Automatic feeding device for assembling snap spring of motor rotor
By designing an automatic loading device, using a vibrating disc, loading seat and lead mechanism, automatic and accurate loading of the motor rotor spring is achieved, solving the problems of low manual installation efficiency and poor accuracy in the prior art, and improving assembly efficiency and accuracy.
Patent Information
- Application Number
- CN202510044448.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-11
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2045-01-11
AI Technical Summary
In the prior art, the installation of the motor rotor spring requires manual operation, which is inefficient and prone to installation errors, which affects assembly accuracy and consistency.
An automatic loading device is designed, including a vibrating plate, a loading seat and a material guide mechanism. Through the cooperation of the material guide strip and the material guide bracket, the automatic and precise loading of the spring is achieved by using the conveyor belt.
The assembly efficiency and assembly accuracy of the motor rotor spring are improved, and the fully automatic installation of the spring is realized, reducing manual operation errors and inefficiency problems.
Smart Images

Figure CN119734060A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of feeding devices, and in particular to an automatic feeding device for assembling motor rotor retaining springs. Background Art
[0002] When assembling the motor, bearings need to be installed on the rotor so that the rotor can rotate smoothly relative to the stator, thereby achieving normal operation of the motor. When installing the bearings, it is usually necessary to install a retaining ring on the end shaft of the rotor to axially limit the bearing and assist in the installation.
[0003] Traditionally, the rotor mounting retaining spring is usually manually opened using tools and manually clamped into the annular groove of the rotor. This manual assembly method is time-consuming and labor-intensive, and is difficult to apply to the field of mass motor production. It is also easy for manual errors to affect the installation effect of the retaining spring, and result in poor consistency in the installation of each rotor retaining spring.
[0004] Therefore, some rotor retaining spring installation devices have appeared in the prior art, so that the motor rotor can be fixed on the base and the retaining spring is pushed by the cylinder to vertically clamp on the end shaft of the rotor to realize the installation of the retaining spring. However, due to the small size and thin thickness of the retaining spring, it is difficult to realize automatic feeding of the retaining spring, resulting in the need to manually install the retaining spring to the push position of the cylinder, which is inefficient and has installation risks. In addition, it is easy to cause position deviation of the retaining spring after installation due to manual error, thereby affecting the subsequent assembly of the motor rotor bearing. Summary of the invention
[0005] In order to solve the problems in the above-mentioned background technology, the present invention provides an automatic feeding device for assembling motor rotor retaining springs, which can realize automatic and accurate feeding of retaining springs, improve the assembly efficiency and assembly accuracy of motor rotor retaining springs, and facilitate the fully automatic installation of motor rotor retaining springs.
[0006] The solution adopted by the present invention to solve its technical problems is: an automatic feeding device for assembling motor rotor retaining rings, comprising a vibration plate, a feeding seat and a material guiding mechanism connecting the vibration plate and the feeding seat, the material guiding mechanism comprising a material guiding strip connected to the vibration plate and arranged vertically or longitudinally inclined, and a material guiding bracket connected to the feeding seat and arranged horizontally, a conveyor belt for automatically transporting retaining rings is installed in the material guiding bracket; a feeding channel is vertically provided on the side surface of the feeding seat away from the material guiding bracket, a feeding channel is horizontally penetrated in the feeding seat, the feeding channel is connected to the feeding channel, the end of the material guiding bracket is inserted in the feeding channel, and a feeding plug movably inserted in the feeding channel for pushing the retaining ring out is provided on the top of the feeding seat.
[0007] Furthermore, the cross-section of the material guide bracket is a "mountain"-shaped structure, including a material guide portion in the center and conveying portions on both sides, and the conveyor belts are respectively arranged in the two conveying portions, with the surfaces of the conveyor belts arranged toward the material guide portions.
[0008] Furthermore, a plurality of vertically arranged conveying bars are equidistantly arranged on the surface of the conveyor belt, and a conveying channel for clamping a single retaining spring is formed between adjacent conveying bars.
[0009] Furthermore, the material guiding portion and the material guiding strip have the same external structure and are both adapted to the inner ring structure of the retaining spring.
[0010] Furthermore, transmission shafts are vertically provided at both ends of the conveying part, the conveyor belt is sleeved on the transmission shaft, and a driving component connected to the transmission shaft is installed on the material guide bracket.
[0011] Furthermore, the driving assembly includes a driving motor and a driving wheel connected to the output shaft of the driving motor, any one of the transmission shafts is connected to the driving wheel in transmission, a transmission gear is installed at the bottom of the transmission shaft away from the loading seat, and the two transmission gears are meshed.
