Automatic production line and production process of welding rods

By designing an automatic production line for welding rods, precise control of the welding rods and uniform coating of the welding powder are achieved, solving the problems of inconsistent size, uneven composition and insufficient equipment coordination in traditional welding rod production, and improving production efficiency and product quality.

CN119733994BActive Publication Date: 2025-10-03SHANDONG SHISHANG WELDING MATERIALS CO LTD
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Patent Information

Application Number
CN202510260718.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2025-10-03
Estimated Expiration
2045-03-06

AI Technical Summary

Technical Problem

Traditional welding rod production methods rely on manual operation or semi-automated equipment, resulting in inconsistent welding rod size accuracy and straightness, uneven welding powder composition, low production efficiency, insufficient equipment coordination, inability to achieve full process automation, and poor production flexibility.

Method used

An automatic welding rod production line is designed, including welding rod pretreatment, storage, welding powder batching, pressing and drying mechanisms. Through roller die drawing, straightening, cutting, automatic batching and drying processes, precise control of welding rods and uniform coating of welding powder are achieved, which is suitable for the production of welding rods of different specifications.

Benefits of technology

It improves the dimensional accuracy and welding performance of the welding rod, ensures the uniformity of welding powder composition and consistency of coating thickness, enhances production flexibility and equipment versatility, and improves production efficiency and product quality stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic production line and production process for electric welding rods, belonging to the technical field of electric welding rod production, comprising a welding rod pretreatment mechanism, a welding rod storage mechanism, an automatic welding powder dosing mechanism, a pressure coating mechanism, a drying mechanism and a plurality of conveying mechanisms, wherein the conveying mechanisms are respectively arranged between the welding rod storage mechanism and the automatic welding powder dosing mechanism, the automatic welding powder dosing mechanism and the pressure coating mechanism, and the pressure coating mechanism and the drying mechanism for conveying the welding rods, the welding rod pretreatment mechanism is used for drawing, straightening and cutting the welding rods, and can accurately control the diameter of the welding rods through the roller die drawing mechanism, the straightening mechanism ensures the straightness of the welding rods, and significantly improves the dimensional accuracy and surface quality of the welding rods, the automatic welding powder dosing mechanism realizes accurate dosing and ensures uniform composition of the welding powder, the pressure coating mechanism ensures consistent thickness of the welding powder coating, and the drying mechanism enhances the bonding strength between the welding powder and the welding rods, thereby improving the welding performance and stability of the welding rods and making the product quality more reliable.
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Description

Technical Field

[0001] The invention relates to an automatic production line and production process for welding rods, belonging to the technical field of welding rod production. Background Art

[0002] In modern industrial fields, where welding technology is widely used, welding rods are important welding materials. Their quality and production efficiency directly affect the effectiveness and cost of welding operations. Traditional welding rod production methods rely heavily on manual operation or semi-automated equipment, which has many drawbacks.

[0003] During manual processing, it's difficult to ensure the dimensional accuracy and straightness of each welding rod during rod pre-processing, such as drawing, straightening, and cutting, resulting in inconsistent product quality. Furthermore, manual operations are inefficient and cannot meet the demands of large-scale industrial production. During the welding powder batching and pressure-coating processes, manual batching accuracy is poor, easily resulting in uneven powder composition and affecting the welding performance of the welding rod. Furthermore, manual pressure-coating of welding powder makes it difficult to ensure a consistent coating thickness, reducing product stability and reliability.

[0004] Although existing semi-automated equipment has improved production efficiency to a certain extent, the coordination between the various parts of the equipment is insufficient, and it is impossible to achieve full-process automated continuous production from welding rod pretreatment to finished product packaging. The connection between different processes is not tight enough, and material backlogs or untimely supply often occur, which increases production cycle and cost. In addition, these equipment have limited adaptability to welding rods of different specifications. When converting production specifications, a lot of time is required for equipment debugging and parameter adjustment, which seriously restricts production flexibility. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to provide an automatic production line for welding electrodes to solve the problems raised in the above background technology.

