Cable batch pay-off and winding device and pay-off and winding method thereof
By combining the cable laying bracket and the workbench, and utilizing the drive plate, adjusting rod, deceleration assembly, and moving assembly, the problems of uneven cable winding and excessively fast cable laying are solved, achieving uniform cable winding and safe cable laying.
Patent Information
- Application Number
- CN202411680656.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2044-11-22
AI Technical Summary
Existing cable winding devices are prone to uneven cable winding during the winding process, and excessively fast cable release may cause damage.
The cable is fed in a combination structure of a cable feeding bracket and a workbench, including a cable feeding mechanism and a winding mechanism. Through the coordinated action of a drive plate, an adjusting rod, a deceleration assembly, and a moving assembly, the uniform winding of the cable and the control of the cable feeding speed are achieved.
This method achieves uniform winding of the cable on the take-up reel, avoids the cable from winding in the same position, prevents cable damage, and improves the winding effect.
Smart Images

Figure CN119735055B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cable pay-off winding, in particular to a cable batch pay-off winding device and a pay-off winding method thereof. BACKGROUND
[0002] A cable is made of one or more mutually insulated conductors and an outer insulating protective layer, and is a wire that transmits power or information from one place to another; in actual use, in order to facilitate the storage and use of multiple cables, a pay-off device is usually used to pay off multiple cables, and then a winding device is used to wind the multiple cables on a take-up reel.
[0003] For example, the patent with the publication number CN220223047U discloses a cable winding reel, which can prevent the cable from being unwound due to the rotation of the reel body and the winding drum after winding is completed, and can prevent the C-shaped clamp from falling off by clamping the C-shaped clamp, the rectangular through hole and the third rectangular slot. However, when the winding drum rotates to wind the cable, the cable cannot move along the winding drum, so the cable will only be wound at the same position on the winding drum, resulting in uneven winding of the cable on the winding drum, which affects the winding effect of the winding drum. Therefore, it needs to be improved. SUMMARY
[0004] The present application aims to provide a cable batch pay-off winding device and a pay-off winding method thereof to solve the problems mentioned in the background.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions:
[0006] The utility model provides a kind of cable batch pay-off winding device, including pay-off support and workbench, pay-off mechanism for paying off cable is equipped on pay-off support, winding mechanism for winding the cable of pay-off is equipped on workbench, pay-off mechanism includes multiple pay-off plate on pay-off support, multiple rotatable and for corresponding pay-off roll sleeve setting pay-off rod are equipped on pay-off plate, the upper end of pay-off support is equipped with multiple box, box is equipped with opposite support plate, rotatable drive plate is equipped between two support plates, the side wall of drive plate is equipped with multiple and rotatable first pay-off wheel, the one end of drive plate is equipped with the deceleration component for the rotation of pay-off rod is decelerated lock, rotatable adjusting rod is also equipped between two support plates, the upper end of adjusting rod is equipped with second pay-off wheel, the lower end of adjusting rod is equipped with the release component for driving deceleration component to release pay-off rod is decelerated lock;Winding mechanism includes the base on workbench and can slide, the mounting bracket is equipped on base, the back of mounting bracket is equipped with mounting plate, the back of mounting plate is equipped with multiple and slidable slide plate, slide plate is equipped with sliding block, both ends of sliding block are equipped with rotatable square block for reel lapping, cable on pay-off roll is sequentially wound around first pay-off wheel and second guide wheel, and is wound on corresponding reel, slide plate is equipped with the positioning component for the positioning of slide plate, base is also equipped with shell, the cavity with one side opening is equipped in shell, the side wall of shell is equipped with the rotating component for driving reel to rotate, the moving component for driving base to move is equipped in cavity.
[0007] Preferably, the box is provided with a box cavity opening upward, the pay-off rod is sleeved with a locking ring, the pay-off plate is provided with a tension belt fixed at one end of the pay-off plate, and the other end of the tension belt is arranged around the corresponding locking ring.
[0008] The deceleration component includes a driving block arranged on the side wall of the drive plate and close to one end, a pull rope penetrating through the pay-off plate is arranged on the driving block, the lower end of the pull rope is connected to the other end of the tension belt, a tension spring is arranged in the box cavity, the tension spring is used to pull one end of the drive plate to drive the tension belt to abut against the locking ring through the pull rope, so as to decelerate and lock the rotation of the pay-off rod.
[0009] Preferably, a first circular rod is arranged between the two support plates, a rotatable first gear is sleeved on the first circular rod, the lower end of the adjusting rod is connected to the first gear, and a contact rod for abutting against the adjusting rod is arranged between the two support plates.
[0010] The release component includes a second circular rod rotatable arranged between the two support plates, a second gear meshing with the first gear is sleeved on the second circular rod, an arc-shaped block is arranged on the second circular rod, the adjusting rod is rotated to drive the second circular rod to rotate through the first gear and the second gear, the second circular rod is used to drive the arc-shaped block to push one end of the drive plate to move downward, and the tension belt is released to abut against the locking ring.
[0011] Preferably, the positioning assembly comprises a first bolt threaded through the sliding plate.
[0012] Preferably, the rotating assembly comprises a rotatable disc arranged on one side wall of the shell, and a protrusion arranged at the center of the disc and inserted into the take-up reel.
[0013] Preferably, a fixed groove is arranged on the base along the length direction thereof and communicates with the workbench, a fixed block is arranged on the workbench and extends into the cavity, and a threaded block is arranged on the fixed block.
[0014] The moving assembly comprises a threaded rod arranged in the cavity and threaded through the threaded block, the threaded rod is rotatably arranged, and the rotation of the threaded rod drives the base to move through the shell, and the base is further provided with a driving member for driving the threaded rod to rotate.
[0015] Preferably, one end of the threaded rod extends out of the box body, and a first pulley is arranged on the extended end of the threaded rod.
[0016] The driving member comprises a first motor arranged on the base, a second pulley is arranged on the output shaft of the first motor, and a transmission belt is arranged between the first pulley and the second pulley.
