Rapid reconditioning machine for lip brick cutting

Abstract

The invention discloses a rapid reconditioning machine for lip tile cutting, and belongs to the technical field of glass production equipment. Comprising a support, an integral lifting mechanism, a first mounting plate, a motor lifting mechanism, a guide mechanism and a cutting mechanism. The integral lifting mechanism is arranged at the top of the bracket; the first mounting plate is arranged at the top of the integral lifting mechanism; the integral lifting mechanism is used for adjusting the height position of the first mounting plate; the motor lifting mechanism is arranged on one side of the top of the first mounting plate; the guide mechanism is arranged on the other side of the top of the first mounting plate, and the cutting mechanism is arranged on the top of the motor lifting mechanism which is used for adjusting the height position of the cutting mechanism. The cutting mechanism is used for cutting and precisely separating the tail brick and the lip brick, compared with an existing manual method, semi-manual operation is achieved, the labor cost is saved, the working efficiency is improved, importantly, the high-temperature working time is shortened, the high-temperature working risk is reduced, and the machine is simple in mechanical structure and easy to maintain.

Description

Technical Field

[0001] The invention relates to the technical field of glass production equipment, in particular to a rapid preparation machine for lip brick cutting. Background Art

[0002] like Figure 1 As shown in the figure, after melting, the glass liquid flows into the calender through the tail brick and lip brick to be rolled into plates. During the production process, the lip brick will deform or peel off particles due to aging, improper use, etc. These situations will seriously affect the normal production and product quality of the glass, so when the above problems occur, the lip brick needs to be replaced in time.

[0003] Usually, the replacement of lip bricks is done manually. Since the working environment temperature of the rear part of the glass tail brick, i.e. the glass melting pool area, is close to 80°C, after the glass liquid on the lip brick cools down, it is usually manually broken and removed using tools such as pneumatic picks and air hammers, and then the lip brick is removed for replacement. The whole operation process consumes a lot of manpower and has certain risks due to the high working environment temperature. Summary of the invention

[0004] The purpose of the present invention is to provide a rapid preparation machine for lip brick cutting, aiming to at least solve the technical problems existing in the above-mentioned prior art. To achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows:

[0005] Rapid preparation machine for lip brick cutting, including:

[0006] Bracket;

[0007] An integral lifting mechanism, the integral lifting mechanism being arranged on the top of the bracket;

[0008] A No. 1 mounting plate, the No. 1 mounting plate being arranged on the top of the integral lifting mechanism, the integral lifting mechanism being used to adjust the height position of the No. 1 mounting plate;

[0009] A motor lifting mechanism, the motor lifting mechanism is arranged on one side of the top of the first mounting plate;

[0010] A guide mechanism, the guide mechanism is arranged on the other side of the top of the first mounting plate, the guide mechanism comprises a guide wheel, and the outer peripheral wall of the guide wheel matches the non-cutting surface of the lip brick to be cut;

[0011] A cutting mechanism is arranged on the top of the motor lifting mechanism, and the motor lifting mechanism is used to adjust the height position of the cutting mechanism.

[0012] As a further solution of the present invention: the cutting mechanism comprises:

[0013] A second mounting plate, the second mounting plate being fixedly mounted on the top of the output end of the motor lifting mechanism;

[0014] A linear guide rail, the linear guide rail is arranged transversely on the top of the second mounting plate, and a sliding seat is slidably arranged on the linear guide rail;

[0015] A driving motor, wherein the driving motor is fixedly mounted on the sliding seat;

[0016] A cutting blade is fixedly connected to the output end of the driving motor via a rotating shaft.

[0017] As a further solution of the present invention: the cutting blade is made of diamond material.

[0018] As a further solution of the present invention: the guide mechanism further includes:

[0019] A guide screw, the guide screw being rotatably mounted on the top of the first mounting plate;

[0020] A guide block, wherein the guide block is threadedly sleeved on the outer periphery of the guide screw;

[0021] The column is fixedly mounted on the top of the guide block, and the guide wheel is rotatably mounted on the upper section of the column through a bearing.

