Metal accessory machining production line and method

Abstract

The invention discloses a metal accessory machining production line and method. The metal accessory machining production line comprises a stamping mechanism. The input end of the sharpening mechanism is connected with the output end of the stamping mechanism; the input end of the riveting mechanism is connected with the output end of the sharpening mechanism; the input end of the three-dimensional warehouse is connected with the output end of the riveting mechanism; and the input end of the stock mechanism is connected with the output end of the three-dimensional warehouse. In the production line, the stamping mechanism, the sharpening mechanism and the riveting mechanism are integrated to achieve the continuous and automatic machining process of the metal fittings from raw materials to finished products, the three-dimensional warehouse and the stocking mechanism are arranged, the three-dimensional warehouse is used for storing finished product materials, the material management efficiency of the production line is improved, the continuity and stability of the production process are ensured, and the production efficiency is improved. And meanwhile, the materials can be automatically arranged and stacked according to the preset arrangement through the stocking mechanism, delivery preparation before loading is completed, the production efficiency is greatly improved, manual intervention is reduced, and the error rate is reduced.

Description

Technical Field

[0001] The present application relates to the technical field of automated production lines, and in particular to a metal parts processing production line and method. Background Art

[0002] In the current industrial manufacturing field, although there are many independent automated production lines, such as separate stamping production lines, automatic grinding and desharpening production lines, riveting processing lines, etc., these production lines have improved production efficiency to a certain extent. In addition, there are some relatively integrated production lines on the market, such as automatic punching and packaging production lines, which combine some processing and packaging processes. However, there is no comprehensive production line on the market that can fully cover key processing steps such as stamping, desharpening, riveting, etc., and integrate stereoscopic warehouses and stocking and loading. Summary of the invention

[0003] In order to overcome at least one of the defects described in the above-mentioned prior art, the present application provides a metal accessories processing production line that can integrate key processing steps such as stamping, desharpening, and riveting, and is equipped with a three-dimensional warehouse and a stocking mechanism, which greatly improves production efficiency, reduces manual intervention, and reduces the error rate.

[0004] A metal accessories processing production line according to an embodiment of the present application includes: a stamping mechanism, which is used to stamp raw materials into preset materials; a desharpening mechanism, the input end of the desharpening mechanism is connected to the output end of the stamping mechanism, and is used to grind and desharpen the materials; a riveting mechanism, the input end of the riveting mechanism is connected to the output end of the desharpening mechanism, and is used to rivet the desharpened materials; a three-dimensional warehouse, the input end of the three-dimensional warehouse is connected to the output end of the riveting mechanism, and is used to store the riveted materials; and a stocking mechanism, the input end of the stocking mechanism is connected to the output end of the three-dimensional warehouse, and is used to stack the materials in a preset arrangement.

[0005] In this metal accessories processing production line, the stamping mechanism, the desharpening mechanism and the riveting mechanism are integrated to realize a continuous and automated processing flow of metal accessories from raw materials to finished products, and the three-dimensional warehouse and the stocking mechanism are equipped. The finished materials are stored in the three-dimensional warehouse, which improves the material management efficiency of the production line and ensures the continuity and stability of the production process. At the same time, the stocking mechanism can automatically stack the materials in a preset arrangement to complete the shipment preparation before loading, greatly improving the production efficiency, reducing manual intervention and reducing the error rate.

[0006] According to some embodiments of the present application, the stamping mechanism includes a first conveying branch line and a number of stamping components arranged along the first conveying branch line; the stamping components include a stamping machine bed, a material dividing conveyor belt and a number of material dividing areas arranged along the height direction, and the material dividing conveyor belt can be moved relative to the stamping machine bed to convey the material output by the stamping machine bed to any of the material dividing areas; the first conveying branch line can transfer a carrier for carrying materials to the material dividing area or the desharpening mechanism.

[0007] According to some embodiments of the present application, a first lifting mechanism is further included, the first lifting mechanism including a first lifting platform and a first identification unit, the first lifting platform is arranged between the first conveying branch line and the desharpening mechanism, and the first identification unit is assembled on the first lifting platform; when the first conveying branch line transfers the carrier to the first lifting platform, the first identification unit can identify the carrier so that the first lifting platform transports the carrier to the ground or the desharpening mechanism.

[0008] According to some embodiments of the present application, the desharpening mechanism includes a second conveying branch line, a third conveying branch line, a feeder and a desharpening machine, the input end of the second conveying branch line is connected to the output end of the stamping mechanism, the feeder is arranged between the output end of the second conveying branch line and the input end of the desharpening machine, and the third conveying branch line is arranged between the output end of the desharpening machine and the input end of the riveting mechanism; wherein the second conveying branch line is used to transfer the carrier to the feeder; the feeder is used to pour the material in the carrier into the desharpening machine; and the third conveying branch line is used to transfer the desharpened material to the riveting mechanism.

[0009] According to some embodiments of the present application, it also includes an oscillating loading platform for placing a carrier, and the oscillating loading platform is arranged between the desharpening machine and the third conveying branch line; when the desharpened material is completely placed in the carrier, the oscillating loading platform transfers the carrier to the third conveying branch line.

[0010] According to some embodiments of the present application, a dense storage warehouse and a second lifting mechanism are further included, the second lifting mechanism includes a second lifting platform and a second identification unit, the input end of the second lifting platform is connected to the output end of the third conveying branch line, the second identification unit is arranged between the output end of the second lifting platform and the input end of the dense storage warehouse, the output end of the dense storage warehouse is connected to the input end of the riveting mechanism, and the second identification unit is used to read the information of the storage carrier.

[0011] According to some embodiments of the present application, the riveting mechanism includes a fourth conveying branch line, a fifth conveying branch line, a buffer area, a transfer machine and a plurality of riveting stations, wherein the plurality of riveting stations are arranged along the buffer area, the fourth conveying branch line is arranged between the output end of the desharpening mechanism and the buffer area, the transfer machine is arranged in the buffer area, and the fifth conveying branch line is arranged between the input end of the stereoscopic warehouse and the output end of the riveting station; the fourth conveying branch line is used to transfer the carrier to the transfer machine; the transfer machine can be moved relative to the riveting station to transport the material in the carrier to the riveting station; the fifth conveying branch line is used to transport the riveted material to the stereoscopic warehouse.