[0017] Preferably, a vertical plate is arranged at one end of the mounting plate, a horizontal rod is arranged at one end of the vertical plate and extends through the shell, a horizontal block is arranged on the horizontal rod, two guide rods are arranged at two ends of the horizontal block and extend through the horizontal block, a plurality of vertical rods are arranged on the guide rods, a protrusion is arranged at the upper end of each vertical rod, and a guide wheel is arranged on each protrusion and rotatably arranged and guides the cable on the take-up reel.
[0018] A clamping groove with a T-shaped cross section is arranged on the back of the mounting plate along the length direction thereof, and a clamping block with a T-shaped cross section is arranged on the sliding plate and extends into the clamping groove.
[0019] The embodiment also provides a cable batch pay-off and winding method, which adopts the cable batch pay-off and winding device, and specifically comprises the following steps:
[0020] Step one: first, the take-up reel is lapped on the square block through the slot, the sliding plate is slid, the protrusion on the disc is inserted into the corresponding slot, then the first bolt is rotated to abut against the clamping groove, and the position of the sliding plate on the mounting plate is positioned;
[0021] Step two: at this time, the pay-off rollers are sleeved on the corresponding pay-off rods, and the pay-off rollers are abutted against the abutting ring by rotating the threaded ring, so that the pay-off rollers are installed on the pay-off rods;
[0022] Step three: then, the cables on the pay-off rollers are wound around the corresponding first pay-off wheel, second pay-off wheel, limiting ring and guide wheel in sequence, and the plurality of cables are wound on the same take-up reel.
[0023] Step 4: Start the first motor and the second motor. The second motor drives the circular plate to rotate, and the circular plate drives the take-up reel to rotate through the protrusion. The rotation of the take-up reel can wind multiple cables onto the same take-up reel. At the same time, the first motor drives the second pulley to rotate, and the second pulley drives the first pulley to rotate through the pulley. The first pulley drives the threaded rod to rotate, and the rotation of the threaded rod drives the base to move, so as to achieve uniform winding of multiple cables on the take-up reel.
[0024] Step 5: After winding the cable onto the take-up reel, rotate the first bolt to release it from the slot. Then, slide the drive slide plate to remove the take-up reel from the pay-off block.
[0025] Compared with the prior art, the beneficial effects of the present invention are:
[0026] 1. In this invention, when the rotating component drives the take-up reel to wind the cable, the moving component drives the base plate to move, so that the base can drive the take-up reel to move. As a result, when the take-up reel rotates, the cable can be evenly wound on the take-up reel, achieving uniform winding of the cable by the take-up reel. Compared with the existing devices, this type of cable batch unwinding and winding device can avoid the cable always being wound in the same position on the take-up reel, which would result in poor winding effect of the take-up reel on the cable.
[0027] 2. In this invention, when the take-up roller releases the cable too quickly, the cable will drive the upper end of the adjusting rod to rotate via the second release wheel. That is, the second release wheel at the upper end of the adjusting rod rotates away from the first release wheel, and one end of the drive plate moves upward. The rotation of the release rod can be slowed down and locked by the deceleration component, that is, the release roller on the release rod cannot perform the release operation, thereby preventing the cable from being damaged due to excessive cable release. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of a cable batch laying and winding device according to the present invention.
[0029] Figure 2 This is a schematic diagram of the wire feeding mechanism in this invention.
[0030] Figure 3 This is a schematic diagram of the structure in this invention where the wire-laying rod and tensioning band are mounted on the mounting plate.
[0031] Figure 4 This is a schematic diagram of the structure in which the drive board is mounted on the housing in this invention.
[0032] Figure 5 This is a schematic diagram of the connection structure between the pull rope and the drive plate in this invention.
[0033] Figure 6 This is a schematic diagram of the structure of the second round rod, the second gear, and the arc-shaped block in this invention.
[0034] Figure 7 This is a schematic diagram of the structure in this invention where the cable on the pay-off roller passes sequentially through the first guide wheel and the second guide wheel.
[0035] Figure 8 This is a schematic diagram of the winding mechanism in this invention.
[0036] Figure 9 This is a schematic diagram of the connection structure between the first motor and the threaded rod in this invention.
[0037] Figure 10 This is a schematic diagram of the internal structure of the cavity in this invention.
[0038] Figure 11 This is a schematic diagram of the guide wheel in this invention.
[0039] Figure 12 This is a schematic diagram of the structure of the skateboard and slider in this invention.
[0040] Figure 13 This is a schematic diagram of the take-up reel in the present invention.
[0041] The meanings of the labels in the diagram are as follows:
[0042] 1100. Cable feeding bracket; 1110. Cable feeding plate; 1120. Cable feeding rod; 1130. Box body; 1131. Support plate; 1140. Pull rope;
[0043] 1200 Locking ring; 1210 Tensioning band; 1211 Mounting block; 1212 Mounting rod; 1213 Pull block; 1220 Abutment ring; 1230 Threaded ring;
[0044] 1300, Drive plate; 1301, Drive shaft; 1310, First feed roller; 1311, First feed shaft; 1320, Adjusting rod; 1321, Support rod; 1322, Feed seat; 1330, Second feed roller; 1341, Box cavity; 1350, Tension spring; 1360, First round rod; 1361, First gear; 1370, Second round rod; 1371, Second gear; 1372, Arc block; 1380, Second bolt; 1390, Hanging rod;
[0045] 1400, Driver Block;
[0046] 1600, wire feeding roller; 1601, cable;
[0047] 2100. Workbench; 2110. Base; 2120. Mounting bracket; 2121. Mounting plate; 2122. Vertical plate; 2123. Crossbar; 2130. Slide plate; 2131. Slider; 2140. Housing; 2150. Circular plate; 2151. Protrusion; 2160. Frame; 2161. Positioning rod; 2162. Positioning ring; 2163. Connecting rod; 2164. Limiting ring; 2165. Positioning bracket; 2166. Connecting plate; 2167. Fixing rod; 2170. Fixing seat;
[0048] 2201, cavity; 2210, threaded block; 2220, threaded rod; 2221, first pulley; 2230, first motor; 2231, second pulley; 2240, transmission belt; 2250, outer cover;
[0049] 2301, Fixing slot; 2310, Fixing block; 2320, Second motor;
[0050] 2400, Horizontal block; 2410, Guide rod; 2420, Vertical rod; 2430, Protruding rod; 2431, Guide wheel; 2441, Slot;
[0051] 2500, sliding rod; 2501, square block; 2510, first bolt; 2520, locking block;
[0052] 2600, take-up reel; 2601, slot. Detailed Implementation
[0053] To further understand the content of this invention, a detailed description of the invention will be provided in conjunction with the accompanying drawings and embodiments. It should be understood that the embodiments are merely illustrative and not limiting of the invention.