[0006] To solve the above problems, the following technical solutions are provided:

[0007] An automatic production line for electric welding rods is designed, comprising a welding rod pretreatment mechanism, a welding rod storage mechanism, an automatic welding powder dosing mechanism, a pressure coating mechanism, a drying mechanism and a plurality of conveying mechanisms, wherein the conveying mechanisms are respectively arranged between the welding rod storage mechanism and the automatic welding powder dosing mechanism, the automatic welding powder dosing mechanism and the pressure coating mechanism, and the pressure coating mechanism and the drying mechanism for conveying the welding rods, the welding rod pretreatment mechanism is used for drawing, straightening and cutting the welding rods, and the welding rod storage mechanism is used for storing the welding rods that have been cut on the welding rod pretreatment mechanism; the welding rod pretreatment mechanism comprises a box body, the interior of the box body is provided with a roller die drawing mechanism for drawing the welding rods, one side of the upper part of the box body is provided with a guiding mechanism, the upper surface of the box body is provided with a straightening mechanism for straightening the drawn welding rods, and the upper surface of the box body is provided with a traction and cutting mechanism, which is used to traction and cut the straightened welding rods.

[0008] Preferably, the guide mechanism includes two groups of guide assemblies and limit assemblies symmetrically arranged in the upper and lower parts, the limit assembly is arranged on the upper guide assembly, the guide assembly includes two brackets, the two brackets are rotatably connected to the guide roller one by a connecting shaft one, the outer circumference of the guide roller one is provided with a plurality of limit grooves one for guiding the welding rod, the limit assembly includes two mounting frames, the inner walls of the mounting frames are slidably connected to the lifting seats, the mounting frames are threaded with an adjusting screw for driving the lifting seats to move up and down, the two lifting seats are rotatably connected to the guide roller two by a connecting shaft two, and the outer circumference of the guide roller two is provided with a plurality of limit grooves two.

[0009] Preferably, the straightening mechanism includes a driving seat, which is slidably connected to the upper surface of the box through two slide rails, and the box is provided with a cylinder for driving the driving seat to reciprocate, and mounting seats are provided on both sides of the driving seat, and a clamping mechanism for straightening the welding rod is provided on one side of the mounting seat, and a driving member for driving the clamping mechanism to rotate is provided in the mounting seat.

[0010] Preferably, the driving member includes an annular seat, which is located in a cavity inside the mounting seat, one side of the mounting seat extends out of the mounting seat and is connected to the clamping mechanism, a motor 1 is provided on the top of the mounting seat, a worm 1 is provided on the output shaft of the motor 1, the bottom of the worm 1 is meshedly connected with a worm gear 1, and the inner wall of the worm gear 1 is connected to the annular seat.

[0011] Preferably, the clamping mechanism includes a movable seat, the upper surface of the movable seat is slidably connected to a slide through a plurality of slide rails, the top of the slide is rotatably connected to a straightening roller through a rotating shaft, the bottom of the plurality of slides extends to the interior of the movable seat and is provided with two adjusting seats, the adjusting seats are all threadedly connected with threaded screws, the ends of the threaded screws extend out of the movable seat, a fixed block is provided on one side of the slide, the upper surface of the movable seat is connected to a plurality of cylinders through a plurality of fixing frames, the output end of the cylinder is connected to a spring through a push plate, the spring corresponds to the fixed block one by one, the upper surface of the adjusting seat is provided with a plurality of limit blocks, and the bottom of the slide is provided with notches corresponding to the limit blocks.

[0012] Preferably, the traction and cutting mechanism includes two mounting boxes and a gantry arranged above the mounting boxes. Two cylinders three are arranged on the top of the gantry. The output ends of the cylinders three are each provided with a mobile cutting head. Cutting heads corresponding to the mobile cutting heads are arranged on the two mounting boxes.

[0013] Preferably, one side of the upper surface of the mounting box is slidably connected to two moving blocks through a sliding groove, and the moving blocks are rotatably connected to a driving rod, and the upper part of the driving rod is provided with a traction roller, and the traction roller and the abutting side of the welding rod are provided with a plurality of protrusions, which are used to squeeze the surface of the welding rod to form textures on the surface of the welding rod, and the top of the moving block is provided with a top plate, and the top of the two top plates is threadedly connected to a double-threaded screw rod through two connecting plates, and the ends of the double-threaded screw rod are sleeved with rocker arms.

