Intelligent cleaning equipment capable of preventing pipeline from scaling and blocking
By designing the cleaning, auxiliary and guidance structure of intelligent cleaning equipment in an electrolytic ultrasonic cleaning machine, the problem of oil stains being stuck to the inner wall of the pipeline is solved, and efficient oil stain cleaning and discharge is achieved.
Patent Information
- Application Number
- CN202510187257.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2045-02-20
AI Technical Summary
When using an electrolytic ultrasonic cleaning machine, oil stains tend to adhere to the inner wall of the pipeline, resulting in blockage of the pipeline.
An intelligent cleaning equipment is designed, including cleaning structure, auxiliary structure and guiding structure. The cleaning structure cleans up the oil stains above the electrolyte through the roller and the extension plate; the auxiliary structure promotes the flow of the electrolyte and the oil stains through the push plate and the connecting plate; the guiding structure guides and vibrates the oil stains through the guide frame and the pull belt to increase the sliding speed.
It effectively avoids oil stains from adhering to the inner wall of the sewage discharge pipe, prevents pipeline blockage, improves cleaning efficiency, and ensures smooth discharge of oil stains.
Smart Images

Figure CN119736696A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cleaning equipment, and in particular to an intelligent cleaning equipment for preventing pipe scaling and clogging. Background Art
[0002] Electrolytic ultrasonic cleaning machine is a device that combines electrolytic cleaning and ultrasonic cleaning technology, designed to improve cleaning efficiency and effect. The device is equipped with an ultrasonic generator to generate high-frequency sound waves. The sound waves propagate in the cleaning fluid to form tiny bubbles. The bubbles expand and contract rapidly in the liquid, generating strong shock waves that can effectively remove dirt and impurities on the surface of objects. Appropriate electrolytes are added to the cleaning fluid to form an electrolyte. When cleaning the mold, the mold acts as the anode, and current passes through the electrolyte to produce an electrolytic reaction. The electrolytic reaction can remove oxides, oil stains, etc., and enhance the cleaning effect.
[0003] The above-mentioned and prior arts have the following defects: when using an electrolytic ultrasonic cleaning machine to clean the oil stains on the surface of the mold, the generated oil stains will float above the electrolyte. When the oil stains are subsequently discharged, the oil stains are easy to adhere to the inner wall of the pipe of the electrolytic ultrasonic cleaning machine. When the oil stains are mixed with other solid foreign matter, the pipe of the electrolytic ultrasonic cleaning machine is easily blocked.
[0004] Therefore, an intelligent cleaning device is proposed to prevent pipe scaling and clogging. Summary of the invention
[0005] The purpose of the present invention is to solve the problem that when the oil is discharged, the oil is easily attached to the inner wall of the pipe of the electrolytic ultrasonic cleaning machine. When the oil is mixed with other solid foreign matter, it is easy to cause the pipe of the electrolytic ultrasonic cleaning machine to be blocked. An intelligent cleaning device is proposed to prevent the pipe from being scaled and blocked.
[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an intelligent cleaning device for preventing pipe scaling and clogging, comprising a shell, the inner wall of the shell is fixedly connected with a cleaning tank, the surface of the shell is snap-connected with a hanging basket, the surface of the shell is snap-connected with an electrolysis rack, the outer wall of the shell is fixedly connected with a controller, the inner wall of the cleaning tank is fixedly connected with an electric heating pipe, the inner wall of the cleaning tank is fixedly connected with a temperature sensor, the lower surface of the cleaning tank is fixedly connected with a plurality of ultrasonic generators, the outer wall of the cleaning tank is fixedly connected and connected with an electromagnetic valve, one end of the electromagnetic valve is fixedly connected and connected with a filter tank, the inner wall of the filter tank is filled with a filter element, one end of the filter tank is fixedly connected and connected with a sewage pipe, the sewage pipe runs through the shell, the electric heating pipe, the ultrasonic generator The generator, solenoid valve and temperature sensor are all electrically connected to the controller, and also include: a cleaning structure arranged on the outer wall of the shell for cleaning the oil stains floating above the electrolyte, the cleaning structure includes a motor fixedly installed on the outer wall of the shell, a roller and an extension plate for cleaning the oil stains, a first semiconductor refrigeration plate for adjusting the temperature of the roller, and a second semiconductor refrigeration plate for adjusting the temperature of the extension plate; an auxiliary structure arranged on the inner wall of the cleaning tank for improving the efficiency of cleaning the oil stains, the auxiliary structure includes a connecting plate sliding through the cleaning tank, and a push plate for promoting the flow of electrolyte and oil stains; a guiding structure arranged on the outer wall of the cleaning tank for guiding the flow of oil stains, the guiding structure includes a support plate fixedly installed on the outer wall of the cleaning tank, and a guide frame for receiving the oil stains.
[0007] The effects achieved by the above components are as follows: by setting a cleaning structure, in the process of cleaning the oil stains on the surface of the mold, with the help of the cooperation of the roller and the extension plate, the oil stains above the electrolyte can be cleaned out of the cleaning tank, and when the oil stains are subsequently discharged, the oil stains are prevented from adhering to the inner wall of the drain pipe. When the oil stains are mixed with other solid foreign matter, the drain pipe may be blocked. By setting an auxiliary structure, during the rotation of the motor, the liquid level in the electrolyte can rise and surge, and the oil stains above the electrolyte will move toward the direction close to the roller, thereby facilitating the roller and the extension plate to clean the oil stains and improving the cleaning efficiency. By setting a guiding structure, after the oil stains fall into the guide frame, the guide frame will guide the flow direction of the oil stains, facilitating the subsequent collection of the oil stains, and can also enable the guide frame to continuously slide back and forth in the vertical direction and vibrate, thereby accelerating the sliding speed of the oil stains and avoiding the blockage of the oil stains.