[0054] The following is in conjunction with the appendix Figures 1-13 This embodiment will be described in further detail.
[0055] like Figure 1As shown, a cable batch feeding and winding device in this embodiment includes a feeding bracket 1100 and a workbench 2100. The feeding bracket 1100 is provided with a feeding mechanism for feeding cables 1601, and the workbench 2100 is provided with a winding mechanism for winding the fed cables 1601. The feeding mechanism includes multiple feeding plates 1110 disposed on the feeding bracket 1100. The feeding plates 1110 are provided with multiple rotatable feeding rods 1120 for corresponding feeding rollers 1600. The upper end of the feeding bracket 1100 is... The system includes multiple housings 1130, each housing 1130 having a corresponding support plate 1131. A rotatable drive plate 1300 is positioned between each pair of support plates 1131. Multiple rotatable first feed rollers 1310 are mounted on the sidewalls of the drive plate 1300. A deceleration assembly for slowing and locking the rotation of the feed rod 1120 is located at one end of each drive plate 1300. A rotatable adjusting rod 1320 is also positioned between the two support plates 1131. A second feed roller 1330 is located at the upper end of the adjusting rod 1320. The lower end is provided with a release component for driving the deceleration assembly to release the deceleration lock on the wire-laying rod 1120; the winding mechanism includes a slidable base 2110 mounted on the workbench 2100, a mounting bracket 2120 on the base 2110, a mounting plate 2121 on the back of the mounting bracket 2120, and multiple slidable slide plates 2130 on the back of the mounting plate 2121. Each slide plate 2130 has a slider 2131, and both ends of the slider 2131 have a rotatable square block 2501 for the take-up reel 2600 to overlap. The cable 1601 on the pay-off roller 1600 passes sequentially around the first pay-off wheel 1310 and the second guide wheel 2431, and is wound around the corresponding take-up reel 2600. The slide plate 2130 is provided with a positioning component for positioning the slide plate 2130. The base 2110 is also provided with a housing 2140. The housing 2140 has a cavity 2201 with an opening on one side. A rotating component for driving the take-up reel 2600 to rotate is provided on one side wall of the housing 2140. A moving component for driving the base 2110 to move is provided inside the cavity 2201.
[0056] In this embodiment, slots 2601 are provided on both sides of the take-up reel 2600 and at the center position. The take-up reel 2600 overlaps the square block 2501 through the slots 2601, and the position of the slide plate 2130 is positioned by the positioning component to realize the rotational installation of the take-up reel 2600 on the mounting bracket 2120. Then, multiple pay-off rollers 1600 are sleeved on the corresponding pay-off rods 1120, and the cables 1601 on the multiple pay-off rollers 1600 are sequentially passed around the corresponding first... The wire feeding reel 1310 and the second wire feeding reel 1330 wind multiple cables 1601 onto a take-up reel 2600. At this time, the take-up reel 2600 is driven to rotate by the rotating component on the housing 2140, so that the take-up reel 2600 can wind the cables 1601. When multiple wire feeding rollers 1600 feed wire at the same time, the cables 1601 on the multiple wire feeding rollers 1600 can be wound onto a take-up reel 2600, which facilitates the storage and use of multiple cables 1601.
[0057] The mounting bracket 2120 and the housing 2140 are both fixedly mounted on the base 2110. The mounting plate 2121 is fixedly mounted on the back of the mounting bracket 2120. The slider 2131 is fixedly mounted on the slide plate 2130. A rotatable sliding rod 2500, with both ends extending out of the slider 2131, is mounted inside the slider 2131 via bearings. A square block 2501 is fixedly mounted on the corresponding end of the sliding rod 2500, enabling the square block 2501 to rotate. When the take-up reel 2600 overlaps with the adjacent square block 2501 through the slot 2601, the take-up reel 2600 is mounted on the base 2110. When the moving component drives the take-up reel 2600 to wind the cable 1601, the moving component drives the base 2110 to move, so that the base 2110 can drive the take-up reel 2600 to move. As the take-up reel 2600 rotates, the cable 1601 can be evenly wound on the take-up reel 2600, achieving uniform winding of the cable 1601 by the take-up reel 2600. Compared with the existing ones, this type of cable 1601 batch unwinding and winding device can avoid the cable 1601 always being wound in the same position on the take-up reel 2600, which would result in poor winding effect of the take-up reel 2600 on the cable 1601.
[0058] The mounting plate 2121 has a T-shaped slot 2441 on its back side along its length. The slide plate 2130 has a T-shaped block 2520 with one end extending into the slot 2441. Through the cooperation of the block 2520 and the slot 2441, multiple slide plates 2130 can be slidably installed on the mounting plate 2121. At this time, the position of the slide plate 2130 is positioned by the positioning component to realize the installation of multiple slide plates 2130 on the mounting plate 2121. Then, the take-up reel 2600 is installed on the corresponding square block 2501. The multiple take-up reels 2600 are driven to rotate by the rotating component to wind multiple cables 1601.
