Photovoltaic power generation cable laying device

By designing angle adjustment components in the cable laying device, the problem of difficult to change the cable angle in the prior art is solved, and the laying needs of different sites are adapted to the laying quality and the protection effect of the cable is improved.

CN119735057AActive Publication Date: 2025-04-01中国电建集团贵州工程有限公司
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Patent Information

Application Number
CN202411916095.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-04-01
Estimated Expiration
2044-12-24

AI Technical Summary

Technical Problem

The traction structure of existing cable laying devices is difficult to change the cable angle and cannot adapt to the needs of different sites, resulting in damage to cable bending, large traction resistance, affecting laying quality and possibly scratching the surface of the cable.

Method used

A photovoltaic power cable laying device is designed, including a mounting frame, unwinding roller and a guide mechanism. The guide mechanism includes a guide assembly and an angle adjustment assembly. The height of the guide wheel of the guide assembly is adjusted through the angle adjustment assembly, and the lead-out angle of the cable is changed to meet the needs of different sites.

Benefits of technology

Through the design of the angle adjustment component, the cable angle can be adjusted according to demand, adapting to the laying needs of different sites, reducing the risk of cable bending damage, reducing traction resistance, improving laying quality, and reducing damage to the surface of the cable.

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Abstract

The invention relates to the technical field of cable laying devices, in particular to a photovoltaic power generation cable laying device which comprises a mounting frame and an unwinding roller for winding a cable, the unwinding roller is rotationally arranged on the mounting frame, and a guide mechanism matched with the cable is arranged on the mounting frame. The guide mechanism comprises a guide assembly and an angle adjusting assembly; the guiding assembly comprises a guiding frame, a guiding wheel is arranged in the guiding frame, the cable penetrates through the guiding frame and the angle adjusting assembly, the guiding wheel makes contact with the cable, and a guiding wheel matched with the cable is arranged on the angle adjusting assembly. A driving mechanism in power connection with the unwinding roller is arranged on the mounting frame, the angle of the cable led out by the guide wheel of the guide assembly can be adjusted according to requirements through the arrangement of the angle adjusting assembly, and therefore the laying device can adapt to different laying occasions, and the application range of the laying device is widened.
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Description

Technical Field

[0001] The present invention relates to the technical field of cable laying devices, and in particular to a photovoltaic power generation cable laying device. Background Art

[0002] Cable laying refers to the process of laying and installing cables along the surveyed route to form a cable line. According to the application scenarios, it can be divided into several laying methods, such as overhead, underground (pipeline and direct burial), underwater, wall and tunnel. Reasonable selection of cable laying method is very important to ensure the transmission quality, reliability and construction and maintenance of the line. Long-distance communication cables are generally laid in direct burial to ensure safe and reliable communication; urban trunk cables (relay and user trunk cables) are generally laid in pipelines to ensure safe and reliable communication, easy installation and replacement, and beautiful appearance. Urban distribution cables can be laid overhead and on the wall. With the development of modern urban construction, they will gradually be replaced by pipeline laying.

[0003] When laying existing cables, the cable coils are placed on the laying device for fixing, which also facilitates the cable to be drawn out from the coils for laying, reducing the difficulty of pulling the cables. For example, Chinese patent announcement No. CN220684292U discloses "a cable laying device", which provides support force for the take-up wheel through a bearing ring, and the opening of the bearing ring is turned toward the guide block by rotating the cutting turntable, thereby releasing the lock of the take-up wheel, and applying a horizontal thrust to push the take-up wheel away from the frame along the guide block. The take-up wheel and the frame are detachably matched, which reduces the difficulty of replacing the take-up wheel;