[0008] Preferably, the output end of the motor is fixedly connected with a rotating shaft, the outer shell and the cleaning tank are both rotatably connected to the rotating shaft, the roller is fixedly installed at one end of the rotating shaft, the outer circumferential surface of the roller is provided with a plurality of slide grooves, the extension plate includes two heat conducting plates and a heat resistant ring, the heat resistant ring is fixedly assembled between the two heat conducting plates, the slide groove is slidably connected to the heat conducting plates, the roller is made of a good thermal conductor material, the first semiconductor refrigeration plate is fixedly installed in the roller, and the cold end and hot end of the first semiconductor refrigeration plate are respectively facing the outer circumferential surface and the inner circumferential surface of the roller, an insulating ring is fixedly assembled in the roller, the insulating ring is fixedly sleeved on the surface of the first semiconductor refrigeration plate, the hot end and cold end of the second semiconductor refrigeration plate are respectively fixedly connected to the two heat conducting plates, the surface of the cleaning tank is provided with a clearance hole, and the roller is slidably connected to the cleaning tank.
[0009] The effects achieved by the above components are: turn on the motor and the first semiconductor refrigeration sheet and the second semiconductor refrigeration sheet, the rotation of the output end of the motor will drive the rotation of the shaft, the rotation of the shaft will drive the rotation of the drum, the rotation of the drum will drive the heat transfer plate to move, and the heat transfer plate located below will slide out of the slide groove. During this process, the first semiconductor refrigeration sheet will absorb the heat from the outer circumference of the drum to cool down the outer circumference of the drum, the second semiconductor refrigeration sheet will absorb the heat in a heat transfer plate to cool down the heat transfer plate, and when the outer circumference of the drum contacts the oil, the drum will quickly cool and solidify the oil, and at this time the oil will adhere to the outer circumference of the drum and move synchronously with the drum, and when the low-temperature heat transfer plate contacts the oil, the oil will also adhere to the surface of the heat transfer plate, and the heat transfer plate can improve the cleaning efficiency of the drum.
[0010] Preferably, the housing is fixedly connected with an inclined plate relative to the drum, and the inclined plate abuts against the outer circumferential surface of the drum.
[0011] The effect achieved by the above components is: when the heat conduction plate moves a certain distance following the drum, the low-temperature heat conduction plate will contact the inclined plate, and the inclined plate will squeeze the heat conduction plate, causing the heat conduction plate to slide back into the slide groove. At this time, the oil stains attached to the surface of the heat conduction plate will fall off to the outer circumference of the drum.
[0012] Preferably, the inner wall of the shell is fixedly connected with a fixed block, a round rod is slidably penetrated in the fixed block, one end of the round rod is fixedly connected with a bending plate, the surface of the bending plate is fixedly connected with a mounting rod, the outer circumferential surface of the mounting rod is fixedly connected with a plurality of top plates, the outer circumferential surface of the rotating shaft is fixedly connected with a cam, the bending plate is internally threaded with a lead screw, one end of the lead screw is rotatably connected with a transmission plate, the transmission plate is slidably connected to the bending plate, the lead screw is movably connected to the shell, the outer circumferential surface of the round rod is sleeved with a first spring, and the two ends of the first spring are respectively fixedly connected to the fixed block and the bending plate.
[0013] The effects achieved by the above components are: the rotation of the rotating shaft will also drive the rotation of the cam. When the cam contacts the transmission plate, the cam will squeeze the transmission plate, and the lead screw will follow the movement of the transmission plate to drive the bending plate to move. The movement of the bending plate will drive the round rod to move and stretch the first spring. The mounting rod will follow the movement of the bending plate to drive the top plate to move. When the cam is out of contact with the transmission plate, the first spring begins to shrink. The bending plate will slide in the opposite direction with the help of the pulling force of the first spring. The mounting rod will drive the top plate to slide toward the drum and hit the solidified oil on the surface of the drum.
[0014] Preferably, the top plate has a spiral structure, and a cross-section of the top plate is triangular.
[0015] The effect achieved by the above components is: by setting the cross-section of the top plate to be triangular, the top plate can be better inserted into the oil. At this time, the drum continues to rotate, and the top plate with a spiral structure can make the oil slide along the outer circumference of the drum, thereby separating the oil and the drum, making it easier for the subsequent oil to slide into the clearance hole.
[0016] Preferably, a winding rod is rotatably connected inside the drum, and a plurality of ropes are fixedly connected to the outer circumferential surface of the winding rod, one end of the rope passes through the drum and is fixedly connected to the heat-resistant ring, one end of the winding rod is fixedly connected to a rotating drum, the rotating drum is rotatably connected to the drum, and a bolt is threadedly connected to the rotating drum, and the bolt passes through the rotating drum and rests against the surface of the drum.
[0017] The effect achieved by the above components is: when it is necessary to adjust the length of the heat transfer plate sliding out of the slide groove, the rotating drum is rotated, the rotating drum will drive the winding rod to rotate, and the winding rod will wind up the rope. When the heat transfer plate slides along the inner wall of the slide groove, the rope can limit the length of the heat transfer plate sliding out of the slide groove, so that when the liquid level of the electrolyte is high, the depth of the heat transfer plate inserted into the electrolyte is reduced, and the heat transfer plate is prevented from cooling and solidifying excessive electrolyte and bringing it out of the cleaning tank, resulting in insufficient electrolyte in the cleaning tank. When the rope is unfolded from the outer circumferential surface of the winding rod, when the liquid level of the electrolyte is low, the heat transfer plate can normally contact the oil stains above the electrolyte and clean the oil stains. After the adjustment is completed, the bolt is rotated. When the bolt contacts the surface of the drum, the bolt reaches the position of the limiting drum, thereby limiting the length of the rope.
[0018] Preferably, the connecting plate is fixedly connected to the push plate, the push plate is inclined to a horizontal plane, the push plate is fixedly connected to the bending plate, and the bending plate passes through the cleaning tank.
