A crawler cleaning device for shot blasting machine
By designing a track cleaning device combining transmission belt, brush and nozzle, the problem of incomplete cleaning in the prior art is solved, rapid and comprehensive cleaning of tracks is achieved, and cleaning efficiency and service life of tracks are improved.
Patent Information
- Application Number
- CN202411806515.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-04-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing crawler cleaning device of the shot blasting cleaning machine is cleaned by blowing air, the stubborn residue cannot be completely removed, resulting in incomplete cleaning, affecting the normal use and service life of the crawler.
A track cleaning device is designed, using the combination of the main bracket, mounting frame, transmission belt, brush, controller, rotary encoder and nozzle. Through the triangular setting of the transmission belt and brush, the track is fully cleaned, and cleaning liquid is sprayed through the nozzle, and cleaning with the brush is carried out to ensure the cleaning effect.
It realizes rapid and comprehensive cleaning of tracks, improves cleaning efficiency, ensures the thorough removal of oil and stubborn stains on the surface of tracks, and extends the service life of tracks.
Smart Images

Figure CN119734207A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of shot blasting machines, in particular to a crawler cleaning device of a shot blasting machine. Background Art
[0002] During the process of polishing workpieces, the crawler belt rotating inside the crawler shot blasting machine is prone to adhere to some dust or residues, which may clog the holes on the surface of the crawler belt, affecting the normal use of the crawler belt and the service life of the crawler belt. The existing cleaning devices all use air blowing to clean them, but when some stubborn residues are stuck in the holes, the wind force generated by the fan cannot blow them off, resulting in incomplete cleaning.
[0003] After searching the Chinese patent with publication number CN218082226U, a shot blasting machine track cleaning device is disclosed. A cleaning component is set up, and the component drives the cleaning brush to rotate through motor 1, and then drives the cleaning brush to contact the track surface through an electric push rod, thereby achieving cleaning of the track. By setting a center rod, a buffer spring and a limit block, a buffering effect can be played when adjusting the contact force between the cleaning brush and the track. By setting a cleaning brush displacement adjustment component, the component drives the screw rod to rotate through motor 2, thereby driving the cleaning brush to adjust the lateral displacement, so that the cleaning brush can clean tracks of different widths.
[0004] Based on the above search and the prior art, it is found that when cleaning the track of a shot blasting machine, a brush is often used to clean it directly. It is difficult for the brush to completely fit the size of the track. The track remains stationary during cleaning, and the cleaning speed of the brush is slow. The cleaning is not comprehensive when the track is moving, and the cleaning effect of using a brush alone is poor. Impurities such as oil on the track will also adhere to the surface of the brush, affecting the subsequent cleaning of the track, thereby reducing the cleaning efficiency of the shot blasting machine track. Summary of the invention
[0005] The object of the present invention is to provide a crawler cleaning device for a shot blasting machine to solve the problems raised in the above background technology.
[0006] The technical solution of the present invention is: a crawler cleaning device of a shot blasting machine, comprising a main bracket, a mounting hole is opened on the top outer wall of the main bracket, a hydraulic rod is installed on the inner wall of the mounting hole, one end of the hydraulic rod piston rod is fixedly connected to a mounting bracket, a motor 1 is installed on the outer wall of one side of the bottom of the mounting bracket, one end of the output shaft of the motor 1 is connected to a two-way screw 2 through a coupling, the outer walls of both sides of the two-way screw 2 are connected to a sliding bracket through threads, a secondary transmission wheel is rotatably provided on the inner wall of the sliding bracket, a bevel gear 1 is fixedly connected to the outer wall of the two-way screw 2, a circular groove is opened on the top outer wall of the mounting bracket, a one-way screw is rotatably provided on the inner wall of the circular groove, a bevel gear 2 is fixedly connected to the bottom outer wall of the one-way screw, the bevel gear 1 is meshed with the bevel gear 2, and the one-way screw A rectangular frame is connected to the outer wall of the screw through a thread, a motor 2 is installed on the outer wall of one side of the rectangular frame, one end of the output shaft of the motor 2 is connected to a rotating rod through a coupling, the outer wall of the rotating rod is fixedly connected to a main transmission wheel, a transmission belt is wound around the outer walls of the main transmission wheel and the auxiliary transmission wheel, a brush is fixedly connected to the outer wall of the transmission belt, a water inlet pipe is fixedly connected to the outer wall of the top end of the mounting frame, a branch pipe 1 is plugged into the outer wall of one side of the water inlet pipe, a branch pipe 2 is plugged into the outer wall of the other side of the water inlet pipe, an electromagnetic valve 1 is installed on the outer wall of the branch pipe 1, and an electromagnetic valve 2 is installed on the outer wall of the branch pipe 2, a rotary encoder is installed on the outer wall of one side of the rotating rod, and a shunt pipe is fixedly connected to the inner walls on both sides of the bottom of the mounting frame, and a plurality of nozzles are connected to the bottom outer wall of the shunt pipe through threads.
