A film-coated plate, a vertical film-coating machine and a vertical film-coating method
Through the vertical coating machine and method, the existing melamine plate coating process is solved, and the efficient, seamless and water-proof coating effect is achieved.
Patent Information
- Application Number
- CN202411883345.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-04-01
AI Technical Summary
The coating process of existing melamine plates is low in efficiency, there are gaps at the edges and corners, poor cladding and easy to seep water.
The vertical coating machine and vertical coating method are adopted to realize the vertical conveying and prototyping coating of the plate through the vertical feeding mechanism, the film material discharge mechanism, the glue coating mechanism and the prototyping coating mechanism, and the two end faces of the coated plate are synchronized to avoid edge sealing and form a seamless integral molding structure.
The coating efficiency is improved, and there is no need to seal the upper end surface of the board, forming a coated board with seamless gaps, waterproof and good aesthetics.
Smart Images

Figure CN119734433A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plate laminating, and in particular to a laminating plate, a vertical laminating machine and a vertical laminating method. Background Art
[0002] The full name of melamine board is melamine impregnated film paper veneer artificial board. Melamine board is made by soaking surface paper with different colors or textures in melamine resin adhesive, then drying it to a certain degree of solidification, and laying it on the surface of particleboard, moisture-proof board, medium-density fiberboard, plywood, blockboard, multi-layer board or other hard fiberboard, and then hot pressing it to make a decorative board.
[0003] A layer of membrane material is laid on the surface of the melamine board. The conventional practice is to first lay a layer of membrane material on the upper surface of the melamine board, then flip it 180 degrees, lay another layer of membrane material on the lower surface of the melamine board, and then seal the edges. This method is usually a flat-laying structure. For example, a CNC large-plate hot glue coating machine disclosed in Chinese patent announcement No. CN217993516U adopts a flat-laying method, which requires a flipping action and subsequent edge sealing, and the efficiency is low. Moreover, the coated board formed by this edge wrapping has gaps at the corners, poor coating, and is easy to seep water.
[0004] Therefore, the prior art still needs to be improved and developed. Summary of the invention
[0005] In view of the above-mentioned deficiencies in the prior art, an object of the present invention is to provide a laminating plate material, a vertical laminating machine and a vertical laminating method to solve the above-mentioned problems.
[0006] A vertical laminating machine, comprising:
[0007] A vertical feeding mechanism, comprising a first conveying device for conveying a vertically placed plate in the x-direction, a plurality of first vertical rods and a second vertical rod respectively arranged on both sides of the first conveying device in the y-direction, a first side wheel arranged on the first vertical rod, a second side wheel arranged on the second vertical rod, and a first clamping wheel located directly above the first conveying device, wherein the positions of the first side wheel and the second side wheel in the y-direction are adjustable;
[0008] A film material discharging mechanism, used for discharging the film material and laying it on the upper end of the plate;
[0009] Glue coating mechanism, used for coating glue on the lower end surface of the released film material;
[0010] A contour laminating mechanism, comprising a second conveying device for conveying a vertically placed plate in the x-direction, a plurality of fifth vertical poles and a sixth vertical pole respectively arranged on both sides of the second conveying device in the y-direction, a fifth side wheel arranged on the fifth vertical pole and having an adjustable height, a sixth side wheel arranged on the sixth vertical pole and having an adjustable height, and a second clamping wheel located directly above the second conveying device, wherein the positions of the fifth side wheel and the sixth side wheel in the y-direction are adjustable, at least a portion of the continuous fifth side wheels can be adjusted to a linear arrangement inclined downward in the feeding direction, and at least a portion of the continuous sixth side wheels can be adjusted to a linear arrangement inclined downward in the feeding direction;
[0011] The shaping and conveying mechanism is used to cool and shape the coated plates and convey them out.
[0012] Specifically, the first conveying device includes a plurality of first wheel groups spaced apart along the x direction;
[0013] The first wheel set includes a first bearing, a first bottom wheel, and a second bearing which are sequentially arranged along the y direction. Two ends of the first bottom wheel along the y direction are rotationally matched with the first bearing and the second bearing respectively.
[0014] Specifically, the vertical feeding mechanism further includes:
[0015] A first conveying platform, wherein the first conveying device is arranged at the middle of the upper end of the first conveying platform along the x direction;
[0016] The first spacing adjustment mechanism includes a first guide rail fixed to the upper end of the first conveying platform along the y direction, a first slider slidingly matched with the first guide rail, a second slider, a first frame fixed on the first slider, a second frame fixed on the second slider, and a first driving device for driving the first frame and the second frame to move synchronously in the opposite direction or in the opposite direction; the first driving device includes a first motor, a first worm gear connected to the output end of the first motor, a first worm meshed with the first worm gear, a first screw rod connected to the first worm gear and having a first threaded portion and a second threaded portion, a first screw rod sleeve meshed with the first threaded portion, and a second screw rod sleeve meshed with the second threaded portion; the first screw rod sleeve is fixedly connected to the first frame, and the second screw rod sleeve is fixedly connected to the second frame; the first vertical rod is fixed to the first frame, and the second vertical rod is fixed to the second frame.
[0017] Specifically, the vertical feeding mechanism further includes a first frame, a first lifting adjustment mechanism, and a second spacing adjustment mechanism; the first lifting adjustment mechanism includes a second driving device fixed to the first frame and driving the lifting along the z direction, and a first top frame connected to the output end of the second driving device;
[0018] The second spacing adjustment mechanism includes a second guide rail fixed to the lower end of the first top frame along the y direction, a third slider slidably matched with the second guide rail, a fourth slider, a third frame fixed on the third slider, a third upright rod fixed to the lower end of the third frame, a third side wheel provided on the third upright rod, a fourth frame fixed on the fourth slider, a fourth upright rod fixed to the lower end of the fourth frame, a fourth side wheel provided on the fourth upright rod, and a third driving device for driving the third frame and the fourth frame to move synchronously in opposite directions or synchronously in opposite directions; the third upright rod is located above the first upright rod and is alternately distributed with the first upright rod along the x direction, and the fourth upright rod is located above the second upright rod and is alternately distributed with the second upright rod along the x direction;
[0019] The second driving device includes a second motor fixed to the first frame, a third screw sleeve driven by the second motor, a second screw threadedly matched with the third screw sleeve and capable of being lifted and lowered along the z-direction, a first connecting plate fixed to the lower end of the second screw, and the first top frame is fixedly connected to the first connecting plate;
[0020] The third driving device includes a third motor, a second worm gear connected to the output end of the third motor, a second worm meshing with the second worm gear, a third screw rod drivingly connected to the second worm rod and having a third threaded portion and a fourth threaded portion, a fourth screw rod sleeve meshing with the third threaded portion, and a fifth screw rod sleeve meshing with the fourth threaded portion.
[0021] Specifically, the first clamping wheel is rotatably disposed between the first vertical rod and the second vertical rod or between the third vertical rod and the fourth vertical rod through a first connecting rod.
[0022] Specifically, the film material unloading mechanism includes a second frame, a unloading assembly, a locking assembly, and a hoisting mechanism; the second frame is arranged above the feeding end of the vertical feeding mechanism;
[0023] The discharge assembly includes an inflatable shaft rotatably mounted on the second frame and used to discharge the film material, a magnetic powder brake fixed to the second frame and detachably connected to one end of the inflatable shaft, and a third bearing connected to the other end of the inflatable shaft, wherein the third bearing is mounted on the second frame;
[0024] The locking assembly includes a stopper fixed to the second frame, an L-shaped pressing block hinged at one end to the second frame, and a pushing device hinged to the second frame, wherein the output shaft of the pushing device is hinged to the L-shaped pressing block; the pushing device can push the swing end of the L-shaped pressing block to rotate, so that the L-shaped pressing block clamps the third bearing in a locking groove formed by the L-shaped pressing block and the stopper;
[0025] The hoisting mechanism comprises a hanging beam fixed on the top of the second frame, a crane fixed on the hanging beam, a hanging rope driven by the crane to be released or reeled in, and a hook connected to the hanging rope and used to hook the end of the inflatable shaft.