[0012] According to some embodiments of the present application, it also includes a catenary branch line and a paint dipping branch line; the catenary branch line extends from the riveting station to the fifth conveying branch line, and is used to suspend the riveted material to convey the riveted material to the fifth conveying branch line; the paint dipping branch line is arranged between the riveting station and the fifth conveying branch line, and is used to paint the riveted material.

[0013] According to some embodiments of the present application, the stocking mechanism includes a sixth conveying branch line and a stocking platform; the sixth conveying branch line is used to stack the materials in the three-dimensional warehouse on the stocking platform according to a preset arrangement; the stocking platform is used to push the materials into the carriage.

[0014] Based on the same inventive concept, the present application also proposes a metal parts processing and production method, which is applied to a metal parts processing production line, comprising the following steps:

[0015] S1: driving the first conveying branch line of the stamping mechanism to move the carrier to the material distribution area, and conveying the material formed by the stamping machine tool to the carrier in the material distribution area through the material distribution conveyor belt;

[0016] S2: The carrier is transferred to the first lifting platform through the first conveying branch line of the punching mechanism, and the carrier is identified by the first identification unit to determine whether the material needs to be sharpened. If so, the carrier is conveyed to the second conveying branch line through the first lifting platform, and S3 is executed. If not, the carrier is conveyed to the ground through the first lifting platform;

[0017] S3: driving the second conveyor branch line to transfer the carrier to the unloading machine, pouring the material in the carrier into the desharpening machine through the unloading machine for desharpening, and using the oscillating loading platform to oscillate the carrier so that the desharpened material can be completely accommodated in the carrier, and then transferring the carrier to the third conveyor branch line;

[0018] S4: transporting the carrier to the second lifting platform through the third conveying branch line, storing the carrier in the compact warehouse by the second lifting platform, and reading the information of the stored carrier by the second identification unit;

[0019] S5: driving the fourth conveying branch line of the riveting mechanism to transfer the carrier in the dense warehouse to the transfer machine, and the transfer machine conveys the material in the carrier to the riveting station for riveting, and then conveys the riveted material to the varnishing station for varnishing through the catenary branch line, and then conveys it to the fifth conveying branch line, and stores the material in the stereoscopic warehouse through the fifth conveying branch line;

[0020] S6: The materials in the stereoscopic warehouse are stacked on the stocking platform in a preset arrangement through the sixth conveying branch line, and the materials are pushed into the carriage using the stocking platform.

[0021] In summary, the metal parts processing production line provided by this application has the following technical effects:

[0022] By integrating the stamping mechanism, the desharpening mechanism and the riveting mechanism, a continuous and automated processing flow of metal accessories from raw materials to finished products is realized, and the three-dimensional warehouse and the stocking mechanism are equipped. The finished materials are stored in the three-dimensional warehouse, which improves the material management efficiency of the production line and ensures the continuity and stability of the production process. At the same time, the stocking mechanism can automatically stack the materials according to the preset arrangement to complete the shipment preparation before loading, which greatly improves the production efficiency, reduces manual intervention, and reduces the error rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the structure of a metal parts processing production line according to an embodiment of the present application;

[0024] Figure 2 A schematic diagram of the structure of the stamping mechanism of an embodiment of the present application;

[0025] Figure 3 This is a schematic diagram of the structure of the desharpening mechanism of an embodiment of the present application;

[0026] Figure 4 A schematic diagram of the structure of the riveting mechanism of an embodiment of the present application;

[0027] Figure 5 This is a schematic diagram of the structure of the three-dimensional library according to an embodiment of the present application.

[0028] The meanings of the reference numerals are as follows:

[0029] 1. Stamping mechanism; 11. First conveying branch line; 12. Stamping assembly; 121. Stamping machine; 122. Material separation area; 13. First lifting mechanism; 2. Desharpening mechanism; 21. Second conveying branch line; 22. Third conveying branch line; 23. Unloading machine; 24. Desharpening machine; 25. Oscillating loading platform; 26. Dense warehouse; 27. Second lifting mechanism; 3. Riveting mechanism; 31. Fourth conveying branch line; 32. Fifth conveying branch line; 33. Buffer area; 34. Transfer machine; 35. Riveting station; 36. Catenary branch line; 37. Paint dipping branch line; 4. Three-dimensional warehouse; 41. Iron frame warehouse; 42. Accessories warehouse; 5. Stocking mechanism; 51. Sixth conveying branch line; 52. Stocking platform. DETAILED DESCRIPTION

[0030] For better understanding and implementation, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application.

[0031] In the description of the present application, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.

[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.

[0033] Embodiment 1:

[0034] See also Figure 1, this embodiment discloses a metal accessories processing production line. The metal accessories processing production line includes a stamping mechanism 1, a desharpening mechanism 2, a riveting mechanism 3, a stereoscopic warehouse 4 and a stocking mechanism 5. Preferably, the stamping mechanism 1 is used to stamp the raw material into a preset material; the input end of the desharpening mechanism 2 is connected to the output end of the stamping mechanism 1, and is used to grind and desharpen the material; the input end of the riveting mechanism 3 is connected to the output end of the desharpening mechanism 2, and is used to rivet the desharpened material; the input end of the stereoscopic warehouse 4 is connected to the output end of the riveting mechanism 3, and is used to store the riveted material; the input end of the stocking mechanism 5 is connected to the output end of the stereoscopic warehouse 4, and is used to stack the materials in a preset arrangement. Preferably, a continuous and automated processing flow of metal accessories from raw materials to finished products is realized by integrating the stamping mechanism 1, the desharpening mechanism 2 and the riveting mechanism 3, and is equipped with a three-dimensional warehouse 4 and a stocking mechanism 5. The three-dimensional warehouse 4 is used to store finished materials, which improves the material management efficiency of the production line and ensures the continuity and stability of the production process. At the same time, the stocking mechanism 5 can automatically stack the materials according to the preset arrangement to complete the shipment preparation before loading, which greatly improves the production efficiency, reduces manual intervention, and reduces the error rate.