[0014] Preferably, the bottom end of the driving rod passes through the moving block and is provided with a worm gear 2, one side of the worm gear 2 is meshedly connected with a worm, and the worms are rotatably connected to a connecting seat, and the connecting seat is connected to the bottom of the moving block. The two worms are sleeved with a driving shaft, and a limiting groove is provided on the surface of the driving shaft. The inner circumference of the worm is provided with a limiting strip corresponding to the limiting groove, and one end of the driving shaft extends out of the mounting box and is provided with a motor 2.

[0015] A production process of an automatic welding rod production line, the specific steps include:

[0016] The welding rod pre-treatment mechanism performs roller die drawing and reducing on the welding rod pulled from the welding rod disc until the welding rod is drawn and reduced to the set size, and then straightens, prints and cuts the drawn welding rod;

[0017] The welding rod storage mechanism and the conveying mechanism cooperate to separate and convey the cut welding rods one by one until the separated welding rod segments of equal length are conveyed to the welding rod storage area;

[0018] Welding powder preparation: various raw materials for preparing welding powder are mixed and processed into welding powder in the welding powder automatic batching mechanism;

[0019] The conveying mechanism conveys the welding rod to the pressing mechanism to press the welding powder onto the outer edge of the welding rod to form an electric welding rod;

[0020] The welding rods are dried, and the conveying mechanism then transports the welding rods to the drying mechanism for drying and collection and packaging.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] The roller die drawing mechanism precisely controls the electrode diameter, and the straightening mechanism ensures the electrode straightness, significantly improving the electrode dimensional accuracy and surface quality. The automatic welding powder dosing mechanism achieves precise dosing to ensure uniform welding powder composition. The pressure coating mechanism ensures consistent welding powder coating thickness, and the drying mechanism enhances the bonding strength between welding powder and electrode, thereby improving the welding performance and stability of the welding rod and making the product quality more reliable.

[0023] Multiple adjustable components in the guiding mechanism, straightening mechanism and traction cutting mechanism, such as adjusting screws, threaded lead screws, double-threaded lead screws, etc., can easily adjust equipment parameters, so that the production line can adapt to the production of welding rods of different diameters and lengths, thereby improving the versatility and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 It is a structural schematic diagram of the welding rod pretreatment mechanism of the present invention;

[0026] Figure 3 It is a schematic structural diagram of the interior of the box of the present invention;

[0027] Figure 4 It is a structural schematic diagram of the guide mechanism of the present invention;

[0028] Figure 5 It is a structural schematic diagram of the straightening mechanism of the present invention;

[0029] Figure 6 This is a structural exploded view of the driving member of the present invention;

[0030] Figure 7 This is a structural exploded view of the clamping mechanism of the present invention;

[0031] Figure 8 It is a structural schematic diagram of the traction and cutting mechanism of the present invention;

[0032] Figure 9 This is a structural breakdown diagram of the installation box of the present invention.

[0033] In the figure: 1. welding rod pretreatment mechanism; 2. welding rod storage mechanism; 3. welding powder automatic batching mechanism; 4. pressure coating mechanism; 5. drying mechanism; 6. conveying mechanism; 100. box; 200. roller die drawing mechanism; 300. guide mechanism; 301. bracket; 302. connecting shaft 1; 303. guide roller 1; 304. limiting groove 1; 305. mounting frame; 306. lifting seat; 307. connecting shaft 2; 308. adjusting screw; 309. guide roller 2; 310. limiting groove 2; 400. straightening mechanism; 401. slide rail 1; 402. driving seat; 403. cylinder 1; 404. mounting seat; 405. cavity; 406. annular seat; 407. motor 1; 408. worm 1; 409. worm gear 1; 410. moving seat; 411. slide rail 2; 412, slide; 413, straightening roller; 414, fixed block; 415, spring; 416, fixed frame; 417, cylinder 2; 418, push plate; 419, adjusting seat; 420, threaded screw; 421, limit block; 422, notch; 500, traction cutting mechanism; 501, mounting box; 502, gantry; 503, cylinder 3; 504, mobile cutting head; 505, cutting head; 506, through-chute; 507, moving block; 508, driving rod; 509, traction roller; 510, protrusion; 511, top plate; 512, connecting plate; 513, double-threaded screw; 514, rocker arm; 515, worm gear 2; 516, worm; 517, connecting seat; 518, driving shaft; 519, limit slot; 520, motor 2. DETAILED DESCRIPTION