[0026] Specifically, the film material discharge mechanism also includes a tension adjustment component, a second lifting adjustment mechanism, and a fourth conveying roller. The tension adjustment component includes a first conveying roller, a second conveying roller, and a third conveying roller rotatably arranged on the second frame. The first conveying roller, the second conveying roller, and the third conveying roller are distributed in a triangle. The film material passes through the first conveying roller, the second conveying roller, and the third conveying roller in sequence. The second frame is provided with a first waist hole extending along the x-direction, and the end of the third conveying roller can adjust its position along the x-direction along the first waist hole; the second lifting adjustment mechanism includes an electric cylinder fixed to the second frame and a limit plate connected to the output end of the electric cylinder; the fourth conveying roller is rotatably arranged on the second frame and is located directly above the first conveying device. The second frame is provided with a second waist hole extending along the x-direction, and the end of the fourth conveying roller can adjust its position along the x-direction along the second waist hole.
[0027] Specifically, the glue coating mechanism includes a drying device, a pressure roller assembly, a scraper, and a translation device; the drying device is fixed to the second frame and faces the film material after being released; the pressure roller assembly includes a pressure roller frame fixed to the second frame, a first pressure roller and a second pressure roller rotatably arranged on the pressure roller frame, and the first pressure roller and the second pressure roller have a first gap; the scraper has a V-shaped structure at one end facing the first gap, and the V-shaped structure has a plurality of glue spraying holes along the y direction; the translation device is arranged on the second frame, and is used to drive the scraper to move toward the pressure roller assembly, or drive the pressure roller assembly to move toward the scraper, so as to shorten the distance between the V-shaped structure and the first gap along the x direction.
[0028] Specifically, the second conveying device includes several groups of second wheel groups arranged at intervals along the x direction; the second wheel group includes a fourth bearing, a second bottom wheel, and a fifth bearing arranged in sequence along the y direction, and the two ends of the second bottom wheel along the y direction are rotatably matched with the fourth bearing and the fifth bearing respectively.
[0029] Specifically, the vertical laminating machine also includes a bottom laminating mechanism for laminating the film material on the bottom surface of the plate material, and the bottom laminating mechanism includes a bottom contour pressing wheel arranged between two adjacent second bottom wheels, and at least a portion of the continuous bottom contour pressing wheels are arranged linearly inclined along the y direction.
[0030] Specifically, the contour laminating mechanism further includes a second conveying platform and a third spacing adjustment mechanism; the second conveying device is arranged at the middle of the upper end of the second conveying platform along the x direction;
[0031] At least two third spacing adjustment mechanisms are provided along the x-direction, each of the third spacing adjustment mechanisms comprises a third guide rail fixed to the upper end of the second conveying platform along the y-direction, a fifth slider slidably matched with the third guide rail, a sixth slider, a fifth frame fixed on the fifth slider, a sixth frame fixed on the sixth slider, and a fourth driving device for driving the fifth frame and the sixth frame to move synchronously in opposite directions or synchronously in opposite directions;
[0032] The fourth driving device includes a fourth motor, a third worm wheel connected to the output end of the fourth motor, a third worm meshed with the third worm wheel, a fourth screw rod drivingly connected to the third worm rod and having a fifth threaded portion and a sixth threaded portion, a sixth screw rod sleeve meshed with the fifth threaded portion, and a seventh screw rod sleeve meshed with the sixth threaded portion;
[0033] The sixth screw rod sleeve is fixedly connected to the fifth frame, and the seventh screw rod sleeve is fixedly connected to the sixth frame; the fifth vertical rod is fixed to the fifth frame, and the sixth vertical rod is fixed to the sixth frame.
[0034] Specifically, the contour laminating mechanism further includes:
[0035] The third rack;
[0036] The third lifting adjustment mechanism comprises a fifth driving device fixed on the third frame and driving the lifting along the z direction, and a second top frame connected to the output end of the fifth driving device;
[0037] The fourth spacing adjustment mechanism includes a fourth guide rail fixed to the lower end of the second top frame along the y direction, a seventh slider slidably matched with the fourth guide rail, an eighth slider, a seventh frame fixed to the seventh slider, a seventh vertical rod fixed to the lower end of the seventh frame, a seventh side wheel provided on the seventh vertical rod, an eighth frame fixed to the eighth slider, an eighth vertical rod fixed to the lower end of the eighth frame, an eighth side wheel provided on the eighth vertical rod, and a sixth driving device for driving the seventh frame and the eighth frame to move synchronously in opposite directions or synchronously in opposite directions;
[0038] The seventh pole is located above the fifth pole and is alternately distributed with the fifth pole along the x-direction, and the eighth pole is located above the sixth pole and is alternately distributed with the sixth pole along the x-direction;
[0039] The fifth driving device includes a fifth motor fixed to the third frame, an eighth screw sleeve driven by the fifth motor, a fifth screw threadedly matched with the eighth screw sleeve and capable of being lifted and lowered along the z-direction, a second connecting plate fixed to the lower end of the fifth screw, and the second top frame is fixedly connected to the second connecting plate;
[0040] The sixth driving device includes a sixth motor, a fourth worm gear connected to the output end of the sixth motor, a fourth worm meshing with the fourth worm gear, a sixth lead screw transmission-connected to the fourth worm and having a seventh threaded portion and an eighth threaded portion, a ninth lead screw sleeve meshing with the seventh threaded portion, and a tenth lead screw sleeve meshing with the eighth threaded portion.
[0041] Specifically, the second clamping wheel is rotatably disposed between the fifth vertical rod and the sixth vertical rod or between the seventh vertical rod and the eighth vertical rod through a second connecting rod.
[0042] Specifically, the shaping conveying mechanism has the same structure as the vertical feeding mechanism.
[0043] A vertical laminating method comprises the following steps:
[0044] S1 vertical conveying: vertical conveying and feeding of plates through vertical feeding mechanism;
[0045] S2 film material discharge: the film material is discharged through the film material discharge mechanism and laid on the upper end of the plate;
[0046] S3 Gluing: Glue is applied to the lower end surface of the released film material through the glue coating mechanism;
[0047] S4 contour laminating: the film material is covered on the upper end surface of the plate along the z direction and the two end surfaces along the y direction through the contour laminating mechanism;
[0048] S5 shaping and conveying: The shaped and conveying mechanism cools and shapes the coated sheet and conveys it out.
[0049] A film-coated plate material is made by the vertical film-coating machine.