[0007] Preferably, the nozzles are arranged at an angle, and the nozzles are distributed in a linear array. A controller is installed on the top outer wall of the mounting frame, and the controller is electrically connected to the solenoid valve 1, the solenoid valve 2 and the rotary encoder.
[0008] Preferably, the inner wall of the mounting frame is provided with a slide rail, the slide frame is slidably connected to the inner wall of the slide rail, a pump body is installed at one end of the water inlet pipe away from the mounting frame, and the rectangular frame is slidably connected to the inner wall of the mounting frame.
[0009] Preferably, cleaning plates are fixedly connected to the inner walls on both sides of the rectangular frame, the cleaning plates are arranged at an angle, and cleaning comb teeth are arranged on the outer wall of one side of the cleaning plate, and the cleaning comb teeth are adapted to the size of the brush.
[0010] Preferably, the outer walls on both sides of the top end of the mounting frame are fixedly connected to limit rods, the outer walls on both sides of the bottom end of the main bracket are provided with limit holes, and the limit rods are slidably connected to the inner walls of the limit holes.
[0011] Preferably, the outer walls on both sides of the main bracket are slidably connected with a support frame, the support frame is L-shaped, a connecting groove is opened on the outer wall on one side of the top of the support frame, a sleeve is rotatably provided on the inner wall of the connecting groove, and a bidirectional screw is threadedly connected to the inner wall of the sleeve.
[0012] Preferably, the bidirectional screw rod 1 is adapted to the height of the hydraulic rod, a middle outer wall of the bidirectional screw rod 1 is provided with an anti-slip sleeve, and an anti-slip pad is bonded to the outer wall on the other side of the support frame.
[0013] Preferably, the rectangular frame is adapted to the position of the shunt pipe, the mounting frame is adapted to the size of the main bracket, the transmission belt is arranged in a triangle, and the nozzle is adapted to the position of the brush.
[0014] The present invention provides a track cleaning device for a shot blasting machine through improvement, which has the following improvements and advantages compared with the prior art:
[0015] First, the present invention is provided with a main bracket, a mounting frame, a transmission belt, a brush, a controller, a rotary encoder and a nozzle. Through the cooperation of a main transmission wheel and two auxiliary transmission wheels, the transmission belt and the brush can be arranged in a triangle. The horizontal brush at the bottom contacts the crawler track, and the entire crawler track can be directly cleaned when the crawler track moves. The cleaning speed is fast and more comprehensive. The horizontal length of the bottom of the brush can be adjusted according to the width of the crawler track. At the same time, the transmission belt is kept tight through a linkage structure to prevent slack and abnormal transmission. A nozzle is also arranged to spray a cleaning liquid for coordinated cleaning to prevent stubborn stains such as oil stains from remaining. Whether the nozzles on both sides of the bottom of the mounting frame spray the cleaning liquid is determined by the rotation direction of the transmission belt. The transmission belt rotates clockwise through an electrical signal to control the spraying of the nozzle on the left side, and counterclockwise is the opposite, so that the sprayed cleaning liquid can cooperate with the brush to clean the crawler track to the greatest extent, thereby improving the cleaning efficiency of the crawler track of the shot blasting cleaning machine.
