Intelligent forming template for foundation pit for placing high-precision equipment and construction method
By using intelligent forming formwork and adjustment mechanism in the foundation pit, the problem of difficult to ensure the verticality of the side wall of the foundation pit is solved, and high-precision building forming and construction efficiency are improved.
Patent Information
- Application Number
- CN202510245665.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2045-03-04
AI Technical Summary
When installing high-precision equipment in foundation pits, conventional pouring methods are difficult to ensure the perpendicularity of the side walls, resulting in the installation environment not meeting the requirements and the economic and time costs are high.
An intelligent forming formwork formwork including a fixing frame, a support frame, an inner formwork, an outer formwork and an adjustment mechanism is adopted. The accuracy of the formwork is adjusted through the adjustment mechanism to ensure that the cast building meets the verticality requirements of the design.
High-precision building molding is achieved, reducing the requirements of the on-site construction environment and operators, and can be formed in one go, greatly reducing costs and improving construction efficiency.
Smart Images

Figure CN119736935B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of intelligent formwork, and in particular to an intelligent forming formwork and construction method for a foundation pit for placing high-precision equipment. Background Art
[0002] When installing some special equipment in the foundation pit, there are often requirements for the installation environment, such as waterproofing and heat insulation.
[0003] There is a special equipment that requires an absolutely waterproof environment during installation. The inner wall of the environment is cylindrical, and the verticality requirement for the side wall of the environment is extremely high. It is necessary to maintain the extremely high verticality requirement when the side wall has a high height. The conventional casting method is to cast in multiple stages from bottom to top, only one stage is cast each time, and real-time measurement is performed after each stage solidifies. If a large error is found, it is repaired immediately. If the repair still cannot achieve the corresponding accuracy, it needs to be dismantled and re-cast. This method has high economic and time costs and is difficult to complete within the construction period. Summary of the invention
[0004] The purpose of this application is to provide an intelligent forming template and construction method for a foundation pit for placing high-precision equipment, so as to improve the problem that the high-altitude construction of tie beams is more troublesome and has higher safety hazards.
[0005] The present application provides an intelligent forming template and construction method for a foundation pit for placing high-precision equipment, which adopts the following technical solutions:
[0006] An intelligent forming template for a foundation pit for placing high-precision equipment, comprising two fixing frames, which are located on both sides of an area to be poured; a support frame, which is installed on the fixing frames and located above the area to be poured; an inner template, which is installed below the support frame; a first adjustment mechanism, which is connected between the support frame and the inner template to adjust the verticality of the inner template; two first outer templates, which are respectively connected to the two fixing frames, and an area to be poured is formed between the two first outer templates and the inner template; two second adjustment mechanisms, which are provided, and each of the second adjustment mechanisms is located between the corresponding fixing frame and the first outer template to adjust the verticality of the corresponding first outer template.
[0007] By adopting the above technical solution, the accuracy of the inner formwork and the first outer formwork are adjusted respectively by the first adjusting mechanism and the second adjusting mechanism, so that the building after casting can meet the designed verticality requirements. The accuracy of the final formed building is improved by controlling the manufacturing accuracy of the formwork and the adjustment accuracy of the adjustment mechanism, and the requirements for the on-site construction environment and operators are reduced. In addition, this solution can form the building in one step, greatly reduce costs, and improve construction efficiency.
[0008] Optionally, an adjustment gap is provided between the first outer formwork and the casting base surface, and two second outer formworks are provided outside the first outer formwork, and the adjustment gap is closed when the two second outer formworks are spliced together.
[0009] By adopting the above technical solution, after an adjustment gap is left between the first outer formwork and the casting base surface, it is convenient to adjust the angle of the first outer formwork, and at the same time, the adjustment gap is sealed with the second outer formwork, so that the building can be formed in one time, reducing the possibility of leakage at the bottom of the first outer formwork, and after the building is formed, the part of the adjustment gap can be easily cleared, which has little impact on the construction efficiency.