[0022] As a further solution of the present invention: the motor lifting mechanism comprises:

[0023] A No. 1 fixing box, at least two of which are fixedly arranged on the top of the No. 1 mounting plate;

[0024] A number one rotating rod, the number one rotating rod being rotatably inserted between at least two of the number one fixing boxes;

[0025] Driving gears, at least two of which are fixedly sleeved on the outer periphery of the first rotating rod;

[0026] A motor lifting rod is slidably engaged in each of the No. 1 fixed boxes, the top of the motor lifting rod is fixedly connected to the bottom of the cutting mechanism, a rack is provided on one side of the motor lifting rod, and the driving gear is meshed with the corresponding rack.

[0027] As a further solution of the present invention: the integral lifting mechanism comprises:

[0028] A second fixing box, at least two of which are fixedly arranged on the top of the bracket;

[0029] A second rotating rod, the second rotating rod being rotatably inserted between at least two of the second fixing boxes;

[0030] Driving gears, at least two of which are fixedly sleeved on the outer periphery of the second rotating rod;

[0031] An integral lifting rod, wherein each of the second fixing boxes is slidably engaged with the integral lifting rod, the top of the integral lifting rod is fixedly connected to the bottom of the first mounting plate, a rack is provided on one side of the integral lifting rod, and the driving gear is meshed with the corresponding rack.

[0032] As a further solution of the present invention: it also includes a traveling vehicle, the bracket is fixedly installed on the traveling vehicle, and the traveling vehicle is mounted on the guide rail of the calender.

[0033] Beneficial effects of the present invention:

[0034] The present invention provides a rapid preparation machine for lip brick cutting. Through the mutual cooperation of an integral lifting mechanism, a motor lifting mechanism, a guide mechanism and a cutting mechanism, the cutting blade of the cutting mechanism is aligned with the joint seam between the lip brick and the tail brick. The tail brick and the lip brick can be accurately separated by operating the cutting mechanism. Compared with the existing manual method, the present invention is semi-manually operated, saves labor costs, and improves work efficiency. More importantly, it reduces the high-temperature working time and reduces the risk of high-temperature working. In addition, the present invention has a simple mechanical structure and is easy to maintain. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The present invention will be further described below in conjunction with the accompanying drawings.

[0036] Figure 1 It is a schematic diagram of the lip brick and tail brick structure in the prior art;

[0037] Figure 2 It is a schematic side view of the structure of the rapid preparation machine for cutting lip bricks of the present invention;

[0038] Figure 3 is a schematic top view of the cutting mechanism of the present invention;

[0039] Figure 4 It is a schematic side view of the top structure of the bracket of the present invention;

[0040] Figure 5 It is a schematic diagram of the structure of the driving gear and the rack of the present invention.

[0041] In the figure: 1. bracket; 2. mounting plate No. 1; 3. guide wheel; 4. mounting plate No. 2; 5. linear guide; 6. drive motor; 7. cutting disc; 8. guide screw; 9. guide block; 10. column; 11. fixing box No. 1; 12. rotating rod No. 1; 13. driving gear; 14. motor lifting rod; 15. rack; 16. fixing box No. 2; 17. rotating rod No. 2; 18. integral lifting rod; 19. traveling car; 20. calender guide rail. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] In the description of the present invention, it should be understood that terms such as "up", "down", "left", "right", "front" and "back" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation. Therefore, they should not be understood as limitations on the present invention.

[0044] In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0045] See also Figure 2-5 As shown, the present invention provides a rapid preparation machine for cutting lip bricks, comprising a bracket 1, an integral lifting mechanism, a first mounting plate 2, a motor lifting mechanism, a guide mechanism and a cutting mechanism.