[0016] Secondly, the present invention is provided with a nozzle, a transmission belt and a brush. The cleaning liquid sprayed by the nozzle can not only clean the oil stains and impurities on the track, but also cooperate with the brush to increase the cleaning effect. A part of the cleaning liquid is also sprayed on the brush to wet the impurities on the brush, making it easier for the impurities to fall off, and cleaning the brush itself, thereby ensuring the cleaning effect of the brush.
[0017] Thirdly, the present invention is provided with a rectangular frame and a cleaning plate, and cleaning comb teeth are arranged on the cleaning plate. When the transmission belt drives the brush to rotate clockwise, it contacts the cleaning plate on the right side of the rectangular frame. The cleaning comb teeth on the cleaning plate clean and scrape off the sewage and impurities adhered to the brush, so that they slide directly along the inclined cleaning plate and fall on both sides of the crawler track. Conversely, when the transmission belt rotates counterclockwise, it will also be cleaned by the cleaning plate on the other side, which can further ensure the cleaning effect of the brush and can also effectively prevent sewage and impurities from returning to the crawler track and affecting the cleaning of the crawler track. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention will be further explained below in conjunction with the accompanying drawings and embodiments:
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the main support connection structure of the present invention;
[0021] Figure 3 It is a schematic diagram of the connection structure of the mounting frame of the present invention;
[0022] Figure 4 It is a schematic diagram of the bidirectional screw two-connection structure of the present invention;
[0023] Figure 5 It is a schematic diagram of the transmission belt connection structure of the present invention;
[0024] Figure 6 It is a schematic diagram of the connection structure of the sliding frame of the present invention;
[0025] Figure 7 It is an exploded schematic diagram of the rectangular frame connection structure of the present invention.
[0026] Description of reference numerals:
[0027] 1. Main bracket; 2. Hydraulic rod; 3. Two-way screw rod 1; 4. Casing; 5. Anti-skid pad; 6. Support frame; 7. Branch pipe 1; 8. Mounting frame; 9. Motor 1; 10. Brush; 11. Rectangular frame; 12. Motor 2; 13. Diverter pipe; 14. Nozzle; 15. Solenoid valve 1; 16. Solenoid valve 2; 17. Branch pipe 2; 18. Limit rod; 19. Water inlet pipe; 20. Two-way screw rod 2; 21. Sliding frame; 22. Bevel gear 1; 23. Bevel gear 2; 24. One-way screw rod; 25. Controller; 26. Transmission belt; 27. Main transmission wheel; 28. Auxiliary transmission wheel; 29. Rotary encoder; 30. Cleaning plate; 31. Cleaning comb teeth. DETAILED DESCRIPTION
[0028] The present invention is described in detail below, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] The present invention provides a track cleaning device for a shot blasting machine through improvement. The technical solution of the present invention is:
[0030] like Figure 1-Figure 7As shown, a track cleaning device of a shot blasting machine comprises a main bracket 1, a mounting hole is provided on the top outer wall of the main bracket 1, a hydraulic rod 2 is installed on the inner wall of the mounting hole, one end of the piston rod of the hydraulic rod 2 is fixedly connected to a mounting bracket 8, a motor 1 is installed on the outer wall of one side of the bottom of the mounting bracket 8, one end of the output shaft of the motor 1 is connected to a bidirectional screw 20 through a coupling, both side outer walls of the bidirectional screw 20 are connected to a sliding bracket 21 through threads, a secondary transmission wheel 28 is rotatably provided on the inner wall of the sliding bracket 21, a bevel gear 1 22 is fixedly connected to the outer wall of the bidirectional screw 20, a circular groove is provided on the top outer wall of the mounting bracket 8, a one-way screw 24 is rotatably provided on the inner wall of the circular groove, a bevel gear 23 is fixedly connected to the bottom outer wall of the one-way screw 24, the bevel gear 1 22 is meshed with the bevel gear 23, and the outer wall of the one-way screw 24 is screwed. A rectangular frame 11 is connected to the mounting frame 8, a motor 2 12 is installed on the outer wall of one side of the rectangular frame 11, one end of the output shaft of the motor 2 12 is connected to a rotating rod through a coupling, the outer wall of the rotating rod is fixedly connected to a main transmission wheel 27, the outer walls of the main transmission wheel 27 and the auxiliary transmission wheel 28 are wrapped with a transmission belt 26, the outer wall of the transmission belt 26 is fixedly connected to a brush 10, the top outer wall of the mounting frame 8 is fixedly connected to a water inlet pipe 19, a branch pipe 7 is plugged into the outer wall of one side of the water inlet pipe 19, a branch pipe 2 17 is plugged into the outer wall of the other side of the water inlet pipe 19, an electromagnetic valve 15 is installed on the outer wall of the branch pipe 17, and an electromagnetic valve 2 16 is installed on the outer wall of the branch pipe 2 17, a rotary encoder 29 is installed on the outer wall of one side of the rotating rod, the inner walls on both sides of the bottom of the mounting frame 8 are fixedly connected to a shunt pipe 13, and the bottom outer wall of the shunt pipe 13 is connected to a plurality of nozzles 14 through threads.