[0050] Beneficial effects of the present invention:
[0051] The coated board, vertical laminating machine and vertical laminating method of the present invention can be used to produce PVC coated boards with a height of more than 600 cm. The structure of the PVC coated boards is not limited to amorphous board structures such as right-angle boards, oblique right-angle boards, rounded-angle boards, and handle-free boards. The entire production line adopts vertical feeding and vertical conveying. During production, the vertically placed board is first conveyed to the position of the film material discharge mechanism through the vertical feeding mechanism, and the film material is discharged through the film material discharge mechanism. The lower end surface of the discharged film material is coated with glue by the gluing mechanism, and the vertically placed board continues to be conveyed into the position of the contouring laminating mechanism, and then the film material coated with glue is laid on the upper end of the board, and then the film material is covered on the upper end surface of the board along the z direction and the two end surfaces along the y direction by the contouring laminating mechanism, and finally the laminating board is cooled and shaped by the shaping conveying mechanism and conveyed out. Through vertical conveying and cooperating with the contour laminating mechanism to produce, the two end faces of the plate along the y direction can be laminated synchronously to improve efficiency. In addition, the upper end face of the plate does not need to be sealed by the coating method. The structure formed by the coating has the characteristics of one-piece molding, no gaps, good water seepage resistance, and better aesthetics. BRIEF DESCRIPTION OF THE DRAWINGS
[0052] Figure 1 It is a three-dimensional diagram of the vertical laminating machine of Example 1;
[0053] Figure 2 It is a three-dimensional diagram of the vertical feeding mechanism of Example 1;
[0054] Figure 3 It is a front view of the vertical feeding mechanism of Example 1;
[0055] Figure 4 It is a left side view of the vertical feeding mechanism of Example 1;
[0056] Figure 5 It is a three-dimensional diagram of the film material unloading mechanism and the glue coating mechanism of Example 1;
[0057] Figure 6 for Figure 5 A magnified view of part A;
[0058] Figure 7 It is a cross-sectional view of the film material unloading mechanism and the glue coating mechanism of Example 1;
[0059] Figure 8 is a three-dimensional diagram of the contour laminating mechanism of Example 1;
[0060] Fig. 9 It is a front view of the contour laminating mechanism of Example 1;
[0061] Fig.10 It is a left side view of the contour laminating mechanism of Example 1;
[0062] Fig.11It is a structural schematic diagram of the fifth side wheel and the sixth side wheel of Example 1 for conformingly laminating the film material on the two sides of the vertical plate;
[0063] Fig.12 It is a three-dimensional diagram of the vertical feeding mechanism of Example 2;
[0064] Fig.13 It is a structural schematic diagram of the bottom profiling pressure wheel of Example 3 profiling the film material on the bottom surface of the vertical plate.
[0065] The accompanying drawings are marked as follows: vertical feeding mechanism 10, plate 61, first conveying device 11, first vertical rod 12, second vertical rod 13, first side wheel 14, second side wheel 15, first clamping wheel 16, film material unloading mechanism 20, film material 62, glue coating mechanism 30, contour laminating mechanism 40, second conveying device 41, fifth vertical rod 42, sixth vertical rod 43, fifth side wheel 44, sixth side wheel 45, second clamping wheel 46, shaping conveying mechanism 50, first bearing 111, first bottom wheel 112, second bearing 113, first conveying platform 17, first spacing adjustment mechanism 18, first guide rail 181, first slider 182, first guide rail 183, first slider 184, first guide rail 185, first slider 186, first guide rail 187, first slider 188, first guide rail 189, first slider 190, first slider 191, first slider 192, first slider 193, first slider 194, first slider 195, first slider 196, first slider 197, first slider 198, first slider 199, first slider 200, first slider 201 Second slider 183, first frame 184, second frame 185, first drive device 186, first frame 19, first lifting adjustment mechanism 110, second drive device 1101, first top frame 1102, second spacing adjustment mechanism 120, second guide rail 1201, third slider 1202, fourth slider 1203, third frame 1204, third vertical rod 1205, third side wheel 1206, fourth frame 1207, fourth vertical rod 1208, fourth side wheel 1209, third drive device 1210, second frame 21, unloading assembly 22, air shaft 221, magnetic powder brake 222, third bearing 223, locking assembly 23, block 231, L-shaped pressing block 232, pushing device 233, lifting mechanism 24, hanging beam 241, tensioning adjustment assembly 25, first conveying roller 251, second conveying roller 252, third conveying roller 253, first waist hole 211, second lifting adjustment mechanism 26, electric cylinder 261, limit plate 262, fourth conveying roller 27, second waist hole 212, drying device 28, pressing roller assembly 29, first pressing roller 291, second pressing roller 292, scraper 210, translation device 220, fourth bearing 411, second bottom wheel 412, fifth bearing 413, bottom contour pressing wheel 63, second The conveying platform 47, the third spacing adjustment mechanism 48, the third guide rail 481, the fifth slider 482, the sixth slider 483, the fifth frame 484, the sixth frame 485, the fourth driving device 486, the third frame 49, the third lifting adjustment mechanism 410, the fifth driving device 4101, the second top frame 4102, the fourth spacing adjustment mechanism 420, the fourth guide rail 4201, the seventh slider 4202, the eighth slider 4203, the seventh frame 4204, the seventh vertical pole 4205, the seventh side wheel 4206, the eighth frame 4207, the eighth vertical pole 4208, the eighth side wheel 4209, and the sixth driving device 4210. DETAILED DESCRIPTION
[0066] The present invention provides a film-coated plate, a vertical film-coating machine and a vertical film-coating method. In order to make the purpose, technical solution and effect of the present invention clearer and more specific, the present invention is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0067] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0068] Example 1
[0069] Please refer to Figures 1 to 11 This embodiment discloses a vertical laminating machine, comprising:
[0070] The vertical feeding mechanism 10 comprises a first conveying device 11 for conveying a vertically placed plate 61 along the x direction, a plurality of first vertical rods 12 and second vertical rods 13 respectively arranged on both sides of the first conveying device 11 along the y direction, a first side wheel 14 arranged on the first vertical rod 12, a second side wheel 15 arranged on the second vertical rod 13, and a first pressing wheel 16 located directly above the first conveying device 11, wherein the positions of the first side wheel 14 and the second side wheel 15 along the y direction are adjustable;
[0071] The film material discharging mechanism 20 is used to discharge the film material 62 and lay it on the upper end of the plate 61;
[0072] The glue coating mechanism 30 is used to coat the lower end surface of the released film material 62 with glue;
[0073] The contour laminating mechanism 40 comprises a second conveying device 41 for conveying a vertically placed plate 61 along the x-direction, a plurality of fifth vertical rods 42 and sixth vertical rods 43 respectively arranged on both sides of the second conveying device 41 along the y-direction, a fifth side wheel 44 arranged on the fifth vertical rod 42 and having an adjustable height, a sixth side wheel 45 arranged on the sixth vertical rod 43 and having an adjustable height, and a second clamping wheel 46 located directly above the second conveying device 41, wherein the positions of the fifth side wheel 44 and the sixth side wheel 45 along the y-direction are adjustable, and at least a portion of the continuous fifth side wheels 44 can be adjusted to a linear arrangement inclined downward along the feeding direction, and at least a portion of the continuous sixth side wheels 45 can be adjusted to a linear arrangement inclined downward along the feeding direction;
[0074] The shaping and conveying mechanism 50 is used to cool and shape the coated sheet material 61 and convey the sheet material out.
[0075] Please refer to Figure 1 and Fig.11The vertical laminating machine of this embodiment can be used to produce PVC laminated boards with a height of more than 600 cm. The structure of the PVC laminated boards is not limited to amorphous board structures such as right-angle boards, oblique right-angle boards, rounded-angle boards, and handle-free boards. The entire production line adopts vertical feeding and vertical conveying. During production, the vertically placed board 61 is first conveyed to the position of the film material discharge mechanism 20 through the vertical feeding mechanism 10, and the film material 62 is discharged through the film material discharge mechanism 20. The glue coating mechanism 30 is used to coat the lower end surface of the discharged film material 62 with glue, and the vertically placed board 61 continues to be conveyed into the position of the contour laminating mechanism 40, and then the film material 62 coated with glue is laid on the upper end of the board 61, and then the film material 62 is covered on the upper end surface of the board 61 along the z direction and the two end surfaces along the y direction through the contour laminating mechanism 40, and finally the finished laminating board 61 is cooled and shaped by the shaping conveying mechanism 50 and conveyed out. By vertical conveying and cooperating with the contour coating mechanism 40 in the form of contour coating, the two end faces of the plate 61 along the y direction can be coated synchronously to improve efficiency, and the coating method is adopted, so the upper end face of the plate 61 does not need to be sealed. The structure formed by the coating has the characteristics of one-piece molding, no gaps, good water seepage resistance, and better aesthetics.
