Standing wave water-cooling quenching system

By designing a standing wave water-cooled quenching system in the quenching equipment, and using the combination of the transmission device and the water spray device, the problem that water in traditional quenching equipment is easily dispersed from the equipment is solved, and the recycling and effective utilization of water resources is achieved.

CN119736461APending Publication Date: 2025-04-01GUANGDONG SAIFU INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202411970127.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-04-01

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Abstract

The invention provides a standing wave water-cooling quenching system, which relates to the field of quenching and comprises a conveying device and a water spraying device, the conveying device comprises a first conveying structure and a second conveying structure, and the first conveying structure and the second conveying structure are connected in an L shape. The water spraying device is arranged above the conveying device and comprises a first water spraying structure, a second water spraying structure, a third water spraying structure and a fourth water spraying structure, and the first water spraying structure, the second water spraying structure, the third water spraying structure and the fourth water spraying structure are used for spraying and forming independent water curtains; the first water spraying structure and the second water spraying structure are arranged on the two sides of the first conveying structure correspondingly, the third water spraying structure and the fourth water spraying structure are arranged on the two sides of the second conveying structure correspondingly, and the first water spraying structure and the third water spraying structure are arranged in a staggered mode. The problems that the field is wet and slippery and water resources are wasted due to the fact that water generated after collision is easily thrown out of equipment are solved.
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Description

Technical Field

[0001] The invention relates to the field of quenching, and in particular to a standing wave water-cooled quenching system. Background Art

[0002] Quenching is a metal heat treatment process in which a metal workpiece is heated to a certain appropriate temperature and maintained for a period of time, and then immersed in a quenching medium for rapid cooling. Common quenching media include salt water, water, mineral oil, air, etc. Quenching can improve the hardness and wear resistance of metal workpieces, and is therefore widely used in various tools, molds, gauges, and parts that require surface wear resistance (such as gears, rollers, carburized parts, etc.). By combining quenching with tempering at different temperatures, the strength, toughness, and fatigue strength of the metal can be greatly improved, and the coordination between these properties (comprehensive mechanical properties) can be obtained to meet different use requirements. However, traditional quenching equipment has the following problems: water after impact is easily thrown out of the equipment, causing the site to be slippery and causing a waste of water resources. Summary of the invention

[0003] Based on this, in order to solve the problem that the water after impact is easily thrown out of the equipment, causing the site to be slippery and causing waste of water resources, the present invention provides a standing wave water-cooled quenching system, and its specific technical solution is as follows:

[0004] A standing wave water-cooled quenching system, comprising

[0005] A conveying device, the conveying device comprising a first conveying structure and a second conveying structure, the first conveying structure and the second conveying structure are connected in an L shape;

[0006] A water spray device, wherein the water spray device is arranged above the conveying device, and the water spray device comprises a first water spray structure, a second water spray structure, a third water spray structure and a fourth water spray structure, wherein the first water spray structure, the second water spray structure, the third water spray structure and the fourth water spray structure are used for spraying and forming an independent water curtain, the first water spray structure and the second water spray structure are respectively arranged on both sides of the first conveying structure, the third water spray structure and the fourth water spray structure are respectively arranged on both sides of the second conveying structure, and the first water spray structure and the third water spray structure are staggered.

[0007] In the above-mentioned standing wave water-cooled quenching system, when the part to be cooled passes through the water curtain generated by the first water spray structure, water splashes are generated, and the water curtains generated by the third and fourth water spray structures on both sides prevent the water splashes from being outside the equipment; when the part to be cooled passes through the water curtain generated by the third water spray structure, water splashes are generated, and the water curtains generated by the first and second water spray structures on both sides prevent the water splashes from being outside the equipment. The standing wave water-cooled quenching system solves the problem that water after impact is easily thrown out of the equipment, causing the site to be slippery, and at the same time causing waste of water resources.

[0008] Furthermore, the conveying device also includes a third conveying structure and a fourth conveying structure, and the first conveying structure, the second conveying structure, the third conveying structure and the fourth conveying structure are connected in sequence and arranged in a rectangular shape.