[0031] Furthermore, the nozzles 14 are arranged at an angle and are distributed in a linear array. A controller 25 is installed on the top outer wall of the mounting frame 8. The controller 25 is electrically connected to the solenoid valve 15, the solenoid valve 2, and the rotary encoder 29. A slide rail is provided on the inner wall of the mounting frame 8. The sliding frame 21 is slidably connected to the inner wall of the slide rail. A pump body is installed on the end of the water inlet pipe 19 away from the mounting frame 8, and the rectangular frame 11 is slidably connected to the inner wall of the mounting frame 8.
[0032] Furthermore, cleaning plates 30 are fixedly connected to the inner walls on both sides of the rectangular frame 11, and the cleaning plates 30 are arranged at an angle. Cleaning comb teeth 31 are arranged on the outer wall on one side of the cleaning plate 30, and the cleaning comb teeth 31 are adapted to the size of the brush 10. The outer walls on both sides of the top of the mounting frame 8 are fixedly connected to the limiting rods 18, and the outer walls on both sides of the bottom end of the main bracket 1 are provided with limiting holes, and the limiting rods 18 are slidably connected to the inner walls of the limiting holes. When the mounting frame 8 moves, it is slidably connected to the main bracket 1 through the limiting rods 18 to improve the stability of the structure.
[0033] Furthermore, the outer walls on both sides of the main bracket 1 are slidably connected with support frames 6, and the support frames 6 are arranged in an L shape. A connecting groove is opened on the outer wall of one side of the top of the support frame 6, and a sleeve 4 is rotatably arranged on the inner wall of the connecting groove. The inner wall of the sleeve 4 is threadedly connected with a bidirectional screw 3, and the bidirectional screw 3 is adapted to the height of the hydraulic rod 2. An anti-skid sleeve is arranged on the middle outer wall of the bidirectional screw 3, and an anti-skid pad 5 is bonded to the outer wall of the other side of the support frame 6. The rectangular frame 11 is adapted to the position of the shunt pipe 13, the mounting frame 8 is adapted to the size of the main bracket 1, the transmission belt 26 is arranged in a triangle, the nozzle 14 is adapted to the position of the brush 10, and the anti-skid pad 5 arranged on one side of the support frame 6 increases the friction between the support frame 6 and the shot blasting cleaning machine, thereby further improving the structural stability.