[0012] Furthermore, the feeding plug block includes a mounting seat arranged on the top of the loading seat and a knife vertically connected to the mounting seat, the knife is movably inserted in the feeding channel and tightly attached to the inner wall of the feeding channel, a card interface is provided at the end of the knife, and a bearing groove for bearing a retaining spring is provided at a position of the knife close to the side wall of the loading channel and corresponding to the card interface.
[0013] Furthermore, a buffer is vertically installed on the top of the loading seat, and the mounting seat abuts against the buffer.
[0014] Furthermore, a material discharge port is provided at the bottom of the vibration plate, the surface of the vibration plate is inclined toward the material discharge port, and the top of the material guide strip is connected to the material discharge port.
[0015] In summary, the beneficial effects of the present invention are:
[0016] 1. The present invention provides a material guiding mechanism including a material guiding strip and a material guiding bracket, and the material guiding strip and the material guiding bracket are respectively connected to a vibration plate and a material loading seat, and a conveyor belt is installed in the material guiding bracket, so that the retaining spring can be automatically loaded into the material guiding strip through the vibration plate, and fall into the material guiding bracket along the material guiding strip under the action of gravity, and then automatically transported to the material loading seat through the conveyor belt in the material guiding bracket to realize automatic and accurate loading of the retaining spring, which can improve the assembly efficiency and assembly accuracy of the retaining spring of the motor rotor, and facilitate the full-automatic installation of the retaining spring of the motor rotor.
[0017] 2. The present invention provides a loading channel and a feeding channel that are interconnected on the loading seat, and provides a feeding plug in the feeding channel, so that the retaining spring transported by the material guide mechanism can enter the feeding channel from the loading channel, and move along the feeding channel to the clamping position under the push of the feeding plug, thereby realizing automatic loading of the retaining spring and improving the assembly accuracy of the retaining spring.
[0018] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the following specifically cites a preferred embodiment and describes it in detail with the accompanying drawings as follows. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of this embodiment;
[0020] Figure 2 is an exploded view of this embodiment;
[0021] Figure 3 Schematic diagram of the structure of the material guiding mechanism of this embodiment;
[0022] Figure 4 This is a schematic diagram of the structure of the loading seat and the feeding plug block in this embodiment.
[0023] In the figure: 1. Vibrating plate; 11. Feeding port; 2. Loading seat; 21. Feeding channel; 22. Loading channel; 3. Material guiding mechanism; 31. Material guiding bar; 32. Material guiding bracket; 321. Material guiding part; 322. Conveying part; 323. Transmission shaft; 324. Transmission gear; 33. Conveyor belt; 331. Conveying bar; 332. Conveying channel; 4. Feeding plug block; 41. Mounting seat; 42. Insert knife; 421. Card interface; 422. Loading slot; 5. Driving assembly; 51. Driving motor; 52. Driving wheel; 6. Buffer. DETAILED DESCRIPTION
[0024] In order to make the content of the present invention more clearly understood, the present invention is further described below based on specific embodiments in conjunction with the accompanying drawings.
[0025] It should be noted that the terms "center", "upper", "lower", "front", "back", "left", "right", "inner", "outer" and the like used herein to indicate directions or positional relationships are based on directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. Unless otherwise specified, "plurality" means two or more.
[0026] Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0027] like Figure 1 to Figure 2 As shown, an automatic feeding device for assembling motor rotor retaining springs can automatically feed retaining springs when the motor rotor is assembling retaining springs, thereby improving the assembly efficiency of the motor rotor, and the feeding accuracy is high, which can improve the assembly accuracy of retaining springs, and facilitate the fully automatic and precise installation of motor rotor retaining springs. The automatic feeding device for retaining springs of this embodiment includes a vibration plate 1, a feeding seat 2, and a guide mechanism 3 connecting the vibration plate 1 and the feeding seat 2. A large number of scattered retaining springs can be placed in the vibration plate 1, and gradually straightened under the regular vibration of the vibration plate 1 so as to enter the guide mechanism 3 at the correct angle position, and finally automatically transferred to the feeding seat 2 under the action of the guide mechanism 3 to realize automatic feeding, and no manual participation is required in the whole process, which facilitates the fully automatic assembly of motor rotor retaining springs.