[0010] Optionally, the inner formwork includes an inner side formwork, an inner bottom formwork and a main rod, the inner side formwork extends circumferentially along the inner formwork to form a closed state, so as to cast and form the inner side wall of the building to be cast, and the inner bottom formwork is connected to the bottom of the inner side formwork, so as to cast and form the inner bottom surface of the building to be cast; the bottom end of the main rod is fixedly connected to the inner bottom formwork, and the top end of the main rod extends out of the inner side formwork and is ball-jointed with the support frame.
[0011] Through the above technical solution, the angle of the inner template can be adjusted through the ball joint between the main rod and the support frame.
[0012] Optionally, the first adjustment mechanism includes four first adjustment plates, which are all fixedly connected between the inner mold and the main rod, and the four first adjustment plates are arranged in a circumferential array along the main rod; four first jacks are provided and correspond one-to-one to the four first adjustment plates, one end of the first jack is hinged to the support frame, and the other end is hinged to the first adjustment plate ball joint.
[0013] Optionally, a first fixing mechanism is provided between the support frame and the inner template, and the first fixing mechanism includes four first fixing plates, which are all fixedly connected to the inner template; four groups of clamping assemblies are provided, which correspond one to one to the four first fixing plates, and each group of the clamping assemblies includes two clamping plates, and a clamping gap for accommodating the first fixing plates is provided between the two clamping plates, and a locking bolt is threadedly connected to each clamping plate, and the head of each locking bolt is used to tighten the first fixing plate.
[0014] Through the above technical solution, the clamping gap facilitates the movement of the first fixed plate when the inner template is adjusted in angle. After the angle of the inner template is adjusted, the first fixed plate is locked by the locking bolt to reduce the possibility of shaking of the inner template during the pouring process.
[0015] Furthermore, the second adjustment mechanism includes a rotating assembly installed on the fixed frame; a rotating plate connected to the output end of the rotating assembly; and a plurality of second jacks provided along the length direction of the rotating plate, one end of each of the second jacks being hinged to the rotating plate, and the other end being hinged to the corresponding first outer template.
[0016] Through the above technical solution, the second jack and the rotating assembly cooperate to achieve angle adjustment of the first outer template.
[0017] Optionally, the rotating assembly includes a third jack mounted on the fixed frame; a rack connected to the output end of the third jack; and a gear connected to the rotating plate, the gear meshing with the rack.
[0018] Through the above technical solution, through the cooperation of the third jack, the gear and the rack, it is convenient to drive the rotating plate to rotate so as to adjust the angle of the first outer template.
[0019] Optionally, a second fixing mechanism is provided between the fixing frame and the first outer template, and the second fixing mechanism includes a first ball joint seat installed on the first outer template; a second ball joint seat installed on the fixing frame; and a telescopic rod, one end of which is ball-jointed with the first ball joint seat and the other end is ball-jointed with the second ball joint seat.
[0020] By adopting the above technical solution, through the arrangement of the telescopic rod, the first ball joint seat and the second ball joint seat, after the angle of the first outer template is adjusted, the telescopic rod is locked, and then the fixing frame and the first outer template are further locked.
[0021] A construction method comprises the following steps: S1, casting a protective building in a foundation pit, wherein a receiving area is formed in the protective building; S2, constructing a first waterproof layer on the bottom and side surfaces of the receiving area; S3, reserving a casting base surface on the bottom surface of the receiving area, wherein the height of the casting base surface is higher than other positions of the bottom surface of the receiving area; S4, casting an installation building on the casting base surface, wherein the installation building is cast by using the above-mentioned intelligent forming template for the foundation pit for placing high-precision equipment; S5, constructing a second waterproof layer on the outer side wall of the installation building.
[0022] Through the above technical scheme, the protective building is constructed first, and then the first waterproof layer is constructed on the side and bottom of the accommodating area to achieve a waterproof effect. At the same time, a high casting base surface is reserved so that even if water enters the accommodating area, the water will not directly affect the installation building. Subsequently, the second waterproof layer is constructed on the outer wall of the installation building to further ensure the dryness of the interior of the installation building, so as to achieve absolute waterproofing and reduce the possibility of water entering the installation building and affecting the high-precision equipment in the installation building.
