Sagger sealing performance detection device
By designing a sealing detection device for the silo bowl including negative pressure suction, open cover closure and fire groove sealing devices, the problem of low detection efficiency and inability to achieve online detection in the prior art is solved, and fast and synchronous sealing detection is achieved, and detection efficiency and sealing effect are improved.
Patent Information
- Application Number
- CN202510253813.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2045-03-05
AI Technical Summary
In the prior art, when detecting the sealing properties of kilns, there are problems such as operational troubles, adverse environment, low detection efficiency and inability to realize online detection.
A sealing detection device for the silhouette is designed, including a negative pressure suction device, a sealing device for the silhouette to be tested, and a sealing device for the silhouette to be tested, which can complete the sealing detection through mechanical automation to achieve a fast and synchronous detection effect.
This device can effectively guarantee the sealing effect and leakage detection effect of the silhouette, improve detection efficiency, and has a concise structure, convenient operation, and reflect economicality.
Smart Images

Figure CN119738106A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of detection of charging and firing containers for kilns, and in particular relates to a sagger sealing detection device. Background Art
[0002] As is known in the industry, the integrity and sealing of the sagger will have a direct impact on the quality of product firing. By testing the sealing of the sagger, potential safety hazards can be discovered in time, and various undesirable adverse situations caused by sagger rupture or poor sealing can be avoided, thereby improving product quality. In view of this, manufacturers who use kiln to fire products usually need to test the sagger online, regularly or irregularly. Through testing, production interruptions and maintenance costs caused by sagger damage can be reduced, and production efficiency can be improved.
[0003] As is known in the industry, kiln saggers are usually opaque. In addition, in many cases, the microcracks in the saggers are hidden inside and the size of the microcracks is relatively small, so it is difficult or even impossible to detect them with the naked eye. Using a detection device to detect the sealing of the sagger can achieve the purpose of replacing people with machines, and it is also the commonly accepted detection method in the industry. However, since this detection device belongs to the category of non-standard equipment, it is usually designed and produced by the sagger manufacturer in a variety of ways, so the degree of reference from a technical perspective is almost negligible, and the detection methods vary greatly with different detection devices.
[0004] CN219830214U recommends "a kind of sagger sealing detection mechanism". The patent is to buckle two saggers, implement sealing at the buckle, and place them in a water tank for detection. The specific detection method can be found in the patent specification paragraph 0019 and paragraph 0022. Although the patent can achieve the detection purpose, it may be due to the particularity of the sagger structure, such as the existence of the sagger fire tank, not only the installation plate is required, but also the air bag, etc., to draw air into the sagger cavity under the operation of the electric blower. If bubbles are generated in the water tank, it indicates that there is a sealing problem in the sagger. This wet detection by means of the water tank is troublesome to operate on the one hand, for example, manual operation is required to fix the two saggers face to face, and on the other hand, it is not conducive to ensuring the environment of the detection site, for example, it is easy to cause the floor to be slippery, and on the other hand, the detection efficiency is relatively low, for example, each detection must be repeatedly clamped by manual operation. In addition, after the water tank detects the sagger, it is necessary to dry the sagger that has completed the detection, which takes a long time, and it is impossible to do online detection on the mass production furnace.
[0005] In the existing technology, the confusion in the industry about the use of pressure air for testing saggers is mainly manifested as follows: since the width of the fire grooves of saggers such as ceramic saggers and graphite saggers is relatively wide, it is generally believed that it is difficult to implement a good seal during the detection process, thereby affecting the accuracy of the detection. In particular, the saggers made of ceramic materials have a much larger dimensional error in the width direction of the fire grooves (one each for the front, rear, left and right) formed thereon than the graphite saggers, and the dimensional consistency is very poor, so it is difficult to make rubber seals or sponge seals, and the sealing effect is not ideal and the seals are easily worn, which affects the sealing effect. Because when testing the sealing of the sagger, it is necessary to cover the open part of the sagger from top to bottom.
[0006] In view of the above-mentioned existing technical status, the applicant has conducted repeated and beneficial design and simulation tests and formed the technical solution to be introduced below. Summary of the invention
[0007] The task of the present invention is to provide a sagger sealing detection device which is helpful to implement good sealing of the fire groove of the sagger to be tested so as to ensure an ideal detection effect, is conducive to clamping the four sides of the sagger to be tested quickly and synchronously in an automatic manner and sealing the fire groove at the same time so as to significantly improve the detection efficiency, is beneficial to embodying the simplicity of structure, is convenient for manufacturing and detection operations, and embodies economy.