[0076] Please refer to Figures 2 to 4 The vertical feeding mechanism 10 of this embodiment includes a first conveying device 11, a first side wheel 14, a second side wheel 15, and a first clamping wheel 16. The first conveying device 11 serves as a bottom support and driving mechanism for the plate 61. The first conveying device 11 can adopt a conveying device such as a first wheel group or a belt conveying device. This embodiment adopts a first wheel group, but is not limited to the first wheel group. The specific structure selects a suitable conveying device according to the product type; the first side wheel 14 and the second side wheel 15 serve as rolling supports on both sides of the plate 61 along the y direction, so that the plate 61 can be transported in a straight line along the x direction to avoid the plate 61 from being offset, thereby ensuring the subsequent laminating accuracy. Moreover, the positions of the first side wheel 14 and the second side wheel 15 along the y direction are adjustable, and the positions of the first side wheel 14 and the second side wheel 15 along the y direction can be adjusted according to the plates 61 of different thicknesses, thereby having good compatibility; the first clamping wheel 16 serves as a top limiter for the plate 61 to avoid the plate 61 from tilting, strictly control the height of the plate 61, and avoid affecting the subsequent laminating accuracy.
[0077] Furthermore, the first conveying device 11 includes a plurality of first wheel groups spaced apart along the x-direction; the first wheel group includes a first bearing 111, a first bottom wheel 112, and a second bearing 113 sequentially arranged along the y-direction, and the first bottom wheel 112 is rotatably matched with the first bearing 111 and the second bearing 113 at both ends along the y-direction respectively. A plurality of first bottom wheels 112 are used for conveying, which has better stability for conveying a plate 61 with a larger mass than a belt conveying structure.
[0078] Furthermore, the vertical feeding mechanism 10 of this embodiment further includes a first conveying platform 17 and a first spacing adjustment mechanism 18 ; the first conveying device 11 is disposed at the middle of the upper end of the first conveying platform 17 along the x-direction.
[0079] The first spacing adjustment mechanism 18 includes a first guide rail 181 fixed to the upper end of the first conveying platform 17 along the y direction, a first slider 182 slidably matched with the first guide rail 181, a second slider 183, a first frame 184 fixed on the first slider 182, a second frame 185 fixed on the second slider 183, and a first driving device 186 for driving the first frame 184 and the second frame 185 to move synchronously in the opposite direction or in the opposite direction. The first driving device 186 drives the first frame 184 and the second frame 185 to move synchronously in the opposite direction or in the opposite direction, thereby driving the first side wheel 14 and the second side wheel 15 to move synchronously in the opposite direction or in the opposite direction, so that the symmetry center of the first side wheel 14 and the second side wheel 15 along the y direction is always consistent with the center of the conveying path of the first conveying device 11, thereby more accurately adjusting the position of the plate 61.
[0080] As a preferred embodiment, the first driving device 186 includes a first motor, a first worm wheel connected to the output end of the first motor, a first worm engaged with the first worm wheel, a first screw rod connected to the first worm rod and having a first threaded portion and a second threaded portion, a first screw rod sleeve engaged with the first threaded portion, and a second screw rod sleeve engaged with the second threaded portion; the first screw rod sleeve is fixedly connected to the first frame 184, and the second screw rod sleeve is fixedly connected to the second frame 185; the first vertical rod 12 is fixed to the first frame 184, and the second vertical rod 13 is fixed to the second frame 185. The worm wheel and worm are used to realize synchronous relative or reverse adjustment of left and right clamping, and the first screw rod with positive and negative threads is matched, so that the adjustment process has a self-locking function and the adjustment accuracy is also high.
[0081] Furthermore, the vertical feeding mechanism 10 also includes a first frame 19, a first lifting adjustment mechanism 110 and a second spacing adjustment mechanism 120. The first lifting adjustment mechanism 110 includes a second driving device 1101 fixed to the first frame 19 and driven to lift along the z direction, and a first top frame 1102 connected to the output end of the second driving device 1101.
[0082] The second spacing adjustment mechanism 120 includes a second guide rail 1201 fixed to the lower end of the first top frame 1102 along the y direction, a third slider 1202 slidably matched with the second guide rail 1201, a fourth slider 1203, a third frame 1204 fixed on the third slider 1202, a third vertical rod 1205 fixed to the lower end of the third frame 1204, a third side wheel 1206 provided on the third vertical rod 1205, a fourth frame 1207 fixed on the fourth slider 1203, a fourth vertical rod 1208 fixed to the lower end of the fourth frame 1207, a fourth side wheel 1209 provided on the fourth vertical rod 1208, and a third driving device 1210 for driving the third frame 1204 and the fourth frame 1207 to move synchronously in opposite directions or synchronously in opposite directions; the third vertical rod 1205 is located above the first vertical rod 12 and is alternately distributed with the first vertical rod 12 along the x direction, and the fourth vertical rod 1208 is located above the second vertical rod 13 and is alternately distributed with the second vertical rod 13 along the x direction.
[0083] In this embodiment, by adding a third vertical rod 1205 and a fourth vertical rod 1208, the third vertical rod 1205 and the first vertical rod 12 form a group of lifting adjustment rods, and the fourth vertical rod 120 and the second vertical rod 13 form a group of lifting adjustment rods. The heights of the third vertical rod 1205 and the fourth vertical rod 1208 are adjusted by the first lifting adjustment mechanism 110, which can adapt to the processing of plates 61 of various heights and shorten the length of a single vertical rod, which is equivalent to dividing a longer vertical rod into two halves, so that the force on the vertical rod is halved, it is not easy to deform, and the whole row can be adjusted in linkage, with an ingenious structure.
[0084] Furthermore, the second driving device 1101 includes a second motor fixed to the first frame 19, a third screw sleeve driven by the second motor, a second screw that is threadedly matched with the third screw sleeve and can be lifted and lowered along the z direction, a first connecting plate fixed to the lower end of the second screw, and a first top frame 1102 fixedly connected to the first connecting plate; the adjustment accuracy is high through the screw adjustment, and the screw has threads and a self-locking function, so that the adjusted structure has better stability.
[0085] Furthermore, the third driving device 1210 includes a third motor, a second worm gear connected to the output end of the third motor, a second worm engaged with the second worm gear, a third screw connected to the second worm and having a third threaded portion and a fourth threaded portion, a fourth screw sleeve engaged with the third threaded portion, and a fifth screw sleeve engaged with the fourth threaded portion. The first clamping wheel 16 is rotatably arranged between the third vertical rod 1205 and the fourth vertical rod 1208 through the first connecting rod, and the first clamping wheel 16 is used to press the plate 61 to prevent the plate 61 from tilting.
[0086] Please refer to Figures 5 to 7The film material discharge mechanism 20 of this embodiment includes a second frame 21, a discharge assembly 22, a locking assembly 23, a hoisting mechanism 24, a tensioning adjustment assembly 25, a second lifting adjustment mechanism 26 and a fourth conveying roller 27. The second frame 21 is arranged above the feeding end of the vertical feeding mechanism 10; the discharge assembly 22 includes an inflatable shaft 221 rotatably arranged on the second frame 21 and used to discharge the film material 62, a magnetic powder brake 222 fixed to the second frame 21 and detachably connected to one end of the inflatable shaft 221, and a third bearing 223 connected to the other end of the inflatable shaft 221, and the third bearing 223 is mounted on the second frame 21; the surface of the inflatable shaft 221 can protrude after high-pressure inflation, and the surface part can be quickly retracted after deflation, and only needs to prepare an air source, and the rolled film material needs to be locked. When the film 62 is inflated, the air gun can be used to inflate the air nozzle on the air expansion shaft 221, and the roll film 62 on the outside can be supported. When the film needs to be unloaded, the switch of the air nozzle can be pressed by hand to take it out. The operation is simple; the magnetic powder brake 222 can be used in conjunction with the full-automatic tension controller. It only needs to set the tension required for winding and unwinding. The full-automatic tension sensor can detect the tension of winding and unwinding in real time, and transmit the detected tension data to the full-automatic tension controller in real time. According to the tension data, the current input to the magnetic powder brake is changed in real time to achieve a constant tension.
