An ABS gear ring multi-station automatic production device

By designing ABS ring gear multi-station automatic production device, integrating clamping drive devices, positioning and grinding devices, cutting and processing devices, the problem of low production efficiency of ABS ring gear processing is solved and efficient automated production is achieved.

CN119734105BActive Publication Date: 2025-06-17JINAN WEICHENG AUTOMOBILE FITTING CO LTD
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Patent Information

Application Number
CN202510238349.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2025-06-17
Estimated Expiration
2045-03-03

AI Technical Summary

Technical Problem

The processing and production of ABS ring gears usually requires multiple machine tools or equipment to be used together, resulting in low processing and production efficiency.

Method used

A multi-station automatic production device for ABS ring gear is designed, including clamping drive device, positioning and grinding device, cutting processing device, material pushing device and feeding device, which can complete the production steps of cutting and grinding workpieces at one time and improve processing efficiency.

Benefits of technology

By integrating multiple machining stations and automation equipment, efficient automated production of ABS ring gears is achieved, processing efficiency is improved, and the installation and disassembly of workpieces is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a multi-station automatic production device for an ABS gear ring, which relates to the field of ABS gear ring production. It includes a clamping and driving device, the clamping and driving device includes a frame, a driving component is arranged on the right side of the frame, a self-rotation component is arranged in the middle of the frame, a locking component is arranged on the left side of the frame, the driving component can drive the self-rotation component to rotate, the locking component can be horizontally moved to the inside of the self-rotation component and provide a supporting force for the self-rotation component, and the self-rotation component provides multiple processing stations for the workpiece; a positioning and grinding device, the positioning and grinding device is arranged below the self-rotation component and is used to indicate the positioning placement of the workpiece and collect grinding debris. By setting the clamping and driving device, the positioning and grinding device, the cutting processing device, the material pushing device, and the feeding device, the production steps of cutting the workpiece and grinding the workpiece can be completed at one time, without the need for multiple machine tools to cooperate, and the processing efficiency of the ABS gear ring is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of ABS gear ring production, and specifically relates to a multi-station automatic production device for ABS gear rings. Background Art

[0002] The ABS gear ring is an important component in modern automotive braking systems. The ABS gear ring is usually installed inside the wheel hub or on the half shaft axle, and rotates with the wheel so as to accurately monitor the speed and rotation of the wheel. When the wheel rotates, the ABS gear ring also rotates accordingly. The sensor fixed on the axle obtains the wheel speed by judging the rotation speed of the gear ring and transmits this information to the ABS computer.

[0003] When producing and processing the ABS gear ring, it is usually necessary to use a cutting machine tool to perform cutting operations on the outer ring part of the ring-shaped workpiece, first rough machining and then finish machining, and then perform grinding operations on the workpiece to obtain an ABS gear ring with good quality.

[0004] In related technologies, such as a segmented machining method for a large gear ring with the publication number: CN106736317A, this patent discloses a method of rough milling and then finish milling.

[0005] Another example is a new type of automated laser electromechanical device with the publication number: CN112025304A, which includes a grinding wheel. This patent uses the rotation of the grinding wheel to perform grinding operations on the workpiece.

[0006] Therefore, for the processing and production of the ABS gear ring, it usually requires multiple machine tools or devices to cooperate with each other to complete the processing of the ABS gear ring, and the processing and production efficiency is relatively low. Summary of the Invention

[0007] Aiming at the deficiencies of the prior art, the present invention provides a multi-station automatic production device for ABS gear rings, which solves the problem that for the processing and production of ABS gear rings, it usually requires multiple machine tools or devices to cooperate with each other to complete the processing of the ABS gear ring, and the processing and production efficiency is relatively low.

[0008] To achieve the above objectives, the present invention is realized through the following technical solutions: A multi-station automatic production device for ABS gear rings, including a clamping and driving device, the clamping and driving device includes a frame, a driving component is provided on the right side of the frame, a self-rotation component is provided in the middle of the frame, a locking component is provided on the left side of the frame, the driving component can drive the self-rotation component to rotate, the locking component can be horizontally moved to the inside of the self-rotation component and provide a supporting force for the self-rotation component, and the self-rotation component provides multiple processing stations for the workpiece;

[0009] A positioning and grinding device, which is arranged below the self-rotation component and is used to indicate the positioning placement of the workpiece and collect grinding debris;

[0010] A cutting and machining device is disposed directly above the rotation assembly and is used for cutting and machining workpieces. The cutting and machining device includes a reciprocating cutting member and an adjustment member. The reciprocating cutting member drives the adjustment member to reciprocate, and the adjustment member is used for cutting operations with different feed rates.

