frame 22 and a first returner 23 . The first mover body 21 is disposed on the first load frame 22 and faces the stator mounting portion 121 . The first load frame 22 is connected to the mover guide rail member through the first returner 23 .
[0042] It is understandable that the conventional linear motor module 100 often adopts a design in which the mover is connected to the guide rail through a single returner. Although this can save costs, it limits the structural strength and reliability of the linear motor module 100. In particular, when the linear motor module 100 is subjected to vibration, high load and / or external impact, and when the linear motor module 100 is running at high speed, the returner and the guide rail are prone to poor connection, stuck and unable to move, etc., which reduces the load potential of the linear motor module 100. Therefore, the load frame can be provided with multiple returners corresponding to the mover guide rail member, and the number of contact surfaces is expanded by multiple returners, thereby generating the effects of sharing the load, dispersing stress and providing redundancy, and reducing the cumulative errors caused by installation, vibration or impact, etc., and further improving the reliability of the linear motor module 100. For example, multiple first returners 23 are provided on the same side of the first load frame 22, so that the first load frame 22 is connected to the mover guide rail member through multiple first returners 23.
[0043] Since the linear motor module 100 can reach a relatively high operating speed during operation, in order to prevent or alleviate collision problems caused by production personnel's misoperation, debugging errors or program failures, and reduce safety risks, not only can the robustness of the linear motor module 100 against vibration and impact be improved through the relevant design of the return device, but also hard limit, soft limit or a combination of hard and soft limit can be used to further improve the reliability of the linear motor module 100.
[0044] In some embodiments, Figure 1 , Figure 2 and Figure 6As shown, the frame assembly 10 can be provided with a magnetic scale 61 along the guide rail direction of the movable guide rail member, and the first movable assembly 20 can be provided with a magnetic scale reading head 62. The current position and / or speed of the movable assembly can be obtained by setting the magnetic scale 61 and the magnetic scale reading head 62, and then the host or PLC and other control units can be used to determine whether the stop or deceleration conditions are met, thereby realizing the function of soft limit. The operation accuracy of the linear motor module 100 can also be further improved through the current position and / or speed of the movable assembly, reducing position and speed errors and meeting higher precision process requirements.
[0045] In some embodiments, one of the frame assembly 10 and the first mover assembly 20 may be provided with a photoelectric sensing element 63, and the other may be provided with a photoelectric sensor 64. The current position and / or speed of the mover assembly is obtained through the scheme of the photoelectric sensing element 63-photoelectric sensor 64, and then the host or control unit such as PLC is used to determine whether the stop or deceleration conditions are met, thereby realizing the function of soft limit. The scheme of the photoelectric sensing element 63-photoelectric sensor 64 includes a low-cost photoelectric sheet-photoelectric switch scheme, which can directly monitor whether the equipment has reached a certain position. In addition, since the photoelectric sheet or photoelectric switch can be set on the outer peripheral side of the frame assembly 10, once a device failure occurs or the equipment needs to be charged or replaced, maintenance and warranty can be carried out without disassembling the frame assembly 10, reducing maintenance costs.
[0046] In some embodiments, the frame assembly 10 may be provided with a limiter 65 at the end of the guide rail travel of the movable guide rail member. The limiter 65 may include a rubber buffer seat, a buffer pad, a spring and other buffering devices. Through mechanical buffering, the damage to the internal mechanical structure of the linear motor module 100 caused by accidental impact or vibration is reduced, and the reliability of the linear motor module 100 is improved.
[0047] In some embodiments, a cover plate 83 can be provided at the end of the guide rail stroke of the movable guide rail member, which not only facilitates the installation of the limiter 65, but also prevents external impurities from floating from the end of the guide rail stroke to the movable guide rail member and affecting the safe and stable operation of the linear motor module 100, thereby further improving the reliability of the linear motor module 100.
[0048] It is understandable that the design of the mechanical structure, material selection, electromagnetic field distribution, etc. of the local components of the linear motor module 100 will also affect the overall reliability of the linear motor module 100 .
[0049] Traditional linear motor modules 100 often use a single power mode, which makes it difficult for the linear motor module 100 to handle large loads and long strokes. The power of a single mover is too high, which affects the reliability of the entire linear motor module 100 in terms of heat dissipation. By setting a second parallel power, the technical effect of sharing weight and improving the load and transportation capacity of the equipment can be achieved.