[0034] Working principle: when it is necessary to clean the crawler track of the shot blasting machine, the sleeves 4 on both sides of the two-way screw 3 are twisted to make the support frame 6 slide against the position above the crawler track of the shot blasting machine, and the hydraulic rod 2 is started to make the brush 10 on the transmission belt 26 contact the outer wall of the crawler track, and the motor 2 12 is controlled to work, driving the main transmission wheel 27 to rotate, thereby cooperating with the auxiliary transmission wheel 28 on the sliding frame 21 to drive the transmission belt 26 and the brush 10 to move. The two horizontally arranged auxiliary transmission wheels 28 make the bottom brush 10 horizontally contact the outer wall of the entire crawler top, and directly clean the impurities on the entire crawler surface when moving. When it is necessary to adjust the length of the horizontal brush 10 at the bottom of the transmission belt 26 according to the width of the crawler track, start the motor 1 9 to rotate the two-way screw 20 to drive the two sliding frames 21 to separate or move together. When the two-way screw 20 rotates, it also drives the one-way screw 24 to rotate through the meshing bevel gear 1 22 and bevel gear 2 23, thereby driving the rectangular frame 11 to descend or rise, thereby controlling the main transmission The height of the wheel 27 keeps the transmission belt 26 in a taut state to prevent it from loosening and being unable to continue to transmit. While the brush 10 cleans the crawler track, the pump body also transports the cleaning liquid to the water inlet pipe 19. When the main transmission wheel 27 drives the transmission belt 26 to rotate clockwise under the action of the motor 2 12, the rotary encoder 29 transmits an electrical signal to the controller 25, so that the controller 25 controls the solenoid valve 15 to open and the solenoid valve 2 16 to close, and the cleaning liquid is sprayed out through the shunt pipe 13 and the nozzle 14 at the bottom of the branch pipe 1 7 to clean the crawler track in the direction opposite to the brush 10, and the cleaning effect is further increased in cooperation with the brush 10. After that, when the motor 2 12 controls the transmission belt 26 to rotate counterclockwise, the controller 25 receives the signal and controls the solenoid valve 15 to close and the solenoid valve 2 16 to open, so that the shunt pipe 13 and the nozzle 14 at the bottom of the branch pipe 2 17 spray the cleaning liquid to cooperate with the brush 10 for cleaning, and the sprayed cleaning liquid always corresponds to the movement direction of the brush 10, thereby maximizing the cleaning effect.
[0035] The hydraulic rod 2 controls the lifting and lowering of the mounting frame 8, and can adjust the height and the contact force between the brush 10 and the crawler track to increase the scope of application. When the mounting frame 8 moves, it is slidably connected to the main bracket 1 through the limit rod 18 to improve the stability of the structure. Cleaning plates 30 are inclinedly arranged on the inner walls of both sides of the top of the rectangular frame 11, and cleaning comb teeth 31 are arranged on the cleaning plates 30. When the transmission belt 26 drives the brush 10 to rotate clockwise, it contacts the cleaning plate 30 on the right side of the rectangular frame 11. The cleaning comb teeth 31 on the cleaning plate 30 clean and scrape off the sewage and impurities adhered to the brush 10, so that they slide directly onto both sides of the crawler track along the inclined cleaning plate 30. Conversely, when the transmission belt 26 rotates counterclockwise, it will also be cleaned by the cleaning plate 30 on the other side, which not only ensures the cleaning effect of the brush 10, but also prevents sewage and impurities from returning to the crawler track to affect the cleaning of the crawler track.
[0036] The main bracket 1 is fixed to the inner wall of the shot blasting machine by the support frames 6 on both sides. The corresponding support frame 6 can be pushed to move by twisting the sleeve 4. The anti-skid pad 5 set on one side of the support frame 6 increases the friction between the support frame 6 and the shot blasting machine, further improving the structural stability.
[0037] The technical means disclosed in the solution of the present invention are not limited to the technical means disclosed in the above technical means, but also include technical solutions composed of equivalent replacement of the above technical features. Matters not covered in the present invention belong to the common knowledge of those skilled in the art.