[0009] Furthermore, the first conveying structure includes a first slide rail and a first telescopic cylinder, the second conveying structure includes a second slide rail and a second telescopic cylinder, the third conveying structure includes a third slide rail and a third telescopic cylinder, and the fourth conveying structure includes a fourth slide rail and a fourth telescopic cylinder.

[0010] Furthermore, the first slide rail, the second slide rail, the third slide rail and the fourth slide rail are connected in sequence and arranged in a rectangular shape, the first telescopic cylinder is arranged on the first slide rail, the second telescopic cylinder is arranged on the second slide rail, the third telescopic cylinder is arranged on the third slide rail, and the fourth telescopic cylinder is arranged on the fourth slide rail.

[0011] Furthermore, the conveying device also includes a plurality of sliding blocks, which are sequentially arranged on the first slide rail, the second slide rail, the third slide rail and the fourth slide rail, and the plurality of sliding blocks are respectively slidably connected to the first slide rail, the second slide rail, the third slide rail and the fourth slide rail, and the sliding blocks are used for placing the parts to be cooled.

[0012] Furthermore, the conveying device also includes a water trough, the first slide rail, the second slide rail, and the third slide rail are all arranged in the water trough, and the water trough is used to recover the liquid of the water curtain.

[0013] Further, the water spray device also includes a support frame; the first water spray structure, the second water spray structure, the third water spray structure and the fourth water spray structure are all arranged on the support frame, the first water spray structure includes a first nozzle and a first water pump, the first nozzle and the first water pump are connected to the water tank in sequence, and the first water pump is used to drive the liquid to pass through the water tank, the first water pump and the first nozzle in sequence; the second water spray structure includes a second nozzle and a second water pump, the second nozzle and the second water pump are connected to the water tank in sequence, and the second water pump is used to drive the liquid to pass through the water tank, the second water pump and the second nozzle in sequence; the third water spray structure includes a third nozzle and a third water pump, the third nozzle and the third water pump are connected to the water tank in sequence, and the third water pump is used to drive the liquid to pass through the water tank, the third water pump and the third nozzle in sequence; the fourth water spray structure includes a fourth nozzle and a fourth water pump, the fourth nozzle and the fourth water pump are connected to the water tank in sequence, and the fourth water pump is used to drive the liquid to pass through the water tank, the fourth water pump and the fourth nozzle in sequence.

[0014] Further, the first slide rail includes a first connecting block in which the first rail and the outer wheel are in an L-shape, the first connecting block is arranged on the first rail, the first rail is provided with a first through hole, the first telescopic cylinder is arranged on the first connecting block, and the first telescopic cylinder pushes the sliding block through the first through hole; the second slide rail includes a second connecting block in which the second rail and the outer wheel are in an L-shape, the second connecting block is arranged on the second rail, the second rail is provided with a second through hole, the second telescopic cylinder is arranged on the second connecting block, and the second telescopic cylinder pushes the sliding block through the second through hole The third slide rail comprises a third connecting block in which the third track and the outer wheel form an L shape, the third connecting block is arranged on the third track, the third track is provided with a third through hole, the third telescopic cylinder is arranged on the third connecting block, and the third telescopic cylinder pushes the sliding block through the third through hole; the fourth slide rail comprises a fourth connecting block in which the fourth track and the outer wheel form an L shape, the fourth connecting block is arranged on the fourth track, the fourth track is provided with a fourth through hole, the fourth telescopic cylinder is arranged on the fourth connecting block, and the fourth telescopic cylinder pushes the sliding block through the fourth through hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention can be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily drawn to scale, but the emphasis is placed on illustrating the principles of the embodiments. In different views, the same reference numerals designate corresponding parts.

[0016] Figure 1 This is one of the partial structural schematic diagrams of the standing wave water-cooled quenching system according to one embodiment of the present invention;

[0017] Figure 2 This is a second partial structural schematic diagram of a standing wave water-cooled quenching system according to an embodiment of the present invention;

[0018] Figure 3 yes Figure 2 Enlarged view of part A.

[0019] Description of reference numerals:

[0020] 1-transmission device; 11-first transmission structure; 111-first track; 112-first telescopic cylinder; 113-first connecting block; 12-second transmission structure; 13-third transmission structure; 14-fourth transmission structure; 2-water spraying device; 21-first water spraying structure; 22-second water spraying structure; 23-third water spraying structure; 24-fourth water spraying structure; 3-first through hole. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with its embodiments. It should be understood that the specific implementation methods described herein are only used to explain the present invention and do not limit the protection scope of the present invention.