[0028] like Figures 1 to 3 As shown, the material guide mechanism 3 of this embodiment includes a material guide strip 31 and a material guide bracket 32 which are spliced with each other, wherein a material discharge port 11 is provided at the bottom of the vibration disk 1, and the material guide strip 31 is vertically connected to the material discharge port 11 of the vibration disk 1, so that after the retaining spring is discharged from the vibration disk 1, it can fall along the material guide bracket 32 under the action of gravity and finally move into the material guide bracket 32, so that the retaining spring can be loaded by the material guide bracket 32; in other embodiments, the material guide strip 31 can also be set to be inclined longitudinally, and the same technical effect can also be obtained. In addition, the disk surface of the vibration disk 1 of this embodiment is inclined toward the material discharge port 11, so that the retaining spring can quickly move to the material discharge port 11 under the vibration of the vibration disk 1, so as to quickly enter the retaining spring from the material discharge port 11 to the material guide strip 31 at the correct angle to realize the loading of the retaining spring.
[0029] like Figure 2 and Figure 3 As shown, the guide bracket 32 of this embodiment is horizontally arranged and the end is connected to the loading seat 2, so that when the clip is loaded into the loading seat 2, the opening of the clip can face downward so as to be easily connected to the motor rotor. Among them, a conveyor belt 33 is installed in the guide bracket 32 of this embodiment, so that after the clip falling from the guide bar 31 enters the guide bracket 32, it can enter the loading seat 2 along the horizontal guide bracket 32 under the drive of the conveyor belt 33, so as to realize automatic loading of the clip, which can effectively improve the loading efficiency and loading accuracy of the clip.
[0030] Specifically, Figure 3As shown, the cross-section of the material guide bracket 32 of the present embodiment is a "mountain" shaped structure, including a material guide portion 321 located in the middle and a transmission portion 322 located on both sides of the material guide portion 321, wherein the material guide portion 321 of the present embodiment has the same structure as the material guide strip 31, and both are adapted to the inner ring structure of the retaining spring, so that the retaining spring can remain stable under the action of the material guide strip 31 or the material guide portion 321 when being loaded, thereby facilitating the accurate loading of the retaining spring.
[0031] In order to ensure that the retaining spring can move stably along the horizontal guide strip 31, two conveyor belts 33 are provided in the present embodiment, and the two conveyor belts 33 are respectively arranged in the conveying parts 322 on both sides. At the same time, the surfaces of the two conveyor belts 33 are arranged toward the central guide part 321. Therefore, after the retaining spring falls into the guide bracket 32 along the guide strip 31, the conveyor belts 33 on both sides can drive both sides of the retaining spring at the same time, so that the retaining spring can move stably and quickly along the guide part 321, thereby realizing accurate and fast loading of the retaining spring, which can effectively improve the assembly efficiency and assembly accuracy of the motor rotor retaining spring.
[0032] In addition, if and Figure 3 As shown, a plurality of conveying bars 331 are equidistantly provided on the surface of the conveyor belt 33 of the present embodiment, and the conveying bars 331 are vertically arranged so that a conveying channel 332 adapted to the thickness of the retaining spring can be formed between adjacent conveying bars 331, so that when the retaining spring is conveyed in the material guide bracket 32, the two ends of a single retaining spring can be respectively embedded in the conveying channel 332, thereby further improving the conveying stability of the retaining spring.
[0033] like Figures 1 to 3 As shown, in order to rotate the conveyor belt 33 to realize the conveying and loading of the clip, the transmission shafts 323 are vertically arranged at both ends of the conveying part 322 of this embodiment, and the conveyor belt 33 is sleeved on the transmission shaft 323, so that when the transmission shaft 323 rotates, the conveyor belt 33 can be driven to move, thereby realizing the transportation of the clip. In addition, the material guide bracket 32 of this embodiment is also equipped with a driving component 5 that is transmission-connected to the transmission shaft 323, so that the transmission shaft 323 can rotate under the action of the driving component 5, thereby driving the conveyor belt 33 to move.
[0034] Specifically, the driving assembly 5 of this embodiment includes a driving motor 51 fixedly mounted at the bottom of the material guide bracket 32 and a driving wheel 52 mounted on the output shaft of the driving motor 51. The driving wheel 52 is connected to the transmission shaft 323 in a transmission manner, so that when the driving motor 51 is started, the transmission shaft 323 can be driven to rotate, thereby realizing the movement of the conveyor belt 33. In addition, the bottom of the transmission shaft 323 of this embodiment, which is far away from the material loading seat 2, passes through the material guide bracket 32 and is installed with a transmission gear 324. The transmission gears 324 of the two transmission shafts 323 are meshed with each other, so that when the driving wheel 52 is connected to any one of the transmission shafts 323 and driven to rotate together, the remaining transmission shafts 323 can rotate under the action of the meshing of the transmission gears 324, thereby driving the two conveyor belts 33 to move in the same direction, which not only reduces the driving cost, but also enables the two conveyor belts 33 to move in the same direction, so that the two ends of the clip spring can move synchronously when the clip spring is used to transmit and load the material, which can further improve the stability of the clip spring transmission and loading.