Claims
1. A crawler cleaning device for a shot blasting machine, comprising a main support (1), characterized in that: The top outer wall of the main bracket (1) is provided with a mounting hole, the inner wall of the mounting hole is provided with a hydraulic rod (2), one end of the piston rod of the hydraulic rod (2) is fixedly connected to a mounting frame (8), a motor (9) is provided on one side outer wall of the bottom of the mounting frame (8), one end of the output shaft of the motor (9) is connected to a bidirectional screw rod (20) via a coupling, the outer walls on both sides of the bidirectional screw rod (20) are connected to a sliding frame (21) via threads, and the inner wall of the sliding frame (21) is rotated A secondary transmission wheel (28) is rotatably provided, the outer wall of the bidirectional screw rod (20) is fixedly connected with a bevel gear (22), the top outer wall of the mounting frame (8) is provided with a circular groove, the inner wall of the circular groove is rotatably provided with a one-way screw rod (24), the bottom outer wall of the one-way screw rod (24) is fixedly connected with a bevel gear (23), the bevel gear (22) is meshed with the bevel gear (23), the outer wall of the one-way screw rod (24) is connected with a rectangular frame (11) through a thread, the rectangular A second motor (12) is mounted on an outer wall of one side of the frame (11); one end of the output shaft of the second motor (12) is connected to a rotating rod via a coupling; the outer wall of the rotating rod is fixedly connected to a main transmission wheel (27); a transmission belt (26) is wound around the outer walls of the main transmission wheel (27) and the auxiliary transmission wheel (28); a brush (10) is fixedly connected to the outer wall of the transmission belt (26); a water inlet pipe (19) is fixedly connected to the outer wall of the top end of the mounting frame (8); and the outer wall of one side of the water inlet pipe (19) is fixedly connected to the outer wall of the top end of the mounting frame (8). A branch pipe (7) is plugged into the wall, a branch pipe (17) is plugged into the outer wall of the other side of the water inlet pipe (19), a solenoid valve (15) is installed on the outer wall of the branch pipe (7), a solenoid valve (16) is installed on the outer wall of the branch pipe (17), a rotary encoder (29) is installed on the outer wall of one side of the rotating rod, and the inner walls on both sides of the bottom of the mounting frame (8) are fixedly connected to the shunt pipe (13), and the outer wall of the bottom of the shunt pipe (13) is connected to a plurality of nozzles (14) through threads.
2. The crawler cleaning device of a shot blasting machine according to claim 1, characterized in that: The nozzles (14) are arranged at an angle and are distributed in a linear array. A controller (25) is installed on the top outer wall of the mounting frame (8). The controller (25) is electrically connected to the first solenoid valve (15), the second solenoid valve (16) and the rotary encoder (29).
3. The crawler cleaning device of a shot blasting machine according to claim 1, characterized in that: The inner wall of the mounting frame (8) is provided with a slide rail, the slide frame (21) is slidably connected to the inner wall of the slide rail, a pump body is installed at one end of the water inlet pipe (19) away from the mounting frame (8), and the rectangular frame (11) is slidably connected to the inner wall of the mounting frame (8).
4. The crawler cleaning device of a shot blasting machine according to claim 1, characterized in that: Cleaning plates (30) are fixedly connected to the inner walls of both sides of the rectangular frame (11); the cleaning plates (30) are arranged in an inclined manner; cleaning comb teeth (31) are arranged on the outer wall of one side of the cleaning plate (30); the cleaning comb teeth (31) are adapted to the size of the brush (10).
5. The crawler cleaning device of a shot blasting machine according to claim 1, characterized in that: The outer walls on both sides of the top of the mounting frame (8) are fixedly connected to limit rods (18), and the outer walls on both sides of the bottom of the main bracket (1) are provided with limit holes, and the limit rods (18) are slidably connected to the inner walls of the limit holes.
6. The crawler cleaning device of a shot blasting machine according to claim 1, characterized in that: The outer walls on both sides of the main bracket (1) are slidably connected to a support frame (6), the support frame (6) is arranged in an L shape, a connection groove is provided on the outer wall on one side of the top of the support frame (6), a sleeve (4) is rotatably arranged on the inner wall of the connection groove, and the inner wall of the sleeve (4) is threadedly connected to a bidirectional screw (3).
7. A crawler cleaning device for a shot blasting machine according to claim 6, characterized in that: The bidirectional screw rod (3) is adapted to the height of the hydraulic rod (2); a middle outer wall of the bidirectional screw rod (3) is provided with an anti-slip sleeve; and an anti-slip pad (5) is bonded to the outer wall of the other side of the support frame (6).
8. The crawler cleaning device of a shot blasting machine according to claim 1, characterized in that: The rectangular frame (11) is adapted to the position of the shunt pipe (13), the mounting frame (8) is adapted to the size of the main support (1), the transmission belt (26) is arranged in a triangular shape, and the nozzle (14) is adapted to the position of the brush (10).
Citation Information
Patent Citations
Crawler belt cleaning device of shot blasting machine
CN218082226U