[0059] The mounting plate 2121 has an L-shaped cross-section and is fixedly mounted on the mounting bracket 2120. The wire feeding rod 1120 is rotatably mounted on the mounting plate 2121 through a bearing. An abutment ring 1220 is fixedly sleeved on the wire feeding rod 1120. A threaded ring 1230 is also threaded on the wire feeding rod 1120 to press the wire feeding roller 1600 against the abutment ring 1220. When the threaded ring 1230 presses the wire feeding roller 1600 against the abutment ring 1220, the wire feeding roller 1600 is installed on the wire feeding rod 1120. At this time, when the take-up reel 2600 winds multiple cables 1601, the wire feeding roller 1600 can drive the wire feeding rod 1120 to rotate, so that the wire feeding roller 1600 can feed the cables 1601 on it.
[0060] The cable-laying plate 1110 is provided in three units and is installed on the cable-laying bracket 1100 along the vertical direction. Each cable-laying plate 1110 is provided with two cable-laying rods 1120, so that in actual use, the three cable-laying rods 1120 located on the same side of the cable-laying bracket 1100 are staggered with each other. The box 1130 located at the upper end of the cable-laying bracket 1100 is provided in six units, so that it can cooperate with the corresponding cable-laying rods 1120.
[0061] When the rotating assembly drives the take-up reel 2600 to rotate too fast, the take-up reel 2600 will rapidly wind the cable 1601. During this process, the cable 1601 will be rapidly unwound via the unwinding roller 1600, which will drive the unwinding rod 1120. However, excessively fast unwinding of the cable 1601 by the unwinding roller 1600 can easily damage the cable 1601. To prevent this damage, when the unwinding roller 1600 unwinds the cable 1601 too quickly, the cable 1601... The second feed roller 1330 has a high linear speed when it outputs, which drives the upper end of the adjusting rod 1320 to rotate. That is, the second feed roller 1330 at the upper end of the adjusting rod 1320 rotates away from the first feed roller 1310, and causes one end of the drive plate 1300 to move upward. The rotation of the feed rod 1120 can be slowed down and locked by the deceleration assembly, that is, the feed roller 1600 on the feed rod 1120 cannot perform the feed operation, thereby preventing the cable 1601 from being damaged due to excessive feed speed.
[0062] When the cable 1601 is fed out too quickly, causing the deceleration assembly to lock the feeding rod 1120, the upper end of the adjusting rod 1320 is rotated again by moving the adjusting rod 1320. That is, the second feeding wheel 1330 at the upper end of the adjusting rod 1320 rotates in the direction of the first feeding wheel 1310. At this time, the adjusting rod 1320 can drive one end of the drive plate 1300 to move downward through the release assembly, so that the release assembly releases the deceleration assembly from locking the feeding rod 1120, allowing the feeding roller 1600 to continue rotating and feed the cable 1601 onto it.
[0063] The drive plate 1300 has multiple first wire feeding shafts 1311 fixedly installed on its side wall. The first wire feeding wheel 1310 is rotatably mounted on the first wire feeding shaft 1311 via bearings. The upper end of the adjusting rod 1320 has a wire feeding seat 1322 fixedly installed. The wire feeding seat 1322 has a rotatable second wire feeding shaft installed in it via bearings. The second wire feeding wheel 1330 is fixedly mounted on the second wire feeding shaft, thereby realizing the rotatable installation of the first wire feeding wheel 1310 and the second wire feeding wheel 1330.
[0064] In actual use, the box 1130 is fixedly installed at the upper end of the wire feeding bracket 1100, and the lower end of the corresponding support plate 1131 is fixedly installed on the corresponding box 1130. A drive shaft 1301 that passes through the drive plate 1300 is fixedly installed between the opposite side walls of the drive plate 1300, thereby realizing the rotational installation of the drive plate 1300 between the two support plates 1131.
[0065] like Figures 1-5As shown, in this embodiment, the box body 1130 has an upward-facing box cavity 1341, the wire feeding rod 1120 is fitted with a locking ring 1200, and the wire feeding plate 1110 is provided with a tensioning strap 1210 with one end fixed to the wire feeding plate 1110, and the other end of the tensioning strap 1210 is arranged to pass around the corresponding locking ring 1200.
[0066] The deceleration assembly includes a drive block 1400 located on the side wall of the drive plate 1300 near one end. The drive block 1400 has a pull rope 1140 with one end passing through the wire feeding plate 1110. The lower end of the pull rope 1140 is connected to the other end of the tension band 1210. A tension spring 1350 is provided in the box cavity 1341. The tension spring 1350 is used to pull one end of the drive plate 1300 to drive the tension band 1210 through the pull rope 1140 to press against the locking ring 1200, thereby decelerating and locking the rotation of the wire feeding rod 1120.
[0067] In this embodiment, the arrangement of the box cavity 1341, locking ring 1200, tension band 1210, drive block 1400, pull rope 1140, and tension spring 1350 allows the locking ring 1200 to be fixedly mounted on the wire feeding rod 1120, the drive block 1400 to be fixedly mounted on the drive plate 1300, the upper end of the pull rope 1140 to be fixedly connected to the drive block 1400, and the lower end of the pull rope 1140 to be connected to the other end of the tension band 1210. When the tension spring 1350... When the drive plate 1300 is pulled to rotate, one end of the drive plate 1300 will move upward. The upward movement of one end of the drive plate 1300 can drive the pull rope 1140 to move upward through the drive block 1400. The pull rope 1140 then pulls the other end of the tension band 1210, so that the tension band 1210 can apply pressure to the locking ring 1200, thereby slowing down and locking the rotation of the locking ring 1200 by the tension band 1210, that is, the rotation of the wire release rod 1120 is locked.
[0068] The wire feeding plate 1110 is provided with multiple mounting blocks 1211. One end of the tension band 1210 is fixedly connected to the corresponding mounting block 1211. A mounting rod 1212 with one end threaded through the wire feeding plate 1110 is installed on the upper end surface of the mounting block 1211. By threading the mounting rod 1212 onto the wire feeding plate 1110, one end of the tension band 1210 is installed on the wire feeding plate 1110. By pulling the other end of the tension band 1210 to press against the locking ring 1200, the rotation of the wire feeding rod 1120 can be decelerated and locked.