[0046] Among them, the bracket 1 needs to have a certain pressure resistance and the weight cannot be too heavy. The overall lifting mechanism is set at the top of the bracket 1, and the No. 1 mounting plate 2 is set at the top of the overall lifting mechanism. The upper and lower height positions of the No. 1 mounting plate 2 can be adjusted by running the overall lifting mechanism. The motor lifting mechanism is set on one side of the top of the No. 1 mounting plate 2; the guide mechanism is set on the other side of the top of the No. 1 mounting plate 2. The motor lifting mechanism and the guide mechanism can synchronously follow the No. 1 mounting plate 2 to move up and down to adjust the height position. The cutting mechanism is set on the top of the motor lifting mechanism. The upper and lower height positions of the cutting mechanism can be adjusted by running the motor lifting mechanism. The upper and lower height positions of the No. 1 mounting plate 2, the motor lifting mechanism, the guide mechanism and the cutting mechanism can be synchronously adjusted by running the overall lifting mechanism. Please refer to Figure 2 As shown, the present invention further comprises a traveling vehicle 19 , the bracket 1 is fixedly mounted on the traveling vehicle 19 , and the traveling vehicle 19 is mounted on a guide rail 20 of the calender.

[0047] The present invention uses a cutting mechanism to cut and separate the tail brick from the lip brick. Compared with the existing manual method, the present invention is semi-manually operated, saves labor costs, and improves work efficiency. More importantly, it reduces the high-temperature working time and reduces the risk of high-temperature working. The mechanical structure of the present invention is simple and easy to maintain.

[0048] See also Figure 4 As shown, in one embodiment, the cutting mechanism at least includes a second mounting plate 4, a linear guide rail 5, a drive motor 6 and a cutting blade 7. Among them, the second mounting plate 4 is fixedly mounted on the top of the output end of the motor lifting mechanism, the linear guide rail 5 is horizontally arranged on the top of the second mounting plate 4, there are at least two linear guide rails 5, the linear guide rail 5 is preferably a high-precision electric guide rail, a sliding seat is slidably arranged on the linear guide rail 5, the drive motor 6 is fixedly mounted on the sliding seat, the cutting blade 7 is fixedly connected to the output end of the drive motor 6 through a rotating shaft, and the cutting blade 7 is preferably made of diamond material and can be used for cutting various types of stone materials.

[0049] During specific implementation, the sliding seat moves laterally on the linear guide rail 5, driving the driving motor 6 and the cutting blade 7 to move laterally synchronously, so that the cutting blade 7 can be adjusted to a suitable position to accurately cut and separate the tail brick from the lip brick.

[0050] See also Figure 4 As shown, in one embodiment, the guide mechanism at least includes a guide screw 8, a guide block 9, a column 10 and a guide wheel 3. The guide screw 8 is rotatably mounted on one side of the top of the No. 1 mounting plate 2 through two side plates, the guide block 9 is threadedly sleeved on the outer periphery of the guide screw 8, and the bottom of the guide block 9 is attached to the top of the No. 1 mounting plate 2. The column 10 is fixedly mounted on the top of the guide block 9, and the guide wheel 3 is installed on the upper section of the column 10 through a bearing transmission, and the guide wheel 3 can rotate on the upper section of the column 10.

[0051] In specific implementation, the guide screw 8 is rotated to drive the guide block 9 to move along the guide screw 8, and the guide block 9 drives the guide wheel 3 to move synchronously through the column 10, so as to adjust the guide wheel 3 until the outer peripheral wall of the guide wheel 3 fits the non-cutting surface of the lip brick to be cut.

[0052] See also Figure 4 As shown, in one embodiment, the motor lifting mechanism comprises a No. 1 fixed box 11, a No. 1 rotating rod 12, a driving gear 13 and a motor lifting rod 14. At least two No. 1 fixed boxes 11 are fixedly arranged on the top of the No. 1 mounting plate 2, and the No. 1 rotating rod 12 is rotatably inserted between the at least two No. 1 fixed boxes 11. The contact point between the No. 1 rotating rod 12 and the No. 1 fixed box 11 is connected by a bearing, so that the No. 1 rotating rod 12 can rotate freely.