[0087] like Figure 6 As shown, the locking assembly 23 includes a stopper 231 fixed to the second frame 21, an L-shaped pressure block 232 hinged at one end to the second frame 21, and a pushing device 233 hinged to the second frame 21, and the output shaft of the pushing device 233 is hinged to the L-shaped pressure block 232; the pushing device 233 can push the swinging end of the L-shaped pressure block 232 to rotate, so that the L-shaped pressure block 232 clamps the third bearing 223 in the locking groove formed by the L-shaped pressure block 232 and the stopper 231; the pushing device 233 pushes the L-shaped pressure block 232 to rotate around its rotating axis, so as to achieve locking or opening. After locking, the third bearing 223 can be clamped in the locking groove formed by the L-shaped pressure block 232 and the stopper 231. After opening, the inflatable shaft 221 can be disassembled, so as to facilitate the subsequent reloading of the rolled film material 62 into the inflatable shaft 221.
[0088] In addition, in order to prevent the L-shaped pressing block 232 from wearing the third bearing 223 and to increase the friction between the L-shaped pressing block 232 and the third bearing 223 , an elastic rubber pad may be added to the L-shaped pressing block 232 .
[0089] Furthermore, the hoisting mechanism 24 includes a hanging beam 241 fixed to the top of the second frame 21, a crane (not shown in the figure) fixed to the hanging beam 241, a hanging rope (not shown in the figure) released or reeled in by the crane, and a hook connected to the hanging rope and used to hook the end of the inflatable shaft 221. The inflatable shaft 221 can be hoisted and replaced by the crane, the hanging rope and the hook, thereby reducing the difficulty of replacement.
[0090] Please refer to Figure 7 The tensioning adjustment assembly 25 of this embodiment includes a first conveying roller 251, a second conveying roller 252, and a third conveying roller 253 which are rotatably arranged on the second frame 21. The first conveying roller 251, the second conveying roller 252, and the third conveying roller 253 are distributed in a triangle. The film material 62 passes through the first conveying roller 251, the second conveying roller 252, and the third conveying roller 253 in sequence. The second frame 21 is provided with a first waist hole 211 extending along the x-direction. The end of the third conveying roller 253 can adjust its position along the x-direction along the first waist hole 211; the tensioning force of the film material 62 can be adjusted by adjusting the position of the third conveying roller 253 along the x-direction, so that the film material 62 is tightened, wrinkles of the film material 62 are avoided, and the subsequent coating quality is guaranteed.
[0091] Furthermore, the second lifting adjustment mechanism 26 includes an electric cylinder 261 fixed to the second frame 21 and a limit plate 262 connected to the output end of the electric cylinder 261; the limit plate 262 limits the height of the film material 62 to ensure the subsequent coating quality.
[0092] Furthermore, the fourth conveying roller 27 is rotatably arranged on the second frame 21 and is located directly above the first conveying device 11. The second frame 21 is provided with a second waist hole 212 extending along the x-direction. The end of the fourth conveying roller 27 can adjust its position along the x-direction along the second waist hole 212. The fourth conveying roller 27 is provided to control the discharge and laying height of the film material 62, and the structure is ingenious.
[0093] Please refer to Figure 7 The gluing mechanism 30 includes a drying device 28 , a pressure roller assembly 29 , a scraper 210 and a translation device 220 .
[0094] The drying device 28 is fixed to the second frame 21 and faces the released film material 62 , dries the surface of the film material 62 through the film material 62 , and increases the temperature of the film material 62 , which is beneficial to the subsequent gluing and laminating deformation.
[0095] The pressure roller assembly 29 includes a pressure roller frame fixed to the second frame 21, a first pressure roller 291 and a second pressure roller 292 rotatably arranged on the pressure roller frame, and the first pressure roller 291 and the second pressure roller 292 have a first gap; the scraper 210 has a V-shaped structure at one end facing the first gap, and the V-shaped structure has a plurality of glue spraying holes along the y direction. The scraper 210 is connected to the glue feeding device through a pipeline, and a glue channel is provided inside the scraper 210, and the glue spraying holes are connected to the glue channel. By controlling the pressure of the glue channel inside the scraper 210, the glue is sprayed out from the glue spraying holes, and thus sprayed on the surface of the film material 62; in this embodiment, the scraper 210 is designed to be a V-shaped structure at one end facing the first gap. When applying glue, the V-shaped structure presses the film material 62 tightly to avoid poor gluing due to vibration of the film material 62, thereby improving the gluing effect.
[0096] Furthermore, the present embodiment is provided with a translation device 220, which is arranged on the second frame 21. The translation device 220 can drive the scraper 210 to move toward the pressure roller assembly 29 to shorten the distance between the V-shaped structure and the first gap along the x-direction; the translation device 220 can also drive the pressure roller assembly 29 to move toward the scraper 210 to shorten the distance between the V-shaped structure and the first gap along the x-direction; the two driving modes are selected one by one and are not limited to one of them.
[0097] Please refer to Figures 8 to 10 The contour coating mechanism 40 of this embodiment includes a second conveying device 41, a fifth side wheel 44, a sixth side wheel 45, and a second clamping wheel 46. The second conveying device 41 serves as a bottom support and driving mechanism for the plate 61. The second conveying device 41 can adopt a conveying device such as a first wheel group or a belt conveying device. This embodiment adopts the first wheel group, but is not limited to the first wheel group. The specific structure selects a suitable conveying device according to the product type and processing requirements; the fifth side wheel 44 and the sixth side wheel 45 serve as rolling supports on both sides of the plate 61 along the y direction, so that the plate 61 can be transported in a straight line along the x direction to avoid the deviation of the plate 61 and ensure the subsequent coating accuracy. At least a part of the continuous fifth side wheels 44 can be adjusted to a linear arrangement inclined downward along the feeding direction, and at least a part of the continuous sixth side wheels 45 can be adjusted to a linear arrangement inclined downward along the feeding direction. When the film material 62 passes through the contour rolling of the fifth side wheel 44 and the sixth side wheel 45, as shown Fig.11 As shown, the film material 62 can be gradually coated on the two end surfaces of the plate 61 along the y direction, realizing automatic coating, and the structure is ingenious; and the position of the fifth side wheel 44 and the sixth side wheel 45 along the y direction is adjustable, and the position of the fifth side wheel 44 and the sixth side wheel 45 along the y direction can be adjusted according to the plates 61 of different thicknesses, and has good compatibility; the second clamping wheel 46 is a clamping mechanism for the top film material 62 of the plate 61, and the film material 62 is covered on the upper end surface of the plate 61 by rolling.
[0098] Furthermore, the second conveying device 41 of the present embodiment includes a plurality of second wheel groups spaced apart along the x-direction; the second wheel group includes a fourth bearing 411, a second bottom wheel 412, and a fifth bearing 413 sequentially spaced apart along the y-direction, and the second bottom wheel 412 is rotatably engaged with the fourth bearing 411 and the fifth bearing 413 at both ends along the y-direction respectively. The present embodiment uses the second bottom wheel 412 for conveying. Since the second bottom wheel 412 can be spaced apart, other structures for bottom contour coating can be subsequently disposed between the two second bottom wheels 412.