[0023] Optionally, the step S4 also includes the following steps: S41, installing the fixing frame on the bottom surface of the accommodating area; S42, installing the steel cage on the inner formwork, and installing the first adjusting mechanism and the inner formwork on the supporting frame; S43, installing the supporting frame on the fixing frame, and adjusting the angle of the inner formwork through the first adjusting mechanism until the verticality of the inner formwork meets the design requirements; S44, installing the second adjusting mechanism and the first outer formwork on each of the fixing frames, and adjusting the angle of the first outer formwork through the second adjusting mechanism until the angle of the first outer formwork meets the set requirements, and two of the first outer formworks are spliced to form an area to be poured between the inner formwork; S45, pouring concrete into the area to be poured to form the installed building.
[0024] By adopting the above technical solution, since the high-precision equipment is installed inside the installation building, the accuracy of the inner template is adjusted first. If the accuracy requirement of the inner template is met, the accuracy requirement of the inner wall of the installation building is met. Then the first outer template is installed and adjusted to form the area to be poured. At the same time, the steel cage is put on the inner template at the beginning, so that the steel cage can be prefabricated, and an integral steel cage can be used, which has higher strength. While improving construction efficiency, the overall strength of the installation pouring is guaranteed.
[0025] In summary, the present application includes at least one of the following beneficial technical effects:
[0026] 1. The precision of the inner formwork and the first outer formwork are adjusted respectively by the first adjustment mechanism and the second adjustment mechanism, so that the building after pouring can meet the design verticality requirements. The precision of the final building is improved by controlling the manufacturing precision of the formwork and the adjustment precision of the adjustment mechanism, and the requirements for the on-site construction environment and operators are reduced. In addition, this solution can form the building in one step, greatly reduce costs, and improve construction efficiency;
[0027] 2. After the first outer formwork and the pouring base surface have an adjustment gap, it is convenient to adjust the angle of the first outer formwork, and the adjustment gap is blocked by the second outer formwork, so that the building can be formed in one time, reducing the possibility of leakage at the bottom of the first outer formwork. After the building is formed, the adjustment gap can be easily removed, which has little impact on the construction efficiency;
[0028] 3. The clamping gap facilitates the movement of the first fixing plate when the angle of the inner template is adjusted. After the angle of the inner template is adjusted, the first fixing plate is locked by the locking bolt to reduce the possibility of shaking of the inner template during the pouring process;
[0029] 4. First construct the protective building, then construct the first waterproof layer on the side and bottom of the accommodation area to achieve a waterproof effect. At the same time, reserve a high casting base surface so that even if water enters the accommodation area, the water will not directly affect the installation building. Then construct the second waterproof layer on the outer wall of the installation building to further ensure the dryness of the interior of the installation building to achieve absolute waterproofing and reduce the possibility of water entering the installation building and affecting the high-precision equipment in the installation building;
[0030] 5. Because the high-precision equipment is installed inside the installation building, the accuracy of the inner template is adjusted first. If the accuracy requirements of the inner template are met, the accuracy requirements of the inner wall of the installation building will be met. Then the first outer template is installed and adjusted to form the area to be poured. At the same time, the steel cage is put on the inner template at the beginning, so that the steel cage can be prefabricated and an integral steel cage can be used, which has higher strength. While improving construction efficiency, it ensures the overall strength of the installation and pouring. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of an overall intelligent forming template for a foundation pit for placing high-precision equipment in the present invention.
[0032] Figure 2 yes Figure 1 A partial enlarged view of part A in the middle.
[0033] Figure 3 It is a schematic diagram of the inner bottom mold in the present invention.
[0034] Figure 4 Schematic diagram of the reinforcing rod in the present invention.
[0035] Figure 5 It is a schematic diagram showing that the first fixing plate and the first jack are staggered in the present invention.
[0036] Figure 6 It is a schematic diagram of the second adjustment mechanism in the present invention.
[0037] Figure 7 It is a schematic diagram showing the locations of protective buildings and installation buildings in the present invention.