[0011] A material pushing device is disposed in front of the machine frame. The material pushing device is used for placing workpieces to be machined and providing a thrust force to the workpieces.

[0012] A loading device is disposed at the front part of the machine frame. The loading device is used for placing or removing workpieces. The loading device includes a linear module one, a linear module two arranged perpendicular to each other, and a grasping assembly mounted on the linear module one. By providing the clamping and driving device, the positioning and grinding device, the cutting and machining device, the material pushing device, and the loading device, the production steps of cutting workpieces and grinding workpieces can be completed at one time, without the need for multiple machine tools or equipment to cooperate with each other, improving the processing efficiency of ABS gear rings; by providing the clamping and driving device, using the rotation assembly, the locking assembly, and the driving assembly, the workpieces at multiple stations can be clamped and driven, which is not easy to cause damage to the workpieces, and the installation and disassembly of the workpieces are convenient; by providing the loading device, using the linear module and the grasping assembly, the workpieces can be stably grasped and loaded and unloaded, and the degree of production automation is high.

[0013] Preferably, the driving assembly includes a driving motor fixedly installed on the machine frame, and the output end of the driving motor is fixedly connected with a driving gear.

[0014] The rotation assembly includes a driving disk rotatably installed on the machine frame. The left side surface of the driving disk is circumferentially and radially provided with sliding grooves at equal intervals. The right part of the driving disk is fixedly connected with a driven gear, and the driven gear meshes with the driving gear. The center of the driving disk is concentrically fixedly connected with a support cylinder shell. An airbag is arranged in the support cylinder shell. The left end surface of the airbag is fixedly connected with the support cylinder shell. The right part of the airbag is fixedly connected with an air pipe. The air pipe passes through the driving disk and is communicated with an external air source device through a pneumatic rotary joint. The outer surface of the airbag is circumferentially and evenly provided with clamping members, and elastic strips bent inward are fixedly connected inside the airbag at positions corresponding to the clamping members.

[0015] Preferably, the clamping member includes a clamping rod. A sliding part is arranged at the right end of the clamping rod. The sliding part is slidably matched with the sliding groove. Outer convex blocks and inner convex blocks are fixedly connected to the outer circumferential surface of the clamping rod. A connecting frame is fixedly connected to the inner circumferential surface of the clamping rod. The connecting frame is fixedly connected with the outer surface of the airbag. An inclined part is arranged at the left part of the clamping rod.

[0016] Preferably, the locking assembly includes a support plate fixedly installed on the frame. An electric push rod is fixedly installed on the support plate. The output end of the electric push rod is fixedly connected to a moving plate. The right part of the moving plate is rotatably connected to a locking disc, which cooperates with the inclined part. The left part of the moving plate is fixedly connected to a guiding member, and the guiding member passes through the support plate and is in sliding cooperation therewith.

[0017] Preferably, the positioning and grinding device includes a collection box. The rear part of the collection box is fixedly connected to a mounting plate. A moving push rod is fixedly installed on the mounting plate. The output end of the moving push rod is fixedly connected to a moving frame. A grinding block for grinding workpieces is detachably connected to the side of the moving frame. The lower part of the moving frame is fixedly connected to a moving rod, and the moving rod passes through the mounting plate and is in sliding cooperation therewith.

[0018] Preferably, the reciprocating cutting member includes a cutting frame fixedly installed on the frame. A cutting slide rail is fixedly connected to the inner side of the cutting frame. A reciprocating block is slidably connected in the cutting slide rail. A cutting motor is fixedly installed on the outer side of the cutting frame. The output end of the cutting motor is fixedly connected to a reciprocating lead screw, and the reciprocating lead screw is in threaded cooperation with the reciprocating block;

[0019] The adjusting member includes an adjusting frame detachably installed under the reciprocating block. An adjusting motor is fixedly installed on the adjusting frame. The output end of the adjusting motor is fixedly connected to a cutting tool group, and the cutting tool group is composed of multiple cutting tools with gradually increasing feed amounts.