[0099] Furthermore, the contour laminating mechanism 40 further includes a second conveying platform 47 and a third spacing adjustment mechanism 48 . The second conveying device 41 is disposed at the middle of the upper end of the second conveying platform 47 along the x-direction.
[0100] At least two third spacing adjustment mechanisms 48 are provided along the x-direction. When the spacing needs to be adjusted, each third spacing adjustment mechanism 48 can be adjusted separately to adapt to different production requirements. Each third spacing adjustment mechanism 48 includes a third guide rail 481 fixed to the upper end of the second conveying platform 47 along the y-direction, a fifth slider 482 slidably matched with the third guide rail 481, a sixth slider 483, a fifth frame 484 fixed on the fifth slider 482, a sixth frame 485 fixed on the sixth slider 483, and a fourth driving device 486 for driving the fifth frame 484 and the sixth frame 485 to move synchronously in the opposite direction or in the opposite direction; the fifth frame 484 and the sixth frame 485 are driven to move synchronously in the opposite direction or in the opposite direction by the fourth driving device 486, thereby driving the fifth side wheel 44 and the sixth side wheel 45 to move synchronously in the opposite direction or in the opposite direction, so that the symmetry center of the fifth side wheel 44 and the sixth side wheel 45 along the y-direction is always consistent with the center of the conveying path of the second conveying device 41, thereby more accurately adjusting the position of the plate 61.
[0101] As a preferred embodiment, the fourth driving device 486 includes a fourth motor, a third worm wheel connected to the output end of the fourth motor, a third worm engaged with the third worm wheel, a fourth screw rod connected to the third worm and having a fifth threaded portion and a sixth threaded portion, a sixth screw rod sleeve engaged with the fifth threaded portion, and a seventh screw rod sleeve engaged with the sixth threaded portion; the sixth screw rod sleeve is fixedly connected to the fifth frame 484, and the seventh screw rod sleeve is fixedly connected to the sixth frame 485; the fifth vertical rod 42 is fixed to the fifth frame 484, and the sixth vertical rod 43 is fixed to the sixth frame 485. The worm wheel and worm are used to realize the synchronous relative or reverse adjustment of the left and right clamping, and the first screw rod with positive and negative threads is matched, so that the adjustment process has a self-locking function and the adjustment accuracy is also high.
[0102] Furthermore, the contoured laminating mechanism 40 of this embodiment also includes a third frame 49, a third lifting adjustment mechanism 410 and a fourth spacing adjustment mechanism 420; the third lifting adjustment mechanism 410 includes a fifth driving device 4101 fixed on the third frame 49 and driven to lift along the z direction, and a second top frame 4102 connected to the output end of the fifth driving device 4101.
[0103] The fourth spacing adjustment mechanism 420 includes a fourth guide rail 4201 fixed to the lower end of the second top frame 4102 along the y direction, a seventh slider 4202 slidably matched with the fourth guide rail 4201, an eighth slider 4203, a seventh frame 4204 fixed to the seventh slider 4202, a seventh upright rod 4205 fixed to the lower end of the seventh frame 4204, a seventh side wheel 4206 provided on the seventh upright rod 4205, and an eighth frame 4207 fixed to the eighth slider 4203. , an eighth vertical pole 4208 fixed to the lower end of the eighth frame 4207, an eighth side wheel 4209 provided on the eighth vertical pole 4208, and a sixth driving device 4210 for driving the seventh frame 4204 and the eighth frame 4207 to move synchronously in opposite directions or synchronously in opposite directions; the seventh vertical pole 4205 is located above the fifth vertical pole 42 and is alternately distributed with the fifth vertical pole 42 along the x-direction, and the eighth vertical pole 4208 is located above the sixth vertical pole 43 and is alternately distributed with the sixth vertical pole 43 along the x-direction;
[0104] In this embodiment, by adding the seventh upright 4205 and the eighth upright 4208, the seventh upright 4205 and the fifth upright 42 form a group of lifting adjustment rods, and the eighth upright 4208 and the sixth upright 43 form a group of lifting adjustment rods. The heights of the seventh upright 4205 and the eighth upright 4208 are adjusted by the third lifting adjustment mechanism 410. This can adapt to the processing of plates 61 of various heights and shorten the length of a single upright, which is equivalent to dividing a longer upright into two halves, so that the force on the upright is halved, and it is not easy to deform. Moreover, the whole row can be adjusted in linkage, and the structure is ingenious.
[0105] Furthermore, the fifth driving device 4101 includes a fifth motor fixed to the third frame 49, an eighth screw sleeve driven by the fifth motor, a fifth screw that is threadedly matched with the eighth screw sleeve and can be lifted and lowered along the z direction, a second connecting plate fixed to the lower end of the fifth screw, and a second top frame 4102 fixedly connected to the second connecting plate; the adjustment accuracy is high through the screw adjustment, and the screw has threads and a self-locking function, so that the adjusted structure has better stability.
[0106] Furthermore, the sixth driving device 4210 includes a sixth motor, a fourth worm gear connected to the output end of the sixth motor, a fourth worm meshing with the fourth worm gear, a sixth lead screw which is transmission-connected to the fourth worm and has a seventh threaded portion and an eighth threaded portion, a ninth lead screw sleeve meshing with the seventh threaded portion, and a tenth lead screw sleeve meshing with the eighth threaded portion.
[0107] Furthermore, the second pressing wheel 46 of this embodiment is rotatably disposed between the seventh vertical rod 4205 and the eighth vertical rod 4208 through the second connecting rod, and the second pressing wheel 46 is driven to rise and fall through the seventh vertical rod 4205 and the eighth vertical rod 4208, thereby adjusting the film pressing height of the second pressing wheel 46.
[0108] It should be added that the shaping conveying mechanism 50 of this embodiment has the same structure as the vertical feeding mechanism 10 , and the difference lies in the length dimensions of the two, which will not be described in detail below.
[0109] This embodiment also discloses a vertical laminating method, comprising the following steps:
[0110] S1 vertical conveying: vertically conveying and feeding the plate 61 through the vertical feeding mechanism 10;
[0111] S2 film material 62 unloading: the film material 62 is unloaded by the film material unloading mechanism 20 and laid on the upper end of the plate 61;
[0112] S3 Gluing: Glue is applied to the lower end surface of the released film material 62 by the glue coating mechanism 30;
[0113] S4 contour laminating: the contour laminating mechanism 40 is used to cover the film material 62 on the upper end surface of the plate 61 along the z direction and the two end surfaces along the y direction;
[0114] S5 shaping and conveying: The sheet material 61 after the coating is cooled and shaped by the shaping and conveying mechanism 50 and then conveyed out.
[0115] This embodiment also discloses a coated board material, which is made by the vertical coating machine. The coated board material has the characteristics of one-piece molding, no gaps, good water seepage resistance, and better aesthetics.
[0116] Example 2
[0117] Please refer to Fig.12 The first clamping wheel 16 of the vertical feeding mechanism 10 of this embodiment is rotatably arranged between the first vertical rod 12 and the second vertical rod 13 through the first connecting rod; and the third vertical rod 1205, the fourth vertical rod 1208, the first lifting adjustment mechanism 110, etc. of Example 1 are cancelled. By lengthening the length of the first vertical rod 12 and the second vertical rod 13, the installation of the upper side wheels and the top wheels can also be achieved.
[0118] Since the lengths of the first upright pole 12 and the second upright pole 13 are lengthened, the first upright pole 12 and the second upright pole 13 are easily deformed under pressure. Therefore, in this embodiment, some reinforcing rods are added above the two first upright poles 12 and the second upright pole 13 along the y direction to improve the overall structural strength. However, the height of each side wheel needs to be adjusted separately, and the adjustment efficiency is low.