[0034] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, a clear and complete description of the specific embodiments of the present invention is given below in conjunction with the accompanying drawings. Obviously, the specific details described below are only some embodiments of the present invention, and the present invention can also be implemented in many other embodiments different from those described herein. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0035] See also Figures 1-9 , the present invention provides a technical solution:

[0036] like Figure 1As shown, the embodiment provides an automatic production line for electric welding rods, comprising a welding rod pretreatment mechanism 1, a welding rod storage mechanism 2, an automatic welding powder dosing mechanism 3, a pressure coating mechanism 4, a drying mechanism 5 and a plurality of conveying mechanisms 6. The conveying mechanisms 6 are respectively arranged between the welding rod storage mechanism 2 and the automatic welding powder dosing mechanism 3, the automatic welding powder dosing mechanism 3 and the pressure coating mechanism 4, and the pressure coating mechanism 4 and the drying mechanism 5 for conveying welding rods. The conveying mechanism 6 undertakes the task of conveying welding rods between different processes to ensure the continuity of the production process. The welding rod pretreatment mechanism 1 is used for drawing, straightening and cutting welding rods. The welding rod storage mechanism 2 is used for storing welding rods cut by the welding rod pretreatment mechanism 1. It has the functions of orderly storage and precise discharging, and works in conjunction with the conveying mechanism 6 to ensure the subsequent work In order to ensure a stable supply of welding rods required for the welding process, the automatic welding powder dosing mechanism 3 can accurately measure and mix a variety of raw materials for preparing welding powder. Through the automatic control system, the ingredients are strictly prepared according to the preset formula to ensure the uniformity and stability of the welding powder composition, and provide guarantee for the production of high-quality welding rods. The pressing mechanism 4, with the cooperation of the conveying mechanism 6, presses the welding powder prepared by the automatic welding powder dosing mechanism 3 evenly onto the outer edge surface of the welding rod to form a welding powder coating with uniform thickness and firm bonding to ensure the welding performance of the welding rod. The drying mechanism 5 receives the welding rod coated with welding powder sent by the conveying mechanism 6, and removes moisture and volatile substances in the welding powder on the surface of the welding rod through a suitable drying process, thereby enhancing the bonding strength between the welding powder and the welding rod, improving the quality and storage stability of the welding rod, and finally completing the material collection and packaging.

[0037] like Figure 2 and Figure 3 As shown, the welding rod pretreatment mechanism 1 includes a box body 100, and the roller die drawing mechanism 200 inside the box body 100 is used to draw the welding rod. Through the mutual cooperation of the roller die, the welding rod is gradually drawn and reduced to a set size, thereby improving the surface quality and dimensional accuracy of the welding rod. A guide mechanism 300 is provided on one side of the upper part of the box body 100, and a straightening mechanism 400 is provided on the upper surface of the box body 100 for straightening the drawn welding rod. A traction and cutting mechanism 500 is provided on the upper surface of the box body 100, and the traction and cutting mechanism 500 is used to pull and cut the straightened welding rod.