[0008] The task of the present invention is accomplished in this way. A sagger sealing detection device comprises a frame, which is separately arranged on the floor of a test site in a use state or supported on the floor at the position of a sagger detection station of a sagger circulation mechanism located between the kiln furnace inlet and the kiln furnace outlet of an automated kiln production line. An electrical control box is arranged on the left or right side of the lower part of the frame, a sagger sealing detection mechanism mounting frame is arranged on the upper part in the height direction of the frame, and a sagger conveying mechanism mounting frame to be tested is arranged at a position corresponding to the position below the sagger sealing detection mechanism mounting frame; a sagger conveying mechanism to be tested, which is arranged on the sagger conveying mechanism mounting frame to be tested and is electrically connected to the electrical control box; a sagger sealing negative pressure detection mechanism, characterized in that: the sagger sealing negative pressure detection mechanism comprises a negative pressure suction device, a sagger opening covering sealing device to be tested A fire groove sealing device for the sagger to be tested is provided, a negative pressure suction device is provided on the mounting frame of the sagger sealing detection mechanism, the negative pressure suction device is electrically connected to the electrical control box and extends to the exposed covering and sealing device of the sagger to be tested and is connected with the exposed covering and sealing device of the sagger to be tested, the exposed covering and sealing device of the sagger to be tested is connected with the mounting frame of the sagger sealing detection mechanism at a position below the mounting frame of the sagger sealing detection mechanism, in the process of performing a sealing test on the sagger and in the state that the sagger to be tested conveying mechanism lifts the sagger upward, the exposed part of the sagger is covered and sealed by the exposed covering and sealing device of the sagger to be tested, the fire groove sealing device of the sagger to be tested is provided on the exposed covering and sealing device of the sagger to be tested and is electrically connected to the electrical control box, in the process of performing a sealing test on the sagger, the fire grooves formed on the upper edges around the exposed part of the sagger are sealed by the fire groove sealing device of the sagger to be tested.
[0009] In a specific embodiment of the present invention, the installation frame of the sagger sealing detection mechanism comprises a front pipe beam, a rear pipe beam, a left pipe beam, a middle pipe beam and a right pipe beam, the front pipe beam and the rear pipe beam are parallel to each other front and back, and the left ends of the front and rear pipe beams are fixed to the upper right side surface of the frame in the height direction, and the right ends of the front and rear pipe beams are fixed to the upper left side surface of the frame in the height direction, the left pipe beam and the middle pipe beam are parallel to each other left and right and are fixed to one side of the middle part of the length direction of the front and rear pipe beams, and the right pipe beam is located on the right side of the middle pipe beam and is fixed to one side of the right ends of the front and rear pipe beams; the installation frame of the sagger conveying mechanism to be tested comprises a front supporting beam and A rear supporting beam, the front and rear supporting beams are parallel to each other front and back and correspond to the bottom of the front and rear pipe beams respectively, the left ends of the front and rear supporting beams are fixed to the right side of the middle part of the height direction of the frame, and the right ends of the front and rear supporting beams are fixed to the left side of the middle part of the height direction of the frame; the conveying mechanism of the sagger to be tested is arranged between the middle opposite sides in the length direction of the front and rear supporting beams; the negative pressure suction device is arranged between the middle pipe beam and the right pipe beam, the opening covering and closing device of the sagger to be tested and the fire groove sealing device of the sagger to be tested are connected to the left pipe beam and the middle pipe beam in a suspended state and correspond to the top of the conveying mechanism of the sagger to be tested.
[0010] In another specific embodiment of the present invention, the negative pressure suction device includes a negative pressure fan equipped with a motor electrically connected to the electrical control box, an intake pipe and an exhaust pipe, the motor cooperates with the negative pressure fan and the negative pressure fan and the motor are fixed to the fan mounting plate, and the fan mounting plate is fixed to the vibration damping column support plate by a pair of front and rear vibration damping columns, and the vibration damping column support plate is fixed between the middle pipe beam and the upper side of the right pipe beam, one end of the intake pipe facing the negative pressure fan is connected to the air inlet of the negative pressure fan, and one end of the intake pipe facing the open covering and closing device of the sagger to be tested is connected to the open covering and closing device of the sagger to be tested, one end of the exhaust pipe is connected to the air outlet of the negative pressure fan, and the other end extends in the direction away from the exhaust port of the negative pressure fan and is fixed with a dust filter.
[0011] In another specific embodiment of the present invention, the open covering and sealing device of the sagger to be tested comprises a sagger open sealing pad support plate, a sagger open sealing pad, a detection interface, a vacuum pressure gauge, a pair of positioning plate left connecting rods and a pair of positioning plate right connecting rods, the sagger open sealing pad is adhesively fixed to the downward side of the sagger open sealing pad support plate and corresponds to the upper part of the sagger to be tested conveying mechanism, the sagger open sealing pad support plate has the same shape and size as the sagger open sealing pad, the lower end of the detection interface is fixed to the sagger open sealing pad support plate and the sagger open sealing pad support plate is communicated with the sagger open sealing pad air outlet hole opened on the sagger open sealing pad, and the upper end of the detection interface is connected to the vacuum pressure gauge through an air duct, the vacuum pressure gauge is fixed to the upper end of the vacuum pressure gauge bracket, and the lower end of the vacuum pressure gauge bracket is fixed to the upward side of the left pipe beam or the middle pipe beam, the lower end of the left connecting rod of the pair of positioning plates is connected to the sagger open sealing pad The left end of the sagger opening closing pad support plate is fixed, and the upper end of a pair of left connecting rods of the positioning plates is fixedly connected to the left pipe beam in a suspended manner, the lower end of a pair of right connecting rods of the positioning plates is fixed to the right end of the sagger opening closing pad support plate, and the upper end of a pair of right connecting rods of the positioning plates is fixedly connected to the middle pipe beam in a suspended manner; wherein, a sagger opening closing pad support plate air outlet hole is provided at the center position of the sagger opening closing pad support plate, a sagger opening closing pad hole is provided on the sagger opening closing pad and at a position corresponding to the sagger opening closing pad support plate air outlet hole, the sagger opening closing pad hole coincides with the lower part of the sagger opening closing pad support plate air outlet hole, and one end of the suction pipe facing the sagger opening covering and closing device to be tested is fixed to the sagger opening closing pad support plate at a position corresponding to the sagger opening closing pad support plate air outlet hole; the fire trough sealing device of the sagger opening to be tested is arranged with the sagger opening closing pad support plate as a carrier.