[0069] Among them, a pull block 1213 is fixedly installed at the other end of the tensioning band 1210, and the pull block 1213 is fixedly connected to the lower end of the pull rope 1140 to realize the connection between the other end of the tensioning band 1210 and the pull rope 1140;
[0070] In actual use, a second bolt 1380 is installed on the lower end face of the box body 1130. One end of the second bolt 1380 is threaded through the box body 1130 and extends into the box cavity 1341. The lower end of the tension spring 1350 is connected to the second bolt 1380. A hanging rod 1390 is fixedly installed on the side wall of the drive plate 1300. The upper end of the tension spring 1350 is connected to the hanging rod 1390. Thus, the tension spring 1350 is installed in the box cavity 1341. At the same time, the tension spring 1350 can also drive the drive plate 1300 to rotate.
[0071] like Figures 1-6 As shown, in this embodiment, a first round rod 1360 is provided between the two support plates 1131, a rotatable first gear 1361 is sleeved on the first round rod 1360, the lower end of the adjusting rod 1320 is connected to the first gear 1361, and a stop rod 1321 is provided between the two support plates 1131 for the adjusting rod 1320 to abut against.
[0072] The release assembly includes a rotatable second round rod 1370 disposed between two support plates 1131. A second gear 1371 meshing with a first gear 1361 is sleeved on the second round rod 1370. An arc-shaped block 1372 is provided on the second round rod 1370. The rotation of the adjusting rod 1320 drives the second round rod 1370 to rotate through the first gear 1361 and the second gear 1371. The second round rod 1370 is used to drive the arc-shaped block 1372 to push one end of the drive plate 1300 downward, thereby releasing the tension band 1210 from pressing against the locking ring 1200.
[0073] In this embodiment, the arrangement of the first round rod 1360, the first gear 1361, the abutment rod 1321, the second round rod 1370, the second gear 1371, and the arc-shaped block 1372 allows the first round rod 1360 to be fixedly installed between the two support plates 1131. The first gear 1361 is rotatably installed on the first round rod 1360 via a bearing. The lower end of the adjusting rod 1320 is fixedly installed on the first gear 1361. The abutment rod 1321 is fixedly installed between the two support plates 1131. The second round rod 1370 is rotatably installed between the two support plates 1131 via a bearing. The second gear 1371 and the arc-shaped block 1372 are fixedly installed on the second round rod 1370. When it is necessary to release the deceleration lock of the locking ring 1200, the adjusting rod 1320 is moved to... When the second pay-off wheel 1330 on the adjusting rod 1320 moves closer to the first pay-off wheel 1310, the lower end of the adjusting rod 1320 can drive the first gear 1361 to rotate. The rotation of the first gear 1361 can drive the second round rod 1370 to rotate through the second gear 1371. The rotation of the second round rod 1370 can drive the arc block 1372 to rotate, so that the outer wall of the arc block 1372 presses against one end of the drive plate 1300, causing one end of the drive plate 1300 to move down. The drive plate 1300 drives the drive block 1400 to move down, that is, the tension band 1210 releases the pressure on the locking ring 1200 through the pull rope 1140, so that the locking ring 1200 can rotate, thereby releasing the deceleration lock on the pay-off rod 1120.
[0074] When the cable 1601 is unloaded too quickly, the upper end of the second unloading wheel 1330 drives the adjusting rod 1320 away from the first unloading wheel 1310, and the adjusting rod 1320 abuts against the abutment rod 1321. The lower end of the adjusting rod 1320 drives the second gear 1371 to rotate through the first gear 1361. The second gear 1371 drives the arc block 1372 to rotate through the second round rod 1370, so that the outer wall of the arc block 1372 is released from pressing the drive plate 1300. At this time, the arc block 1372 releases the pressure on the drive plate 1300, so that the drive plate 1300 can be driven to move one end of the drive plate 1300 upward again through the tension spring 1350. The upward movement of one end of the drive plate 1300 can drive the tension belt 1210 to decelerate and lock the locking ring 1200 through the pull rope 1140.
[0075] In actual use, the arc-shaped block 1372 is arc-shaped. When the adjusting rod 1320 abuts against the abutment rod 1321, the outer wall of the arc-shaped block 1372 just completely releases the pressure on the drive plate 1300, so that the drive plate 1300 can drive the tensioning belt 1210 to decelerate and lock the locking ring 1200 through the pull rope 1140.
[0076] like Figures 1-11As shown, in this embodiment, a frame 2160 is also installed on the workbench 2100. A pair of positioning rods 2161 are fixedly installed inside the frame 2160. Multiple positioning rings 2162 are fitted onto each positioning rod 2161. Each positioning ring 2162 has a connecting rod 2163 with one end attached to the corresponding side wall of the frame 2160. A limit ring 2164 is fixedly installed at one end of the connecting rod 2163. A vertical plate 2122 is fixedly installed at one end of the mounting plate 2121. A horizontal bar 2123 with one end penetrating the housing 2140 is fixedly installed on the vertical plate 2122. A horizontal block 2400 is fixedly installed on the horizontal bar 2123. A guide rod 2410 with both ends penetrating the horizontal block 2400 is fixedly installed on the horizontal block 2400. Multiple vertical rods 2420 are fixedly installed on the guide rods 2410. Each end is fixedly equipped with a protruding rod 2430. A guide wheel 2431 is mounted on the protruding rod 2430 via a bearing. The guide wheel 2431 is rotatable and guides the cable 1601 on the take-up reel 2600. When one end of multiple cables 1601 passes the second pay-off reel 1330, one end of the cable 1601 will pass through two limiting rings 2164. After passing through the two limiting rings 2164, the cable 1601 passes around multiple guide wheels 2431 in sequence. Then, multiple cables 1601 are wound around the corresponding take-up reel 2600. The limiting rings 2164 guide the cable 1601 to the guide wheel 2431. The guide wheel 2431 then guides the cable 1601 to the corresponding take-up reel 2600, so that the rotation of the take-up reel 2600 can better wind multiple cables 1601 onto one take-up reel 2600.