[0050] See also Figure 2 and Figure 3 , Figure 2 This is a schematic diagram of the structure explosion of a linear motor module in one embodiment of the present application. Figure 3 It is a schematic diagram of the cross-sectional structure of a linear motor module in one embodiment of the present application.
[0051] In some embodiments, Figure 2 and Figure 3 As shown, the first frame 11 can be provided with a first support portion 141, the second frame 12 can be provided with a second support portion 142, the first support portion 141 can be connected to the second support portion 142 to form a support central axis 14, the linear motor module 100 includes a second stator assembly 82 and a second mover assembly 81, the second stator assembly 82 corresponds to the first stator assembly 30 with respect to the support central axis 14, and the second mover assembly 81 corresponds to the first mover assembly 20 with respect to the support central axis 14.
[0052] Specifically, the first support portion 141 can be connected to the second support portion 142 by means of a dovetail groove, a T-slot, a C-slot, a U-slot or an I-slot, or by means of threads, snap-fitting, riveting or welding.
[0053] Specifically, the second stator assembly 82 is symmetrical with the first stator assembly 30 about the support center axis 14, and the second mover assembly 81 is symmetrical with the first mover assembly 20 about the support center axis 14, wherein the second mover assembly 81 may also include a second load frame, and the second load frame may be connected to the first load frame 22 to form a load assembly frame.
[0054] It is understandable that the load assembly frame can be formed by integrating the second load frame and the first load frame 22 as two parts of the load assembly frame, or the second load frame and the first load frame 22 can be detachably connected or fixedly connected. By correspondingly or even symmetrically arranging two power sources, the propulsion and load capacity of the linear motor module 100 are improved, the load and thrust upper limits are increased, and the operating reliability of the linear motor module 100 is improved.
[0055] It can be further understood that, when necessary, the first mover assembly 20 and the second mover assembly 81 can be operated separately, thereby improving the space utilization rate of unit production capacity and reducing the cost of supporting equipment such as unit production capacity control and communication. This not only improves the design and use flexibility of the linear motor module 100, but also balances the load on both sides, further improving the reliability of the linear motor module 100.
[0056] The conventional stator mounting part 121 is generally arranged on the base frame below the mover, and is often only designed with fixing screw holes, without considering that the strength of the connection between the stator mounting part 121 and the stator may be affected due to the interaction force between the mover and the stator when the stator is installed on the upper part. Therefore, the stator mounting part 121 can be recessed in the upper frame, so that the stator can maintain a closer connection with the upper frame or even be integrated after the colloid casting and other processes are completed, so as to further enhance the tightness of the stator, and by reducing the geometric complexity of the structure, optimize the structural stress distribution of the upper frame, and improve the mechanical structure strength, thereby improving the overall reliability of the linear motor module 100.
[0057] In some embodiments, a slot or hollow 70 may be provided in the first frame 11; and / or at least a portion of the frame assembly 10 may be made of materials such as carbon fiber, so as to reduce weight and save materials, and also improve stress distribution, enhance mechanical structure strength, and improve reliability.
[0058] In some embodiments, a plurality of movable guide rails can be provided on the movable mounting portion 50 of the first frame 11 to further share the load pressure and improve the reliability of the linear motor module 100. The movable guide rails can also be embedded on the surface of the base frame (which can be used as the first frame 11) to reduce the risk of shear damage at the connection between the movable guide rails and the base frame, improve the strength of the mechanical structure, and enhance the load capacity and reliability of the linear motor module 100. The movable guide rails can be detachably mounted / fixedly mounted on the surface of the base frame, can be directly opened on the movable mounting portion 50, or can be installed on the surface of the first frame 11 as an independent component and integrated with the first frame 11.
[0059] Specifically, the mover mounting portion 50 may include a first side 51 and a second side 52 which are parallel to each other. The mover mounting portion 50 may be provided with at least a first mover guide member 53 and a second mover guide member 54. The first side 51 is embedded with the first mover guide member 53, and the second side 52 is embedded with the second mover guide member 54.
[0060] See also Figure 6 , Figure 6 It is a schematic diagram of the three-dimensional structure of the first mover assembly and the second mover assembly in one embodiment of the present application.