[0012] In another specific embodiment of the present invention, the sagger opening sealing pad is made of an elastomeric material, the elastomeric material is rubber, and the rubber is natural rubber, nitrile rubber or asbestos rubber.
[0013] In another specific embodiment of the present invention, the fire groove sealing device of the sagger to be tested comprises a group of fire groove fixed block pressure plate actuating cylinders, a group of fire groove fixed block pressure plates and a group of fire groove plugging sealing sheets, the number of the group of fire groove fixed block pressure plate actuating cylinders is four, and they are horizontally fixed on the side of the open closed pad support plate of the sagger facing upward in a state of being distributed one each at the front, rear, left and right, and are electrically connected to the electrical control box, the fire groove fixed block pressure plate actuating cylinder columns of the group of fire groove fixed block pressure plate actuating cylinders each protrudes out of the edge portion of the side of the open closed pad support plate of the sagger facing outward, the number of the group of fire groove fixed block pressure plates is equal to the number of the group of fire groove fixed block pressure plates The number of the groove fixing block pressure plate actuating cylinders is equal and the upper part of each fire groove fixing block pressure plate is fixed to one side of the fire groove fixing block pressure plate actuating cylinder through a group of fire groove fixing block pressure plate pads and the fire groove fixing block pressure plate actuating cylinder column, and the lower part of a group of fire groove fixing block pressure plates and one side facing a group of fire groove sealing sheets are each formed with a fire groove plugging sealing sheet fixing seat, a group of fire groove plugging sealing sheets has four pieces and are respectively adhered and fixed to the inner side of the fire groove plugging sealing sheet fixing seat, and when the sagger is tested, the fire grooves formed at the front, rear, left and right upper edges of the sagger are respectively sealed by the group of fire groove plugging sealing sheets.
[0014] In a more specific embodiment of the present invention, the group of fire trough fixing block pressure plate actuating cylinders are air cylinders; the group of fire trough sealing plates are made of elastomeric material, and the elastomeric material is rubber; the rubber is natural rubber, nitrile rubber or asbestos rubber.
[0015] In a further specific embodiment of the present invention, the conveying mechanism of the sagger to be tested comprises a group of conveying rollers of the sagger to be tested, a left pivot support beam of the conveying rollers of the sagger to be tested, a right pivot support beam of the conveying rollers of the sagger to be tested, a left clamping device for centering the sagger to be tested, a right clamping device for centering the sagger to be tested, a driving device for the conveying rollers of the sagger to be tested, a lifting device for the sagger to be tested and an opening and closing device for a travel channel of the sagger to be tested, a group of conveying rollers of the sagger to be tested are arranged in a transverse state from back to front or from front to back at intervals, a left shaft head of the conveying rollers of the sagger to be tested of the group of conveying rollers of the sagger to be tested is rotatably supported on the left pivot support beam of the conveying rollers of the sagger to be tested through a left shaft head supporting bearing seat of the conveying rollers of the sagger to be tested and extends to the left side of the left pivot support beam of the conveying rollers of the sagger to be tested, a right shaft head of the conveying rollers of the sagger to be tested The left and right pivot bearings of the sagger conveyor rollers to be tested are connected to the left and right pivot bearings of the sagger conveyor rollers to be tested, and the left and right pivot bearings of the sagger conveyor rollers to be tested are connected to the right and left pivot bearings of the sagger conveyor rollers to be tested, and the left and right pivot bearings of the sagger conveyor rollers to be tested are connected to the left and right ... The left and right pivotal support beams are fixed on the right side of the length direction of the left pivotal support beam of the sagger conveying roller to be measured, and the right pivotal support beams are located on the right side of the left pivotal support beam of the sagger conveying roller to be measured, and the bottom of the right pivotal support beam of the sagger conveying roller to be measured in the length direction is fixed to the side of the right pivotal support beam joist facing upward, and the left and right pivotal support beam joists are fixed between the middle sides of the length direction of the front support beam and the rear support beam in a state corresponding to each other on the left and right sides, wherein a left support beam guide wheel frame of the sagger conveying roller to be measured is fixed on the right side in the length direction of the left pivotal support beam of the sagger conveying roller to be measured, and the position between the left ends of each two adjacent sagger conveying rollers to be measured in a group of sagger conveying rollers to be measured is guided by the left side wall of the sagger to be measured. The left side guide roller of the sagger to be tested is rotatably provided with a roller shaft, and a right side guide roller of the sagger to be tested is fixed on the left side in the length direction of the right pivot support beam of the sagger conveying roller to be tested, and a right side guide roller of the sagger conveying roller to be tested is corresponding to the guide roller frame of the left support beam of the sagger conveying roller to be tested on the guide roller frame of the right support beam of the sagger conveying roller to be tested and at a position between the right ends of each two adjacent sagger conveying rollers to be tested in a group of sagger conveying rollers to be tested, and a right side guide roller of the sagger to be tested is rotatably provided through the right side guide roller shaft of the sagger to be tested; a left clamping device for centering the sagger to be tested is arranged at a central position at the upper part