[0038] In the figure, 1, fixing frame; 2, supporting frame; 3, inner template; 31, inner side template; 32, inner bottom template; 33, main rod; 331, reinforcing rod; 4, first adjusting mechanism; 41, first adjusting plate; 42, first jack; 43, first fixing mechanism; 431, first fixing plate; 432, clamping plate; 433, locking bolt; 5, first outer template; 51, second connecting ear; 6, second adjusting mechanism; 61, rotating assembly; 611, third jack; 612 , rack; 613, gear; 62, rotating plate; 63, second jack; 64, second fixing mechanism; 641, first ball joint seat; 642, second ball joint seat; 643, telescopic rod; 7, second outer formwork; 71, first connecting ear; 8, protective building; 81, accommodating area; 82, first waterproof layer; 821, thick polymer wet-laid waterproof membrane; 822, protective brick; 83, casting base surface; 84, ladder; 9, installation building; 91, second waterproof layer. DETAILED DESCRIPTION
[0039] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0040] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example
[0041] An intelligent forming template for a foundation pit for placing high-precision equipment, referring to Figures 1 to 6, including a fixing frame 1, a supporting frame 2, an inner formwork 3, a first adjusting mechanism 4, a first outer formwork 5 and a second adjusting mechanism 6. Two fixing frames 1 are provided and are located on both sides of the area to be poured. The supporting frame 2 is fixedly mounted on the fixing frame 1 and is located above the area to be poured. The inner formwork 3 is installed below the supporting frame 2, and the first adjusting mechanism 4 is connected between the supporting frame 2 and the inner formwork 3 to adjust the verticality of the inner formwork 3. Two first outer formworks 5 are provided, which are respectively connected to two fixing frames 1, and an area to be poured is formed between the two first outer formworks 5 and the inner formwork 3. A second adjusting mechanism 6 is provided between each fixing frame 1 and the corresponding first outer formwork 5 to adjust the verticality of the corresponding first outer formwork 5.
[0042] During operation, the precision of the inner formwork 3 and the first outer formwork 5 are adjusted respectively by the first adjusting mechanism 4 and the second adjusting mechanism 6, so that the cast building can meet the designed verticality requirement. The precision of the final formed building is improved by controlling the manufacturing precision of the formwork and the adjustment precision of the adjusting mechanism, and the requirements for the on-site construction environment and operators are reduced. In addition, this solution can form the building in one step, greatly reduce costs, and improve construction efficiency.
[0043] Furthermore, an adjustment gap is provided between the first outer formwork 5 and the casting base surface so that the first outer formwork 5 is suspended, thereby facilitating adjustment of the angle of the first outer formwork 5. Two second outer formworks 7 are provided on the outside of the first outer formwork 5, and the adjustment gap is closed after the two second outer formworks 7 are assembled. After the adjustment gap is left between the first outer formwork 5 and the casting base surface, the adjustment gap is blocked by the second outer formwork 7 so that the building can be formed in one time, reducing the possibility of leakage at the bottom of the first outer formwork 5, and after the building is formed, the part of the adjustment gap can be relatively easily cleared, which has little effect on the construction efficiency. The part of the adjustment gap can also be left unchanged, which can also play a role in enhancing the support for the building. The two second outer formworks 7 are fixedly connected with a first connecting ear 71, and the two second outer formworks 7 are connected and fixed by the first connecting ear 71.
[0044] It should be noted that the inner side wall of the second outer template 7 has a rubber deformation layer to reduce the possibility of a gap between the second outer template 7 and the first outer template 5 .
[0045] Specifically, the inner formwork 3 includes an inner side formwork 31, an inner bottom formwork 32 and a main rod 33. The inner side formwork 31 extends along the circumference of the inner formwork 3 to form a closed state, so as to cast and form the inner side wall of the building to be cast. The inner side formwork 31 can be cylindrical, rectangular, triangular prism or other shapes that can form a closed cross section. In the present application, the inner side formwork 31 is cylindrical. The inner bottom formwork 32 is fixedly connected to the bottom of the inner side formwork 31, so as to cast and form the inner bottom surface of the building to be cast. The inner formwork 3 adopts a steel mold to ensure the accuracy of the template after processing.