[0061] Further, such as Figure 2 , Figure 3 and Figure 6 As shown, the first movable guide rail member 53 can be at least partially arranged to correspond to the second movable guide rail member 54. For example, the load-bearing direction of the first movable guide rail member 53 can be opposite to the load-bearing direction of the second movable guide rail member 54, and the first returners 23 on both sides are opposite to each other, so that the first movable subassembly 20 is restrictively arranged on the guide rail, ensuring the contact tightness between the guide rail and the movable subassembly, reducing the risk of derailment, and improving the reliability of the linear motor module 100; or, the load-bearing direction of the first movable guide rail member 53 can be opposite to the load-bearing direction of the second movable guide rail member 54, and the first returners 23 on both sides are opposite to each other, which can also play the role of restrictively arranging the first movable subassembly 20 on the guide rail, thereby ensuring the contact tightness between the guide rail and the movable subassembly, reducing the risk of derailment, and improving the reliability of the linear motor module 100.
[0062] See also Figure 7 , Figure 7 FIG. 1 is a schematic diagram of the structure of a linear motor module in an embodiment of the present application. Figure 7 As shown, in actual applications, the overall reliability and mechanical structure strength of the linear motor module 100 can be guaranteed, and its overall stroke can be appropriately increased to meet various application scenarios of long stroke and large load.
[0063] The embodiments of the present application further provide an electromechanical device, which may include a linear motor module 100 as described in any embodiment of the present application.
[0064] The disclosure above provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described above. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the various specific processes and material examples provided by the present application, but those of ordinary skill in the art can be aware of the application of other processes and / or the use of other materials.
[0065] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
Claims
1. A linear motor module, characterized in that: include: A frame assembly, the frame assembly comprising a first frame and a second frame, the first frame being provided with a mover mounting portion, the second frame being provided with a stator mounting portion, the mover mounting portion being provided with a plurality of mover guide rails, and the mover mounting portion being located below the stator mounting portion; a first mover assembly, the first mover assembly comprising a first mover body, a first load frame and a first returner, the first mover body being arranged on the first load frame and facing the stator mounting portion, the first load frame being connected to the mover guide rail member through the first returner; A first stator assembly, wherein the first stator assembly comprises a first stator track, wherein the first stator track is disposed at the stator mounting portion and corresponds to the first mover assembly, and a gap is disposed between the first stator assembly and the first mover assembly.
2. The linear motor module according to claim 1, characterized in that: The frame assembly is further provided with a dustproof portion, and the dustproof portion can cover at least a portion of the first frame and / or the first mover assembly.
3. The linear motor module according to claim 1, characterized in that: The first mover assembly further includes a first mover colloid, the first mover colloid is disposed on the first mover body, and at least a portion of the first mover body is fixed to the first load frame through the first mover colloid; and / or, The first stator assembly is provided with a first stator colloid, and the first stator colloid covers at least a portion of the first stator track.
4. The linear motor module according to claim 1, characterized in that: The mover mounting portion comprises a first side and a second side which are parallel to each other. The mover mounting portion is provided with at least a first mover guide rail member and a second mover guide rail member. The first side is embedded with the first mover guide rail member, and the second side is embedded with the second mover guide rail member.
5. The linear motor module according to claim 4, characterized in that: The first mover guide rail member and the second mover guide rail member are at least partially arranged to correspond to each other.
6. The linear motor module according to any one of claims 1 to 5, characterized in that: The frame assembly is provided with a magnetic scale along the guide rail direction of the movable guide rail member, and the first movable assembly is provided with a magnetic scale reading head; and / or, One of the frame assembly and the first mover assembly is provided with a photoelectric sensing element, and the other is provided with a photoelectric sensor; and / or, The frame assembly is provided with a limiter at the end of the guide rail travel of the movable guide rail member.
7. The linear motor module according to any one of claims 1 to 5, characterized in that: The first frame is provided with a first support portion, the second frame is provided with a second support portion, the first support portion is connected to the second support portion to form a support center axis, the linear motor module includes a second stator assembly and a second mover assembly, the second stator assembly corresponds to the first stator assembly with respect to the support center axis, and the second mover assembly corresponds to the first mover assembly with respect to the support center axis; and / or, The stator mounting portion is recessed in the second frame; and / or, The first frame is provided with a slot or a hollow; and / or, The frame assembly includes carbon fiber.
8. The linear motor module according to any one of claims 1 to 5, characterized in that: The first mover body further includes a coil winding and a permanent magnet, the first stator track is made of a magnetic conductive material, and the first stator track is provided with a concave-convex structure; or, The first stator assembly includes a magnet track.
9. The linear motor module according to any one of claims 1 to 5, characterized in that: The minimum value of the gap is in the range of 0.8-1.2 mm.
10. An electromechanical device, characterized in that: The electromechanical device includes a linear motor module as described in any one of claims 1-9.
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