of the length direction of the left pivot support beam of the sagger conveying roller to be tested, and the structure of the left clamping device for centering the sagger to be tested is the same as that of the right clamping device for centering the sagger to be tested.The right clamping device for centering the sagger to be tested comprises a driving cylinder for centering a clamping plate of the sagger to be tested, a clamping plate for centering the sagger to be tested, a pair of guiding rods for centering the clamping plate of the sagger to be tested and a signal collector for the sagger to be tested moving into position, the driving cylinder column of the clamping plate of the sagger to be tested of the driving cylinder column of the clamping plate of the sagger to be tested faces left, and the driving cylinder column of the clamping plate of the sagger to be tested is fixed on the driving cylinder seat of the clamping plate of the sagger to be tested in a lying state, and the driving cylinder seat of the clamping plate of the sagger to be tested is fixed at the upper center position in the length direction of the right pivot support beam of the conveying roller of the sagger to be tested, the right middle part of the clamping plate of the sagger to be tested is fixed to the driving cylinder column of the clamping plate of the sagger to be tested, and the pair of guiding rods for centering the clamping plate of the sagger to be tested respectively correspond to the clamping plate of the sagger to be tested The sagger centering clamping plate driving cylinder column has two sides and the left end is fixed to the right side of the sagger centering clamping plate to be tested, and the right end of a pair of sagger centering clamping plate guide rods to be tested and the cylinder body of the sagger centering clamping plate driving cylinder to be tested form a sliding pair, and the sagger to be tested The signal collector for the movement of the sagger to be tested is arranged on the sagger centering clamping plate driving cylinder seat at a position corresponding to the front side of the sagger centering clamping plate driving cylinder to be tested. The sagger conveying roller driving device for the sagger to be tested includes a sagger conveying roller driving motor for the sagger to be tested and a sagger conveying roller driving reduction box for the sagger to be tested. The sagger conveying roller driving motor for the sagger to be tested is transmission-connected to the sagger conveying roller driving reduction box with its motor shaft facing upward in a longitudinal cantilever state and is driven by the sagger conveying roller driving reduction box together with the sagger conveying roller driving motor for the sagger to be tested The sagger is fixed to the right side of the right pivot support beam of the sagger conveying roller to be tested, and the final power output shaft of the sagger conveying roller driving reduction gearbox of the sagger conveying roller to be tested is transmission connected with the right shaft head of the sagger conveying roller to be tested of any one of the group of sagger conveying rollers to be tested, and the sagger lifting device to be tested comprises a sagger lifting cylinder bracket to be tested, a sagger lifting cylinder to be tested, a pair of sagger frame fixing plate guide columns to be tested, a sagger frame fixing plate to be tested and a pair of sagger lifting frames to be tested, and a support beam fixing folding edge is respectively formed at the left end and the right end of the sagger lifting cylinder bracket to be tested, the support beam fixing folding edge at the left end is fixed to the bottom of the left pivot support beam support beam, and the support beam fixing folding edge at the right end is fixed to the right pivot support beam The bottom of the supporting beam is fixed, the middle part of the bracket of the lifting cylinder of the sagger to be tested corresponds to the lower middle part of the conveying roller of the sagger to be tested and forms a U-shaped cavity of the bracket of the lifting cylinder of the sagger to be tested, and the lifting cylinder of the sagger to be tested is arranged on the bottom wall of the middle part of the bracket of the lifting cylinder of the sagger to be tested at a position corresponding to the U-shaped cavity of the bracket of the lifting cylinder of the sagger to be tested, the lifting cylinder column of the sagger to be tested of the lifting cylinder of the sagger to be tested faces upward and is fixedly connected with the middle part of the side of the fixed plate of the sagger to be tested frame facing downward, a pair of guide columns of the fixed plate of the sagger to be tested frame are respectively located on both sides of the lifting cylinder column of the sagger to be tested, and the upper end of the guide column of the fixed plate of the sagger to be tested frame is fixed to the side of the fixed plate of the sagger to be tested frame facing downward, and the lower end forms a sliding pair with the cylinder body of the lifting cylinder of the sagger to be tested.A pair of lifting frames for the saggers to be tested correspond to each other front and back in a spaced state, the lifting frames for the saggers to be tested are in the shape of a gantry and the lower end is fixed to the upper side of the fixing plate of the sagger frame to be tested, and the upper ends of the lifting frames for the saggers to be tested correspond to between two adjacent conveying rollers of the saggers to be tested in the group of conveying rollers of the saggers to be tested, and a cushion block of the lifting frames for the saggers to be tested is fixed on the upper surface in the length direction of each lifting frame for the saggers to be tested, and the opening and closing device for the travel channel of the saggers to be tested comprises an opening and closing cylinder bracket for the travel channel of the saggers to be tested, and a lifting gate for the travel channel of the saggers to be tested. A roller driving cylinder, a pair of guide rods for the lifting gate roller seat of the sagger to be tested traveling channel, a lifting gate roller seat of the sagger to be tested traveling channel and a lifting gate roller of the sagger to be tested traveling channel, an opening and closing cylinder bracket of the sagger to be tested traveling channel corresponds to the front of the lifting cylinder bracket of the sagger to