[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0024] The “first” and “second” mentioned in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.

[0025] like Figure 1 As shown in 2, a standing wave water-cooled quenching system in one embodiment of the present invention comprises a conveying device 1 and a water spraying device 2; the conveying device 1 comprises a first conveying structure 11 and a second conveying structure 12, and the first conveying structure 11 and the second conveying structure 12 are connected in an L shape; the water spraying device 2 is arranged above the conveying device 1, and the water spraying device 2 comprises a first water spraying structure 21, a second water spraying structure 22, a third water spraying structure 23 and a fourth water spraying structure 24, and the first water spraying structure 21, the second water spraying structure 22, the third water spraying structure 23 and the fourth water spraying structure 24 are used to spray and form an independent water curtain, the first water spraying structure 21 and the second water spraying structure 22 are respectively arranged on both sides of the first conveying structure 11, the third water spraying structure 23 and the fourth water spraying structure 24 are respectively arranged on both sides of the second conveying structure 12, and the first water spraying structure 21 and the third water spraying structure 23 are staggered.

[0026] In the above-mentioned standing wave water-cooled quenching system, when the workpiece to be cooled passes through the water curtain generated by the first water spray structure 21, water splashes are generated. The water curtains generated by the third water spray structure 23 and the fourth water spray structure 24 on both sides prevent the water splashes from being outside the equipment; when the workpiece to be cooled passes through the water curtain generated by the third water spray structure 23, water splashes are generated. The water curtains generated by the first water spray structure 21 and the second water spray structure 22 on both sides prevent the water splashes from being outside the equipment. The standing wave water-cooled quenching system solves the problem that water after impact is easily thrown out of the equipment, causing the site to be slippery, and at the same time causing waste of water resources.

[0027] like Figure 1 2, in one embodiment, the conveying device 1 also includes a third conveying structure 13 and a fourth conveying structure 14, the first conveying structure 11, the second conveying structure 12, the third conveying structure 13 and the fourth conveying structure 14 are connected in sequence and arranged in a rectangular shape; the first conveying structure 11 includes a first slide rail and a first telescopic cylinder 112, the second conveying structure 12 includes a second slide rail and a second telescopic cylinder, the third conveying structure 13 includes a third slide rail and a third telescopic cylinder, and the fourth conveying structure 14 includes a fourth slide rail and a fourth telescopic cylinder; the first slide rail, the second slide rail, the third slide rail, the third slide rail, the third slide rail, the third slide rail, the fourth ... cylinder, the fourth slide rail, the fourth slide cylinder, the fourth slide rail, the fourth slide cylinder, the fourth slide rail, the third slide rail, the third slide rail, the third slide rail, the third slide rail, the fourth slide cylinder, the fourth slide cylinder, the fourth slide rail, the fourth slide cylinder, the fourth slide rail, the fourth slide cylinder, the fourth slide rail, the fourth slide cylinder, the fourth slide rail, the fourth slide cylinder, the fourth slide rail, the fourth slide cylinder, the fourth slide rail, the third slide rail, the third slide rail, the third slide rail, the third slide rail, the fourth slide cylinder, the fourth slide cylinder, the fourth slide cylinder, the fourth slide rail, the fourth slide cylinder, the fourth slide cylinder, the fourth slide rail, the third slide rail, the third slide rail, the third slide rail, the third slide rail, the fourth The second slide rail, the third slide rail and the fourth slide rail are connected in sequence and arranged in a rectangular shape. The first telescopic cylinder 112 is arranged on the first slide rail, the second telescopic cylinder is arranged on the second slide rail, the third telescopic cylinder is arranged on the third slide rail, and the fourth telescopic cylinder is arranged on the fourth slide rail. The conveying device 1 also includes a plurality of sliding blocks, which are arranged on the first slide rail, the second slide rail, the third slide rail and the fourth slide rail in sequence. The plurality of sliding blocks are respectively slidably connected with the first slide rail, the second slide rail, the third slide rail and the fourth slide rail, and the sliding blocks are used for placing the parts to be cooled. In this way, the first telescopic cylinder 112 pushes the moving block forward, the second telescopic cylinder cover pushes the moving block forward, and then the third telescopic cylinder cover pushes the moving block forward, and the fourth telescopic cylinder cover pushes the moving block forward, so as to realize the cyclic movement of the moving block.