[0035] like Figure 1 , Figure 2 and Figure 4 As shown, in order to enable the retaining spring to be automatically moved to the position of the motor shaft for clamping and assembly after being loaded into the loading seat 2, this embodiment provides a vertical feeding channel 21 on the side surface of the loading seat 2 away from the material guide bracket 32, and provides a feeding plug 4 which is inserted into the feeding channel 21 on the top of the loading seat 2, so that after the retaining spring is loaded into the feeding channel 21, the feeding plug 4 can move along the feeding channel 21 to push the retaining spring to the clamping position for clamping, thereby realizing fully automatic loading and clamping of the retaining spring.
[0036] Furthermore, in order to allow the retaining spring transmitted by the material guide bracket 32 to enter the feeding channel 21, the present embodiment provides a feeding channel 22 in the feeding seat 2 which horizontally penetrates the side walls of the feeding seat 2 and is connected to the feeding channel 21. The end of the material guide bracket 32 is inserted into the feeding channel 22, so that the retaining spring transmitted by the material guide bracket 32 and the conveyor belt 33 enters the feeding seat 2, and then can pass through the feeding channel 22 and enter the feeding channel 21, thereby moving along the feeding channel 21 under the push of the feeding plug block 4 to realize automatic loading.
[0037] Specifically, Figure 2 and Figure 4 As shown, the feeding plug block 4 of this embodiment includes a mounting seat 41 disposed on the top of the feeding seat 2 and a plug knife 42 vertically connected to the mounting seat 41, wherein the plug knife 42 is movably plugged into the feeding channel 21, and the mounting seat 41 can push the plug knife 42 to move along the feeding channel 21, thereby pushing the clip loaded into the feeding channel 21 to move from the feeding channel 21 to the clamping position for clamping, thereby realizing automatic loading of the clip. In addition, the surface of the plug knife 42 of this embodiment is in close contact with the inner wall of the feeding channel 21, so that the plug knife 42 can push the clip in the feeding channel 21 out to realize loading.
[0038] In addition, the end of the insert knife 42 of this embodiment is provided with a card interface 421, and the card interface 421 can be connected to the end shaft of the motor rotor, so that the spring clip can be accurately fed to the card connection position for assembly. In addition, the insert knife 42 of this embodiment is close to the side wall of the feeding channel 22 and is provided with a bearing groove 422 at a position corresponding to the card interface 421, so that when the insert knife 42 moves along the feeding channel 21 and the outlet of the feeding channel 22 just corresponds to the position of the bearing groove 422, the spring clip transmitted via the conveyor belt 33 can be output from the feeding channel 22 and enter the bearing groove 422, so that it is driven by the insert knife 42 to the card connection position for loading. In addition, the structure of the bearing groove 422 of this embodiment is adapted to the outer shape structure of the spring clip, so that when the spring clip clip is loaded, it can enter the bearing groove 422 in the correct direction and angle, thereby realizing the accurate loading of the spring clip, which is convenient for subsequent accurate assembly.
[0039] like Figure 1 , Figure 2 and Figure 4 As shown, a buffer 6 is vertically mounted on the top of the loading seat 2 of this embodiment, and the mounting seat 41 is in contact with the buffer 6, so that the mounting seat 41 drives the inserting knife 42 to move along the feeding channel 21 to load the clip under the push of the clamping mechanism, and the mounting seat 41 can automatically rebound to the initial position driven by the buffer 6, so as to facilitate the subsequent loading of the clip. In addition, after the mounting seat 41 of this embodiment rebounds, the bearing groove 422 can be just located at the output port of the feeding channel 22, so as to facilitate the direct bearing of the clip for feeding and assembly.
[0040] In summary, this embodiment sets a material guiding mechanism 3 including a material guiding strip 31 and a material guiding bracket 32, and connects the material guiding strip 31 and the material guiding bracket 32 to the vibration disk 1 and the material loading seat 2 respectively, and installs a conveyor belt 33 in the material guiding bracket 32 at the same time, so that the retaining spring can be automatically loaded into the material guiding strip 31 through the vibration disk 1, and fall into the material guiding bracket 32 along the material guiding strip 31 under the action of gravity, and then automatically conveyed to the material loading seat 2 through the conveyor belt 33 in the material guiding bracket 32 to realize automatic and accurate loading of the retaining spring, which can improve the assembly efficiency and assembly accuracy of the retaining spring of the motor rotor, and facilitate the fully automatic installation of the retaining spring of the motor rotor.