[0038] like Figure 4As shown, the guide mechanism 300 includes two groups of guide components and limit components symmetrically arranged in the upper and lower directions. The limit component is arranged on the upper guide component. The guide component includes two brackets 301. The two brackets 301 are rotatably connected to a guide roller 303 through a connecting shaft 302. The outer surface of the guide roller 303 is provided with a plurality of limit grooves 304. The limit grooves 304 on the outer surface of the guide roller 303 play a preliminary guiding role for the welding rod. The limit component includes two mounting frames 305. The mounting frame 306 is provided with a plurality of limit grooves 306. The inner wall of 05 is slidably connected with a lifting seat 306, and the mounting frame 305 is threadedly connected with an adjusting screw 308 for driving the lifting seat 306 to move up and down. The two lifting seats 306 are rotatably connected to the guide roller 2 309 through the connecting shaft 2 307. The outer circumference of the guide roller 2 309 is provided with a plurality of limiting grooves 2 310. The limiting grooves 2 310 on the outer circumference of the guide roller 2 309 work together with the limiting groove 1 304 to further accurately guide the direction of the welding rod and ensure the stability of the welding rod during the drawing process.

[0039] like Figure 5 As shown, the straightening mechanism 400 includes a driving seat 402, which is slidably connected to the upper surface of the box 100 through two slide rails 401. The box 100 is provided with a cylinder 403 for driving the driving seat 402 to reciprocate. Mounting seats 404 are provided on both sides of the driving seat 402. A clamping mechanism for straightening the welding rod is provided on one side of the mounting seat 404. A driving member for driving the clamping mechanism to rotate is provided in the mounting seat 404.

[0040] like Figure 6 As shown, the driving member includes an annular seat 406, which is located in the cavity 405 in the mounting seat 404. The mounting seat 404 is extended from one side of the mounting seat 404 and is connected to the clamping mechanism. A motor 407 is provided on the top of the mounting seat 404, and a worm 408 is provided on the output shaft of the motor 407. The bottom of the worm 408 is engaged with a worm gear 409, and the inner wall of the worm gear 409 is connected to the annular seat 406. By controlling the operation of the motor 407, the annular seat 406 drives the clamping mechanism to rotate under the transmission of the worm 408 and the worm gear 409, thereby realizing multi-angle straightening of the welding rod after drawing.

[0041] like Figure 7As shown, the clamping mechanism includes a movable seat 410, the upper surface of the movable seat 410 is slidably connected to a slide 412 through a plurality of slide rails 411, the top of the slide 412 is rotatably connected to a straightening roller 413 through a rotating shaft, and the straightening roller 413 on the top is used to straighten the welding rod, the bottom of the plurality of slides 412 extends to the interior of the movable seat 410 and is provided with two adjusting seats 419, the adjusting seats 419 are all threadedly connected with a threaded screw 420, the ends of the threaded screw 420 are all extended from the movable seat 410, the upper surface of the adjusting seat 419 is provided with a plurality of limit blocks 421, and the bottom of the slide 412 is provided with a notch 422 corresponding to the limit block 421, and the adjusting seat 419 is moved by rotating the threaded screw 420 The sliding seat 412 is pushed to move with the cooperation of the limit block 421 and the notch 422, so as to adjust the initial position of the straightening roller 413. A fixed block 414 is provided on one side of the sliding seat 412. The upper surface of the movable seat 410 is connected to multiple cylinder twos 417 through multiple fixing frames 416. The output end of the cylinder two 417 is connected to the spring 415 through the push plate 418. The spring 415 corresponds to the fixed block 414 one by one. After the adjustment of the initial position of the straightening roller 413 is completed, before straightening the welding rod, the cylinder two 417 acts on the fixed block 414 through the push plate 418 and the spring 415, so that the straightening roller 413 can adapt to welding rods of different diameters and provide appropriate straightening pressure.

[0042] like Figure 8 As shown, the traction cutting mechanism 500 includes two installation boxes 501 and a gantry 502 arranged above the installation boxes 501. Two cylinder threes 503 are arranged on the top of the gantry 502. The output ends of the cylinder threes 503 are each provided with a movable cutting head 504. Cutting heads 505 corresponding to the movable cutting heads 504 are provided on the two installation boxes 501. The cylinder three 503 on the top of the gantry 502 drives the movable cutting head 504 downward to cooperate with the cutting head 505 on the installation box 501 to achieve precise cutting of the straightened welding rod.