[0035] See also Figure 2Preferably, the stamping mechanism 1 includes a first conveying branch line 11 and a plurality of stamping assemblies 12 arranged along the first conveying branch line 11; the stamping assembly 12 includes a stamping machine 121 arranged along the height direction, a material dividing conveyor belt and a plurality of material dividing areas 122, and the material dividing conveyor belt can be moved relative to the stamping machine 121 to convey the material output by the stamping machine 121 to any material dividing area 122; the first conveying branch line 11 can transfer the carrier for carrying the material to the material dividing area 122 or the desharpening mechanism 2.Optionally, the carriers can be divided into plastic boxes and iron boxes according to the delivery location, material type, etc.; optionally, the first conveyor branch line 11 can be composed of one or more of a conveyor belt, a conveyor roller, a conveyor track, and an RGV automatic conveyor vehicle. Preferably, the first conveyor branch line 11 includes a plurality of conveyor rails arranged along the conveying path, and the conveyor rails are equipped with a plurality of movable pallets for carrying the carriers, and the movable pallets can move along the conveyor rails; optionally, the first conveyor branch line 11 includes a box taking section, a loading section and an output section. Optionally, the loading section is arranged between the box taking section and the output section. Optionally, the number of loading sections is multiple, and a plurality of stamping assemblies 12 are arranged along the loading section. Preferably, when the operation starts, the movable tray on the box-taking section transports the carrier to the material-dividing area 122. Furthermore, the movable tray on the box-taking section can select the corresponding carrier according to the requirements of production and delivery and transport it to the material-dividing area 122, so as to facilitate the packaging of different materials. Preferably, the material-dividing conveyor belt can be moved relative to the stamping machine 121, so that the material-dividing conveyor belt can transport materials to the corresponding one or more carriers in the material-dividing area 122, so that the materials can accurately enter the corresponding carriers in the material-dividing area 122. Furthermore, the material-dividing conveyor belt can be connected to a driving member such as a cylinder or a motor, so that the material-dividing conveyor belt can be driven by the driving member. It moves relative to the stamping machine 121 to achieve accurate separation of materials into carriers in corresponding material separation areas 122; optionally, the number of material separation areas 122 can be 2, 3, 4..., in this embodiment, 4 are taken as an example, and the 4 material separation areas 122 are arranged along the loading section. After the stamping machine 121 processes the raw materials into finished materials, they are transported to the carriers in the 4 material separation areas 122 by the material separation conveyor belts; optionally, the 4 material separation areas 122 can respectively include two material receiving and material separation areas 122, one material separation area 122 to be received, and one material separation area 122 to be transferred, that is, the materials output by the stamping machine 121 are transported separately by the material separation conveyor belts To the carriers in the two material receiving and distributing areas 122, when the carriers are full of materials, the movable tray on the loading section is driven to transfer the carriers full of materials to the waiting transfer and distributing area 122, waiting to be transferred to the desharpening mechanism 2, or the movable tray on the loading section is driven to directly transfer the carriers full of materials to the output section, and then transported to the desharpening mechanism 2 through the output section. At the same time, the movable tray on the loading section can timely transfer the empty carriers in the waiting material receiving and distributing area 122 to the material receiving and distributing area 122 for receiving materials, so as to improve the coordination between the stamping assembly 12 and the first conveying branch line 11, ensure the continuity of material production and transportation, and do not need to suspend production to wait for the first conveying branch line 11 to transport the carrier. Optionally, a plurality of waiting transfer areas can be set on the outside of the first conveying branch line 11 for temporarily storing carriers, so as to facilitate timely transportation of the carriers to the distributing area 122 for receiving materials.

[0036] See also Figure 2 and Figure 3Preferably, it also includes a first lifting mechanism 13, the first lifting mechanism 13 includes a first lifting platform and a first identification unit, the first lifting platform is arranged between the first conveying branch line 11 and the desharpening mechanism 2, and the first identification unit is assembled on the first lifting platform; when the first conveying branch line 11 transfers the carrier to the first lifting platform, the first identification unit can identify the carrier, so that the first lifting platform transports the carrier to the ground or the desharpening mechanism 2. Optionally, the first identification unit may be an image recognition device, such as a camera, a scanner, etc., so that when a carrier filled with materials enters the first lifting platform, the first identification unit can identify the characteristics of the carrier through image recognition, thereby distinguishing the type of the carrier, so that the first lifting platform can transport the carrier to the ground or the desharpening mechanism 2, or, a QR code or a bar code is pre-set on the carrier, and when the carrier filled with materials enters the first lifting platform, the first identification unit identifies the carrier by obtaining the QR code or the bar code on the carrier; Optionally, the first identification unit may be a wireless communication device, and a corresponding wireless communication device is pre-installed on the carrier, so that when the carrier filled with materials enters the first lifting platform, the first identification unit can communicate wirelessly with the wireless communication device on the carrier, thereby obtaining the information of the carrier, and then identifying the carrier, so that the first lifting platform can transport the carrier to the ground or the desharpening mechanism 2, wherein the wireless communication device includes but is not limited to a near-field communication device, an infrared transceiver, WiFi, etc., and the near-field communication method includes but is not limited to Bluetooth and NFC. Optionally, the first identification unit is a reader / writer in an RFID device, and the electronic tag in the RFID device is set on the carrier. In this way, when the carrier filled with materials enters the first lifting platform, the first identification unit can wirelessly communicate with the electronic tag on the carrier, thereby obtaining the information of the carrier, and then identifying the carrier, so that the first lifting platform can transport the carrier to the ground or the desharpening mechanism 2.

[0037] See also Figure 2 and Figure 3 Furthermore, carriers such as plastic boxes and iron boxes are placed on the ground, and the movable pallet on the box-taking section of the first conveying branch line 11 is driven to select the corresponding carrier, and transport it to 2.5 meters underground through the lifting platform, and then transport it to the material distribution area 122 for loading through the loading section of the first conveying branch line 11. The stamping machine 121 punches the raw material into a preset material (the material is made of metal accessories at this time), and transports the material to the carrier in the corresponding material distribution area 122 through the material distribution conveyor belt. When the carrier is full of materials, the movable pallet on the loading section is driven to transport the carrier full of materials to the first lifting platform, and the carrier is identified by the first identification unit. If the carrier is a plastic box, the first lifting platform is driven to lift the carrier full of materials to the ground for storage, waiting for loading and shipment. If the carrier is an iron box, the first lifting platform is driven to lift the carrier full of materials to a height of 2.5 meters above the ground, so as to transport the carrier full of materials to the desharpening mechanism 2, so that the material can be polished and desharpened in the desharpening mechanism 2.