[0046] The bottom end of the main rod 33 is fixedly connected to the inner bottom mold 32, and the top end of the main rod 33 extends out of the inner mold 31 and is spherically hinged with the support frame 2, so that the angle of the inner mold plate 3 can be adjusted through the spherical hinge between the main rod 33 and the support frame 2. A plurality of reinforcing rods 331 are also fixedly connected between the main rod 33 and the inner wall of the inner mold 31 to enhance the connection strength between the main rod 33 and the inner mold plate 3.
[0047] The first adjustment mechanism 4 includes a first adjustment plate 41 and a first jack 42. There are four first adjustment plates 41 and four first jacks 42. The four first adjustment plates 41 are fixedly connected between the inner mold 31 and the main rod 33, and are arranged in a circumferential array along the main rod 33. The four first jacks 42 correspond to the four first adjustment plates 41 one by one. One end of each first jack 42 is hinged to the support frame 2, and the other end is ball-jointed to the first adjustment plate 41 to adjust the angle of the inner template 3. Each first jack 42 is arranged at 90 degrees along the circumference of the main rod 33 to achieve the angle setting of the inner template 3 in four directions. After the first jack 42 is adjusted, it is self-locking to achieve the initial fixation of the support frame 2 and the inner template 3.
[0048] It should be noted that the actual adjustment angle of the inner template 3 is extremely small, and in some cases may even be less than 1 degree.
[0049] In addition, a first fixing mechanism 43 is provided between the support frame 2 and the inner template 3. The first fixing mechanism 43 includes a first fixing plate 431 and a clamping assembly. There are four first fixing plates 431 and four clamping assemblies. The four first fixing plates 431 are fixedly connected to the inner mold 31. Four groups of clamping assemblies correspond to the four first fixing plates 431. Each group of clamping assemblies includes two clamping plates 432 fixedly connected to the support frame 2. A clamping gap for accommodating the first fixing plate 431 is provided between the two clamping plates 432. A locking bolt 433 is threadedly connected to each clamping plate 432. The head of each locking bolt 433 is used to tighten the first fixing plate 431, thereby locking the inner template 3. During operation, the clamping gap facilitates the movement of the first fixing plate 431 when the inner template 3 is adjusted in angle. After the angle of the inner template 3 is adjusted, the first fixing plate 431 is locked by the locking bolt 433 to reduce the possibility of shaking of the inner template 3 during the pouring process. When the locking bolts 433 are locked, first rotate one locking bolt 433 so that the head of the locking bolt 433 contacts one side of the first fixing plate 431, then rotate the other locking bolt 433 so that the other locking bolt 433 contacts the other side of the first fixing plate 431, and then tighten the two locking bolts 433 in sequence to complete the locking of the first fixing plate 431. In this embodiment, the positions of the four first fixing plates 431 coincide with the positions of the four first adjustment plates 41 along the radial direction of the main rod 33.
[0050] In another embodiment, referring to Figure 5 The first fixing plate 431 is staggered 45 degrees from the first adjusting rod along the circumference of the main rod 33, so that there are eight staggered fixing points between the support frame 2 and the inner template 3 along the circumference of the main rod 33, thereby improving the fixing strength of the support frame 2 and the inner template 3.
[0051] Specifically, the second adjustment mechanism 6 includes a rotating assembly 61, a rotating plate 62, and a second jack 63. The rotating assembly 61 is mounted on the fixed frame 1, and the output end of the rotating assembly 61 is connected to the rotating plate 62. A plurality of second jacks 63 are provided along the length direction of the rotating plate 62, and one end of each second jack 63 is hinged to the rotating plate 62, and the other end is hinged to the corresponding first outer template 5. The second jack 63 and the rotating assembly 61 cooperate to achieve angle adjustment of the first outer template 5 in four directions.
[0052] More specifically, the rotating assembly 61 includes a third jack 611, a rack 612 and a gear 613. The third jack 611 is fixedly mounted on the fixed frame 1, and the rack 612 is fixedly connected to the output end of the third jack 611. The gear 613 is fixedly connected to the rotating plate 62, and the gear 613 is meshed with the rack 612. Through the cooperation of the third jack 611, the gear 613 and the rack 612, it is convenient to drive the rotating plate 62 to rotate so as to adjust the angle of the first outer template 5.