[0020] Preferably, the material pushing device includes a placing seat. An arc-shaped placing groove is provided on the upper part of the placing seat. A pushing rod is slidably connected to the right part of the placing seat. The left end of the pushing rod is fixedly connected to a pushing piece. A spring is sleeved on the pushing rod, and the spring is located between the pushing piece and the placing seat.

[0021] Preferably, both the linear module one and the linear module two include a module frame. A module slide rail is fixedly connected to the inner side of the module frame. A module block is slidably connected on the module slide rail. A module motor is fixedly installed on the outer side of the module frame. The output end of the module motor is fixedly connected to a module lead screw, and the module lead screw is in threaded cooperation with the module block;

[0022] The grasping assembly includes a lifting cylinder. The output end of the lifting cylinder is fixedly connected to an arc-shaped member. Negative pressure suction cups are evenly arranged on the arc-shaped member, and the negative pressure suction cups are communicated with an external negative pressure source.

[0023] (I) Beneficial effects

[0024] The present invention provides an ABS gear ring multi-station automatic production device, which has the following beneficial effects:

[0025] 1. Through the provided clamping drive device, positioning and grinding device, cutting and processing device, material pushing device, and feeding device, the present invention can complete the production steps of cutting and grinding workpieces at one time, without the need for multiple machine tools or equipment to cooperate with each other, improving the processing efficiency of ABS gear rings.

[0026] 2. Through the provided clamping drive device, the present invention uses a rotation component, a locking component, and a drive component to clamp and drive workpieces at multiple workstations, which is not likely to cause damage to the workpieces, and the installation and disassembly of the workpieces are convenient.

[0027] 3. Through the provided feeding device, the present invention uses a linear module and a grasping component to stably grasp workpieces and perform feeding and discharging operations, with a high degree of production automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 is a three-dimensional schematic diagram of the present invention;

[0029] Figure 2 is a three-dimensional schematic diagram of another perspective of the present invention;

[0030] Figure 3 is a rear view of the present invention;

[0031] Figure 4 is a three-dimensional schematic diagram of the clamping drive device of the present invention;

[0032] Figure 5 is a three-dimensional schematic diagram of the locking component of the present invention;

[0033] Figure 6 is a three-dimensional schematic diagram of the rotation component of the present invention;

[0034] Figure 7 is a sectional three-dimensional view of the rotation component of the present invention;

[0035] Figure 8 is a sectional three-dimensional view of the airbag of the present invention;

[0036] Figure 9 is a sectional three-dimensional view of the clamping member of the present invention;

[0037] Figure 10 is a three-dimensional schematic diagram of the positioning and grinding device of the present invention;

[0038] Figure 11 is a three-dimensional schematic diagram of the cutting and processing device of the present invention;

[0039] Figure 12 is a three-dimensional schematic diagram of the material pushing device of the present invention;

[0040] Figure 13Schematic perspective view of the feeding device of the present invention;

[0041] Figure 14 Schematic perspective view of the linear module of the present invention;

[0042] Figure 15 Schematic perspective view of the grasping component of the present invention.

[0043] Among them, 1, clamping drive device; 2, positioning and grinding device; 3, cutting processing device; 4, material pushing device; 5, feeding device; 6, clamping member; 101, frame; 102, locking component; 103, self-rotating component; 104, driving gear; 105, driving motor; 1021, electric push rod; 1022, moving plate; 1023, support plate; 1024, locking disc; 1025, guiding member; 1031, driving disc; 1032, driven gear; 1033, air pipe; 1034, support cylinder shell; 1035, airbag; 1036, elastic strip; 1037, sliding groove; 601, clamping rod; 602, connecting frame; 603, inclined part; 604, outer convex block; 605, inner convex block; 606, sliding part; 201, collection box; 202, mounting plate; 203, moving push rod; 204, moving rod; 205, moving frame; 206, grinding block; 301, cutting frame; 302, cutting slide rail; 303, reciprocating lead screw; 304, reciprocating block; 305, cutting motor; 306, adjusting frame; 307, cutting tool group; 308, adjusting motor; 401, placing seat; 402, placing groove; 403, pushing rod; 404, spring; 405, pushing piece; 501, linear module one; 502, linear module two; 503, grasping component; 5041, module slide rail; 5042, module lead screw; 5043, module frame; 5044, module block; 5045, module motor; 5031, lifting cylinder; 5032, arc-shaped member; 5033, negative pressure suction cup. Detailed implementation manners

[0044] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.