[0043] like Figure 9As shown, one side of the upper surface of the installation box 501 is slidably connected to two moving blocks 507 through a through-slide groove 506, and the moving blocks 507 are rotatably connected to the driving rod 508. The upper part of the driving rod 508 is provided with a traction roller 509, and the traction roller 509 and the abutting side of the welding rod are provided with a number of protrusions 510. The protrusions 510 are used to squeeze the surface of the welding rod to form textures on the surface of the welding rod, thereby enhancing the adhesion between the welding rod and the welding powder. The top of the moving block 507 is provided with a top plate 511, and the top of the two top plates 511 is threadedly connected to a double-threaded screw rod 513 through two connecting plates 512. The ends of the double-threaded screw rod 513 are sleeved with a rocker arm 514. Rotating the rocker arm 514 can adjust the spacing between the traction rollers 509. While adapting to welding rods of different diameters, it can also adjust the pressure of the traction roller 509 on the welding rod to ensure the depth of the texture on the surface of the welding rod, thereby ensuring sufficient adhesion between the subsequent welding rod and the welding powder.

[0044] Furthermore, the bottom end of the driving rod 508 passes through the moving block 507 and is provided with a worm gear 2 515. One side of the worm gear 2 515 is meshedly connected with a worm 516. The worm 516 is rotatably connected to a connecting seat 517. The connecting seat 517 is connected to the bottom of the moving block 507. The two worms 516 are sleeved with a driving shaft 518. A limiting groove 519 is provided on the surface of the driving shaft 518. The inner circumference of the worm 516 is provided with a limiting strip corresponding to the limiting groove 519. One end of the driving shaft 518 extends out of the mounting box 501 and is provided with a motor 2 520. The motor 2 520 at one end of the driving shaft 518 provides power to drive the traction roller 509 to rotate, thereby realizing the traction of the welding rod.

[0045] A production process of an automatic welding rod production line, the specific steps include:

[0046] The welding rod pre-processing mechanism 1 performs roller die drawing and reducing on the welding rod pulled from the welding rod disc until the welding rod is drawn and reduced to a set size, and then straightens, prints and cuts the drawn welding rod;

[0047] The welding rod storage mechanism 2 and the conveying mechanism 6 cooperate to separate and convey the cut welding rods one by one until the separated welding rod segments 10 of equal length are conveyed to the welding rod storage area;

[0048] Welding powder preparation: the various raw materials for preparing welding powder are mixed and processed into welding powder in the welding powder automatic batching mechanism 3;

[0049] The conveying mechanism 6 conveys the welding rod to the pressing mechanism 4 to press the welding powder onto the outer edge of the welding rod to form an electric welding rod;

[0050] The welding rods are dried, and the conveying mechanism 6 conveys the welding rods to the drying mechanism 5 for drying and collection and packaging.

[0051] The principle and process of use of the present invention are as follows: the rolled welding rod raw material is installed at the feeding end of the welding rod pretreatment mechanism 1, the equipment is started, the roller die drawing mechanism 200 starts to work, and the welding rod is gradually drawn and reduced in diameter. During the drawing process, the welding rod passes through the limiting grooves of the guide roller 1 303 and the guide roller 2 309 of the guide mechanism 300 in sequence, ensuring that the welding rod maintains a straight line motion during drawing to prevent deviation and bending. When the welding rod is drawn to the set size, the cylinder 1 403 of the straightening mechanism 400 drives the driving seat 402 to reciprocate, and the clamping mechanism is in the straightening process. The welding rod is straightened under the action of the roller 413. According to the diameter of the welding rod, the position of the slide 412 can be adjusted by adjusting the screw rod 420. The cylinder 2 417 and the spring 415 provide appropriate straightening pressure. When the welding rod is pulled, the motor 2 520 at one end of the drive shaft 518 provides power to drive the traction roller 509 to rotate, thereby pulling the straightened welding rod. At the same time, the protrusion 510 on the traction roller 509 squeezes the surface of the welding rod. When the welding rod moves to the set length, the cylinder 3 503 drives the mobile cutting head 504 goes down and cooperates with the cutting head 505 to cut the welding rod. The cut welding rod is transported by the conveying mechanism 6 to the welding rod storage mechanism 2. The storage mechanism stores the welding rods according to certain rules. When the subsequent process requires it, the storage mechanism and the conveying mechanism 6 work together to separate the welding rods one by one and transport them to the corresponding position of the welding powder automatic batching mechanism 3. In the welding powder automatic batching mechanism 3, various raw materials are accurately measured by the automatic metering device according to the preset formula, and then enter the stirring device for full mixing to make qualified welding powder. Then, the conveying mechanism 6 will weld The welding rod is conveyed to the pressing mechanism 4, which presses the welding powder evenly onto the outer edge of the welding rod through a mold and a pressure device. During the pressing process, the pressing pressure and speed can be adjusted according to the specifications of the welding rod and the characteristics of the welding powder to ensure the quality of the welding powder coating. The welding rod coated with welding powder is then conveyed to the drying mechanism 5 by the conveying mechanism 6. The drying mechanism 5 sets the appropriate drying temperature and time according to the material of the welding rod and the composition of the welding powder, and dries the welding rod. After the dried welding rod passes the quality inspection and is qualified, it is collected and packaged to complete the entire production process.