[0019] The effect achieved by the above components is that when the push plate moves, the liquid level in the electrolyte will rise and surge, and the oil stains above the electrolyte will move toward the direction close to the drum, thereby facilitating the drum and the heat conduction plate to clean the oil stains and improving the cleaning efficiency.
[0020] Preferably, a plurality of through holes are opened on the surface of the push plate, and a rotating plate is rotatably connected to the surface of the push plate.
[0021] The effect achieved by the above components is: when the bending plate moves in the opposite direction, the electrolyte will flow through the through holes, and the through holes can reduce the resistance when the push plate moves. At this time, the rotating plate will rotate a certain angle to block the oil and slow down the speed of reverse diffusion of the oil.
[0022] Preferably, a rectangular plate is slidably connected inside the support plate, the rectangular plate is fixedly connected to the guide frame, the guide frame is slidably connected to the cleaning tank, the guide frame is slidably connected to the outer shell, and a drawstring is fixedly connected to the outer circumference of the mounting rod, and one end of the drawstring is fixedly connected to the guide frame.
[0023] The effect achieved by the above components is: when the oil is discharged from the give way hole, the guide frame will receive the oil and guide the flow direction of the oil, so as to facilitate the subsequent collection of the oil. During the operation of the motor, the movement of the mounting rod will pull the drawstring, which will become tight after moving a certain length. Then the drawstring will drive the guide frame to move upward, and the guide frame will drive the rectangular plate to slide along the support plate. When the cam is out of contact with the transmission plate, the mounting rod will move in the opposite direction. At this time, the drawstring will relax, and the guide frame will slide downward and reset due to its own weight. Therefore, during the operation of the motor, the guide frame will continue to slide back and forth in the vertical direction and vibrate, thereby accelerating the sliding speed of the oil and avoiding blockage of the oil.
[0024] Preferably, a U-shaped plate is fixedly connected to the outer wall of the cleaning tank, a guide roller is rotatably connected inside the U-shaped plate, and the guide roller is slidably connected to the drawstring.
[0025] The effects achieved by the above components are: the guide roller can adjust the moving direction of the drawstring, making it easier for the drawstring to pull up the guide frame.
[0026] Compared with the prior art, the advantages and positive effects of the present invention are:
[0027] 1. In the present invention, by setting a cleaning structure, during the process of cleaning the oil stains on the surface of the mold, with the help of the cooperation of the roller and the extension plate, the oil stains above the electrolyte can be cleaned out from the cleaning tank. When the oil stains are subsequently discharged, it is prevented that the oil stains adhere to the inner wall of the drain pipe. When the oil stains are mixed with other solid foreign matter, the drain pipe is blocked.
[0028] 2. In the present invention, by providing an auxiliary structure, the liquid level in the electrolyte can rise and surge during the rotation of the motor, and the oil stains above the electrolyte will move toward the direction close to the drum, thereby facilitating the drum and the extension plate to clean the oil stains and improving the cleaning efficiency.
[0029] 3. In the present invention, by setting a guiding structure, after the oil stains fall into the guiding frame, the guiding frame will guide the flow direction of the oil stains, so as to facilitate the subsequent collection of the oil stains, and can also make the guiding frame continue to slide back and forth in the vertical direction and vibrate, thereby accelerating the sliding speed of the oil stains and avoiding the occurrence of oil stain blockage. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0031] Figure 2 It is a schematic diagram of the split structure of the shell of the present invention;
[0032] Figure 3 It is a schematic diagram of the cross-sectional structure of the housing of the present invention;
[0033] Figure 4 It is a structural schematic diagram of the roller of the present invention;
[0034] Figure 5 It is a schematic diagram of the cross-sectional structure of the drum of the present invention;
[0035] Figure 6 It is a schematic diagram of the cross-sectional structure of the drum of the present invention at another angle;
[0036] Figure 7 It is a schematic diagram of the local structure of the drum of the present invention;
[0037] Figure 8 It is a structural schematic diagram of the top plate of the present invention;
[0038] Fig. 9 It is a structural schematic diagram of the push plate of the present invention;
[0039] Fig.10 It is a schematic diagram of the structure of the bent plate of the present invention;
[0040] Fig.11 This is a schematic diagram of the structure of the housing in the second embodiment of the present invention;
[0041] Fig.12 It is a schematic diagram of the partial cross-sectional structure of the drum in the second embodiment of the present invention;
[0042] Fig.13 It is a schematic diagram of the partial cross-sectional structure of the fixed pipe in the second embodiment of the present invention.