[0028] like Figure 1 As shown in FIG. 2, in one embodiment, the conveying device 1 further includes a water tank, and the first slide rail, the second slide rail, and the third slide rail are all arranged in the water tank, and the water tank is used to recover the liquid of the water curtain. In this way, by providing the water tank, liquid recovery is achieved.

[0029] like Figure 1As shown in 3, in one embodiment, the water spray device 2 also includes a support frame; the first water spray structure 21, the second water spray structure 22, the third water spray structure 23 and the fourth water spray structure 24 are all arranged on the support frame, the first water spray structure 21 includes a first nozzle and a first water pump, the first nozzle and the first water pump are connected to the water tank in sequence, and the first water pump is used to drive the liquid to pass through the water tank, the first water pump and the first nozzle in sequence; the second water spray structure 22 includes a second nozzle and a second water pump, the second nozzle and the second water pump are connected to the water tank in sequence, and the second water pump Used to drive the liquid to pass through the water tank, the second water pump and the second nozzle in sequence; the third water spray structure 23 includes a third nozzle and a third water pump, the third nozzle and the third water pump are connected to the water tank in sequence, and the third water pump is used to drive the liquid to pass through the water tank, the third water pump and the third nozzle in sequence; the fourth water spray structure 24 includes a fourth nozzle and a fourth water pump, the fourth nozzle and the fourth water pump are connected to the water tank in sequence, and the fourth water pump is used to drive the liquid to pass through the water tank, the fourth water pump and the fourth nozzle in sequence; the first slide rail includes a first track 111 and an L-shaped first connecting block 113 of the outer wheel The first connecting block 113 is arranged on the first track 111, and the first track 111 is provided with a first through hole 3, the first telescopic cylinder 112 is arranged on the first connecting block 113, and the first telescopic cylinder 112 pushes the sliding block through the first through hole 3; the second slide rail includes a second connecting block in an L-shaped shape between the second track and the outer wheel, the second connecting block is arranged on the second track, and the second track is provided with a second through hole, the second telescopic cylinder is arranged on the second connecting block, and the second telescopic cylinder pushes the sliding block through the second through hole; the The third slide rail includes a third connection block in which the third rail and the outer wheel form an L shape, the third connection block is arranged on the third rail, the third rail is provided with a third through hole, the third telescopic cylinder is arranged on the third connection block, and the third telescopic cylinder pushes the sliding block through the third through hole; the fourth slide rail includes a fourth connection block in which the fourth rail and the outer wheel form an L shape, the fourth connection block is arranged on the fourth rail, the fourth rail is provided with a fourth through hole, the fourth telescopic cylinder is arranged on the fourth connection block, and the fourth telescopic cylinder pushes the sliding block through the fourth through hole. In this way, by providing the first through hole 3, the second through hole, the third through hole and the fourth through hole, it is convenient for the first telescopic cylinder 112, the second telescopic cylinder, the third telescopic cylinder and the fourth telescopic cylinder to push the moving block to move.

[0030] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0031] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A standing wave water-cooled quenching system, characterized in that: include: A conveying device, the conveying device comprising a first conveying structure and a second conveying structure, the first conveying structure and the second conveying structure are connected in an L shape; A water spray device, wherein the water spray device is arranged above the conveying device, and the water spray device comprises a first water spray structure, a second water spray structure, a third water spray structure and a fourth water spray structure, wherein the first water spray structure, the second water spray structure, the third water spray structure and the fourth water spray structure are used for spraying and forming an independent water curtain, the first water spray structure and the second water spray structure are respectively arranged on both sides of the first conveying structure, the third water spray structure and the fourth water spray structure are respectively arranged on both sides of the second conveying structure, and the first water spray structure and the third water spray structure are staggered.