[0119] Furthermore, the second clamping wheel 46 of this embodiment is rotatably disposed between the fifth vertical rod 42 and the sixth vertical rod 43 through the second connecting rod. Other structural adjustments of the contour laminating mechanism 40 are similar to the structural adjustments of the above-mentioned vertical feeding mechanism 10, which will not be described in detail below.
[0120] Example 3
[0121] Please refer to Fig.13 Compared with Example 1, the vertical laminating machine of this embodiment also includes a bottom laminating mechanism for laminating the film material 62 on the bottom surface of the plate 61, and the bottom laminating mechanism includes a bottom profiling pressing wheel 63 arranged between two adjacent second bottom wheels 412, and at least a portion of the continuous bottom profiling pressing wheels 63 is arranged linearly inclined along the y direction. The film material 62 is laminated on the bottom surface of the plate 61 by the bottom profiling pressing wheel 63, and the structure is ingenious.
[0122] The preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of the present invention.
Claims
1. A vertical laminating machine, characterized in that: include: A vertical feeding mechanism (10) comprises a first conveying device (11) for conveying a vertically placed plate (61) along the x-direction, a plurality of first vertical rods (12) and second vertical rods (13) respectively arranged on both sides of the first conveying device (11) along the y-direction, a first side wheel (14) arranged on the first vertical rod (12), a second side wheel (15) arranged on the second vertical rod (13), and a first clamping wheel (16) located directly above the first conveying device (11), wherein the positions of the first side wheel (14) and the second side wheel (15) along the y-direction are adjustable; A film material discharging mechanism (20) for discharging the film material (62) and laying it on the upper end of the plate (61); A glue coating mechanism (30) is used to coat glue on the lower end surface of the released film material (62); A contour laminating mechanism (40) comprises a second conveying device (41) for conveying a vertically placed plate (61) along the x-direction, a plurality of fifth vertical rods (42) and sixth vertical rods (43) respectively arranged on both sides of the second conveying device (41) along the y-direction, a fifth side wheel (44) arranged on the fifth vertical rod (42) and having an adjustable height, a sixth side wheel (45) arranged on the sixth vertical rod (43) and having an adjustable height, and a second clamping wheel (46) located directly above the second conveying device (41), wherein the positions of the fifth side wheel (44) and the sixth side wheel (45) along the y-direction are adjustable, and at least a portion of the continuous fifth side wheels (44) can be adjusted to a linear arrangement inclined downward along the feeding direction, and at least a portion of the continuous sixth side wheels (45) can be adjusted to a linear arrangement inclined downward along the feeding direction; The shaping and conveying mechanism (50) is used to cool and shape the coated plate (61) and convey the plate out.
2. A vertical laminating machine according to claim 1, characterized in that: The first conveying device (11) comprises a plurality of first wheel groups spaced apart along the x-direction; The first wheel set comprises a first bearing (111), a first bottom wheel (112), and a second bearing (113) which are sequentially arranged along the y direction, and the first bottom wheel (112) is rotatably matched with the first bearing (111) and the second bearing (113) at two ends along the y direction.
3. A vertical laminating machine according to claim 1, characterized in that: The vertical feeding mechanism (10) further comprises: A first conveying platform (17), wherein the first conveying device (11) is arranged at the middle of the upper end of the first conveying platform (17) along the x-direction; A first spacing adjustment mechanism (18) comprises a first guide rail (181) fixed to the upper end of the first conveying platform (17) along the y direction, a first slider (182) slidably matched with the first guide rail (181), a second slider (183), a first frame (184) fixed to the first slider (182), a second frame (185) fixed to the second slider (183), and a first driving device (186) for driving the first frame (184) and the second frame (185) to move synchronously in opposite directions or synchronously in opposite directions; The first driving device (186) comprises a first motor, a first worm wheel connected to an output end of the first motor, a first worm meshed with the first worm wheel, a first lead screw drivingly connected to the first worm and having a first threaded portion and a second threaded portion, a first lead screw sleeve meshed with the first threaded portion, and a second lead screw sleeve meshed with the second threaded portion; The first screw rod sleeve is fixedly connected to the first frame (184), and the second screw rod sleeve is fixedly connected to the second frame (185); The first upright pole (12) is fixed to the first frame (184), and the second upright pole (13) is fixed to the second frame (185).
4. A vertical laminating machine according to claim 3, characterized in that: The vertical feeding mechanism (10) further comprises: A first frame (19); A first lifting and lowering adjustment mechanism (110) comprises a second driving device (1101) fixed on the first frame (19) and driving the lifting and lowering along the z direction, and a first top frame (1102) connected to an output end of the second driving device (1101); The second spacing adjustment mechanism (120) comprises a second guide rail (1201) fixed to the lower end of the first top frame (1102) along the y direction, a third slider (1202) slidably matched with the second guide rail (1201), a fourth slider (1203), a third frame (1204) fixed on the third slider (1202), a third vertical rod (1205) fixed to the lower end of the third frame (1204), a third side wheel (1206) provided on the third vertical rod (1205), a fourth frame (1207) fixed on the fourth slider (1203), a fourth vertical rod (1208) fixed to the lower end of the fourth frame (1207), a fourth side wheel (1209) provided on the fourth vertical rod (1208), and a third driving device (1210) for driving the third frame (1204) and the fourth frame (1207) to move synchronously in opposite directions or synchronously in opposite directions; The third vertical pole (1205) is located above the first vertical pole (12) and is alternately distributed with the first vertical pole (12) along the x-direction, and the fourth vertical pole (1208) is located above the second vertical pole (13) and is alternately distributed with the second vertical pole (13) along the x-direction; The second driving device (1101) comprises a second motor fixed to the first frame (19), a third screw sleeve driven by the second motor, a second screw threadedly matched with the third screw sleeve and capable of being lifted and lowered along the z-direction, a first connecting plate fixed to the lower end of the second screw, and the first top frame (1102) is fixedly connected to the first connecting plate; The third driving device (1210) comprises a third motor, a second worm wheel connected to the output end of the third motor, a second worm meshed with the second worm wheel, a third lead screw which is transmission-connected to the second worm and has a third threaded portion and a fourth threaded portion, a fourth lead screw sleeve meshed with the third threaded portion, and a fifth lead screw sleeve meshed with the fourth threaded portion.
5. A vertical laminating machine according to claim 4, characterized in that: The first clamping wheel (16) is rotatably arranged between the first vertical rod (12) and the second vertical rod (13) or between the third vertical rod (1205) and the fourth vertical rod (1208) via a first connecting rod.
6. A vertical laminating machine according to claim 1, characterized in that: The film material discharging mechanism (20) comprises: A second frame (21) is arranged above the feeding end of the vertical feeding mechanism (10); A discharge assembly (22), comprising an inflatable shaft (221) rotatably mounted on the second frame (21) and used for discharging a film material (62), a magnetic powder brake (222) fixed to the second frame (21) and detachably connected to one end of the inflatable shaft (221), and a third bearing (223) connected to the other end of the inflatable shaft (221), wherein the third bearing (223) is mounted on the second frame (21); A locking assembly (23), comprising a stopper (231) fixed to the second frame (21), an L-shaped pressing block (232) one end of which is hinged to the second frame (21), and a pushing device (233) hinged to the second frame (21), wherein an output shaft of the pushing device (233) is hinged to the L-shaped pressing block (232); the pushing device (233) can push the swing end of the L-shaped pressing block (232) to rotate, so that the L-shaped pressing block (232) clamps the third bearing (223) in a locking groove formed by the L-shaped pressing block (232) and the stopper (231); The hoisting mechanism (24) comprises a hanging beam (241) fixed to the top of the second frame (21), a crane fixed to the hanging beam (241), a hanging rope driven by the crane to be released or reeled in, and a hook connected to the hanging rope and used to hook the end of the inflatable shaft (221).