be tested, and the upper left end and the upper right end of the opening and closing cylinder bracket of the sagger to be tested traveling channel are respectively fixed to the front end bottom of the left pivot support beam support beam and the right pivot support beam support beam, and the middle part of the opening and closing cylinder bracket of the sagger to be tested traveling channel is formed with an opening and closing cylinder of the sagger to be tested traveling channel The bracket has a U-shaped cavity, the lifting gate roller driving cylinder of the tested sagger travel channel is fixed to the lifting gate roller driving cylinder seat of the tested sagger travel channel in a state that the lifting gate roller driving cylinder column of the tested sagger travel channel is facing upward, and the lifting gate roller driving cylinder seat of the tested sagger travel channel is fixed to the bottom wall of the U-shaped cavity of the opening and closing cylinder bracket of the tested sagger travel channel, a pair of guide rods of the lifting gate roller seat of the tested sagger travel channel are respectively located on both sides of the lifting gate roller driving cylinder column of the tested sagger travel channel, and the upper end is connected to the middle of the lifting gate roller seat of the tested sagger travel channel The lower end of a pair of guide rods of the lifting gate roller seat of the sagger to be tested travel channel and the cylinder body of the driving cylinder of the lifting gate roller of the sagger to be tested travel channel form a sliding pair, and a pair of lifting gate roller shaft head supporting ears are folded upwards and spread out at the left and right ends of the lifting gate roller seat of the sagger to be tested travel channel, and the lifting gate roller of the sagger to be tested travel channel is located between the pair of lifting gate roller shaft head supporting ears, and a lifting gate roller shaft head is respectively provided at the central position of the left and right end faces of the lifting gate roller of the sagger to be tested travel channel, and the lifting gate roller shaft head is connected to the lifting gate roller shaft head supporting ears by screws.
[0016] In yet another specific embodiment of the present invention, the centering clamping plate driving cylinder of the sagger to be tested, the signal collector for the sagger to be tested to reach the position, the driving motor for the conveying roller of the sagger to be tested, the driving cylinder for the lifting gate roller of the travel channel of the sagger to be tested, the lifting cylinder of the sagger to be tested and the lifting gate roller of the travel channel of the sagger to be tested are electrically controlled and connected to the electrical control box.
[0017] In yet another specific embodiment of the present invention, the driving cylinder for the centering clamping plate of the sagger to be tested, the lifting cylinder of the sagger to be tested and the driving cylinder for the lifting gate roller of the travel channel of the sagger to be tested are air cylinders; the signal collector for the sagger to be tested to reach the position is a photoelectric sensor; a double-row sprocket limiting nut is rotated on the left shaft head of the sagger conveying roller of the group of sagger conveying rollers to be tested and at the position on the left side of the double-row sprocket of the sagger conveying roller to be tested, which is used to prevent the double-row sprocket of the sagger conveying roller to be tested from escaping from the left shaft head of the sagger conveying roller to be tested.
[0018] The technical effect of the technical scheme provided by the present invention is that: since the sagger to be tested can be transported to the position corresponding to the sagger sealing negative pressure detection mechanism by the sagger conveying mechanism, the open part of the sagger can be covered and sealed by the sagger opening covering and sealing device of the sagger sealing negative pressure detection mechanism, and the fire groove around the upper edge of the open part of the sagger can be sealed by the fire groove sealing device of the sagger to be tested, and after the negative pressure suction device sucks, it can be judged whether the sagger has leakage and cracks according to whether the pressure in the sagger cavity of the sagger in the closed state changes, thereby achieving a good sealing effect and an ideal leak detection effect; since the sagger sealing detection action is automatically completed by the machine, it can embody speed and synchronization of sealing the opening of the sagger and the fire groove around the sagger, and can ensure excellent detection efficiency; since the overall structure is very concise, it is not only convenient to manufacture and test, but also economical. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural diagram of an embodiment of the present invention; Figure 2 for Figure 1 The detailed structural diagram of the structural system of the negative pressure detection mechanism for sealing performance of saggers shown in the figure shows the opening covering and sealing device of the sagger to be tested and the fire groove sealing device of the sagger to be tested; Figure 3 for Figure 1 and Figure 2 A detailed structural diagram of the cover and closure device for the opening of the sagger to be tested of the structural system of the negative pressure detection mechanism for the sealing performance of the sagger shown; Figure 4 for Figure 1 The detailed structural diagram of the sagger conveying mechanism to be tested is shown. DETAILED DESCRIPTION
[0020] In order to more clearly understand the technical essence and beneficial effects of the present invention, the applicant provides a detailed description in the form of embodiments below. However, the description of the embodiments is not a limitation of the present invention. Any equivalent changes made based on the concept of the present invention that are merely formal and not substantial should be regarded as within the scope of the technical solution of the present invention.
[0021] In the following description, all concepts related to up, down, left, right, front and back directions or orientations are based on Figure 1 The position state is taken as an example, and thus it cannot be understood as a special limitation on the technical solution provided by the present invention.