[0004] However, in actual use, the cable is laid in various occasions, such as overhead, underground (pipeline and direct burial), underwater, wall and tunnel, etc., and the required laying heights of the cables are also different. The angle of the cable led out by the traction structure of the laying device is difficult to change and cannot adapt to the needs of different fields, which can easily cause the cable to bend and be damaged during the laying process. At the same time, the traction of the cable will have great resistance during the laying process, which will affect the laying of the cable and easily scratch the surface of the cable. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings in the prior art that the angle of the cable led out of the traction structure of the laying device is difficult to change and cannot adapt to the needs of different fields, which easily causes the cable to be damaged during bending, increases the traction resistance of the cable, affects the laying of the cable, and easily scratches the surface of the cable. A photovoltaic power generation cable laying device is proposed to solve the problems.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A photovoltaic power generation cable laying device is designed, comprising a mounting frame and a reel for winding a cable, wherein the reel is rotatably arranged on the mounting frame, and a guide mechanism matched with the cable is arranged on the mounting frame, wherein the guide mechanism comprises a guide component and an angle adjustment component;

[0008] The guide assembly includes a guide frame, a guide wheel is arranged inside the guide frame, the cable passes through the guide frame and the angle adjustment assembly, the guide wheel is in contact with the cable, the angle adjustment assembly is provided with a guide wheel matching with the cable, and the mounting frame is provided with a driving mechanism connected to the power of the unwinding roller.

[0009] Furthermore, a mounting frame is provided on the guide frame, a limiting wheel is provided in the mounting frame, and the cable is passed through between the guide wheel and the limiting wheel.

[0010] Furthermore, a spring is arranged between the guide frame and the installation frame, a guide rod is fixedly arranged on the installation frame, a pulley is fixedly arranged on the guide frame, and a slide groove matching with the pulley is opened on the installation frame.

[0011] Furthermore, the angle adjustment assembly includes a guide frame matched with the guide wheel, and an extension arm rotatably connected to the guide frame is fixedly provided on the mounting frame.

[0012] Furthermore, a ratchet part is fixedly provided on the guide frame, a through groove cooperating with the ratchet part is formed on the extension arm, a mounting ring is fixedly provided in the through groove, a pawl cooperating with the ratchet part is rotatably provided on the mounting ring, and a torsion spring is provided between the pawl and the mounting ring.

[0013] Furthermore, a driving ring is rotatably arranged in the through slot, and a protrusion cooperating with the plurality of ratchet claws is fixedly arranged on the driving ring.

[0014] Furthermore, a rotating disk is fixedly provided on one side of the driving ring, a force-applying rod is fixedly provided on the rotating disk, and a moving groove matched with the force-applying rod is provided on the extension arm.

[0015] Furthermore, the driving mechanism includes a reducer arranged on the mounting frame, the output shaft of the reducer is connected to the unwinding roller power, and the reducer is provided with a driving motor.

[0016] Furthermore, the driving mechanism also includes a hand wheel rotatably arranged on the mounting frame, and an output shaft of the hand wheel is connected to the unwinding roller in a power manner.

[0017] Furthermore, a bolt is threadedly connected to the handwheel, a transmission member is threadedly connected to the bolt, a guide groove corresponding to the transmission member is provided on the handwheel, and the transmission member is plugged into the unwinding roller.

[0018] The photovoltaic power generation cable laying device proposed by the present invention has the following beneficial effects:

[0019] In the present invention, by providing an angle adjustment component, the angle of the cable led out by the guide wheel of the guide component can be adjusted according to the demand, so as to adapt to different laying occasions and improve the application range of the laying device;

[0020] Secondly, in the present invention, the cable is limited and fixed by setting a guide frame, a guide wheel and a limiting wheel to prevent the cable from being misaligned and falling off the guide wheel, and a pulley matching the slide groove is provided on the guide pride, so that the conductor can move left and right more easily as the cable is pulled out, thereby avoiding excessive friction between different layers of the cable and causing wear. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic structural diagram of a photovoltaic power generation cable laying device proposed by the present invention;

[0022] Figure 2 It is a structural schematic diagram of the guide frame of the present invention;

[0023] Figure 3 It is a schematic diagram of the enlarged structure of the A area of ​​the present invention;

[0024] Figure 4 The structural diagram of the spring of the present invention is

[0025] Figure 5 It is a schematic diagram of the enlarged structure of the B region of the present invention;

[0026] Figure 6 It is a structural schematic diagram of the chute of the present invention;

[0027] Figure 7 It is a schematic structural diagram of the transmission member of the present invention.