[0043] Legend: 1. Shell; 2. Cleaning tank; 3. Hanging basket; 4. Electrolysis rack; 5. Controller; 6. Cleaning structure; 601. Motor; 602. Rotating shaft; 603. Roller; 604. Slide; 605. Extension plate; 6051. Heat conduction plate; 6052. Heat-resistant ring; 606. First semiconductor cooling plate; 607. Second semiconductor cooling plate; 608. Inclined plate; 609. Fixed block; 610. Round rod; 611. Bending plate; 612. Mounting rod; 613. Top plate; 614. Cam; 615. Screw rod; 616. Transmission plate; 617. First spring; 618. Winding rod; 619. Rope; 620. Rotating drum; 621. Bolt; 622. Clearance hole; 623. Insulation Ring; 624, fixed pipe; 625, connecting pipe; 626, one-way valve; 627, piston plate; 628, second spring; 629, connecting plate; 630, triangular block; 631, limit groove; 632, connecting hole; 633, sealing ring; 634, sealing plate; 635, air guide pipe; 636, exhaust pipe; 7, auxiliary structure; 71, connecting plate; 72, push plate; 73, through hole; 74, rotating plate; 8, guiding structure; 81, supporting plate; 82, rectangular plate; 83, guide frame; 84, pulling belt; 85, U-shaped plate; 86, guide roller; 9, electric heating tube; 10, temperature sensor; 11, ultrasonic generator; 12, solenoid valve; 13, filter tank; 14, filter element; 15, sewage pipe. DETAILED DESCRIPTION
[0044] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0045] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0046] Embodiment 1:
[0047] like Figure 1-Figure 10As shown, the present invention provides an intelligent cleaning device for preventing pipe scaling and clogging, comprising a shell 1, the inner wall of the shell 1 is fixedly connected with a cleaning tank 2, the surface of the shell 1 is snap-connected with a hanging basket 3, the surface of the shell 1 is snap-connected with an electrolytic rack 4, the outer wall of the shell 1 is fixedly connected with a controller 5, the inner wall of the cleaning tank 2 is fixedly connected with an electric heating pipe 9, the inner wall of the cleaning tank 2 is fixedly connected with a temperature sensor 10, a plurality of ultrasonic generators 11 are fixedly connected to the lower surface of the cleaning tank 2, the outer wall of the cleaning tank 2 is fixedly connected with an electromagnetic valve 12, one end of the electromagnetic valve 12 is fixedly connected with a filter tank 13, the inner wall of the filter tank 13 is filled with a filter element 14, one end of the filter tank 13 is fixedly connected with a sewage pipe 15, the sewage pipe 15 runs through the shell 1, the electric heating pipe 9, the ultrasonic generator 11, the electromagnetic valve 12 and the temperature sensor 10 are all connected with The controller 5 is electrically connected and also includes: a cleaning structure 6 arranged on the outer wall of the shell 1 for cleaning the oil stains floating above the electrolyte, the cleaning structure 6 includes a motor 601 fixedly installed on the outer wall of the shell 1, a roller 603 and an extension plate 605 for cleaning the oil stains, a first semiconductor cooling plate 606 for adjusting the temperature of the roller 603, and a second semiconductor cooling plate 607 for adjusting the temperature of the extension plate 605; an auxiliary structure 7 arranged on the inner wall of the cleaning tank 2 for improving the efficiency of cleaning the oil stains, the auxiliary structure 7 includes a connecting plate 71 sliding through the cleaning tank 2, and a push plate 72 for promoting the flow of electrolyte and oil stains; a guiding structure 8 arranged on the outer wall of the cleaning tank 2 for guiding the flow of oil stains, the guiding structure 8 includes a support plate 81 fixedly installed on the outer wall of the cleaning tank 2, and a guide frame 83 for receiving the oil stains.
[0048] The specific settings and functions of the cleaning structure 6, the auxiliary structure 7 and the guiding structure 8 are described in detail below.
[0049] like Figure 4-Figure 8As shown, the output end of the motor 601 is fixedly connected to the rotating shaft 602, the housing 1 and the cleaning tank 2 are both rotatably connected to the rotating shaft 602, the drum 603 is fixedly installed at one end of the rotating shaft 602, the outer circumferential surface of the drum 603 is provided with a plurality of slide grooves 604, the extension plate 605 includes two heat conducting plates 6051 and a heat resistant ring 6052, the heat resistant ring 6052 is fixedly assembled between the two heat conducting plates 6051, the slide groove 604 is slidably connected to the heat conducting plates 6051, the drum 603 is made of a good heat conductor material, A semiconductor cooling sheet 606 is fixedly installed in the drum 603, and the cold end and the hot end of the first semiconductor cooling sheet 606 are respectively facing the outer circumference and the inner circumference of the drum 603. The drum 603 is fixedly equipped with a heat insulation ring 623, which is fixedly sleeved on the surface of the first semiconductor cooling sheet 606. The hot end and the cold end of the second semiconductor cooling sheet 607 are respectively fixedly connected to the two heat conducting plates 6051. The surface of the cleaning tank 2 is provided with a clearance hole 622, and the drum 603 slides with the cleaning tank 2. The motor 601, the first semiconductor cooling sheet 606 and the second semiconductor cooling sheet 607 are connected, and the output end of the motor 601 rotates to drive the shaft 602 to rotate, and the shaft 602 rotates to drive the roller 603 to rotate, and the roller 603 rotates to drive the heat transfer plate 6051 to move. At this time, the heat transfer plate 6051 located below will slide out of the slide groove 604. In this process, the first semiconductor cooling sheet 606 absorbs the heat at the outer circumference of the roller 603, so that the outer circumference of the roller 603 is reduced. The second semiconductor refrigeration sheet 607 absorbs the heat in a heat conducting plate 6051 to cool down the heat conducting plate 6051. When the outer circumferential surface of the roller 603 contacts the oil, the roller 603 quickly cools and solidifies the oil. At this time, the oil adheres to the outer circumferential surface of the roller 603 and moves synchronously with the roller 603. When the low-temperature heat conducting plate 6051 contacts the oil, the oil also adheres to the surface of the heat conducting plate 6051. The heat conducting plate 6051 improves the cleaning efficiency of the roller 603.
[0050] The outer shell 1 is fixedly connected with an inclined plate 608 relative to the position of the roller 603, and the inclined plate 608 is against the outer circumference of the roller 603. When the heat conducting plate 6051 moves a certain distance following the roller 603, the low-temperature heat conducting plate 6051 will contact the inclined plate 608, and the inclined plate 608 will squeeze the heat conducting plate 6051, so that the heat conducting plate 6051 slides back into the slide groove 604. At this time, the oil stains attached to the surface of the heat conducting plate 6051 will fall off to the outer circumference of the roller 603.