2. The standing wave water-cooled quenching system according to claim 1, characterized in that: The conveying device further includes a third conveying structure and a fourth conveying structure. The first conveying structure, the second conveying structure, the third conveying structure and the fourth conveying structure are sequentially connected and arranged in a rectangular shape.

3. The standing wave water-cooled quenching system according to claim 2, characterized in that: The first conveying structure includes a first slide rail and a first telescopic cylinder, the second conveying structure includes a second slide rail and a second telescopic cylinder, the third conveying structure includes a third slide rail and a third telescopic cylinder, and the fourth conveying structure includes a fourth slide rail and a fourth telescopic cylinder.

4. The standing wave water-cooled quenching system according to claim 3, characterized in that: The first slide rail, the second slide rail, the third slide rail and the fourth slide rail are connected in sequence and arranged in a rectangular shape. The first telescopic cylinder is arranged on the first slide rail, the second telescopic cylinder is arranged on the second slide rail, the third telescopic cylinder is arranged on the third slide rail, and the fourth telescopic cylinder is arranged on the fourth slide rail.

5. The standing wave water-cooled quenching system according to claim 4, characterized in that: The conveying device also includes a plurality of sliding blocks, which are sequentially arranged on the first slide rail, the second slide rail, the third slide rail and the fourth slide rail. The plurality of sliding blocks are respectively slidably connected to the first slide rail, the second slide rail, the third slide rail and the fourth slide rail, and the sliding blocks are used for placing the parts to be cooled.

6. The standing wave water-cooled quenching system according to claim 5, characterized in that: The conveying device also includes a water trough, the first slide rail, the second slide rail, and the third slide rail are all arranged in the water trough, and the water trough is used to recover the liquid of the water curtain.

7. The standing wave water-cooled quenching system according to claim 6, characterized in that: The water spray device also includes a support frame; the first water spray structure, the second water spray structure, the third water spray structure and the fourth water spray structure are all arranged on the support frame, the first water spray structure includes a first nozzle and a first water pump, the first nozzle and the first water pump are connected to the water tank in sequence, and the first water pump is used to drive the liquid to pass through the water tank, the first water pump and the first nozzle in sequence; the second water spray structure includes a second nozzle and a second water pump, the second nozzle and the second water pump are connected to the water tank in sequence, and the second water pump is used to drive the liquid to pass through the water tank, the second water pump and the second nozzle in sequence; the third water spray structure includes a third nozzle and a third water pump, the third nozzle and the third water pump are connected to the water tank in sequence, and the third water pump is used to drive the liquid to pass through the water tank, the third water pump and the third nozzle in sequence; the fourth water spray structure includes a fourth nozzle and a fourth water pump, the fourth nozzle and the fourth water pump are connected to the water tank in sequence, and the fourth water pump is used to drive the liquid to pass through the water tank, the fourth water pump and the fourth nozzle in sequence.

8. The standing wave water-cooled quenching system according to claim 5, characterized in that: The first slide rail includes a first connection block that forms an L-shape with the outer wheel, the first connection block is arranged on the first rail, a first through hole is arranged on the first rail, the first telescopic cylinder is arranged on the first connection block, and the first telescopic cylinder pushes the sliding block through the first through hole.

9. The standing wave water-cooled quenching system according to claim 8, characterized in that: The second slide rail includes a second connecting block that forms an L-shape with the outer wheel, the second connecting block is arranged on the second rail, a second through hole is arranged on the second rail, the second telescopic cylinder is arranged on the second connecting block, and the second telescopic cylinder pushes the sliding block through the second through hole.

10. The standing wave water-cooled quenching system according to claim 9, characterized in that: The third slide rail includes a third connecting block in which the third rail and the outer wheel form an L shape, the third connecting block is arranged on the third rail, the third rail is provided with a third through hole, the third telescopic cylinder is arranged on the third connecting block, and the third telescopic cylinder pushes the sliding block through the third through hole; the fourth slide rail includes a fourth connecting block in which the fourth rail and the outer wheel form an L shape, the fourth connecting block is arranged on the fourth rail, the fourth rail is provided with a fourth through hole, the fourth telescopic cylinder is arranged on the fourth connecting block, and the fourth telescopic cylinder pushes the sliding block through the fourth through hole.