[0045] Embodiment:

[0046] As Figures 1 - 15As shown in the figure, an ABS gear ring multi-station automatic production device is provided in an embodiment of the present invention, which includes a clamping and driving device 1. The clamping and driving device 1 includes a frame 101. A driving component is provided on the right side of the frame 101. A self-rotation component 103 is provided in the middle of the frame 101. A locking component 102 is provided on the left side of the frame 101. The driving component can drive the self-rotation component 103 to rotate. The locking component 102 can be horizontally moved to the inner side of the self-rotation component 103 and provide a supporting force for the self-rotation component 103. The self-rotation component 103 provides multiple processing stations for the workpiece;

[0047] The driving component includes a driving motor 105 fixedly installed on the frame 101. The output end of the driving motor 105 is fixedly connected with a driving gear 104;

[0048] Reference Figure 1 、 Figure 4 , under the action of an external power supply and a controller, the driving motor 105 can drive the driving gear 104 to rotate. The driving motor 105 can be a servo motor, which can accurately control the rotation angle and improve the precision of cutting the external teeth of the ABS gear ring workpiece.

[0049] The self-rotation component 103 includes a driving disk 1031 rotatably installed on the frame 101. A chute 1037 is evenly arranged in the circumferential radial direction on the left side surface of the driving disk 1031. The right part of the driving disk 1031 is fixedly connected with a driven gear 1032. The driven gear 1032 meshes with the driving gear 104. A support cylinder shell 1034 is fixedly connected concentrically at the center of the driving disk 1031. An airbag 1035 is arranged in the support cylinder shell 1034. The left end surface of the airbag 1035 is fixedly connected with the support cylinder shell 1034. A trachea 1033 is fixedly connected to the right part of the airbag 1035. The trachea 1033 passes through the driving disk 1031 and is communicated with an external air source device through a pneumatic rotary joint. Clamping members 6 are evenly arranged on the outer surface circumference of the airbag 1035. Elastic strips 1036 that bend inward are fixedly connected inside the airbag 1035 at positions corresponding to the clamping members 6;

[0050] Reference Figure 1 、 Figure 4 、 Figure 6 、 Figure 7 、 Figure 8, when the rotation assembly 103 rotates and works, the driven gear 1032 rotates under the drive of the driving gear 104, thereby driving the driving disc 1031 to rotate. The driving disc 1031 can synchronously drive the support cylinder shell 1034, the airbag 1035 and the workpiece to rotate; in the clamping state, the external air source device adds gas into the airbag 1035 through the pneumatic rotary joint. Under the action of air pressure, the airbag 1035 deforms and expands outward, so as to drive a plurality of clamping members 6 to move radially outward from the support cylinder shell 1034, realizing the function of clamping the workpiece; in the non-clamping state, the external air source stops inflating and releases the gas. Under the action of the material of the elastic strip 1036 itself, the airbag 1035 returns to its original shape, thereby driving the clamping member 6 to move radially inward, realizing the function of releasing the workpiece, which is convenient for the installation and disassembly of the workpiece. Among them, the external air source device can be an air pump.

[0051] The clamping member 6 includes a clamping rod 601. A sliding portion 606 is provided at the right end of the clamping rod 601. The sliding portion 606 is in sliding fit with the sliding groove 1037. An outer convex block 604 and an inner convex block 605 are fixedly connected to the outer circumferential surface of the clamping rod 601. A connecting frame 602 is fixedly connected to the inner circumferential surface of the clamping rod 601. The connecting frame 602 is fixedly connected to the outer surface of the airbag 1035. An inclined portion 603 is provided at the left part of the clamping rod 601;

[0052] Reference Figure 9 , Figure 7 , Figure 6 , the clamping rod 601 can move radially under the action of the sliding portion 606 and the sliding groove 1037, reducing the friction force of the movement of the clamping rod 601 and improving the smoothness of the clamping operation. A space equal to the thickness of the workpiece is reserved between the outer convex block 604 and the inner convex block 605 for the workpiece to be placed. The inner convex block 605 close to the sliding portion 606 is omitted, and the driving disc 1031 is used to provide inner support for the workpiece.