[0022] See also Figure 1 , showing a frame 1, which is separately arranged on the floor of the test site when in use, and can also be supported on the floor at the position of the sagger detection station of the sagger circulation mechanism located between the kiln furnace inlet and the kiln furnace outlet of the kiln automatic production line, an electrical control box 11 is arranged on the left or right side of the lower part of the frame 1, a sagger sealing detection mechanism mounting frame 12 is arranged on the upper part of the frame 1 in the height direction, and a sagger conveying mechanism mounting frame 13 to be tested is arranged at a position corresponding to the position below the sagger sealing detection mechanism mounting frame 12; showing a sagger conveying mechanism 2 to be tested, which is arranged on the aforementioned sagger conveying mechanism mounting frame 13 to be tested and is electrically connected to the aforementioned electrical control box 11; a sagger sealing negative pressure detection mechanism 3.
[0023] From the above description, it can be known that: the setting scenarios of the present invention can be selected in two ways according to needs, one is to be set up independently, that is, in a separate setting at the sagger test site; the other is to be supported on the floor at the position of the sagger detection station of the sagger circulation machinery located between the kiln furnace entrance and the kiln furnace exit of the kiln automation production line. Relative to the latter online detection, that is, relative to the second usage scenario, the concept of the kiln automation production line is: a frame group roughly in the shape of a letter "⊔" is set between the kiln furnace entrance (sagger entrance) at one end of the kiln and the kiln furnace row exit (sagger row exit) at the other end of the kiln furnace, and the two ends of the upper longitudinal part of the letter "⊔" roughly correspond to the kiln furnace entrance and row exit, respectively. The loaded sagger 4 slowly enters from the furnace entrance of the kiln and moves slowly through the temperature zones in the furnace, such as the preheating zone, the heating zone, the insulation zone, the cooling zone and the cooling zone, until it exits from the furnace exit of the kiln, and is successively crushed (because many materials are in a stubborn agglomerate state after firing), poured, cleaned, and tested for sagger tightness (the cleaning step can also be placed after the sagger tightness test. If the sagger is damaged and / or cracked, it will be removed after the test), sagger loading, leveling (level the material in the sagger 4 to avoid the tower effect), and then enters the furnace from the kiln entrance, and the cycle continues. The aforementioned stations are completed on the ⊔-shaped rack group, i.e., the kiln automatic production line, so the aforementioned second usage scenario is to involve the present invention in the production line as a sagger detection station of the production line.
[0024] In this embodiment, the electrical control box 11 is arranged on the lower left side of the rack 1. However, if it is arranged on the lower right side of the rack 1, it should be regarded as an equivalent technical means and still belongs to the technical connotation scope disclosed in the present invention.
[0025] See you next time Figure 1 As the technical key points of the technical solution provided by the present invention, the aforementioned sagger sealing negative pressure detection mechanism 3 includes a negative pressure suction device 31, a sagger opening covering and sealing device 32 to be tested and a sagger fire tank sealing device 33 to be tested, the negative pressure suction device 31 is arranged on the aforementioned sagger sealing detection mechanism mounting frame 12, the negative pressure suction device 31 is electrically connected to the aforementioned electrical control box 11 and extends to the aforementioned sagger opening covering and sealing device 32 to be tested and is connected to the sagger opening covering and sealing device 32 to be tested, the sagger opening covering and sealing device 32 to be tested is located at a position below the aforementioned sagger sealing detection mechanism mounting frame 12 The sagger 4 is connected to the mounting frame 12 of the sealing detection mechanism of the sagger. During the sealing test of the sagger 4 and in the state that the sagger 4 is lifted upward (also called "lifting") by the aforementioned sagger conveying mechanism 2, the open covering and sealing device 32 of the sagger 4 to be tested covers and seals the open part of the sagger 4. The fire groove sealing device 33 of the sagger 4 to be tested is arranged on the aforementioned open covering and sealing device 32 of the sagger 4 to be tested and is electrically connected to the aforementioned electrical control box 11. During the sealing test of the aforementioned sagger 4, the fire groove sealing device 33 of the sagger 4 to be tested seals the fire groove 42 formed on the upper edge of the open part of the sagger 4.
[0026] See you next time Figure 1, the aforementioned sagger sealing detection mechanism mounting frame 12 includes a front pipe beam 121, a rear pipe beam 122, a left pipe beam 123, a middle pipe beam 124 and a right pipe beam 125, the front pipe beam 121 and the rear pipe beam 122 are parallel to each other front and back in the length direction, and the left ends of the front and rear pipe beams 121, 122 are fixed to the upper right side surface in the height direction of the aforementioned frame 1, and the right ends of the front and rear pipe beams 121, 122 are fixed to the upper left side surface in the height direction of the frame 1, the left pipe beam 123 and the middle pipe beam 124 are parallel to each other left and right and are fixed to one side facing the middle of the length direction of the front and rear pipe beams 121, 122, and the right pipe beam 125 is located on the right side of the middle pipe beam 124 and is fixed to one side facing the right ends of the front and rear pipe beams 121, 122; the aforementioned sagger conveying mechanism mounting frame 13 to be tested includes a front supporting beam 131 and a rear supporting beam 132, the front and rear supporting beams 131, 132 are parallel to each other front and back and correspond to the lower parts of the aforementioned front and rear pipe beams 121, 122 respectively, the left ends of the front and rear supporting beams 131, 132 are fixed to the right side of the middle part in the height direction of the aforementioned frame 1, and the right ends of the front and rear supporting beams 131, 132 are fixed to the left side of the middle part in the height direction of the frame 1; the aforementioned sagger conveying mechanism 2 to be tested is arranged between the middle opposite sides in the length direction of the front and rear supporting beams 131, 132; the aforementioned negative pressure suction device 31 is arranged between the aforementioned middle pipe beam 124 and the right pipe beam 125, the aforementioned sagger opening covering and closing device 32 to be tested, together with the aforementioned sagger fire trough sealing device 33 to be tested, are connected to the aforementioned left pipe beam 123 and the middle pipe beam 124 in a suspended state and correspond to the upper part of the aforementioned sagger conveying mechanism 2 to be tested.