[0052] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0053] The above-described embodiments merely represent several implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art would be able to make various modifications, substitutions, and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the patent for this invention should be determined by the claims.

Claims

1. An automatic welding rod production line, characterized in that: The invention comprises a welding rod pretreatment mechanism (1), a welding rod storage mechanism (2), a welding powder automatic dosing mechanism (3), a pressure coating mechanism (4), a drying mechanism (5) and a plurality of conveying mechanisms (6), wherein the conveying mechanisms (6) are respectively arranged between the welding rod storage mechanism (2) and the welding powder automatic dosing mechanism (3), the welding powder automatic dosing mechanism (3) and the pressure coating mechanism (4), and the pressure coating mechanism (4) and the drying mechanism (5) for conveying welding rods. The welding rod pretreatment mechanism (1) is used for drawing, straightening and cutting welding rods. The welding rod storage mechanism (2) is used for storing welding rods that have been cut on the welding rod pretreatment mechanism (1). The welding rod storage mechanism (2) has the functions of orderly storage and precise discharge, and works in conjunction with the conveying mechanism (6) to ensure a stable supply of welding rods required for subsequent processes. The welding rod storage mechanism (2) has the functions of orderly storage and precise discharge, and works in conjunction with the conveying mechanism (6) to ensure a stable supply of welding rods required for subsequent processes. The welding rod pretreatment mechanism (1) comprises a box (100), a roller die drawing mechanism (200) for drawing the welding rod is provided inside the box (100), a guide mechanism (300) is provided on one side of the upper portion of the box (100), a straightening mechanism (400) for straightening the drawn welding rod is provided on the upper surface of the box (100), and a traction and cutting mechanism (500) is provided on the upper surface of the box (100), and the traction and cutting mechanism (500) is used to traction and cut the straightened welding rod; The straightening mechanism (400) includes a driving seat (402), the driving seat (402) is slidably connected to the upper surface of the box (100) through two slide rails (401), the box (100) is provided with a cylinder (403) for driving the driving seat (402) to reciprocate, both sides of the driving seat (402) are provided with mounting seats (404), one side of the mounting seat (404) is provided with a clamping mechanism for straightening the welding rod, and a driving member for driving the clamping mechanism to rotate is provided in the mounting seat (404); The clamping mechanism includes a movable seat (410), the upper surface of the movable seat (410) is slidably connected to a slide seat (412) via a plurality of slide rails (411), the top of the slide seat (412) is rotatably connected to a straightening roller (413) via a rotating shaft, the bottoms of the plurality of slide seats (412) extend to the interior of the movable seat (410) and are provided with two adjustment seats (419), the adjustment seats (419) are all threadedly connected to a threaded screw (420), and the ends of the threaded screw (420) are all extended out of the movable seat (410). A fixed block (414) is provided on one side of the slide seat (412), a plurality of cylinders (417) are connected to the upper surface of the movable seat (410) via a plurality of fixed frames (416), an output end of the cylinder (417) is connected to a spring (415) via a push plate (418), the spring (415) corresponds to the fixed block (414) one by one, a plurality of limit blocks (421) are provided on the upper surface of the adjustment seat (419), and a notch (422) corresponding to the limit blocks (421) is provided at the bottom of the slide seat (412); The traction and cutting mechanism (500) comprises two installation boxes (501) and a gantry (502) arranged above the installation boxes (501); one side of the upper surface of the installation boxes (501) is slidably connected to two moving blocks (507) through a through-slide groove (506); the moving blocks (507) are rotatably connected to a driving rod (508); the upper portion of the driving rod (508) is provided with a traction roller (509); the traction roller (509) and the side abutting the welding rod are provided with a plurality of protrusions (510); the protrusions (510) are used to squeeze the surface of the welding rod so that the surface of the welding rod forms lines; the top of the moving blocks (507) is provided with a top plate (511); the tops of the two top plates (511) are threadedly connected to a double-threaded screw rod (513) through two connecting plates (512); the ends of the double-threaded screw rod (513) are sleeved with a rocker arm (514); The bottom end of the driving rod (508) passes through the moving block (507) and is provided with a worm gear (515). One side of the worm gear (515) is meshedly connected with a worm (516). The worms (516) are rotatably connected with a connecting seat (517). The connecting seat (517) is connected to the bottom of the moving block (507). The two worms (516) are sleeved with a driving shaft (518). A limiting groove (519) is provided on the surface of the driving shaft (518). A limiting strip corresponding to the limiting groove (519) is provided on the inner circumference of the worm (516). One end of the driving shaft (518) extends out of the mounting box (501) and is provided with a motor (520). The driving member includes an annular seat (406), the annular seat (406) is located in a cavity (405) in a mounting seat (404), one side of the mounting seat (404) extends out of the mounting seat (404) and is connected to a clamping mechanism, a motor 1 (407) is provided on the top of the mounting seat (404), a worm 1 (408) is provided on the output shaft of the motor 1 (407), the bottom of the worm 1 (408) is meshedly connected with a worm wheel 1 (409), and the inner wall of the worm wheel 1 (409) is connected to the annular seat (406).