[0053] The locking assembly 102 includes a support plate 1023 fixedly installed on the frame 101. An electric push rod 1021 is fixedly installed on the support plate 1023. The output end of the electric push rod 1021 is fixedly connected with a moving plate 1022. A locking disc 1024 is rotatably connected to the right part of the moving plate 1022. The locking disc 1024 cooperates with the inclined portion 603. A guiding member 1025 is fixedly connected to the left part of the moving plate 1022. The guiding member 1025 passes through the support plate 1023 and is in sliding fit with each other;

[0054] Reference Figure 5, when locking the operation, the electric push rod 1021 works under the action of the external power supply and the controller, drives the moving plate 1022 to move, the moving plate 1022 drives the locking disc 1024 to approach the support cylinder shell 1034. Due to the pushing of the circumferential surface of the locking disc 1024, it can contact the inclined part 603, so that the clamping rod 601 can be supported, ensuring the smooth rotation of the self-rotating assembly 103 and improving the machining accuracy. Therefore, the locking disc 1024 and the support cylinder shell 1034 are coaxially arranged, and the guiding member 1025 is used to ensure the stable movement of the locking disc 1024.

[0055] The positioning and grinding device 2 is arranged below the self-rotating assembly 103 and is used to indicate the positioning placement of the workpiece and collect grinding debris;

[0056] The positioning and grinding device 2 includes a collection box 201. A mounting plate 202 is fixedly connected to the rear of the collection box 201. A moving push rod 203 is fixedly installed on the mounting plate 202. The output end of the moving push rod 203 is fixedly connected to a moving frame 205. A grinding block 206 for grinding the workpiece is detachably connected to the side of the moving frame 205. A moving rod 204 is fixedly connected to the lower part of the moving frame 205. The moving rod 204 passes through the mounting plate 202 and is in sliding fit with each other;

[0057] Reference Figure 10 , the collection box 201 is used to collect the debris and coolant generated by cutting, avoid the splashing of debris, and ensure a clean and good machining environment. During positioning and grinding operations, the moving push rod 203 drives the moving frame 205 to extend under the action of the external power supply and the controller. A gap D is reserved between adjacent moving frames 205. The secondary gap D is the same as the thickness of the workpiece. In the grinding state, the grinding block 206 can contact the side surface of the workpiece, so that the grinding operation can be realized. Among them, the moving frame 205 at the edge has one more grinding block 206 than the moving frame 205 in the middle, ensuring that each workpiece can be ground, avoiding burrs after cutting, and improving the product quality.

[0058] The cutting processing device 3 is arranged directly above the self-rotating assembly 103 and is used to cut the workpiece. The cutting processing device 3 includes a cutting reciprocating member and an adjusting member. The cutting reciprocating member drives the adjusting member to reciprocate, and the adjusting member is used to perform cutting operations with different feed rates;

[0059] The cutting reciprocating member includes a cutting frame 301 fixedly installed on the frame 101. A cutting slide rail 302 is fixedly connected to the inner side of the cutting frame 301. A reciprocating block 304 is slidably connected in the cutting slide rail 302. A cutting motor 305 is fixedly installed on the outer side of the cutting frame 301. The output end of the cutting motor 305 is fixedly connected to a reciprocating lead screw 303. The reciprocating lead screw 303 is in threaded fit with the reciprocating block 304;

[0060] Reference Figure 11 and Figure 3 During reciprocating operation, the cutting motor 305 operates under the action of the external power supply and the controller, drives the reciprocating lead screw 303 to rotate, and the reciprocating lead screw 303 drives the reciprocating block 304 to reciprocate, so that the reciprocating function can be realized. The reciprocating motion trajectory is longer than the length of the clamping rod 601, ensuring that the workpieces at each station can be machined by cutting.

[0061] The adjustment component includes an adjustment frame 306 detachably installed at the lower part of the reciprocating block 304. An adjustment motor 308 is fixedly installed on the adjustment frame 306. The output end of the adjustment motor 308 is fixedly connected with a cutting tool group 307. The cutting tool group 307 is composed of multiple cutting tools with gradually increasing feed rates.

[0062] Reference Figure 11 During adjustment operation, the adjustment motor 308 operates under the action of the external power supply and the controller, drives the cutting tool group 307 to rotate, and the rotation angle is determined according to the number of cutting tools used. For example, if there are four cutting tools, the rotation angle each time is 90 degrees to achieve the purpose of replacing the cutting tools. The multiple cutting tools have different feed rates to meet the rough machining and finish machining of the workpiece. The cutting tool group 307 can be fixed by using an electric motor brake. The electric motor brake is a prior art for braking the motor to ensure the stability of the drive shaft of the adjustment motor 308. Among them, the cutting tool is tooth-shaped and can be one or two.