[0027] See you next time Figure 1The negative pressure suction device 31 comprises a negative pressure fan 311 equipped with a motor 3111 electrically connected to the electrical control box 11, an air intake pipe 312 and an air exhaust pipe 313. The motor 3111 cooperates with the negative pressure fan 311 and the negative pressure fan 311 together with the motor 3111 are fixed on the fan mounting plate 3112, and the fan mounting plate 3112 is fixed to the vibration damping column support plate 31122 by means of the fan mounting plate screws 31123 and through a pair of vibration damping columns 31121 (also called "vibration damping pads") at the front and rear, and the vibration damping column support plate 31122 is fixed to the aforementioned middle pipe beam 124 and the right pipe beam 12 5, one end of the air intake pipe 312 facing the negative pressure fan 311 (the right end in the illustrated position state) is connected to the air inlet of the negative pressure fan 311, and one end of the air intake pipe 312 facing the aforementioned sagger opening covering and sealing device 32 (the left end in the illustrated position state) is connected to the sagger opening covering and sealing device 32, one end of the exhaust pipe 313 (the right end in the illustrated position state) is connected to the air outlet of the negative pressure fan 311, and the other end (the left end in the illustrated position state) extends in a direction away from the exhaust port of the negative pressure fan 311 and is fixed with a dust filter 3131 (also called "air filter").
[0028] See also Figure 2 and Figure 3 And combined with Figure 1 The aforementioned sagger opening covering and closing device 32 to be tested comprises a sagger opening closing pad supporting plate 321, a sagger opening closing pad 322, a detection interface 323, a vacuum pressure gauge 324, a pair of positioning plate left connecting rods 325 and a pair of positioning plate right connecting rods 326. The sagger opening closing pad 322 is glued and fixed on the downward side of the sagger opening closing pad supporting plate 321 and corresponds to the upper side of the aforementioned sagger opening conveying mechanism 2 to be tested. The shape and size of the sagger opening closing pad supporting plate 321 are the same as those of the sagger opening closing pad 322. The lower end of the detection interface 323 is fixed to the sagger opening closing pad supporting plate 321 and the sagger opening closing pad supporting plate 321 is connected to the sagger opening closing pad vent 3221 ( Figure 3The upper end of the detection interface 323 is connected to the vacuum pressure gauge 324 through the air duct 3231, and the vacuum pressure gauge 324 is fixed to the upper end of the vacuum pressure gauge bracket 3241, and the lower end of the vacuum pressure gauge bracket 3241 is fixed to the upper side of the left pipe beam 123, the lower end of the pair of positioning plate left connecting rods 325 is fixed to the left end of the aforementioned sagger open closed pad support plate 321, and the upper end of the pair of positioning plate left connecting rods 325 is suspended (i.e., in a suspended state) with the aforementioned left The pipe beam 123 is fixedly connected and locked by a left connecting rod locking nut 3251, the lower ends of a pair of positioning plate right connecting rods 326 are fixed to the right end of the aforementioned sagger open closed pad support plate 321, and the upper ends of a pair of positioning plate right connecting rods 326 are fixedly connected to the aforementioned middle pipe beam 124 in a suspended manner (i.e. in a suspended state) and locked by a right connecting rod locking nut 3261; wherein, a sagger open closed pad support plate air outlet hole 3211 ( Figure 3 As shown, a sagger opening closing pad hole 3222 is provided on the aforementioned sagger opening closing pad 322 and at a position corresponding to the air outlet hole 3211 of the sagger opening closing pad supporting plate, and the sagger opening closing pad hole 3222 coincides with the lower part of the air outlet hole 3211 of the sagger opening closing pad supporting plate, and one end of the aforementioned air suction pipe 312 facing the aforementioned sagger opening covering closing device 32 to be tested is fixed to the aforementioned sagger opening closing pad supporting plate 321 at a position corresponding to the air outlet hole 3211 of the aforementioned sagger opening closing pad supporting plate; the aforementioned sagger opening fire trough sealing device 33 to be tested is arranged with the aforementioned sagger opening closing pad supporting plate 321 as a carrier.
[0029] The applicant needs to explain that: in this embodiment, although the vacuum pressure gauge bracket 3241 and the vacuum pressure gauge 324 are arranged on the left pipe beam 123, they can also be arranged on the right pipe beam 124 at a reasonable location, or even on other reasonable locations of the frame 1 after extending the air duct 3231. Therefore, the change in the position of the vacuum pressure gauge bracket 3241 cannot be considered to be out of the technical connotation scope disclosed in the present invention.