[0051] The inner wall of the housing 1 is fixedly connected with a fixed block 609, a round rod 610 is slidably penetrated in the fixed block 609, one end of the round rod 610 is fixedly connected with a bent plate 611, a mounting rod 612 is fixedly connected to the surface of the bent plate 611, a plurality of top plates 613 are fixedly connected to the outer circumference of the mounting rod 612, a cam 614 is fixedly connected to the outer circumference of the rotating shaft 602, a screw rod 615 is threadedly connected to the inner thread of the bent plate 611, one end of the screw rod 615 is rotatably connected to a transmission plate 616, the transmission plate 616 is slidably connected to the bent plate 611, the screw rod 615 is movably connected to the housing 1, a first spring 617 is sleeved on the outer circumference of the round rod 610, and the two ends of the first spring 617 are respectively connected to the fixed block 609 and the bent plate 61 1 is fixedly connected, the rotation of the rotating shaft 602 will also drive the cam 614 to rotate, when the cam 614 contacts the transmission plate 616, the cam 614 will squeeze the transmission plate 616, the screw rod 615 follows the movement of the transmission plate 616 to drive the bending plate 611 to move, the movement of the bending plate 611 will drive the round rod 610 to move and stretch the first spring 617, the installation rod 612 follows the movement of the bending plate 611 to drive the top plate 613 to move, when the cam 614 is out of contact with the transmission plate 616, the first spring 617 begins to shrink, the bending plate 611 will slide in the opposite direction with the help of the pulling force of the first spring 617, the installation rod 612 will drive the top plate 613 to slide in the direction close to the roller 603 and hit the solidified oil on the surface of the roller 603.
[0052] The top plate 613 has a spiral structure, and the cross-section of the top plate 613 is triangular. By setting the cross-section of the top plate 613 to be triangular, the top plate 613 can be better inserted into the oil. At this time, the drum 603 continues to rotate, and the top plate 613 with a spiral structure can make the oil slide along the outer circumference of the drum 603, thereby separating the oil and the drum 603, making it easier for the subsequent oil to slide into the clearance hole 622.
[0053] A winding rod 618 is rotatably connected inside the drum 603, and a plurality of ropes 619 are fixedly connected to the outer circumference of the winding rod 618. One end of the rope 619 passes through the drum 603 and is fixedly connected to the rope 619. One end of the winding rod 618 is fixedly connected to a rotating drum 620. The rotating drum 620 is rotatably connected to the drum 603. The internal thread of the rotating drum 620 is connected to a bolt 621. The bolt 621 passes through the rotating drum 620 and abuts against the surface of the drum 603. When it is necessary to adjust the length of the heat conducting plate 6051 sliding out of the slide groove 604, the rotating drum 620 is rotated, and the rotating drum 620 will drive the winding rod 618 to rotate, and the winding rod 618 will reel in the rope 619. When the heat conducting plate 6051 slides along the inner wall of the slide groove 604, the rope 619 can limit the length of the heat conducting plate 6051 sliding out of the slide groove 604, so that when the liquid level of the electrolyte is high, the depth of the heat conducting plate 6051 inserted into the electrolyte is reduced to prevent the heat conducting plate 6051 from cooling and solidifying excessive electrolyte and bringing it out of the cleaning tank 2, resulting in insufficient electrolyte in the cleaning tank 2. When the rope 619 is unfolded from the outer circumferential surface of the winding rod 618, when the liquid level of the electrolyte is low, the heat conducting plate 6051 can normally contact the oil stains above the electrolyte and clean the oil stains. After the adjustment is completed, the bolt 621 is turned. When the bolt 621 contacts the surface of the drum 603, the bolt 621 reaches the position of the limiting drum 620, thereby limiting the length of the rope 619.
[0054] like Figure 4 and Fig. 9 As shown, the connecting plate 71 is fixedly connected to the push plate 72, and the push plate 72 is inclined to the horizontal plane. The push plate 72 is fixedly connected to the bending plate 611, and the bending plate 611 passes through the cleaning tank 2. When the push plate 72 moves, the liquid level in the electrolyte will rise and surge, and the oil stains above the electrolyte will move toward the direction close to the roller 603, thereby facilitating the roller 603 and the heat conducting plate 6051 to clean the oil stains, thereby improving the cleaning efficiency. A plurality of through holes 73 are opened on the surface of the push plate 72, and the surface of the push plate 72 is rotatably connected to a rotating plate 74. When the bending plate 611 moves in the opposite direction, the electrolyte will flow through the through holes 73, and the through holes 73 can achieve the effect of reducing the resistance when the push plate 72 moves. At this time, the rotating plate 74 will rotate a certain angle to block the oil stains and slow down the speed of reverse diffusion of the oil stains.
[0055] like Figure 4 and Fig.10As shown, a rectangular plate 82 is slidably connected inside the support plate 81, and the rectangular plate 82 is fixedly connected to the guide frame 83. The guide frame 83 is slidably connected to the cleaning tank 2, and the guide frame 83 is slidably connected to the outer shell 1. A drawstring 84 is fixedly connected to the outer circumference of the mounting rod 612, and one end of the drawstring 84 is fixedly connected to the guide frame 83. When the oil is discharged from the yield hole 622, the guide frame 83 will receive the oil and guide the flow direction of the oil to facilitate the subsequent collection of the oil. During the operation of the motor 601, the movement of the mounting rod 612 will pull the drawstring 84, and the drawstring 84 will be tightened after moving a certain length, and then the drawstring 84 will drive the guide frame 83 to move upward, and the guide frame 83 will The rectangular plate 82 is driven to slide along the support plate 81. When the cam 614 is out of contact with the transmission plate 616, the mounting rod 612 will move in the opposite direction. At this time, the draw belt 84 will relax, and the guide frame 83 will slide downward and reset due to its own weight. Therefore, during the operation of the motor 601, the guide frame 83 will continue to slide back and forth in the vertical direction and vibrate, thereby accelerating the sliding speed of the oil stain and avoiding the blockage of the oil stain. The outer wall of the cleaning tank 2 is fixedly connected to the U-shaped plate 85, and the U-shaped plate 85 is rotatably connected to the guide roller 86. The guide roller 86 is slidably connected to the draw belt 84, and the guide roller 86 can adjust the moving direction of the draw belt 84 to facilitate the draw belt 84 to pull up the guide frame 83.