[0063] The material pushing device 4 is arranged in front of the machine frame 101. The material pushing device 4 is used to place the workpiece to be machined and provide a thrust for the workpiece.

[0064] The material pushing device 4 includes a placing seat 401. An arc-shaped placing groove 402 is arranged on the upper part of the placing seat 401. A pushing rod 403 is slidably connected to the right part of the placing seat 401. A pushing piece 405 is fixedly connected to the left end of the pushing rod 403. A spring 404 is sleeved on the pushing rod 403. The spring 404 is located between the pushing piece 405 and the placing seat 401.

[0065] Reference Figure 12 The workpiece is placed in the arc-shaped placing groove 402. The arc-shaped design is used to fit the shape of the workpiece. When multiple workpieces are placed, the workpieces will squeeze the pushing piece 405, and the pushing piece 405 compresses the spring 404. Therefore, the pushing piece 405 will generate a reaction force on the workpiece, enabling the workpiece to be in an upright state, avoiding the workpiece from tipping over, and facilitating the subsequent feeding operation.

[0066] The loading device 5 is arranged at the front part of the frame 101. The loading device 5 is used to place or remove workpieces. The loading device 5 includes a linear module one 501 and a linear module two 502 which are arranged perpendicular to each other, and a grasping component 503 mounted on the linear module one 501;

[0067] Both the linear module one 501 and the linear module two 502 include a module frame 5043. The inner side of the module frame 5043 is fixedly connected with a module slide rail 5041. A module block 5044 is slidably connected to the module slide rail 5041. The outer side of the module frame 5043 is fixedly installed with a module motor 5045. The output end of the module motor 5045 is fixedly connected with a module lead screw 5042. The module lead screw 5042 is in threaded cooperation with the module block 5044;

[0068] Reference Figure 14 、 Figure 13 During the linear movement operation, the module motor 5045 works under the action of an external power supply and a controller, drives the module lead screw 5042 to rotate, and thus can drive the module block 5044 to move, realizing the function of moving along the length direction of the module frame 5043. With the cooperation of the linear module one 501 and the linear module two 502, the functions of loading and unloading can be completed. The moving position can be controlled by an existing position sensor and cooperate with an external controller to achieve precise control.

[0069] The grasping component 503 includes a lifting cylinder 5031. The output end of the lifting cylinder 5031 is fixedly connected with an arc-shaped part 5032. The arc-shaped part 5032 is evenly provided with negative pressure suction cups 5033. The negative pressure suction cups 5033 are communicated with an external negative pressure source;

[0070] Reference Figure 15 During the grasping operation, under the action of an external air source, the lifting cylinder 5031 drives the arc-shaped part 5032 to move downwards, so that the negative pressure suction cups 5033 correspond to the workpiece. Then the external negative pressure source adsorbs the workpiece through the negative pressure suction cups 5033, thus realizing the function of grasping the workpiece by negative pressure.

[0071] Working principle:

[0072] The workpiece is placed in the arc-shaped placement groove 402. The pushing piece 405 compresses the spring 404. Therefore, the pushing piece 405 will generate a reaction force on the workpiece, enabling the workpiece to be in an upright state. With the cooperation of the linear module one 501 and the linear module two 502, the grasping component 503 is driven to the position of the workpiece in the arc-shaped placement groove 402. Under the action of an external air source, the lifting air cylinder 5031 drives the arc-shaped part 5032 to move downward, making the negative pressure suction cup 5033 correspond to the workpiece. Then, the external negative pressure source adsorbs the workpiece through the negative pressure suction cup 5033. Then, the lifting air cylinder 5031 resets. With the cooperation of the linear module one 501 and the linear module two 502, the grasping component 503 and the workpiece are driven and placed on the self-rotating component 103. The moving push rod 203 extends driven by an external power supply and a controller, and there is a gap D reserved between adjacent moving frames 205. One moving frame 205 is controlled to move at a time to correspond to the workpiece. By repeating the above actions multiple times, multiple workpieces can be placed;