[0053] At least two driving gears 13 are fixedly sleeved on the outer periphery of the No. 1 rotating rod 12. The driving gear 13 is located in the corresponding No. 1 fixed box 11. A motor lifting rod 14 is slidably engaged in the No. 1 fixed box 11. The top of the motor lifting rod 14 is fixedly connected to the bottom of the cutting mechanism. A rack 15 is provided on one side of the motor lifting rod 14, and the driving gear 13 is meshed with the corresponding rack 15.

[0054] During specific implementation, the driving gear 13 is driven to rotate by rotating the No. 1 rotating rod 12. Since the driving gear 13 is engaged with the rack 15 of the corresponding motor lifting rod 14, when the driving gear 13 rotates, the driving gear 13 cooperates with the rack 15 to drive the corresponding motor lifting rod 14 to move up and down. Under the synchronous movement of at least two motor lifting rods 14, the cutting mechanism is pushed up and down, thereby adjusting the height position of the cutting mechanism.

[0055] See also Figure 4 As shown, in one embodiment, the above-mentioned integral lifting mechanism includes a No. 2 fixed box 16, a No. 2 rotating rod 17, a driving gear 13 and an integral lifting rod 18. At least two No. 2 fixed boxes 16 are fixedly arranged on the top of the bracket 1; the No. 2 rotating rod 17 is rotatably inserted between at least two No. 2 fixed boxes 16, and the contact point between the No. 2 rotating rod 17 and the No. 2 fixed box 16 is connected by a bearing, so that the No. 2 rotating rod 17 can rotate freely. At least two driving gears 13 are fixedly sleeved on the outer periphery of the No. 2 rotating rod 17, and an integral lifting rod 18 is slidably engaged in each No. 2 fixed box 16. The top of the integral lifting rod 18 is fixedly connected to the bottom of the No. 1 mounting plate 2, and a rack 15 is arranged on one side of the integral lifting rod 18, and the driving gear 13 is meshed with the corresponding rack 15.

[0056] During specific implementation, the driving gear 13 is driven to rotate by rotating the No. 2 rotating rod 17. Since the driving gear 13 is engaged with the rack 15 corresponding to the integral lifting rod 18, when the driving gear 13 rotates, the driving gear 13 cooperates with the rack 15 to drive the corresponding integral lifting rod 18 to move up and down. Under the synchronous movement of at least two integral lifting rods 18, the No. 1 mounting plate 2 is pushed up and down, thereby adjusting the height position of the motor lifting mechanism, the guide mechanism and the cutting mechanism on the No. 1 mounting plate 2 as a whole.

[0057] The following specifically describes a method for using a quick preparation machine for cutting lip tiles provided by the present invention, comprising the following steps:

[0058] Step 1: When the tail brick and the lip brick need to be cut and separated, the lip brick cutting quick preparation machine of the present invention is pushed out of the calender and onto the guide rail 20 of the calender, and positioned.

[0059] Step 2: To avoid misoperation, firstly, the cutting mechanism is lifted to the highest point by operating the No. 1 rotating rod 12 of the motor lifting mechanism.

[0060] Step three, adjust the guide wheel 3: adjust the position of the guide wheel 3 by operating the No. 2 rotating rod 17 of the integral lifting mechanism and the guide screw 8 of the guide mechanism, so that the outer peripheral wall of the guide wheel 3 is in close contact with the non-cutting surface of the lip brick to be cut, and lock each position after the guide wheel 3 is adjusted.

[0061] Step 4, aligning the cutting blade 7: adjusting the position of the cutting blade 7 by moving the sliding seat horizontally on the linear guide rail 5, aligning the cutting blade 7 with the joint between the lip brick and the tail brick, and then locking the sliding seat.

[0062] Step 5, pre-cutting: start the drive motor 6, and slowly adjust the No. 1 rotating rod 12 of the motor lifting mechanism downward until the blade of the cutting disc 7 starts cutting. After cutting to a reasonable depth, lock the No. 1 rotating rod 12.

[0063] Step 6, walking cutting: push the walking vehicle 19 to move along the calender guide rail 20 to perform continuous cutting, directly cutting and separating the tail brick from the lip brick.