2. The automatic welding rod production line according to claim 1, characterized in that: The guide mechanism (300) includes two groups of guide components and limit components symmetrically arranged in an upper and lower manner. The limit component is arranged on the upper guide component. The guide component includes two brackets (301). The two brackets (301) are rotatably connected to a guide roller (303) through a connecting shaft (302). The outer peripheral surface of the guide roller (303) is provided with a plurality of limit grooves (304) for guiding the welding rod. The limit component includes two mounting frames (305). The inner walls of the mounting frames (305) are slidably connected to a lifting seat (306). The mounting frames (305) are threadedly connected to an adjusting screw (308) for driving the lifting seat (306) to move up and down. The two lifting seats (306) are rotatably connected to a guide roller (309) through a connecting shaft (307). The outer peripheral surface of the guide roller (309) is provided with a plurality of limit grooves (310).

3. The automatic welding rod production line according to claim 1, characterized in that: Two cylinders (503) are provided on the top of the gantry (502), and the output ends of the cylinders (503) are both provided with movable cutting heads (504). Cutting heads (505) corresponding to the movable cutting heads (504) are provided on the two installation boxes (501).

4. A production process for an automatic welding rod production line according to any one of claims 1 to 3, characterized in that: The specific steps include: The welding rod pre-processing mechanism (1) performs roller die drawing and reducing on the welding rod drawn from the welding rod disc until the welding rod is drawn and reduced to a set size, and then straightens, prints and cuts the drawn welding rod; The welding rod storage mechanism (2) and the conveying mechanism (6) cooperate to separate and convey the cut welding rods one by one until the separated welding rod segments (10) of equal length are conveyed to the welding rod storage location; Preparation of welding powder: in the welding powder automatic batching mechanism (3), a plurality of raw materials for preparing welding powder are mixed and processed into welding powder; The conveying mechanism (6) conveys the welding rod to the pressing mechanism (4) to press the welding powder onto the outer edge surface of the welding rod to form an electric welding rod; The welding rods are dried, and the conveying mechanism (6) conveys the welding rods to the drying mechanism (5) for drying and packaging.

Citation Information

Patent Citations

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