[0053] In addition, a second fixing mechanism 64 is provided between the fixing frame 1 and the first outer template 5. The second fixing mechanism 64 includes a first ball joint seat 641, a second ball joint seat 642 and a telescopic rod 643. The first ball joint seat 641 is fixedly mounted on the first outer template 5, and the second ball joint seat 642 is fixedly mounted on the fixing frame 1. One end of the telescopic rod 643 is spherically jointed with the first ball joint seat 641, and the other end is spherically jointed with the second ball joint seat 642. Through the arrangement of the telescopic rod 643, the first ball joint seat 641 and the second ball joint seat 642, when the angle of the first outer template 5 is adjusted, the length of the first telescopic rod 643 can be adjusted according to the change of the first outer template 5. After the angle of the first outer template 5 is adjusted, the telescopic rod 643 is locked, and then the fixing frame 1 and the first outer template 5 are further locked.
[0054] The second connecting ears 51 are fixedly connected to the side walls of the first outer template 5 , and the two first outer templates 5 are fixed to each other via the second connecting ears 51 .
[0055] A construction method, referring to Figure 7 , including the following steps:
[0056] S1. Cast a protective building 8 in a foundation pit, and form a receiving area 81 in the protective building 8.
[0057] S2. Construct the first waterproof layer 82 on the bottom and side of the accommodation area 81. When constructing the first waterproof layer 82, first lay thick polymer wet-laid waterproofing membrane 821 on the bottom and side of the accommodation area 81. The height of the thick polymer wet-laid waterproofing membrane 821 laid on the side of the accommodation area 81 can be 1 meter, and the other areas on the side of the accommodation area 81 can be coated with 2mm thick JS composite waterproof coating. Then, 1-meter-high protection bricks 822 can be laid on the side of the accommodation area 81, and plaster can be applied on the top of the protection bricks 822 to improve the connection strength between the protection bricks 822 and the side of the accommodation area 81.
[0058] S3. A casting base surface is reserved on the bottom surface of the accommodation area 81, and the height of the casting base surface is higher than other positions on the bottom surface of the accommodation area 81 to reduce the possibility of water affecting the installation of the building 9. The casting base surface 83 can be paved with 304 stainless steel plates to raise the height of the casting base surface 83 and fully waterproof.
[0059] S4, pouring the installation building 9 on the pouring base surface, the installation building 9 is poured by the above-mentioned intelligent forming template for the foundation pit where the high-precision equipment is placed, including the following steps:
[0060] S41 , hoisting the fixing frame 1 into the accommodating area 81 , and fixing the fixing frame 1 on the bottom surface of the accommodating area 81 .
[0061] S42, installing the steel cage on the inner formwork 3, and installing the first adjustment mechanism 4 and the inner formwork 3 on the support frame 2.
[0062] S43, hoisting the support frame 2, and fixing the support frame 2 on the fixing frame 1, and then adjusting the angle of the inner template 3 by the first adjusting mechanism 4 until the verticality of the inner template 3 meets the design requirements.
[0063] S44. Install the second adjustment mechanism 6 and the first outer formwork 5 on each fixing frame 1, and adjust the angle of the first outer formwork 5 by the second adjustment mechanism 6 until the angle of the first outer formwork 5 reaches the set requirement, and the two first outer formworks 5 are spliced to form a pouring area between the inner formwork 3.
[0064] S45, pouring concrete into the area to be poured to form the installation building 9.
[0065] It should be noted that, in another embodiment, the first outer template 5 may be installed on the fixing frame 1 first, and then the fixing frame 1 may be hoisted into the accommodating area 81 . When adjusting the inner template 3 , space avoidance may be achieved by retracting the second jack 63 .