[0028] In the figure: 1. mounting frame; 2. cable; 3. unwinding roller; 4. guide assembly; 41. guide frame; 42. guide wheel; 43. mounting frame; 44. limiting wheel; 45. spring; 46. guide rod; 47. slide groove; 5. angle adjustment assembly; 51. guide frame; 52. extension arm; 53. ratchet part; 54. mounting ring; 55. pawl; 56. driving ring; 57. rotating disk; 58. force rod; 6. guide wheel; 7. driving mechanism; 71. reducer; 72. handwheel; 73. bolt; 74. transmission part. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0030] Reference Figure 1-7 A photovoltaic power generation cable laying device comprises a mounting frame 1 and a reel 3 for winding a cable 2, the reel 3 is rotatably arranged on the mounting frame 1, a guide mechanism matched with the cable 2 is arranged on the mounting frame 1, and the guide mechanism comprises a guide component 4 and an angle adjustment component 5;

[0031] The guide assembly 4 includes a guide frame 41, a guide wheel 42 is arranged inside the guide frame 41, the cable 2 passes through the guide frame 41 and the angle adjustment assembly 5, the guide wheel 42 is in contact with the cable 2, the angle adjustment assembly 5 is provided with a guide wheel 6 that cooperates with the cable 2, and the mounting frame 1 is provided with a driving mechanism 7 that is dynamically connected to the unwinding roller 3.

[0032] In the present invention, a guide assembly 4 is provided to guide the cable for traction, and a guide wheel 6 is used to support the pulled cable. The height of the guide wheel 6 is adjusted by an angle adjustment assembly 5 to change the lead-out angle of the cable, thereby adapting to different laying occasions and improving the applicability of the laying device. A driving mechanism 7 is provided to provide rotational power for the wire reel, thereby reducing the power required to pull out the cable, thereby facilitating the laying of the cable.

[0033] Furthermore, in this embodiment, an installation frame 43 is provided on the guide frame 41, and a limiting wheel 44 is provided in the installation frame 43. The cable 2 is passed between the guide wheel 42 and the limiting wheel 44. The limiting wheel 44 cooperates with the guide wheel 42 to assist in clamping the cable 2, thereby preventing the cable 2 from separating from the groove on the guide wheel 6.

[0034] In this embodiment, a spring 45 is arranged between the guide frame 41 and the mounting frame 43, a guide rod 46 is fixedly arranged on the mounting frame 43, a pulley is fixedly arranged on the guide frame 41, and a slide groove 47 matching the pulley is opened on the mounting frame 1. When the unwinding roller 3 rotates, the position of the cable wound thereon will also change. At this time, the guide frame 41 can move to the corresponding position of the slide groove under the action of the pulley and the slide groove 47, thereby avoiding excessive friction between different layers of the cable and causing wear, and the guide wheel 6 will also change its position accordingly with the movement of the guide frame 41.

[0035] Furthermore, in the present embodiment, the angle adjustment assembly 5 includes a guide frame 51 matched with the guide wheel 6, and an extension arm 52 is fixedly provided on the mounting frame 1 and is rotatably connected to the guide frame 51. The mounting frame 1 is rotatably connected to the extension arm 52, so that the position of the guide frame 51 and the guide wheel 6 can be adjusted according to demand, thereby changing the angle at which the cable is led out, and also can play a buffering role for the cable support, forming an arc structure, thereby preventing the cable from bending and breaking directly with the guide frame 41.