[0038] See also Figure 2 and Figure 3 Preferably, the desharpening mechanism 2 includes a second conveying branch line 21, a third conveying branch line 22, a feeder 23 and a desharpening machine 24, the input end of the second conveying branch line 21 is connected to the output end of the stamping mechanism 1, the feeder 23 is arranged between the output end of the second conveying branch line 21 and the input end of the desharpening machine 24, and the third conveying branch line 22 is arranged between the output end of the desharpening machine 24 and the input end of the riveting mechanism 3; wherein the second conveying branch line 21 is used to transfer the carrier to the feeder 23; the feeder 23 is used to pour the material in the carrier into the desharpening machine 24; the third conveying branch line 22 is used to transfer the desharpened material to the riveting mechanism 3. Optionally, the second conveyor branch line 21 and the third conveyor branch line 22 can be composed of one or more of a conveyor belt, a conveyor roller, a conveyor track, and an RGV automatic conveyor vehicle. Preferably, the second conveyor branch line 21 and the third conveyor branch line 22 can include a plurality of conveyor rails arranged along the conveying path, and the conveyor rails are equipped with a plurality of movable pallets for carrying carriers, and the movable pallets can move along the conveyor rails; preferably, the stamping mechanism 1 conveys the carrier filled with materials to the second conveyor branch line 21, and the movable pallets on the second conveyor branch line 21 convey the carrier filled with materials to the unloading machine 23; optionally, the unloading machine 23 can fix the carrier on its frame and drive the carrier to rotate with the frame of the unloading machine 23, so that the material loaded in the carrier Pour the material into the desharpening machine 24. Optionally, the material pouring machine 23 may be composed of a frame, a chain and a motor. The frame is used to fix the carrier. The motor drives the frame to carry the carrier to rotate through the chain, so that the material loaded in the carrier is poured into the desharpening machine 24. Optionally, the material pouring machine 23 may be replaced by a robotic arm, and the robotic arm drives the carrier to rotate, so that the material loaded in the carrier is poured into the desharpening machine 24; Optionally, the desharpening machine 24 may be U-shaped, with abrasives built in, and the material and the abrasives may be driven to oscillate together in the desharpening machine 24 to achieve desharpening of the material; in this embodiment, after the material is polished and desharpened by the desharpening machine 24, it is transported to the third conveying branch line 22, and the material is transferred to the riveting mechanism 3 for riveting through the movable tray on the third conveying branch line 22.

[0039] See also Figure 2 and Figure 3Preferably, it also includes an oscillating loading platform 25 for placing the carrier, and the oscillating loading platform 25 is arranged between the desharpening machine 24 and the third conveying branch line 22; when the desharpened material is completely placed in the carrier, the oscillating loading platform 25 transfers the carrier to the third conveying branch line 22. Optionally, the oscillating loading platform 25 is connected to a vibrating member, which is used to drive the oscillating loading platform 25 to vibrate; in the present embodiment, the movable tray on the third conveying branch line 22 is driven to place the empty carrier on the oscillating loading platform 25 in advance, and when the desharpening machine 24 conveys the polished and desharpened material to the carrier, the oscillating loading platform 25 is vibrated synchronously so that the desharpened material can be completely accommodated in the carrier, avoiding the situation where the material cannot be completely accommodated in the carrier due to the uneven placement of the material in the carrier. When the desharpened material is completely accommodated in the carrier, the oscillating loading platform 25 is driven to transfer the carrier to the third conveying branch line 22, and the material is transferred to the riveting mechanism 3 for riveting through the movable tray on the third conveying branch line 22.

[0040] See also Figure 2 and Figure 3 Furthermore, after the first lifting platform lifts the carrier filled with materials to a height of 2.5 meters, the movable tray on the second conveying branch line 21 is driven to transport the carrier filled with materials to the unloading machine 23, and the carrier is fixed on its frame by the unloading machine 23, and the carrier is driven to rotate along with the frame of the unloading machine 23, so that the materials loaded in the carrier are poured into the desharpening machine 24 for grinding and desharpening, and the empty carrier is pre-placed on the oscillating loading platform 25 by the movable tray on the third conveying branch line 22. When the desharpening machine 24 transports the ground and desharpened materials to the carrier, the oscillating loading platform 25 is driven to vibrate synchronously so that the desharpened materials can be completely accommodated in the carrier. When the desharpened materials are completely accommodated in the carrier, the oscillating loading platform 25 is driven to transfer the carrier to the third conveying branch line 22, and the carrier filled with materials is transferred to the riveting mechanism 3 for riveting by the movable tray on the third conveying branch line 22.

[0041] See also Figure 2 and Figure 3Preferably, it also includes a dense warehouse 26 and a second lifting mechanism 27, the second lifting mechanism 27 includes a second lifting platform and a second identification unit, the input end of the second lifting platform is connected to the output end of the third conveying branch line 22, the second identification unit is arranged between the output end of the second lifting platform and the input end of the dense warehouse 26, the output end of the dense warehouse 26 is connected to the input end of the riveting mechanism 3, and the second identification unit is used to read the information of the storage carrier. Preferably, after the oscillating loading platform 25 transfers the carrier filled with materials to the third conveying branch line 22, the third conveying branch line 22 conveys the carrier to the second lifting mechanism 27. Optionally, the second lifting platform is driven to lift the carrier to a height of 3 meters above the ground to store the carrier filled with materials in the dense storage 26; preferably, in the process of the carrier entering the dense storage 26 from the second lifting platform, it passes through the second identification unit, so that the second identification unit can read the information of the stored carrier, thereby marking the material loaded in the carrier as being in storage; optionally, the second identification unit can be an image recognition device or a wireless communication device, which recognizes the characteristics of the carrier through image recognition or the second identification unit communicates wirelessly with the wireless communication device on the carrier to read the information of the stored carrier; optionally, the second identification unit can also be set at the input or output end of the second lifting platform, or at the input end of the dense storage 26.