[0077] Two L-shaped positioning brackets 2165 are fixedly installed at both ends of the frame 2160. A connecting plate 2166 is fixedly installed between the two positioning brackets 2165. A screw with one end penetrating the connecting plate 2166 and threaded onto the workbench 2100 is installed on the connecting plate 2166, thereby realizing the installation of the frame 2160 on the workbench 2100.
[0078] Among them, a fixed seat 2170 is installed on the base 2110, and a fixed rod 2167 that passes through the fixed seat 2170 is fixedly installed between the two positioning brackets 2165. The fixed rod 2167 is limited by the fixed seat 2170, so that the positioning bracket 2165 can be installed better on the workbench 2100.
[0079] In actual use, the guide rod 2410 is perpendicular to the crossbar 2123, and the upright rod 2420 is perpendicular to the guide rod 2410. There are multiple upright rods 2420 arranged from high to low. When the cable 1601 passes through the guide wheel 2431 from high to low, the guide wheel 2431 guides the cable 1601, so that the cable 1601 can be neatly wound on the take-up reel 2600.
[0080] likeFigures 1-12 As shown, in this embodiment, the positioning component includes a first bolt 2510 disposed on the slide plate 2130 and having one end threaded through the slide plate 2130.
[0081] In this embodiment, by rotating the first bolt 2510, the through end of the first bolt 2510 is pressed against the slot 2441, thereby positioning the slide plate 2130. When the first bolt 2510 is released from the slot 2441, the slide plate 2130 can be driven to slide on the mounting plate 2121.
[0082] like Figures 1-10 As shown, in this embodiment, the rotating component includes a rotatable circular plate 2150 disposed on one side wall of the housing 2140, and a protrusion 2151 with one end inserted into the take-up reel 2600 is provided at the center of the circular plate 2150.
[0083] In this embodiment, by setting the circular plate 2150 and the protrusion 2151, the protrusion 2151 is fixedly installed on the circular plate 2150. When the take-up reel 2600 overlaps the square block 2501 through the slot 2601, the sliding plate 2130 is driven to slide along the mounting plate 2121, and the protrusion 2151 on the circular plate 2150 is inserted into the slot 2601. At this time, the position of the sliding plate 2130 is positioned by the first bolt 2510. Then, the circular plate 2150 drives the protrusion 2151 to rotate. The rotation of the protrusion 2151 can drive the take-up reel 2600 to rotate, so that the take-up reel 2600 can wind the cable 1601.
[0084] Through the above operations, the circular plate 2150 can rotate to drive a take-up reel 2600 to wind the cable 1601. When multiple take-up reels 2600 are needed to wind multiple cables 1601, multiple sliding plates 2130 are slid on the mounting plate 2121, so that a take-up reel 2600 is installed between every two sliding plates 2130. The take-up reel 2600 is connected to the corresponding protrusion 2151 through the slot 2601. Then, the position of the sliding plate 2130 is positioned by the first bolt 2510. At this time, the circular plate 2150 drives the protrusion. The convex block 2151 rotates, which drives the take-up reel 2600 near the circular plate 2150 to rotate. The rotation of the take-up reel 2600 near the circular plate 2150 drives the square block 2501 to rotate through the slot 2601. The rotation of the square block 2501 drives the other square block 2501 to rotate through the slide rod 2500. The rotation of the other square block 2501 drives the adjacent take-up reel 2600 to rotate through the slot 2601. This process is repeated to achieve the rotation of multiple take-up reels 2600 and to wind multiple cables 1601.
[0085] Among them, the protrusion 2151, the square block 2501 and the slot 2601 are all square, so that when the circular plate 2150 drives the rotating block to rotate, the rotating block can drive the take-up reel 2600 to rotate through the slot 2601, and the take-up reel 2600 can drive the square block 2501 at the other end of the slide bar 2500 to rotate through the slot 2601.
[0086] The cavity 2201 is fixedly installed with a second motor 2320. The output shaft of the second motor 2320 is connected to the center of the circular plate 2150. The output shaft of the second motor 2320 can drive the circular plate 2150 to rotate.
[0087] In actual use, a sensor is installed on the abutment rod 1321, and a controller is installed in the cavity 2201. The controller is electrically connected to the sensor and the second motor 2320. When the second motor 2320 drives the take-up reel 2600 to rotate too fast, the take-up reel 2600 will drive the cable 1601 on the pay-off roller 1600 to pay off the wire quickly. At this time, the cable 1601 will drive the adjusting rod 1320 to abut against the abutment rod 1321, and at the same time, trigger the sensor. The sensor sends a signal to the controller, and the controller controls the second motor 2320 to stop driving the circular plate 2150.
[0088] like Figures 1-10 As shown, in this embodiment, a fixing groove 2301 communicating with the worktable 2100 is provided on the base 2110 along its length direction. A fixing block 2310 extending into the cavity 2201 is provided on the worktable 2100 and located at the fixing groove 2301. A threaded block 2210 is provided on the fixing block 2310.
[0089] The movable component includes a threaded rod 2220 disposed in the cavity 2201 and threaded through the threaded block 2210. The threaded rod 2220 is rotatably disposed. The rotation of the threaded rod 2220 drives the base 2110 to move through the housing 2140. The base 2110 is also provided with a drive component for driving the threaded rod 2220 to rotate.
[0090] In this embodiment, the arrangement of the fixing groove 2301, fixing block 2310, threaded block 2210, threaded rod 2220 and driving component enables the fixing block 2310 to be fixedly installed on the workbench 2100, the threaded block 2210 to be fixedly installed on the fixing block 2310, and the two ends of the threaded rod 2220 to rotate within the mounting cavity 2201 via bearings. When the driving component drives the threaded rod 2220 to rotate and engage with the threaded block 2210, the threaded rod 2220 can drive the base plate to slide along the fixing groove 2301 on the workbench 2100 via the housing 1130, thereby enabling multiple cables 1601 to be evenly wound on the take-up reel 2600.