[0066] S5. A second waterproof layer 91 is constructed on the outer and inner walls of the installation building 9. The second waterproof layer 91 can be made of JS composite waterproof coating with a thickness of 2 mm. When constructing the second waterproof layer 91, the inner wall of the installation building 9 can be further corrected to ensure that the verticality meets the accuracy requirements. A drain port is set on the bottom surface of the edge area of the accommodation area 81 to drain the accumulated water. A ladder 84 can be installed on the side wall of the accommodation area 81 so that when the drain port is blocked, the operator can move to the accommodation area 81 and clear it.
[0067] During operation, the protective building 8 is constructed first, and then the first waterproof layer 82 is constructed on the side and bottom of the accommodating area 81 to achieve a waterproof effect. At the same time, a relatively high casting base surface is reserved so that even if water enters the accommodating area 81, the water will not directly affect the installation building 9. Subsequently, the second waterproof layer 91 is constructed on the outer wall of the installation building 9 to further ensure the dryness of the interior of the installation building 9, so as to achieve absolute waterproofing and reduce the possibility of water entering the installation building 9 and affecting the high-precision equipment in the installation building 9.
[0068] At the same time, because the high-precision equipment is installed inside the installation building 9, the accuracy of the inner template 3 is adjusted first. If the accuracy requirement of the inner template 3 is met, the accuracy requirement of the inner wall of the installation building 9 is met. Then the first outer template 5 is installed and adjusted to form the area to be poured. At the same time, the steel cage is put on the inner template 3 at the beginning, so that the steel cage can be prefabricated, and an integral steel cage can be used, which has higher strength. While improving construction efficiency, the overall strength of the installation pouring is guaranteed.
[0069] Working principle: The precision of the inner formwork 3 and the first outer formwork 5 are adjusted respectively by the first adjusting mechanism 4 and the second adjusting mechanism 6, so that the building after casting can meet the designed verticality requirement. The precision of the final formed building is improved by controlling the manufacturing precision of the formwork and the adjustment precision of the adjusting mechanism, and the requirements for the on-site construction environment and operators are reduced. In addition, this solution can form the building in one step, greatly reduce costs, and improve construction efficiency.
[0070] After an adjustment gap is left between the first outer formwork 5 and the casting base surface, it is convenient to adjust the angle of the first outer formwork 5. At the same time, the adjustment gap is sealed with the second outer formwork 7 so that the building can be formed in one time, reducing the possibility of leakage at the bottom of the first outer formwork 5. After the building is formed, the part of the adjustment gap can be easily cleared, which has little impact on the construction efficiency.
[0071] The clamping gap facilitates the movement of the first fixing plate 431 when the angle of the inner template 3 is adjusted. After the angle of the inner template 3 is adjusted, the first fixing plate 431 is locked by the locking bolt 433 to reduce the possibility of shaking of the inner template 3 during the pouring process.
[0072] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An intelligent forming template for a foundation pit for placing high-precision equipment, comprising: Two fixing frames (1) are provided and are located on both sides of the area to be poured; and A support frame (2) is mounted on the fixing frame (1) and is located above the area to be poured; An inner template (3) is installed below the support frame (2); A first adjustment mechanism (4) connected between the support frame (2) and the inner template (3) to adjust the verticality of the inner template (3); Two first outer formworks (5) are provided, and are respectively connected to the two fixing frames (1); a region to be poured is formed between the two first outer formworks (5) and the inner formwork (3); Two second adjustment mechanisms (6) are provided, each of the second adjustment mechanisms (6) is located between the corresponding fixing frame (1) and the first outer template (5) to adjust the verticality of the corresponding first outer template (5); An adjustable gap is provided between the first outer formwork (5) and the casting base surface, two second outer formworks (7) are provided outside the first outer formwork (5), and the two second outer formworks (7) are assembled to close the adjustable gap; The inner formwork (3) comprises an inner side formwork (31), an inner bottom formwork (32) and a main rod (33); the inner side formwork (31) extends along the circumference of the inner formwork (3) to form a closed state so as to cast and form the inner side wall of the building to be cast; the inner bottom formwork (32) is connected to the bottom of the inner side formwork (31) so as to cast and form the inner bottom surface of the building to be cast; The bottom end of the main rod (33) is fixedly connected to the inner bottom mold (32), and the top end of the main rod (33) extends out of the inner side mold (31) and is spherically jointed with the support frame (2); The first adjustment mechanism (4) comprises Four first adjustment plates (41) are provided and are all fixedly connected between the inner mold (31) and the main rod (33), and the four first adjustment plates (41) are arranged in a circumferential array along the main rod (33); Four first jacks (42) are provided and correspond one to one with the four first adjustment plates (41); one end of the first jack (42) is hinged to the support frame (2), and the other end is ball-jointed to the first adjustment plate (41); The second adjustment mechanism (6) comprises A rotating assembly (61) mounted on the fixing frame (1); A rotating plate (62) connected to an output end of the rotating assembly (61); A plurality of second jacks (63) are provided along the length direction of the rotating plate (62), one end of each of the second jacks (63) being hinged to the rotating plate (62) and the other end being hinged to the corresponding first outer template (5).