[0041] In addition, by arranging a loading channel 22 and a feeding channel 21 that are interconnected on the loading seat 2, and arranging a feeding plug block 4 in the feeding channel 21, the retaining spring transported by the material guiding mechanism 3 can enter the feeding channel 21 from the loading channel 22, and move along the feeding channel 21 to the clamping position under the push of the feeding plug block 4, thereby realizing automatic loading of the retaining spring clamping and improving the assembly accuracy of the retaining spring.
[0042] The embodiments described above are only preferred implementation modes of the present invention and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and modifications made by those skilled in the art on the basis of the invention shall fall within the protection scope of the present invention.
Claims
1. An automatic feeding device for assembling a motor rotor retaining spring, comprising a vibration plate (1), a feeding seat (2) and a material guide mechanism (3) connecting the vibration plate (1) and the feeding seat (2), characterized in that: The material guiding mechanism (3) comprises a material guiding strip (31) connected to the vibration plate (1) and arranged vertically or longitudinally inclined, and a material guiding bracket (32) connected to the loading seat (2) and arranged horizontally, wherein a conveyor belt (33) for automatically transporting the retaining ring is installed in the material guiding bracket (32); a feeding channel (21) is vertically provided on the surface of the loading seat (2) away from the material guiding bracket (32), and a loading channel (22) is horizontally penetrated in the loading seat (2), and the loading channel (22) is connected to the feeding channel (21), and the end of the material guiding bracket (32) is inserted into the feeding channel (22), and a feeding plug (4) is provided on the top of the loading seat (2) and is movably inserted into the feeding channel (21) for pushing the retaining ring out.
2. The automatic feeding device for assembling motor rotor retaining springs according to claim 1, characterized in that: The cross section of the material guide bracket (32) is a "mountain"-shaped structure, comprising a material guide portion (321) in the center and conveying portions (322) on both sides. The conveyor belt (33) is respectively arranged in the two conveying portions (322), and the surface of the conveyor belt (33) is arranged facing the material guide portion (321).
3. The automatic feeding device for assembling motor rotor retaining springs according to claim 2, characterized in that: A plurality of vertically arranged conveying bars (331) are equidistantly arranged on the surface of the conveying belt (33), and a conveying channel (332) for clamping a single clamping spring is formed between adjacent conveying bars (331).
4. The automatic feeding device for assembling motor rotor retaining springs according to claim 2, characterized in that: The material guiding portion (321) has the same appearance and structure as the material guiding strip (31) and is compatible with the inner ring structure of the retaining spring.
5. The automatic feeding device for assembling motor rotor retaining springs according to claim 2, characterized in that: Transmission shafts (323) are vertically arranged at both ends of the transmission part (322), the conveyor belt (33) is sleeved on the transmission shaft (323), and a driving assembly (5) transmission-connected to the transmission shaft (323) is installed on the material guide bracket (32).
6. The automatic feeding device for assembling motor rotor retaining springs according to claim 5, characterized in that: The driving assembly (5) comprises a driving motor (51) and a driving wheel (52) connected to the output shaft of the driving motor (51); any one of the transmission shafts (323) is connected to the driving wheel (52) in a transmission manner; a transmission gear (324) is installed at the bottom of the transmission shaft (323) away from the loading seat, and the two transmission gears (324) are meshed.
7. The automatic feeding device for assembling motor rotor retaining springs according to claim 1, characterized in that: The feeding plug block (4) comprises a mounting seat (41) arranged on the top of the feeding seat (2) and a plug knife (42) vertically connected to the mounting seat (41); the plug knife (42) is movably plugged into the feeding channel (21) and closely attached to the inner wall of the feeding channel (21); a clamping interface (421) is provided at the end of the plug knife (42); and a bearing groove (422) for bearing a retaining spring is provided at a position of the plug knife (42) close to the side wall of the feeding channel (22) and corresponding to the clamping interface (421).
8. The automatic feeding device for assembling motor rotor retaining springs according to claim 7, characterized in that: A buffer (6) is vertically mounted on the top of the loading seat (2), and the mounting seat (41) is in contact with the buffer (6).
9. The automatic feeding device for assembling motor rotor retaining springs according to claim 1, characterized in that: A material discharge opening (11) is provided at the bottom of the vibration plate (1), the plate surface of the vibration plate (1) is inclined toward the material discharge opening (11), and the top of the material guide strip (31) is connected to the material discharge opening (11).
Citation Information
Patent Citations
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VIBRATING distributor DRIVEN BY ROTATING ECCENTRIC FEEDER
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Elastic ring sleeving device and elastic ring sleeving system
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Elastic ring feeding device and elastic ring sleeving system
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Automatic assembling machine for snap springs
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