[0091] like Figures 1-9 As shown, in this embodiment, one end of the threaded rod 2220 extends out of the box body 1130, and the extended end of the threaded rod 2220 is fitted with a first pulley 2221;
[0092] The driving component includes a first motor 2230 mounted on a base 2110, a second pulley 2231 sleeved on the output shaft of the first motor 2230, and a transmission belt 2240 sleeved between the first pulley 2221 and the second pulley 2231.
[0093] In this embodiment, the arrangement of the first pulley 2221, the first motor 2230, the second pulley 2231, and the transmission belt 2240 allows the first pulley 2221 to be fixedly mounted on the lead screw, the first motor 2230 to be fixedly mounted on the base 2110, and the second pulley 2231 to be fixedly mounted on the output shaft of the first motor 2230. When the output shaft of the first motor 2230 drives the second pulley 2231 to rotate, the second pulley 2231 can drive the first pulley 2221 to rotate via the transmission belt 2240. The rotation of the first pulley 2221 can drive the threaded rod 2220 to rotate.
[0094] The housing 2140 is equipped with an outer cover 2250 that is fixedly installed on the side wall to cover the first pulley 2221, the second pulley 2231 and the transmission belt 2240, thereby preventing the exposed first pulley 2221, the second pulley 2231 and the transmission belt 2240 from colliding with the workers.
[0095] In actual use, the sensor is electrically connected to the first motor 2230 and the second motor 2320. When the sensor is triggered, the first motor 2230 and the second motor 2320 stop working.
[0096] This embodiment also provides a method for using a cable bulk laying and winding device, which employs the aforementioned cable bulk laying and winding device and specifically includes the following steps:
[0097] Step 1: First, attach the take-up reel 2600 to the square block 2501 through the slot 2601, and slide the slide plate 2130 so that the protrusion 2151 on the round plate 2150 is inserted into the corresponding slot 2601. Then, by rotating the first bolt 2510, the first bolt 2510 is pressed against the slot 2441 to position the slide plate 2130 on the mounting plate 2121.
[0098] Step 2: At this time, multiple pay-off rollers 1600 are fitted onto the corresponding pay-off rods 1120, and the threaded ring 1230 is rotated to make the pay-off rollers 1600 press against the abutment ring 1220, thereby realizing the installation of the pay-off rollers 1600 on the pay-off rods 1120.
[0099] Step 3: Then, the cables 1601 on the pay-off roller 1600 are sequentially passed around the corresponding first pay-off roller 1310, second pay-off roller 1330, limit ring 2164 and guide roller 2431, and multiple cables 1601 are wound around the same take-up reel 2600.
[0100] Step 4: Start the first motor 2230 and the second motor 2320. The second motor 2320 drives the circular plate 2150 to rotate. The circular plate 2150 drives the take-up reel 2600 to rotate through the protrusion 2151. The rotation of the take-up reel 2600 can wind multiple cables 1601 onto the same take-up reel 2600. At the same time, the first motor 2230 drives the second pulley 2231 to rotate. The second pulley 2231 drives the first pulley 2221 to rotate through the pulley. The first pulley 2221 drives the threaded rod 2220 to rotate. The rotation of the threaded rod 2220 drives the base 2110 to move, so as to achieve uniform winding of multiple cables 1601 on the take-up reel 2600.
[0101] Step 5: After the take-up reel 2600 has finished winding the cable 1601, rotate the first bolt 2510 to release it from the slot 2441. Then, slide the drive slide plate 2130 so that the take-up reel 2600 can be removed from the square block 2501.
[0102] In summary, the above description is only a preferred embodiment of the present invention. All equivalent changes and modifications made within the scope of the claims of the present invention should be covered by the present invention.
Claims
1. A cable batch unwinding and winding device, comprising an unwinding bracket (1100) and a workbench (2100), wherein the unwinding bracket (1100) is provided with an unwinding mechanism for unwinding cables (1601), and the workbench (2100) is provided with a winding mechanism for winding the unwound cables (1601), characterized in that: The wire feeding mechanism includes multiple wire feeding plates (1110) mounted on a wire feeding bracket (1100). Each wire feeding plate (1110) has multiple rotatable wire feeding rods (1120) fitted onto corresponding wire feeding rollers (1600). The upper end of the wire feeding bracket (1100) has multiple housings (1130), each housing (1130) having a corresponding support plate (1131). A rotatable drive plate (1300) is located between each pair of support plates (1131). The sidewall of the drive plate (1300) has multiple rotatable first... The wire feeding reel (1310) and the drive plate (1300) are each provided with a deceleration assembly at one end for decelerating and locking the rotation of the wire feeding rod (1120). A rotatable adjusting rod (1320) is also provided between the two support plates (1131). The upper end of the adjusting rod (1320) is provided with a second wire feeding reel (1330), and the lower end of the adjusting rod (1320) is provided with a release assembly for driving the deceleration assembly to release the deceleration and locking of the wire feeding rod (1120). The winding mechanism includes a sliding mechanism mounted on the worktable (2100). The base (2110) has a mounting bracket (2120) on it. The back of the mounting bracket (2120) has a mounting plate (2121). The back of the mounting plate (2121) has multiple sliding slide plates (2130). The slide plates (2130) have sliders (2131). Both ends of the sliders (2131) have square blocks (2501) for the take-up reel (2600) to overlap and rotate. The cable (1601) on the pay-off roller (1600) passes around the first pay-off wheel (130) in sequence. 10) and the second guide wheel (2431) are wound on the corresponding take-up reel (2600). The slide plate (2130) is provided with a positioning component for positioning the slide plate (2130). The base (2110) is also provided with a housing (2140). The housing (2140) is provided with a cavity (2201) with an opening on one side. A rotating component for driving the take-up reel (2600) to rotate is provided on one side wall of the housing (2140). A moving component for driving the base (2110) to move is provided in the cavity (2201).