[0064] The above is a detailed description of the preferred embodiments of the present invention, which cannot be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the present invention.

Claims

1. A rapid preparation machine for cutting lip tiles, characterized in that: include: Bracket (1); An integral lifting mechanism, the integral lifting mechanism being arranged on the top of the bracket (1); A No. 1 mounting plate (2), the No. 1 mounting plate (2) being arranged on the top of the integral lifting mechanism, the integral lifting mechanism being used to adjust the height position of the No. 1 mounting plate (2); A motor lifting mechanism, the motor lifting mechanism being arranged on one side of the top of the first mounting plate (2); A guide mechanism, the guide mechanism being arranged on the other side of the top of the first mounting plate (2), the guide mechanism comprising a guide wheel (3), the outer peripheral wall of the guide wheel (3) matching the non-cutting surface of the lip brick to be cut; A cutting mechanism is arranged on the top of the motor lifting mechanism, and the motor lifting mechanism is used to adjust the height position of the cutting mechanism.

2. The rapid preparation machine for cutting lip tiles according to claim 1 is characterized in that , the cutting mechanism comprises: A second mounting plate (4), the second mounting plate (4) being fixedly mounted on the top of the output end of the motor lifting mechanism; A linear guide rail (5), the linear guide rail (5) being arranged transversely on the top of the second mounting plate (4), and a sliding seat being slidably arranged on the linear guide rail (5); A driving motor (6), wherein the driving motor (6) is fixedly mounted on the sliding seat; A cutting blade (7), wherein the cutting blade (7) is fixedly connected to the output end of the driving motor (6) via a rotating shaft.

3. The rapid preparation machine for cutting lip tiles according to claim 2 is characterized in that: The cutting blade (7) is made of diamond material.

4. The rapid preparation machine for cutting lip tiles according to claim 1, characterized in that: The guiding mechanism also includes: A guide screw (8), the guide screw (8) being rotatably mounted on the top of the first mounting plate (2); A guide block (9), wherein the guide block (9) is threadedly sleeved on the outer periphery of the guide screw (8); The column (10) is fixedly mounted on the top of the guide block (9), and the guide wheel (3) is rotatably mounted on the upper section of the column (10) via a bearing.

5. The rapid preparation machine for cutting lip tiles according to claim 1, characterized in that: The motor lifting mechanism comprises: A number one fixing box (11), at least two of the number one fixing boxes (11) are fixedly arranged on the top of the number one mounting plate (2); A number one rotating rod (12), the number one rotating rod (12) being rotatably inserted between at least two number one fixed boxes (11); A driving gear (13), at least two of the driving gears (13) are fixedly sleeved on the outer periphery of the first rotating rod (12); A motor lifting rod (14), each of the first fixing boxes (11) is slidably engaged with the motor lifting rod (14), the top of the motor lifting rod (14) is fixedly connected to the bottom of the cutting mechanism, a rack (15) is provided on one side of the motor lifting rod (14), and the driving gear (13) is meshed with the corresponding rack (15).

6. The rapid preparation machine for cutting lip tiles according to claim 1, characterized in that: The integral lifting mechanism comprises: A second fixing box (16), at least two of the second fixing boxes (16) are fixedly arranged on the top of the bracket (1); A second rotating rod (17), the second rotating rod (17) being rotatably inserted between at least two of the second fixing boxes (16); A driving gear (13), at least two of the driving gears (13) are fixedly sleeved on the outer periphery of the second rotating rod (17); An integral lifting rod (18), wherein each of the second fixing boxes (16) is slidably engaged with the integral lifting rod (18), the top of the integral lifting rod (18) is fixedly connected to the bottom of the first mounting plate (2), a rack (15) is provided on one side of the integral lifting rod (18), and the driving gear (13) is meshed with the corresponding rack (15).

7. The rapid preparation machine for cutting lip tiles according to claim 1, characterized in that: It also comprises a traveling vehicle (19), the bracket (1) is fixedly mounted on the traveling vehicle (19), and the traveling vehicle (19) is mounted on a calender guide rail (20).

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