[0056] The overall working principle is that when it is necessary to clean the oil stains on the surface of the mold, the electrolyte is poured into the cleaning tank 2 to a suitable depth, so that part of the push plate 72 is immersed in the electrolyte, and then the mold is placed in the hanging basket 3, and then the hanging basket 3 is placed on the surface of the shell 1, and then the electrolysis rack 4 is placed on the surface of the shell 1, and the electrolysis rack 4 is contacted with the mold, and then the electrolyte is energized and the ultrasonic generator 11 is turned on, and the mold is cleaned by ultrasound and electrolysis. The oil stains generated by cleaning will float above the electrolyte due to its own buoyancy. At the same time, the temperature sensor 10 can monitor the temperature of the electrolyte in real time. When the temperature of the electrolyte is low, the controller 5 will control the electric heating tube 9 to automatically work to heat the electrolyte, thereby intelligently controlling the temperature of the electrolyte to make the electrolyte The liquid maintains a constant temperature during operation. When the oil stain needs to be cleaned, the motor 601, the first semiconductor refrigeration sheet 606 and the second semiconductor refrigeration sheet 607 are turned on. The rotation of the output end of the motor 601 will drive the shaft 602 to rotate. The rotation of the shaft 602 will drive the roller 603 to rotate. The rotation of the roller 603 will drive the heat conduction plate 6051 to move. At this time, the heat conduction plate 6051 located below will slide out of the slide groove 604. During this process, the first semiconductor refrigeration sheet 606 will absorb the heat in the roller 603 to cool the roller 603. The second semiconductor refrigeration sheet 607 will absorb the heat in one heat conduction plate 6051 to cool the heat conduction plate 6051. When the roller 603 contacts the oil stain, the roller 603 will quickly cool and solidify the oil stain. When the heat conducting plate 6051 moves with the roller 603 for a certain distance, the low-temperature heat conducting plate 6051 will contact the inclined plate 608, and the inclined plate 608 will squeeze the heat conducting plate 6051, so that the heat conducting plate 6051 will slide back into the slide groove 604. At this time, the oil attached to the surface of the heat conducting plate 6051 will fall off to the outer circumference of the roller 603, and then the oil on the outer circumference of the roller 603 will slide through the clearance hole 622. When the roller 603 rotates to a certain angle, the heat conducting plate 6051 in the slide groove 604 will slide out again, so that the oil stains above the electrolyte can be continuously cleaned. During the cleaning process, the rotation of the shaft 602 will also drive the cam 614 to rotate. When the cam 614 contacts the transmission plate 616, the cam 614 will squeeze the transmission plate 616, and the screw rod 615 will follow the movement of the transmission plate 616 to drive the bending plate 611 to move. The movement of the bending plate 611 will drive the round rod 610 to move and stretch the first spring 617. The mounting rod 612 will follow the movement of the bending plate 611 to drive the top plate 613 to move. When the cam 614 is out of contact with the transmission plate 616, the first spring 617 begins to shrink, and the bending plate 611 will slide in the opposite direction with the help of the pulling force of the first spring 617.The mounting rod 612 will drive the top plate 613 to slide in the direction close to the roller 603 and collide with the solidified oil on the surface of the roller 603. By setting the cross section of the top plate 613 to be triangular, the top plate 613 can be better inserted into the oil. At this time, the roller 603 continues to rotate, and the spiral structure of the top plate 613 can make the oil slide along the outer circumference of the roller 603, so that the oil and the roller 603 are separated, which facilitates the subsequent oil to slide into the clearance hole 622. When it is necessary to adjust the collision force between the top plate 613 and the roller 603, the screw rod 615 is rotated. The screw rod 615 drives the transmission plate 616 to slide along the surface of the bending plate 611 by means of the thread. When the bending plate 611 moves in the direction away from the cam 614, the cam 614 squeezes the transmission plate 616, and the movement distance of the transmission plate 616 becomes shorter, thereby shortening the elongation of the first spring 617, reducing the elastic force of the first spring 617, and then reducing the collision force between the top plate 613 and the roller 603. When the transmission plate 616 moves in the direction close to the cam 614, the collision force between the top plate 613 and the roller 603 becomes larger, so that it can be The collision force between the top plate 613 and the roller 603 is adjusted. When the length of the heat conducting plate 6051 sliding out of the chute 604 needs to be adjusted, the rotating drum 620 is rotated, and the rotating drum 620 drives the reeling rod 618 to rotate. The reeling rod 618 reels the rope 619, and the heat-resisting ring 6052 moves along the rope 619 to drive the heat conducting plate 6051 to move. When the heat conducting plate 6051 slides along the inner wall of the chute 604, the rope 619 can limit the length of the heat conducting plate 6051 sliding out of the chute 604, so that when the liquid level of the electrolyte is high, the insertion of the heat conducting plate 6051 is reduced. The depth of the electrolyte is adjusted to prevent the heat conducting plate 6051 from cooling and solidifying excessive electrolyte and taking it out of the cleaning tank 2, resulting in insufficient electrolyte in the cleaning tank 2. When the rope 619 is unrolled from the outer circumference of the winding rod 618, when the liquid level of the electrolyte is low, the heat conducting plate 6051 can normally contact the oil stains above the electrolyte to clean the oil stains. After the adjustment is completed, the bolt 621 is turned. When the bolt 621 contacts the surface of the drum 603, the bolt 621 reaches the position of the limiting drum 620, thereby limiting the length of the rope 619.
[0057] During the rotation of the motor 601, the movement of the bending plate 611 will drive the push plate 72 to move, and the movement of the push plate 72 will drive the rotating plate 74 to move, and the rotating plate 74 will push the electrolyte. At this time, the liquid level in the electrolyte will rise and surge, and the oil stains above the electrolyte will move toward the direction close to the roller 603, thereby facilitating the roller 603 and the heat conduction plate 6051 to clean the oil stains, thereby improving the cleaning efficiency. When the bending plate 611 moves in the opposite direction, the electrolyte will flow through the through hole 73, and the through hole 73 can reduce the resistance of the push plate 72 when it moves. At this time, the rotating plate 74 will rotate a certain angle to block the oil stains and slow down the speed of reverse diffusion of the oil stains.