[0042] See also Figure 2 and Figure 3 Furthermore, an RFID tag is pre-set on the carrier. When the third conveying branch line 22 conveys the carrier to the second lifting mechanism 27, the second identification unit in the second lifting mechanism 27 is driven to read the information of the carrier, and the information of the carrier is stored in the ERP system and marked as a warehousing status; correspondingly, a third identification unit is also provided at the output end of the dense warehouse 26. When the carrier is taken out of the dense warehouse 26 with materials loaded, the third identification unit reads the information of the carrier, and stores the information of the carrier in the ERP system and marks it as a warehousing status.

[0043] See also Figure 3 and Figure 4Preferably, the riveting mechanism 3 includes a fourth conveying branch line 31, a fifth conveying branch line 32, a buffer area 33, a transfer machine 34 and a plurality of riveting stations 35, and the plurality of riveting stations 35 are arranged along the buffer area 33, the fourth conveying branch line 31 is arranged between the output end of the desharpening mechanism 2 and the buffer area 33, the transfer machine 34 is arranged in the buffer area 33, and the fifth conveying branch line 32 is arranged between the input end of the stereoscopic warehouse 4 and the output end of the riveting station 35; the fourth conveying branch line 31 is used to transfer the carrier to the transfer machine 34; the transfer machine 34 can be moved relative to the riveting station 35 to transport the material in the carrier to the riveting station 35; the fifth conveying branch line 32 is used to transport the riveted material to the stereoscopic warehouse 4. Optionally, the fourth conveying branch line 31 and the fifth conveying branch line 32 may be composed of one or more of a conveyor belt, a conveyor roller, a conveyor track, and an RGV automatic conveyor vehicle. Preferably, the fourth conveying branch line 31 and the fifth conveying branch line 32 may include a plurality of conveying rails arranged along the conveying path, and the conveying rails are equipped with a plurality of movable trays for carrying carriers, and the movable trays can move along the conveying rails; optionally, the desharpening mechanism 2 transports the carrier filled with desharpened materials to the fourth conveying branch line 31, and drives the movable tray on the fourth conveying branch line 31 to transport the carrier to the transfer machine 34. In the process, the carrier is carried by the transfer machine 34 and moved along the buffer area 33 to move the carrier conveyor belt to the vicinity of the preset riveting station 35, and then the transfer machine 34 is driven to rotate the carrier so that the material in the carrier is poured into the riveting station 35; optionally, the transfer machine 34 includes a transfer machine frame 34 for fixing the carrier and a transfer drive member for driving the transfer machine frame 34 to rotate or move along the buffer area 33; optionally, after the material enters the riveting station 35, the material can be riveted manually or with automated equipment; after the material is riveted, the riveted material is transported to the three-dimensional warehouse 4 for storage through the fifth conveying branch line 32.

[0044] See also Figure 3 and Figure 4 Furthermore, the fourth conveying branch line 31 includes a first material taking device and a first transfer device. Optionally, the first material taking device is an RGV automatic conveying vehicle, a robotic arm, etc. arranged in the dense warehouse 26, which is used to take out the materials stored in the dense warehouse 26 and place them on the first transfer device; optionally, the first transfer device is arranged between the dense warehouse 26 and the transfer machine 34. Optionally, the first transfer device can be composed of one or more of a conveyor belt, a conveyor roller, a conveyor rail, and an RGV automatic conveying vehicle, which is used to transport the materials to the transfer machine 34; preferably, according to actual production and delivery needs, the fourth conveying branch line 31 is driven to take out the corresponding materials stored in the dense warehouse 26 and transport them to the transfer machine 34, and the materials are transferred to the riveting station 35 via the transfer machine 34. After the riveting of the materials is completed, the riveted materials are transported to the three-dimensional warehouse 4 for storage through the fifth conveying branch line 32.

[0045] See also Figure 4 and Figure 5 Preferably, it also includes a catenary branch line 36 and a paint dipping branch line 37; the catenary branch line 36 extends from the riveting station 35 to the fifth conveying branch line 32, and is used to suspend the riveted material to convey the riveted material to the fifth conveying branch line 32; the paint dipping branch line 37 is arranged between the riveting station 35 and the fifth conveying branch line 32, and is used to paint the riveted material. Preferably, after the material is riveted in the riveting station 35 by manual or automated equipment, the riveted material is hung on the catenary branch line 36, and the catenary branch line 36 transports the riveted material to the fifth conveying branch line 32. In the process of going to the fifth conveying branch line 32, the catenary branch line 36 passes through the paint dipping branch line 37, so that the material hung on the catenary branch line 36 enters the paint dipping branch line 37, and the paint dipping branch line 37 treats the material with paint, and then the material on the catenary branch line 36 continues to move with the catenary branch line 36 to transport the paint-treated material to the fifth conveying branch line 32, and the movable tray of the fifth conveying branch line 32 transports the material to the three-dimensional warehouse 4 for storage.

[0046] See also Figure 4 and Figure 5 Further, the stereoscopic warehouse 4 includes an iron frame warehouse 41 and an accessory warehouse 42, which are respectively used to store finished products and supply accessories required for processing. Optionally, the input end of the iron frame warehouse 41 and the input end of the accessory warehouse 42 are both connected to the output end of the riveting mechanism 3. Preferably, the input end of the iron frame warehouse 41 and the input end of the accessory warehouse 42 are both connected to the output end of the fifth conveying branch line 32. The introduction of these two warehouses can further optimize the material management efficiency of the production line and ensure the continuity and stability of the production process. Optionally, the three-dimensional warehouse 4 may also be provided with an identification device for identifying that the material transported by the fifth conveying branch line 32 is an iron frame or an accessory, so as to store the material in the iron frame warehouse 41 or the accessory warehouse 42; optionally, according to the work order issued by the system, the iron frame or accessories stored in the dense warehouse 26 are taken out, and transported to the riveting station 35 via the fourth conveying branch line 31 and the transfer machine 34 for riveting, and then the riveted iron frame or accessories are pulled by the catenary branch line 36 to the paint dipping branch line 37 for paint dipping, and then the iron frame or accessories are transported to the iron frame warehouse 41 or the accessory warehouse 42 for storage via the fifth conveying branch line 32.