2. According to claim 1, the intelligent forming template for a foundation pit for placing high-precision equipment is characterized in that: A first fixing mechanism (43) is provided between the support frame (2) and the inner template (3), and the first fixing mechanism (43) comprises Four first fixing plates (431) are provided and are all fixedly connected to the inner template (3); The clamping assembly is provided in four groups, and corresponds one to one with the four first fixing plates (431); each group of the clamping assembly comprises two clamping plates (432); a clamping gap for accommodating the first fixing plate (431) is provided between the two clamping plates (432); a locking bolt (433) is threadedly connected to each of the clamping plates (432); and the head of each locking bolt (433) is used to tighten the first fixing plate (431).
3. According to claim 2, the intelligent forming template for a foundation pit for placing high-precision equipment is characterized in that: The rotating assembly (61) comprises A third jack (611) is mounted on the fixing frame (1); A rack (612) connected to an output end of the third jack (611); A gear (613) is connected to the rotating plate (62), and the gear (613) is meshed with the rack (612).
4. According to claim 3, the intelligent forming template for a foundation pit for placing high-precision equipment is characterized in that: A second fixing mechanism (64) is provided between the fixing frame (1) and the first outer template (5), and the second fixing mechanism (64) comprises A first ball joint seat (641) is mounted on the first outer template (5); A second ball joint seat (642) is mounted on the fixing frame (1); The telescopic rod (643) has one end in a ball joint with the first ball joint seat (641) and the other end in a ball joint with the second ball joint seat (642).
5. A construction method, characterized in that: The steps include: S1, pouring a protective building (8) in a foundation pit, wherein a receiving area (81) is formed in the protective building (8); S2, constructing a first waterproof layer (82) on the bottom and side surfaces of the accommodating area (81); S3, reserving a casting base surface on the bottom surface of the accommodating area (81), wherein the height of the casting base surface is higher than other positions on the bottom surface of the accommodating area (81); S4, casting an installation building (9) on the casting base surface, wherein the installation building (9) is cast by using the intelligent forming template for a foundation pit for placing high-precision equipment according to any one of claims 1 to 4; S5, constructing a second waterproof layer (91) on the outer wall and the inner wall of the installation building (9).
6. A construction method according to claim 5, characterized in that: The step S4 further comprises the following steps: S41, installing the fixing frame (1) on the bottom surface of the accommodating area (81); S42, installing the steel cage on the inner formwork (3), and installing the first adjustment mechanism (4) and the inner formwork (3) on the support frame (2); S43, installing the support frame (2) on the fixing frame (1), and adjusting the angle of the inner template (3) by means of the first adjusting mechanism (4) until the verticality of the inner template (3) meets the design requirements; S44, installing the second adjustment mechanism (6) and the first outer template (5) on each of the fixing frames (1), and adjusting the angle of the first outer template (5) by means of the second adjustment mechanism (6) until the angle of the first outer template (5) reaches a set requirement, and two first outer templates (5) are joined together to form a pouring area between the first outer template (5) and the inner template (3); S45, pouring concrete into the area to be poured to form the installation building (9).
Citation Information
Patent Citations
Pipe gallery construction two-in-one auxiliary building equipment and construction method thereof
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