7. A vertical laminating machine according to claim 6, characterized in that: The film material discharging mechanism (20) further comprises: The tensioning adjustment component (25) comprises a first conveying roller (251), a second conveying roller (252), and a third conveying roller (253) which are rotatably arranged on the second frame (21); the first conveying roller (251), the second conveying roller (252), and the third conveying roller (253) are distributed in a triangular shape; the film material (62) is passed through the first conveying roller (251), the second conveying roller (252), and the third conveying roller (253) in sequence; the second frame (21) is provided with a first waist hole (211) extending along the x-direction; and the end of the third conveying roller (253) can adjust its position along the x-direction along the first waist hole (211); A second lifting and adjusting mechanism (26) comprises an electric cylinder (261) fixed to the second frame (21) and a limit plate (262) connected to an output end of the electric cylinder (261); The fourth conveying roller (27) is rotatably arranged on the second frame (21) and is located directly above the first conveying device (11); the second frame (21) is provided with a second waist hole (212) extending along the x-direction; the end of the fourth conveying roller (27) can adjust its position along the x-direction along the second waist hole (212).
8. The vertical laminating machine according to claim 6, characterized in that: The glue coating mechanism (30) comprises: A drying device (28), fixed to the second frame (21) and facing the discharged film material (62); A pressure roller assembly (29), comprising a pressure roller frame fixed to the second frame (21), a first pressure roller (291) and a second pressure roller (292) rotatably arranged on the pressure roller frame, wherein the first pressure roller (291) and the second pressure roller (292) have a first gap; A scraper (210), wherein one end of the scraper (210) facing the first gap has a V-shaped structure, and the V-shaped structure has a plurality of glue spraying holes along the y direction; A translation device (220) is provided on the second frame (21) and is used to drive the scraper (210) to move toward the pressure roller assembly (29), or to drive the pressure roller assembly (29) to move toward the scraper (210), so as to shorten the distance between the V-shaped structure and the first gap along the x-direction.
9. The vertical laminating machine according to claim 1, characterized in that: The second conveying device (41) comprises a plurality of second wheel groups spaced apart along the x-direction; The second wheel set comprises a fourth bearing (411), a second bottom wheel (412), and a fifth bearing (413) which are sequentially arranged along the y direction, and the two ends of the second bottom wheel (412) along the y direction are respectively rotatably matched with the fourth bearing (411) and the fifth bearing (413).
10. A vertical laminating machine according to claim 9, characterized in that: The vertical laminating machine also includes a bottom laminating mechanism for laminating the film material (62) on the bottom surface of the plate (61), and the bottom laminating mechanism includes a bottom contour pressing wheel (63) arranged between two adjacent second bottom wheels (412), and at least a portion of the continuous bottom contour pressing wheels (63) are arranged linearly and inclined along the y direction.
11. The vertical laminating machine according to claim 1, characterized in that: The contour laminating mechanism (40) further comprises: A second conveying platform (47), wherein the second conveying device (41) is arranged at the middle of the upper end of the second conveying platform (47) along the x direction; At least two third spacing adjustment mechanisms (48) are provided along the x-direction, each of the third spacing adjustment mechanisms (48) comprises a third guide rail (481) fixed to the upper end of the second conveying platform (47) along the y-direction, a fifth slider (482) slidably matched with the third guide rail (481), a sixth slider (483), a fifth frame (484) fixed on the fifth slider (482), a sixth frame (485) fixed on the sixth slider (483), and a fourth driving device (486) for driving the fifth frame (484) and the sixth frame (485) to move synchronously in opposite directions or synchronously in opposite directions; The fourth driving device (486) comprises a fourth motor, a third worm wheel connected to the output end of the fourth motor, a third worm meshed with the third worm wheel, a fourth screw rod drivingly connected to the third worm rod and having a fifth threaded portion and a sixth threaded portion, a sixth screw rod sleeve meshed with the fifth threaded portion, and a seventh screw rod sleeve meshed with the sixth threaded portion; The sixth screw rod sleeve is fixedly connected to the fifth frame (484), and the seventh screw rod sleeve is fixedly connected to the sixth frame (485); The fifth upright pole (42) is fixed to the fifth frame (484), and the sixth upright pole (43) is fixed to the sixth frame (485).
12. A vertical laminating machine according to claim 11, characterized in that: The contour laminating mechanism (40) further comprises: The third rack (49); A third lifting adjustment mechanism (410) comprises a fifth driving device (4101) fixed on the third frame (49) and driving the lifting along the z direction, and a second top frame (4102) connected to the output end of the fifth driving device (4101); A fourth spacing adjustment mechanism (420), comprising a fourth guide rail (4201) fixed to the lower end of the second top frame (4102) along the y direction, a seventh slider (4202) slidably matched with the fourth guide rail (4201), an eighth slider (4203), a seventh frame (4204) fixed on the seventh slider (4202), a seventh upright pole (4205) fixed to the lower end of the seventh frame (4204), a seventh side wheel (4206) provided on the seventh upright pole (4205), an eighth frame (4207) fixed on the eighth slider (4203), an eighth upright pole (4208) fixed to the lower end of the eighth frame (4207), an eighth side wheel (4209) provided on the eighth upright pole (4208), and a sixth driving device (4210) for driving the seventh frame (4204) and the eighth frame (4207) to move synchronously in opposite directions or synchronously in opposite directions; The seventh vertical rod (4205) is located above the fifth vertical rod (42) and is alternately distributed with the fifth vertical rod (42) along the x-direction; the eighth vertical rod (4208) is located above the sixth vertical rod (43) and is alternately distributed with the sixth vertical rod (43) along the x-direction; The fifth driving device (4101) comprises a fifth motor fixed to the third frame (49), an eighth screw sleeve driven by the fifth motor, a fifth screw threadedly matched with the eighth screw sleeve and capable of being lifted and lowered in the z direction, a second connecting plate fixed to the lower end of the fifth screw, and the second top frame (4102) is fixedly connected to the second connecting plate; The sixth driving device (4210) includes a sixth motor, a fourth worm wheel connected to the output end of the sixth motor, a fourth worm meshing with the fourth worm wheel, a sixth lead screw which is transmission-connected to the fourth worm and has a seventh threaded portion and an eighth threaded portion, a ninth lead screw sleeve meshing with the seventh threaded portion, and a tenth lead screw sleeve meshing with the eighth threaded portion.
13. A vertical laminating machine according to claim 12, characterized in that: The second clamping wheel (46) is rotatably arranged between the fifth vertical rod (42) and the sixth vertical rod (43) or between the seventh vertical rod (4205) and the eighth vertical rod (4208) via a second connecting rod.
14. The vertical laminating machine according to claim 1, characterized in that: The shaping conveying mechanism (50) has the same structure as the vertical feeding mechanism (10).
15. A vertical laminating method using the vertical laminating machine according to any one of claims 1 to 14, characterized in that: The following steps are involved: S1 vertical conveying: vertically conveying and feeding the plate (61) through a vertical feeding mechanism (10); S2 film material (62) discharge: the film material (62) is discharged by the film material discharge mechanism (20) and laid on the upper end of the plate (61); S3 Gluing: Gluing the lower end surface of the released film material (62) by means of a glue coating mechanism (30); S4 contour laminating: using a contour laminating mechanism (40) to cover the film material (62) on the upper end surface of the plate (61) along the z direction and the two end surfaces along the y direction; S5 shaping and conveying: the sheet material (61) after the film coating is cooled and shaped by the shaping and conveying mechanism (50) and then conveyed out.
16. A film-covered sheet material, characterized in that: It is made of the vertical laminating machine described in any one of claims 1 to 14.
Citation Information
Patent Citations
Numerical control large plate hot glue coating machine
CN217993516U