[0047] See also Figure 5Preferably, the stocking mechanism 5 includes a sixth conveying branch line 51 and a stocking platform 52; the sixth conveying branch line 51 is used to stack the materials in the three-dimensional warehouse 4 on the stocking platform 52 according to a preset arrangement; the stocking platform 52 is used to push the materials to the carriage. Optionally, the sixth conveying branch line 51 includes a second material taking device and a second transfer device. Optionally, the second material taking device is an RGV automatic conveying vehicle, a mechanical arm, etc. arranged in the three-dimensional warehouse 4, which is used to take out the materials stored in the three-dimensional warehouse 4 and stack them on the second transfer device according to a preset arrangement; optionally, the second transfer device is arranged between the three-dimensional warehouse 4 and the stocking platform 52. Optionally, the second transfer device can be composed of one or more of a conveyor belt, a conveyor roller, a conveyor track, and an RGV automatic conveying vehicle, etc., which is used to transport the materials to the stocking platform 52, so as to realize the stacking of the materials in the three-dimensional warehouse 4 on the stocking platform 52 according to a preset arrangement. When the vehicle is parked in the designated area, the materials arranged in the preset arrangement are directly pushed to the carriage through the stocking platform 52, so as to realize fast loading.

[0048] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5In this embodiment, carriers such as plastic boxes and iron boxes are placed on the ground, and the movable tray on the box-taking section of the first conveying branch line 11 is driven to select the corresponding carrier, which is transported by the lifting platform to 2.5 meters underground, and then transported to the material distribution area 122 for loading through the loading section of the first conveying branch line 11. The punching machine 121 punches the raw materials into preset metal accessories, and the metal accessories are transported to the carrier in the corresponding material distribution area 122 through the material distribution conveyor belt. When the carrier is full of metal accessories, the movable tray on the loading section is driven to transport the carrier full of metal accessories to the first lifting platform, and the carrier is identified by the first identification unit. If the carrier is a plastic box, the first lifting platform is driven to lift the carrier to the ground for storage, waiting for loading and delivery. If the carrier is an iron box, the first lifting platform is driven to lift the changed carrier to a height of 2.5 meters above the ground, so as to transport the metal accessories to the desharpening mechanism 2 for grinding and desharpening. When the first lifting platform lifts the carrier 2.After reaching a height of 5 meters, the movable tray on the second conveying branch line 21 is driven to convey the carrier full of metal accessories to the unloading machine 23. The unloading machine 23 fixes the carrier on its frame and drives the carrier to rotate along with the frame of the unloading machine 23, so that the metal accessories loaded in the carrier are poured into the desharpening machine 24 for grinding and desharpening. The movable tray on the third conveying branch line 22 is driven to place the empty carrier on the vibrating loading platform 25 in advance. When the desharpening machine 24 conveys the polished and desharpened metal accessories to the carrier, the vibrating loading platform 25 is driven to vibrate synchronously, so that the multiple desharpened metal accessories are The metal parts can be completely accommodated in the carrier. When the metal parts are completely accommodated in the carrier, the oscillating loading platform 25 is driven to transfer the carrier to the third conveying branch line 22. The carrier loaded with metal parts is transferred to the second lifting platform through the movable tray on the third conveying branch line 22. The carrier loaded with metal parts is lifted to a height of 3 meters above the ground by the second lifting platform to store the carrier loaded with metal parts in the dense warehouse 26. At the same time, the second identification unit in the second lifting mechanism 27 is driven to read the RFID tag on the carrier, and the information of the carrier is stored in the ERP system, marked as the storage status, and then according to the actual The actual production and delivery needs drive the fourth conveyor branch line 31 to take out the corresponding metal accessories from the dense warehouse 26 and convey them to the transfer machine 34. The transfer machine 34 transfers the metal accessories to the riveting station 35. After the metal accessories are riveted in the riveting station 35 by manual or automated equipment, the riveted materials are hung on the catenary branch line 36 (at this time, the materials are iron frames or accessories riveted by metal accessories). The catenary branch line 36 is driven to convey the riveted materials to the fifth conveyor branch line 32. In the process of the catenary branch line 36 carrying the materials to the fifth conveyor branch line 32, it passes through the varnishing branch line 3 7, so that the materials suspended on the catenary branch line 36 enter the varnishing branch line 37, and the varnishing branch line 37 varnishes the materials, and then the materials on the catenary branch line 36 continue to move with the catenary branch line 36, so as to transport the varnished materials to the fifth conveying branch line 32, and transport the materials to the stereoscopic warehouse 4 for storage through the movable tray of the fifth conveying branch line 32; when preparing goods, the sixth conveying branch line 51 is driven to stack the materials in the stereoscopic warehouse 4 according to the preset arrangement on the preparation platform 52, and when the vehicle stops in the designated area, the materials arranged in the preset arrangement are directly pushed to the carriage through the preparation platform 52. .

[0049] Embodiment 2:

[0050] This embodiment discloses a metal parts processing and production method, which is applied to the metal parts processing production line of the first embodiment. Optionally, the metal parts processing and production method is stored in the background server of the metal parts processing production line, and the background server of the metal parts processing production line drives the corresponding mechanism to perform the corresponding action, etc. Preferably, the metal parts processing and production method in this embodiment includes the following steps:

[0051] S1: driving the first conveying branch line 11 of the stamping mechanism 1 to transfer the carrier to the material distribution area 122, and conveying the material formed by the stamping machine 121 to the carrier in the material distribution area 122 through the material distribution conveyor belt;

[0052] Preferably, a system work order is formed in advance according to actual production, delivery and other needs, and the first conveyor branch line 11 is driven to select a corresponding carrier according to the system work order, and the carrier is transported to the material distribution area 122 at -2.5 meters underground for loading. Then, the stamping machine 121 is driven to stamp the raw materials into preset metal accessories according to the system work order, and then the metal accessories output by the stamping machine 121 are transported to the corresponding carrier in the material distribution area 122 through the material distribution conveyor belt.