[0036] It should be noted that, in the present embodiment, a ratchet portion 53 is fixedly provided on the guide frame 51, a through groove cooperating with the ratchet portion 53 is provided on the extension arm 52, a mounting ring 54 is fixedly provided in the through groove, a pawl 55 cooperating with the ratchet portion 53 is rotatably provided on the mounting ring 54, a torsion spring is provided between the pawl 55 and the mounting ring 54, a force is applied to the pawl 55 by the torsion spring, so that the pawl 55 always keeps in contact with the ratchet portion 53, when the guide frame 51 rotates upward, the pawl 55 will not interfere with the rotation of the ratchet portion 53, and when the guide frame 51 moves downward, the pawl 55 will engage with the groove on the ratchet portion 53, thereby limiting the rotation of the ratchet portion 53, and further limiting the downward rotation of the guide frame 51.

[0037] In this embodiment, a driving ring 56 is rotatably arranged in the through groove, and a protrusion that cooperates with a plurality of pawls 55 is fixedly arranged on the driving ring 56. When the driving ring 56 rotates counterclockwise, the protrusion on the driving ring 56 will contact the pawls 55 and apply force to the pawls 55 to separate them from the ratchet part 53, thereby not interfering with the rotation of the ratchet part 53. At this time, the guide frame 51 can be rotated up and down at will to adjust the angle, and can also be folded to reduce the space required for the laying device, which is convenient for transportation and storage.

[0038] In addition, in the present embodiment, a rotating disk 57 is fixedly provided on one side of the driving ring 56, a force rod 58 is fixedly provided on the rotating disk 57, and a movable groove matching with the force rod 58 is opened on the extension arm 52. By providing the force rod 58, it is convenient to rotate the rotating disk 57 to drive the driving ring 56 to rotate, and the moving groove is provided to limit the moving range of the force rod 58 to prevent the protrusion on the driving ring 56 from being misaligned with the pawl 55 due to excessive movement.

[0039] In detail, in this embodiment, the driving mechanism 7 includes a reducer 71 arranged on the mounting frame 1, the output shaft of the reducer 71 is connected to the power of the unwinding roller 3, and a driving motor is arranged on the reducer 71. The driving motor provides power to the reducer 71, thereby driving the unwinding roller 3 to rotate and unwind the cable, which is convenient for pulling the cable for laying.

[0040] In this embodiment, the driving mechanism 7 also includes a hand wheel 72 rotatably arranged on the mounting frame 1, and the output shaft of the hand wheel 72 is connected to the unwinding roller 3 by power. The hand wheel 72 is provided to facilitate manual rotation to adapt to the laying site without electricity.

[0041] To say it in more detail, in the present embodiment, a bolt 73 is threadedly connected to the hand wheel 72, a transmission member 74 is threadedly connected to the bolt 73, a guide groove corresponding to the transmission member 74 is provided on the hand wheel 72, the transmission member 74 is plugged into the unwinding roller 3, and the movement of the transmission member 74 can be controlled by rotating the bolt 73. When the transmission member 74 is separated from the unwinding roller 3, the unwinding roller 3 can be removed for replacement.

[0042] Working mode: When working, the drive motor provides power to the reducer 71, thereby driving the unwinding roller 3 to rotate and unwind the cable, and the cable 2 passes through the guide wheel 42 and the limit wheel 44, and is finally led out along the guide wheel 6 for easy laying. In this process, the guide frame 51 cooperates with the guide wheel 6 to play a buffering role for the cable support, forming an arc structure to prevent the cable from bending and breaking;

[0043] By applying force to the force-applying rod 58, the rotating disk 57 and the driving ring 56 are driven to rotate, and the raised portion on the driving ring 56 will contact the pawl 55, and force will be applied to the pawl 55 to separate it from the ratchet portion 53, thereby not interfering with the rotation of the ratchet portion 53. At this time, the guide frame 51 can be rotated up and down at will to adjust the angle, and can also be folded to reduce the space required for the laying device, which is convenient for transportation and storage.