[0073] The external air source device adds gas into the airbag 1035 through a pneumatic rotary joint. Under the action of air pressure, the airbag 1035 deforms and expands outward, thereby being able to drive multiple clamping pieces 6 to move radially outward from the support cylinder shell 1034, realizing the function of clamping the workpiece. Then, multiple moving push rods 203 reset. The electric push rod 1021 works driven by an external power supply and a controller, driving the moving plate 1022 to move. The moving plate 1022 drives the locking disc 1024 to approach the support cylinder shell 1034. Due to the push of the circumferential surface of the locking disc 1024, it can come into contact with the inclined part 603. Therefore, support can be provided for the clamping rod 601;

[0074] Then, the cutting motor 305 works driven by an external power supply and a controller, driving the reciprocating lead screw 303 to rotate. The reciprocating lead screw 303 drives the reciprocating block 304 to move reciprocally, thereby driving the cutting tool group 307 to move and realizing the cutting function. After one cutting, the driving motor 105 can drive the driving gear 104 to rotate driven by an external power supply and a controller. The driven gear 1032 rotates driven by the driving gear 104, thereby driving the driving disc 1031 to rotate. The driving disc 1031 can synchronously drive the support cylinder shell 1034, the airbag 1035, and the workpiece to rotate. Each time it rotates a certain angle, the angle amount is selected according to the choice of the cutting tool. For example, if the cutting tool cuts one tooth each time, then the angle amount is also one tooth. After one circle of cutting, then, through the adjustment motor 308 working driven by an external power supply and a controller, the cutting tool group 307 is driven to rotate to the cutting tool for the next feed amount, and then the above actions are repeated, thereby continuously increasing the feed amount and realizing the one-time processing of the finished ABS gear ring;

[0075] During the grinding operation, under the action of the peripheral power supply and the controller, the moving push rod 203 drives the moving frame 205 to extend, thereby driving the grinding block 206 to move. The grinding block 206 can come into contact with the side surface of the workpiece, so as to realize the grinding operation and complete the grinding operation.

[0076] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An ABS gear ring multi-station automatic production device, characterized in that: include: A clamping drive device (1), the clamping drive device (1) comprising a frame (101), a driving component is provided on the right side of the frame (101), a self-rotation component (103) is provided in the middle of the frame (101), and a locking component (102) is provided on the left side of the frame (101), the driving component can drive the self-rotation component (103) to rotate, the locking component (102) can move laterally to the inside of the self-rotation component (103) and provide support force for the self-rotation component (103), and the self-rotation component (103) provides a plurality of processing stations for the workpiece; A positioning grinding device (2), the positioning grinding device (2) being arranged below the self-rotating assembly (103) and used for indicating the positioning of the workpiece and collecting grinding debris; The positioning grinding device (2) comprises a collecting box (201), the rear portion of the collecting box (201) is fixedly connected to a mounting plate (202), a moving push rod (203) is fixedly mounted on the mounting plate (202), an output end of the moving push rod (203) is fixedly connected to a moving frame (205), a grinding block (206) for grinding a workpiece is detachably connected to the side of the moving frame (205), a moving rod (204) is fixedly connected to the lower portion of the moving frame (205), the moving rod (204) passes through the mounting plate (202), and the moving rods (204) are slidably matched with each other; A cutting device (3), the cutting device (3) being arranged directly above the rotation assembly (103) and used for cutting a workpiece, the cutting device (3) comprising a cutting reciprocating component and an adjusting component, the cutting reciprocating component driving the adjusting component to reciprocate, the adjusting component being used for performing cutting operations at different feed rates; The adjustment component comprises an adjustment frame (306) detachably mounted on the lower part of the cutting reciprocating component, an adjustment motor (308) is fixedly mounted on the adjustment frame (306), an output end of the adjustment motor (308) is fixedly connected to a cutting tool group (307), and the cutting tool group (307) is composed of a plurality of cutting tools with gradually increasing feed amounts; A material pushing device (4), the material pushing device (4) being arranged in front of the frame (101), the material pushing device (4) being used to place a workpiece to be processed and to provide a thrust for the workpiece; A loading device (5), the loading device (5) being arranged at the front of the frame (101), the loading device (5) being used to place or remove a workpiece, the loading device (5) comprising a linear module 1 (501), a linear module 2 (502) arranged perpendicularly to each other, and a grabbing assembly (503) mounted on the linear module 1 (501).