[0058] When the oil is discharged from the yield hole 622, the guide frame 83 will receive the oil and guide the flow direction of the oil to facilitate the subsequent collection of the oil. During the operation of the motor 601, the movement of the mounting rod 612 will pull the drawstring 84, and the drawstring 84 will be tightened after moving a certain length along the outer circumference of the guide roller 86, and then the drawstring 84 will drive the guide frame 83 to move upward, and the guide frame 83 will drive the rectangular plate 82 to slide along the support plate 81. When the cam 614 is out of contact with the transmission plate 616, the mounting rod 612 will move in the opposite direction, and the drawstring 84 will be loosened. Relaxation, and the guide frame 83 will slide downward and reset due to its own weight. Therefore, during the operation of the motor 601, the guide frame 83 will continue to slide back and forth in the vertical direction and vibrate, thereby accelerating the sliding speed of the oil stain and avoiding the blockage of the oil stain. The guide roller 86 can adjust the moving direction of the pull belt 84 to facilitate the pull belt 84 to pull up the guide frame 83. After the mold is cleaned, the solenoid valve 12 is opened to discharge the electrolyte. The filter element 14 can filter the electrolyte to further avoid the blockage of the drain pipe 15. The drain pipe 15 will discharge the electrolyte.
[0059] Example 2: Please refer to Figure 11-13, this embodiment further explains the first embodiment, the inner wall of the cleaning tank 2 is fixedly equipped with a fixed pipe 624, one end of the roller 603 is fixedly connected with a connecting pipe 625, the connecting pipe 625 is rotatably connected to the fixed pipe 624, the outer circumferential surface of the fixed pipe 624 is fixedly connected with a one-way valve 626, the inner circumferential surface of the fixed pipe 624 is slidably connected with a piston plate 627, the surface of the piston plate 627 is fixedly equipped with a second spring 628, one end of the second spring 628 is fixedly equipped on the inner wall of the cleaning tank 2, the surface of the connecting pipe 625 is fixedly equipped with a connecting plate 629, the surface of the piston plate 627 is fixedly equipped with a plurality of triangular blocks 630, the inner circumferential surface of the fixed pipe 624 is provided with a limiting groove 631, and the limiting groove 631 is connected to the fixing pipe 624. The piston plate 627 is slidably connected, a connecting hole 632 is provided at one end of the roller 603, a sealing ring 633 is fixedly installed at one end of the roller 603, a sealing plate 634 is rotatably connected to the inner wall of the sealing ring 633, the sealing plate 634 is rotatably connected to the rotating shaft 602, an air guide pipe 635 is fixedly installed in the shell 1, one end of the air guide pipe 635 is fixedly connected to the sealing plate 634, and the outer circumferential surface of the air guide pipe 635 is fixedly connected to an exhaust pipe 636 inclined to the horizontal plane. In the process of cleaning the oil stains, the heat generated by the first semiconductor cooling plate 606 will be conducted to the inner circumferential surface of the roller 603, and the heat generated by the second semiconductor cooling plate 607 will be conducted to the heat conducting plate 6051 that does not clean the oil stains. When the high temperature After the heat conducting plate 6051 contacts the electrolyte, it will transfer the heat to the electrolyte, thereby ensuring the heat dissipation effect on the second semiconductor refrigeration plate 607. When the roller 603 rotates, the roller 603 will drive the connecting pipe 625 to rotate, and the connecting pipe 625 will drive the connecting plate 629 to move. After the connecting plate 629 contacts the inclined surface of the triangular block 630, it will squeeze the triangular block 630. The triangular block 630 will drive the piston plate 627 to slide along the inner arc surface of the fixed tube 624. At the same time, the piston plate 627 will slide along the inner wall of the limiting groove 631 and compress the second spring 628. At this time, air will enter the fixed tube 624 through the one-way valve 626. When the connecting plate 629 is out of contact with the triangular block 630, the second spring 628 will stretch, and the piston plate 627 will With the help of the elastic force of the second spring 628, it moves towards the connecting pipe 625. At this time, the one-way valve 626 is closed, and the compressed air will enter the drum 603. The air flow can take away the heat in the drum 603, thereby transferring the heat generated by the first semiconductor refrigeration plate 606 when it is working to the outside, ensuring that the first semiconductor refrigeration plate 606 can work normally. After that, the hot air will pass through the connecting hole 632 and enter between the sealing ring 633 and the sealing plate 634, and then the hot air will flow into the air guide pipe 635, and finally be obliquely discharged by the exhaust pipe 636. During the rotation of the drum 603, the hot air will be discharged intermittently and blown above the electrolyte, so that the oil stains will flow to the drum 603, further ensuring the cleaning effect of the drum 603.