[0053] S2: The carrier is transferred to the first lifting platform through the first conveying branch line 11 of the punching mechanism 1, and the carrier is identified by the first identification unit to determine whether the material needs to be sharpened. If so, the carrier is conveyed to the second conveying branch line 21 through the first lifting platform, and S3 is executed. If not, the carrier is conveyed to the ground through the first lifting platform;

[0054] Preferably, when the carrier is filled with metal accessories, the movable pallet on the first conveying branch line 11 is driven to convey the carrier filled with metal accessories to the first lifting platform, and the carrier is identified by the first identification unit to determine whether the material needs to be desharpened. Optionally, whether the material in the carrier needs to be desharpened can be determined by judging the type of the carrier. Specifically, if the carrier is a plastic box, the first lifting platform will lift the carrier to the ground for storage until it is loaded and shipped. If the carrier is an iron box, the first lifting platform will lift the carrier to a height of 2.5 meters above the ground, and then the movable pallet on the second conveying branch line 21 will convey the carrier filled with metal accessories to the unloading machine 23.

[0055] S3: driving the second conveying branch line 21 to transfer the carrier to the unloading machine 23, pouring the material in the carrier into the desharpening machine 24 through the unloading machine 23 for desharpening, and using the oscillating loading platform 25 to oscillate the carrier so that the desharpened material can be completely accommodated in the carrier, and then transferring the carrier to the third conveying branch line 22;

[0056] Preferably, after the first lifting platform lifts the carrier full of metal accessories to a height of 2.5 meters, the movable tray on the second conveying branch line 21 is driven to transport the carrier full of metal accessories to the unloading machine 23. The unloading machine 23 fixes the carrier on its frame and drives the carrier to rotate along with the frame of the unloading machine 23, so that the metal accessories loaded in the carrier are poured into the desharpening machine 24 for grinding and desharpening. The movable tray on the third conveying branch line 22 is driven to place the empty carrier on the oscillating loading platform 25 in advance. When the desharpening machine 24 transports the ground and desharpened metal accessories to the carrier, the oscillating loading platform 25 is driven to vibrate synchronously so that the metal accessories can be completely accommodated in the carrier. When the metal accessories are completely accommodated in the carrier, the oscillating loading platform 25 is driven to move the carrier to the third conveying branch line 22.

[0057] S4: The carrier is transported to the second lifting platform through the third conveying branch line 22, and the carrier is stored in the compact warehouse 26 by the second lifting platform, and the information of the stored carrier is read by the second identification unit;

[0058] Preferably, the carrier loaded with metal accessories is transferred to the second lifting platform via the movable pallet on the third conveying branch line 22, and the second lifting platform is driven to lift the carrier to a height of 3 meters above the ground to store the carrier loaded with metal accessories in the dense warehouse 26. At the same time, the second identification unit in the second lifting mechanism 27 is driven to read the RFID tag on the carrier, and the information of the carrier is stored in the ERP system, marked as a warehousing status.

[0059] S5: driving the fourth conveying branch line 31 of the riveting mechanism 3 to transfer the carrier in the dense warehouse 26 to the transfer machine 34, and the transfer machine 34 conveys the material in the carrier to the riveting station 35 for riveting, and then conveys the riveted material to the varnishing station for varnishing through the catenary branch line 36, and then conveys it to the fifth conveying branch line 32, and stores the material in the three-dimensional warehouse 4 through the fifth conveying branch line 32;

[0060] Preferably, according to the system work order, the fourth conveying branch line 31 is driven to convey the corresponding metal accessories from the dense warehouse 26 and convey them to the conveyor 34, and then the materials are transferred to the riveting station 35 via the conveyor 34. After the metal accessories are riveted in the riveting station 35 by manual or automated equipment, the riveted materials are hung on the catenary branch line 36, and the catenary branch line 36 is driven to convey the riveted materials to the fifth conveying branch line 32. In the process of the catenary branch line 36 carrying the materials to the fifth conveying branch line 32, the catenary branch line 36 passes through the paint dipping branch line 37, so that the materials suspended on the catenary branch line 36 enter the paint dipping branch line 37, and the paint dipping branch line 37 performs paint dipping on the materials. Then the materials on the catenary branch line 36 continue to move with the catenary branch line 36 to convey the paint dipping materials to the fifth conveying branch line 32, and the materials are conveyed to the stereoscopic warehouse 4 for storage through the movable tray of the fifth conveying branch line 32.

[0061] S6: The materials in the stereoscopic warehouse 4 are stacked on the stocking platform 52 in a preset arrangement through the sixth conveying branch line 51, and the materials are pushed into the carriage using the stocking platform 52.

[0062] Preferably, when preparing goods, the sixth conveying branch line 51 is driven to take out the materials stored in the stereoscopic warehouse 4 according to the delivery work order, and stack them on the preparation platform 52 in a preset arrangement. When the vehicle is parked in the designated area, the materials in the preset arrangement are pushed directly to the carriage through the preparation platform 52.

[0063] The technical means disclosed in the present application are not limited to the technical means disclosed in the above-mentioned implementation methods, but also include technical solutions composed of any combination of the above technical features. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of this application, and these improvements and modifications are also regarded as the protection scope of this application.

Claims

1. A metal parts processing production line, characterized in that: include: A punching mechanism (1), used for punching the raw material into a preset material; A desharpening mechanism (2), the input end of the desharpening mechanism (2) being connected to the output end of the punching mechanism (1) and being used for grinding and desharpening the material; A riveting mechanism (3), the input end of the riveting mechanism (3) being connected to the output end of the desharpening mechanism (2) and being used for riveting the desharpened material; A three-dimensional warehouse (4), the input end of which is connected to the output end of the riveting mechanism (3) and is used to store the riveted materials; A stock preparation mechanism (5), the input end of which is connected to the output end of the three-dimensional warehouse (4), and is used to stack the materials in a preset arrangement.