2. The ABS gear ring multi-station automatic production device according to claim 1 is characterized by: The driving assembly comprises a driving motor (105) fixedly mounted on the frame (101), and an output end of the driving motor (105) is fixedly connected to a driving gear (104); The self-rotating assembly (103) comprises a driving disk (1031) rotatably mounted on the frame (101); a slide groove (1037) is evenly and radially arranged on the circumference of the left side of the driving disk (1031); a driven gear (1032) is fixedly connected to the right of the driving disk (1031); the driven gear (1032) and the driving gear (104) are meshed with each other; a support cylinder shell (1034) is concentrically fixedly connected to the center of the driving disk (1031); an air bag (1034) is arranged inside the support cylinder shell (1034); 035), the left end surface of the airbag (1035) is fixedly connected to the supporting cylinder shell (1034), the right part of the airbag (1035) is fixedly connected to the air pipe (1033), the air pipe (1033) passes through the driving disk (1031), and is connected to the external air source device through a pneumatic rotary joint, the outer surface of the airbag (1035) is evenly provided with clamping parts (6), and the inside of the airbag (1035) and at a position relative to the clamping part (6) are fixedly connected with an inwardly bent elastic strip (1036).

3. The ABS gear ring multi-station automatic production device according to claim 2 is characterized in that: The clamping member (6) comprises a clamping rod (601), a sliding portion (606) is provided at the right end of the clamping rod (601), the sliding portion (606) is slidably matched with the slide groove (1037), an outer convex block (604) and an inner convex block (605) are fixedly connected to the outer circumferential surface of the clamping rod (601), a connecting frame (602) is fixedly connected to the inner circumferential surface of the clamping rod (601), the connecting frame (602) is fixedly connected to the outer surface of the airbag (1035), and an inclined portion (603) is provided at the left portion of the clamping rod (601).

4. The ABS gear ring multi-station automatic production device according to claim 3 is characterized by: The locking assembly (102) comprises a support plate (1023) fixedly mounted on the frame (101); an electric push rod (1021) is fixedly mounted on the support plate (1023); an output end of the electric push rod (1021) is fixedly connected to a moving plate (1022); a right portion of the moving plate (1022) is rotatably connected to a locking disk (1024); the locking disk (1024) and the inclined portion (603) cooperate with each other; a left portion of the moving plate (1022) is fixedly connected to a guide member (1025); the guide members (1025) pass through the support plate (1023) and are in sliding cooperation with each other.

5. The ABS gear ring multi-station automatic production device according to claim 1 is characterized by: The cutting reciprocating component comprises a cutting frame (301) fixedly mounted on a frame (101); a cutting slide rail (302) is fixedly connected to the inner side of the cutting frame (301); a reciprocating block (304) is slidably connected to the inner side of the cutting slide rail (302); a cutting motor (305) is fixedly mounted to the outer side of the cutting frame (301); a reciprocating screw rod (303) is fixedly connected to the output end of the cutting motor (305); the reciprocating screw rod (303) is threadably matched with the reciprocating block (304); and the adjusting frame (306) is detachably connected to the reciprocating block (304).

6. The ABS gear ring multi-station automatic production device according to claim 1 is characterized by: The material pushing device (4) comprises a placement seat (401), an arc-shaped placement groove (402) is provided on the upper part of the placement seat (401), a push rod (403) is slidably connected to the right part of the placement seat (401), a push sheet (405) is fixedly connected to the left end of the push rod (403), a spring (404) is sleeved on the push rod (403), and the spring (404) is located between the push sheet (405) and the placement seat (401).

7. The ABS gear ring multi-station automatic production device according to claim 1 is characterized by: The linear module 1 (501) and the linear module 2 (502) both comprise a module frame (5043), the inner side of the module frame (5043) is fixedly connected with a module slide rail (5041), a module block (5044) is slidably connected to the module slide rail (5041), a module motor (5045) is fixedly installed on the outer side of the module frame (5043), an output end of the module motor (5045) is fixedly connected with a module lead screw (5042), and the module lead screw (5042) is threadedly matched with the module block (5044); The grabbing assembly (503) comprises a lifting cylinder (5031), the output end of the lifting cylinder (5031) is fixedly connected to an arc-shaped member (5032), negative pressure suction cups (5033) are evenly arranged on the arc-shaped member (5032), and the negative pressure suction cups (5033) are interconnected with an external negative pressure source.

Citation Information

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