[0044] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A photovoltaic power generation cable laying device, comprising a mounting frame (1) and a reel (3) for winding a cable (2), characterized in that: The unwinding roller (3) is rotatably mounted on the mounting frame (1), and a guide mechanism matching the cable (2) is disposed on the mounting frame (1), wherein the guide mechanism comprises a guide component (4) and an angle adjustment component (5); The guide assembly (4) comprises a guide frame (41), a guide wheel (42) is arranged inside the guide frame (41), the cable (2) passes through the guide frame (41) and the angle adjustment assembly (5), the guide wheel (42) is in contact with the cable (2), the angle adjustment assembly (5) is provided with a guide wheel (6) matching with the cable (2), and the mounting frame (1) is provided with a driving mechanism (7) connected to the unwinding roller (3) in a dynamic manner.

2. A photovoltaic power generation cable laying device according to claim 1, characterized in that: The guide frame (41) is provided with a mounting frame (43), a limiting wheel (44) is provided in the mounting frame (43), and the cable (2) is passed between the guide wheel (42) and the limiting wheel (44).

3. A photovoltaic power generation cable laying device according to claim 2, characterized in that: A spring (45) is arranged between the guide frame (41) and the installation frame (43), a guide rod (46) is fixedly arranged on the installation frame (43), a pulley is fixedly arranged on the guide frame (41), and a slide groove (47) matching with the pulley is opened on the installation frame (1).

4. A photovoltaic power generation cable laying device according to claim 1, characterized in that: The angle adjustment assembly (5) comprises a guide frame (51) matched with the guide wheel (6), and an extension arm (52) rotatably connected to the guide frame (51) is fixedly arranged on the mounting frame (1).

5. A photovoltaic power generation cable laying device according to claim 4, characterized in that: A ratchet part (53) is fixedly arranged on the guide frame (51), a through slot matching with the ratchet part (53) is opened on the extension arm (52), a mounting ring (54) is fixedly arranged in the through slot, a ratchet pawl (55) matching with the ratchet part (53) is rotatably arranged on the mounting ring (54), and a torsion spring is arranged between the ratchet pawl (55) and the mounting ring (54).

6. A photovoltaic power generation cable laying device according to claim 5, characterized in that: A driving ring (56) is rotatably arranged in the through slot, and a protrusion matched with a plurality of ratchet claws (55) is fixedly arranged on the driving ring (56).

7. A photovoltaic power generation cable laying device according to claim 6, characterized in that: A rotating disk (57) is fixedly arranged on one side of the driving ring (56), a force-applying rod (58) is fixedly arranged on the rotating disk (57), and a movable groove matching with the force-applying rod (58) is provided on the extension arm (52).

8. A photovoltaic power generation cable laying device according to claim 1, characterized in that: The driving mechanism (7) comprises a reducer (71) arranged on the mounting frame (1), the output shaft of the reducer (71) being connected to the unwinding roller (3) in power, and a driving motor is arranged on the reducer (71).

9. A photovoltaic power generation cable laying device according to claim 8, characterized in that: The driving mechanism (7) further comprises a hand wheel (72) rotatably arranged on the mounting frame (1), and an output shaft of the hand wheel (72) is dynamically connected to the unwinding roller (3).

10. A photovoltaic power generation cable laying device according to claim 9, characterized in that: The hand wheel (72) is threadedly connected with a bolt (73), the bolt (73) is threadedly connected with a transmission member (74), the hand wheel (72) is provided with a guide groove corresponding to the transmission member (74), and the transmission member (74) is plugged into the unwinding roller (3).

Citation Information

Patent Citations

  • Cable laying device

    CN220684292U

  • Electric power engineering cable support

    CN114336422A

  • Auxiliary pay-off device for power supply construction

    CN116238957A

  • Cable wire spool

    CN118929328A

  • Winding device for cable production

    CN219525826U