[0060] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. An intelligent cleaning device for preventing pipe fouling and clogging, comprising a housing (1), characterized in that: The inner wall of the shell (1) is fixedly connected to a cleaning tank (2), the surface of the shell (1) is snap-connected to a hanging basket (3), the surface of the shell (1) is snap-connected to an electrolysis rack (4), the outer wall of the shell (1) is fixedly connected to a controller (5), the inner wall of the cleaning tank (2) is fixedly connected to an electric heating pipe (9), the inner wall of the cleaning tank (2) is fixedly connected to a temperature sensor (10), and the lower surface of the cleaning tank (2) is fixedly connected to a plurality of ultrasonic generators (11). The outer wall of the cleaning tank (2) is fixed and connected to a solenoid valve (12), one end of the solenoid valve (12) is fixed and connected to a filter tank (13), the inner wall of the filter tank (13) is filled with a filter element (14), one end of the filter tank (13) is fixed and connected to a sewage pipe (15), the sewage pipe (15) passes through the housing (1), the electric heating pipe (9), the ultrasonic generator (11), the solenoid valve (12) and the temperature sensor (10) are all electrically connected to the controller (5), and further comprises: A cleaning structure (6) is arranged on the outer wall of the housing (1) and is used to clean the oil stains floating above the electrolyte, the cleaning structure (6) comprising a motor (601) fixedly mounted on the outer wall of the housing (1), a roller (603) and an extension plate (605) for cleaning the oil stains, a first semiconductor cooling sheet (606) for adjusting the temperature of the roller (603), and a second semiconductor cooling sheet (607) for adjusting the temperature of the extension plate (605); An auxiliary structure (7) disposed on the inner wall of the cleaning tank (2) for improving the efficiency of cleaning the oil stains, the auxiliary structure (7) comprising a connecting plate (71) slidingly penetrating the cleaning tank (2) and a push plate (72) for promoting the flow of electrolyte and oil stains; A guide structure (8) is arranged on the outer wall of the cleaning tank (2) and is used to guide the flow of oil stains. The guide structure (8) comprises a support plate (81) fixedly mounted on the outer wall of the cleaning tank (2) and a guide frame (83) for receiving the oil stains.
2. The intelligent cleaning device for preventing pipe fouling and clogging according to claim 1 is characterized in that: The output end of the motor (601) is fixedly connected to a rotating shaft (602), the housing (1) and the cleaning tank (2) are both rotatably connected to the rotating shaft (602), the roller (603) is fixedly mounted on one end of the rotating shaft (602), the outer circumferential surface of the roller (603) is provided with a plurality of slide grooves (604), the extension plate (605) comprises two heat conducting plates (6051) and a heat resistant ring (6052), the heat resistant ring (6052) is fixedly mounted between the two heat conducting plates (6051), the slide groove (604) is slidably connected to the heat conducting plates (6051), and the roller (603) is made of a good heat conductor material. The first semiconductor refrigeration sheet (606) is fixedly installed in the drum (603), and the cold end and the hot end of the first semiconductor refrigeration sheet (606) are respectively facing the outer circumference and the inner circumference of the drum (603). The drum (603) is fixedly equipped with an insulation ring (623), and the insulation ring (623) is fixedly sleeved on the surface of the first semiconductor refrigeration sheet (606). The hot end and the cold end of the second semiconductor refrigeration sheet (607) are respectively fixedly connected to the two heat conduction plates (6051). The surface of the cleaning tank (2) is provided with a clearance hole (622), and the drum (603) is slidably connected to the cleaning tank (2).
3. The intelligent cleaning device for preventing pipe fouling and clogging according to claim 2 is characterized in that: The housing (1) is fixedly connected with an inclined plate (608) relative to the position of the drum (603), and the inclined plate (608) abuts against the outer circumferential surface of the drum (603).
4. The intelligent cleaning device for preventing pipe fouling and clogging according to claim 2 is characterized in that: The inner wall of the housing (1) is fixedly connected to a fixing block (609), a round rod (610) is slidably penetrated in the fixing block (609), one end of the round rod (610) is fixedly connected to a bending plate (611), the surface of the bending plate (611) is fixedly connected to a mounting rod (612), the outer circumferential surface of the mounting rod (612) is fixedly connected to a plurality of top plates (613), and the outer circumferential surface of the rotating shaft (602) is fixedly connected to a cam (614). The bending plate (611) is internally threadedly connected to a screw rod (615), one end of the screw rod (615) is rotatably connected to a transmission plate (616), the transmission plate (616) is slidably connected to the bending plate (611), the screw rod (615) is movably connected to the housing (1), the outer circumferential surface of the round rod (610) is sleeved with a first spring (617), and the two ends of the first spring (617) are respectively fixedly connected to the fixed block (609) and the bending plate (611).
5. The intelligent cleaning device for preventing pipe fouling and clogging according to claim 4 is characterized in that: The top plate (613) has a spiral structure, and the cross section of the top plate (613) is triangular.
6. The intelligent cleaning device for preventing pipe fouling and clogging according to claim 2, characterized in that: A winding rod (618) is rotatably connected inside the drum (603), and a plurality of ropes (619) are fixedly connected to the outer circumferential surface of the winding rod (618), one end of the rope (619) passes through the drum (603) and is fixedly connected to the rope (619), and one end of the winding rod (618) is fixedly connected to a rotating drum (620), and the rotating drum (620) is rotatably connected to the drum (603), and a bolt (621) is connected to the internal thread of the rotating drum (620), and the bolt (621) passes through the rotating drum (620) and abuts against the surface of the drum (603).
7. The intelligent cleaning device for preventing pipe fouling and clogging according to claim 4, characterized in that: The connecting plate (71) is fixedly connected to the push plate (72), the push plate (72) is inclined to a horizontal plane, the push plate (72) is fixedly connected to the bending plate (611), and the bending plate (611) passes through the cleaning tank (2).
8. The intelligent cleaning device for preventing pipe fouling and clogging according to claim 7, characterized in that: A plurality of through holes (73) are provided on the surface of the push plate (72), and a rotating plate (74) is rotatably connected to the surface of the push plate (72).
9. The intelligent cleaning device for preventing pipe fouling and clogging according to claim 4, characterized in that: A rectangular plate (82) is slidably connected inside the support plate (81), the rectangular plate (82) is fixedly connected to a guide frame (83), the guide frame (83) is slidably connected to the cleaning tank (2), the guide frame (83) is slidably connected to the outer shell (1), and a drawstring (84) is fixedly connected to the outer circumferential surface of the mounting rod (612), one end of the drawstring (84) is fixedly connected to the guide frame (83).
10. The intelligent cleaning device for preventing pipe fouling and clogging according to claim 9, characterized in that: A U-shaped plate (85) is fixedly connected to the outer wall of the cleaning tank (2), a guide roller (86) is rotatably connected inside the U-shaped plate (85), and the guide roller (86) is slidably connected to the drawstring (84).
Citation Information
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