2. The metal parts processing production line according to claim 1, characterized in that: The punching mechanism (1) comprises a first conveying branch line (11) and a plurality of punching components (12) arranged along the first conveying branch line (11); The stamping assembly (12) comprises a stamping machine (121) arranged in a height direction, a material distribution conveyor belt and a plurality of material distribution areas (122); the material distribution conveyor belt can move relative to the stamping machine (121) to transport the material output by the stamping machine (121) to any of the material distribution areas (122); The first conveying branch line (11) can transfer a carrier for carrying materials to the material separation area (122) or the sharpening mechanism (2).

3. The metal parts processing production line according to claim 2 is characterized in that: The device further comprises a first lifting mechanism (13), wherein the first lifting mechanism (13) comprises a first lifting platform and a first identification unit, wherein the first lifting platform is arranged between the first conveying branch line (11) and the desharpening mechanism (2), and the first identification unit is mounted on the first lifting platform; When the first conveying branch line (11) transfers the carrier to the first lifting platform, the first identification unit can identify the carrier so that the first lifting platform conveys the carrier to the ground or the desharpening mechanism (2).

4. The metal parts processing production line according to claim 1, characterized in that: The desharpening mechanism (2) comprises a second conveying branch line (21), a third conveying branch line (22), a feeder (23) and a desharpening machine (24); the input end of the second conveying branch line (21) is connected to the output end of the punching mechanism (1); the feeder (23) is arranged between the output end of the second conveying branch line (21) and the input end of the desharpening machine (24); and the third conveying branch line (22) is arranged between the output end of the desharpening machine (24) and the input end of the riveting mechanism (3); The second conveying branch line (21) is used to transfer the carrier to the unloading machine (23); The material dumping machine (23) is used to dump the material in the carrier into the desharpening machine (24); The third conveying branch line (22) is used to transfer the desharpened material to the riveting mechanism (3).

5. The metal parts processing production line according to claim 4 is characterized in that: It also includes an oscillating loading platform (25) for placing a carrier, and the oscillating loading platform (25) is arranged between the desharpening machine (24) and the third conveying branch line (22); When the desharpened material is completely contained in the carrier, the oscillating loading platform (25) transfers the carrier to the third conveying branch line (22).

6. The metal parts processing production line according to claim 5, characterized in that: It also includes a dense warehouse (26) and a second lifting mechanism (27), the second lifting mechanism (27) includes a second lifting platform and a second identification unit, the input end of the second lifting platform is connected to the output end of the third conveying branch line (22), the second identification unit is arranged between the output end of the second lifting platform and the input end of the dense warehouse (26), the output end of the dense warehouse (26) is connected to the input end of the riveting mechanism (3), and the second identification unit is used to read the information of the storage carrier.

7. The metal parts processing production line according to claim 1, characterized in that: The riveting mechanism (3) comprises a fourth conveying branch line (31), a fifth conveying branch line (32), a buffer area (33), a transfer machine (34) and a plurality of riveting stations (35), wherein the plurality of riveting stations (35) are arranged along the buffer area (33), the fourth conveying branch line (31) is arranged between the output end of the desharpening mechanism (2) and the buffer area (33), the transfer machine (34) is arranged in the buffer area (33), and the fifth conveying branch line (32) is arranged between the input end of the stereoscopic warehouse (4) and the output end of the riveting station (35); The fourth conveying branch line (31) is used to transfer the carrier to the transfer machine (34); The transfer machine (34) can move relative to the riveting station (35) to transport the material in the carrier to the riveting station (35); The fifth conveying branch line (32) is used to convey the riveted materials to the three-dimensional warehouse (4).

8. The metal parts processing production line according to claim 7, characterized in that: It also includes a catenary branch line (36) and a varnishing branch line (37); The catenary branch line (36) extends from the riveting station (35) to the fifth conveying branch line (32) and is used to suspend the riveted material so as to convey the riveted material to the fifth conveying branch line (32); The varnish dipping branch line (37) is arranged between the riveting station (35) and the fifth conveying branch line (32) and is used for dipping the riveted material in varnish.

9. The metal parts processing production line according to claim 1, characterized in that: The stocking mechanism (5) comprises a sixth conveying branch line (51) and a stocking platform (52); The sixth conveying branch line (51) is used to place the materials in the three-dimensional warehouse (4) on the stocking platform (52) according to a preset arrangement; The stocking platform (52) is used to push materials into the carriage.

10. A metal parts processing and production method, applied to a metal parts processing production line, characterized in that: The following steps are involved: S1: driving the first conveying branch line (11) of the punching mechanism (1) to transfer the carrier to the material distribution area (122), and conveying the material punched by the punching machine (121) to the carrier in the material distribution area (122) through the material distribution conveyor belt; S2: The carrier is transferred to the first lifting platform via the first conveying branch line (11) of the punching mechanism (1), and the carrier is identified by the first identification unit to determine whether the material needs to be desharpened. If so, the carrier is conveyed to the second conveying branch line (21) via the first lifting platform, and S3 is executed. If not, the carrier is conveyed to the ground via the first lifting platform; S3: driving the second conveying branch line (21) to transfer the carrier to the material dumping machine (23), pouring the material in the carrier into the desharpening machine (24) through the material dumping machine (23) for desharpening, and using the oscillating loading platform (25) to oscillate the carrier so that the desharpened material can be completely accommodated in the carrier, and then transferring the carrier to the third conveying branch line (22); S4: transporting the carrier to the second lifting platform via the third conveying branch line (22), storing the carrier in the compact warehouse (26) via the second lifting platform, and reading the information of the stored carrier using the second identification unit; S5: driving the fourth conveying branch line (31) of the riveting mechanism (3) to transfer the carrier in the dense warehouse (26) to the transfer machine (34), and the transfer machine (34) conveys the material in the carrier to the riveting station (35) for riveting, and then conveys the riveted material to the varnishing station for varnishing through the catenary branch line (36), and then conveys the material to the fifth conveying branch line (32), and stores the material in the three-dimensional warehouse (4) through the fifth conveying branch line (32); S6: The materials in the three-dimensional warehouse (4) are stacked on the stocking platform (52) in a preset arrangement via the sixth conveying branch line (51), and the materials are pushed into the carriage using the stocking platform (52).

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