2. The cable batch unwinding and winding device according to claim 1, characterized in that: The box body (1130) has an upward-opening cavity (1341), a locking ring (1200) is fitted on the wire feeding rod (1120), and a tensioning strap (1210) is provided on the wire feeding plate (1110) with one end fixed to the wire feeding plate (1110), and the other end of the tensioning strap (1210) is set to pass around the corresponding locking ring (1200); The deceleration assembly includes a drive block (1400) located on the side wall of the drive plate (1300) near one end. The drive block (1400) has a pull rope (1140) with one end passing through the wire feeding plate (1110). The lower end of the pull rope (1140) is connected to the other end of the tension band (1210). A tension spring (1350) is provided in the box cavity (1341). The tension spring (1350) is used to pull one end of the drive plate (1300) to drive the tension band (1210) through the pull rope (1140) to press against the locking ring (1200), thereby decelerating and locking the rotation of the wire feeding rod (1120).
3. The cable batch unwinding and winding device according to claim 2, characterized in that: A first round rod (1360) is provided between two support plates (1131), and a rotatable first gear (1361) is sleeved on the first round rod (1360). The lower end of the adjusting rod (1320) is connected to the first gear (1361). A stop rod (1321) is provided between the two support plates (1131) for the adjusting rod (1320) to abut against. The release assembly includes a rotatable second round rod (1370) located between two support plates (1131). A second gear (1371) meshing with a first gear (1361) is sleeved on the second round rod (1370). An arc-shaped block (1372) is provided on the second round rod (1370). The adjustment rod (1320) rotates to drive the second round rod (1370) to rotate through the first gear (1361) and the second gear (1371). The second round rod (1370) is used to drive the arc-shaped block (1372) to push one end of the drive plate (1300) down, thereby releasing the tension band (1210) from pressing against the locking ring (1200).
4. The cable batch unwinding and winding device according to claim 1, characterized in that: The positioning assembly includes a first bolt (2510) threaded through the slide plate (2130).
5. A cable batch unwinding and winding device according to claim 1, characterized in that: The rotating assembly includes a rotatable circular plate (2150) disposed on one side wall of the housing (2140), and a protrusion (2151) with one end inserted into the take-up reel (2600) is provided at the center of the circular plate (2150).
6. A cable batch unwinding and winding device according to claim 1, characterized in that: The base (2110) has a fixed groove (2301) along its length that connects to the worktable (2100). The worktable (2100) has a fixed block (2310) extending into the cavity (2201) at the fixed groove (2301). The fixed block (2310) has a threaded block (2210). The movable component includes a threaded rod (2220) disposed in the cavity (2201) and threaded through the threaded block (2210). The threaded rod (2220) is rotatably disposed. The rotation of the threaded rod (2220) drives the base (2110) to move through the housing (2140). The base (2110) is also provided with a drive component for driving the threaded rod (2220) to rotate.
7. A cable batch unwinding and winding device according to claim 6, characterized in that: One end of the threaded rod (2220) extends out of the box body (1130), and the extended end of the threaded rod (2220) is fitted with a first pulley (2221); The driving component includes a first motor (2230) mounted on a base (2110), a second pulley (2231) sleeved on the output shaft of the first motor (2230), and a transmission belt (2240) sleeved between the first pulley (2221) and the second pulley (2231).
8. A cable batch unwinding and winding device according to claim 1, characterized in that: A vertical plate (2122) is provided at one end of the mounting plate (2121). A horizontal bar (2123) with one end penetrating the housing (2140) is provided on the vertical plate (2122). A horizontal block (2400) is provided on the horizontal bar (2123). A guide rod (2410) with both ends penetrating the horizontal block (2400) is provided on the horizontal block (2400). Multiple vertical rods (2420) are provided on the guide rods (2410). A protruding rod (2430) is provided at the upper end of each vertical rod (2420). A guide wheel (2431) is provided on each protruding rod (2430) that can rotate and guides the cable (1601) on the take-up reel (2600).
9. A cable batch unwinding and winding device according to claim 8, characterized in that: The mounting plate (2121) has a T-shaped slot (2441) on its back along its length, and the sliding plate (2130) has a T-shaped block (2520) with one end extending into the slot (2441).
10. A method for batch cable laying and winding, characterized in that: The cable batch unwinding and winding device according to any one of claims 1-9 specifically includes the following steps: Step 1: First, attach the take-up reel (2600) to the square block (2501) through the slot (2601), and slide the slide plate (2130) so that the protrusion (2151) on the round plate (2150) is inserted into the corresponding slot (2601). Then, by rotating the first bolt (2510), the first bolt (2510) is pressed against the slot (2441) to position the slide plate (2130) on the mounting plate (2121). Step 2: At this time, multiple pay-off rollers (1600) are fitted onto the corresponding pay-off rods (1120), and the threaded ring (1230) is rotated so that the pay-off rollers (1600) abut against the abutment ring (1220), thereby realizing the installation of the pay-off rollers (1600) on the pay-off rods (1120). Step 3: Then, the cables (1601) on the pay-off roller (1600) are sequentially passed around the corresponding first pay-off roller (1310), second pay-off roller (1330), limit ring (2164) and guide roller (2431), and multiple cables (1601) are wound around the same take-up reel (2600). Step 4: Start the first motor (2230) and the second motor (2320). The second motor (2320) drives the circular plate (2150) to rotate. The circular plate (2150) drives the take-up reel (2600) to rotate through the protrusion (2151). The rotation of the take-up reel (2600) can wind multiple cables (1601) onto the same take-up reel (2600). At the same time, the first motor (2230) drives the second pulley (2231) to rotate. The second pulley (2231) drives the first pulley (2221) to rotate through the pulley. The first pulley (2221) drives the threaded rod (2220) to rotate. The rotation of the threaded rod (2220) drives the base (2110) to move, so as to achieve uniform winding of multiple cables (1601) on the take-up reel (2600). Step 5: After the take-up reel (2600) has finished winding the cable (1601), rotate the first bolt (2510) to release it from the slot (2441). Then, slide the drive slide plate (2130) so that the take-up reel (2600) can be removed from the pay-off block.
Citation Information
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