[0030] In this embodiment, the aforementioned sagger opening sealing pad 322 is made of an elastomeric material, and the aforementioned elastomeric material is rubber. The aforementioned rubber is natural rubber and may also be nitrile rubber, asbestos rubber or other equivalent materials.
[0031] See you next time Figures 1 to 3The aforementioned sagger fire groove sealing device 33 to be tested comprises a group of fire groove fixing block pressure plate actuating cylinders 331, a group of fire groove fixing block pressure plates 332 and a group of fire groove blocking sealing sheets 333. The number of the group of fire groove fixing block pressure plate actuating cylinders 331 is four and one is distributed in the front, rear, left and right, respectively, in a state corresponding to the cylinder fixing holes 3212 ( Figure 3 The fire trough fixed block pressure plate actuating cylinder columns 3311 of the fire trough fixed block pressure plate actuating cylinder 331 are respectively extended out of the edge of the side of the sagger open closed pad support plate 321 facing outward, the number of a group of fire trough fixed block pressure plates 332 is equal to the number of a group of fire trough fixed block pressure plate actuating cylinders 331, and the upper part of each fire trough fixed block pressure plate 332 faces one side of the fire trough fixed block pressure plate actuating cylinder 331 through a group of fire trough fixed block pressure plate pads. Block 3321 is fixed by screws 33211 and the aforementioned fire trough fixing block pressure plate actuating cylinder column 3311, and a lower part of a group of fire trough fixing block pressure plates 332 and one side facing a group of fire trough sealing sealing sheets 333 each constitutes a fire trough sealing sealing sheet fixing seat 3322. A group of fire trough sealing sealing sheets 333 has four pieces and are respectively adhered and fixed to the inner side of the fire trough sealing sealing sheet fixing seat 3322 and when the aforementioned sagger 4 is tested, the fire troughs 42 formed at the front, rear, left and right upper edges of the sagger 4 are respectively sealed by the group of fire trough sealing sealing sheets 333.
[0032] In this embodiment, the aforementioned group of fire trough fixing block pressure plate actuating cylinders 331 are air cylinders; the aforementioned group of fire trough sealing plates 333 are made of an elastomeric material, and the aforementioned elastomeric material is rubber; the rubber described in this embodiment is natural rubber, but nitrile rubber or asbestos rubber can also be used.
[0033] The aforementioned sagger conveying mechanism 2 conveys the sagger 4 to be tested to a position below the opening covering and sealing device 32 of the sagger to be tested corresponding to the structural system of the sagger sealing negative pressure detection mechanism 3, and the sagger conveying mechanism 2 lifts the sagger 4 upward, i.e., pushes it upward (to be described below), so that the upper opening of the sagger 4, i.e., the upper opening of the sagger cavity 41 of the sagger 4, is in close contact with the side of the sagger opening sealing pad 322 facing downward, so that the aforementioned upper opening of the sagger 4 is sealed by the sagger opening sealing pad 322 with a covering effect. At the same time, under the command issued by the aforementioned electrical control box 11, a group of fire trough fixed block pressure plate actuating cylinders 331 work synchronously, so that the fire trough fixed block pressure plate actuating cylinder column 3311 is displaced into the cylinder body, and a group of fire trough fixed block pressure plates 332 are driven to move inward, i.e., toward the fire trough fixed block pressure plate pad 3321 through the fire trough fixed block pressure plate pad 3321. Figure 2As shown in the figure, the aforementioned group of fire groove plugging sealing sheets 333 are fixed to the fire groove fixing block pressing plate pad 3321 at the lower part of the fire groove fixing block pressing plate 332, so the aforementioned group of fire groove plugging sealing sheets 333 are driven by the group of fire groove fixing block pressing plate 332 to move toward the direction of the sagger 4, so that the fire groove 42 ( Figure 2 Then, the motor 3111 is operated under the instruction of the electrical control box 11, and the motor 3111 drives the negative pressure fan 311. During the operation of the negative pressure fan 311, the air in the sagger chamber 41 is evacuated by the air suction pipe 312, that is, the air in the sagger chamber 41 is discharged to the outside through the sagger open closed pad hole 3222, the sagger open closed pad support plate air outlet 3211, the air suction pipe 312, the air inlet of the negative pressure fan 311, the air outlet of the negative pressure fan 311, the exhaust pipe 313 and the dust filter 3131 in sequence. When the negative pressure in the sagger chamber 41 reaches the set value of the vacuum pressure gauge 324, the motor 3111 stops working. The sagger chamber 41 is in a pressure-maintaining state. If there are cracks in the sagger 4 that cause air leakage, the online staff will observe that the indication of the vacuum pressure gauge 324 decreases (lowers), indicating that the sagger 4 is not suitable for further use and will be removed. Otherwise, it indicates that the sagger 4 is intact and can be used. The aforementioned pressure-maintaining time is usually only a few seconds or more than ten seconds. After the inspection is completed, the aforementioned group of fire groove fixed block pressure plates actuate the cylinder 331 to work in the reverse direction, so that a group of fire groove blocking sealing sheets 333 release the seal (sealing) of the fire groove 42 of the sagger 4. Then, the sagger jacking device 27 of the structural system of the sagger conveying mechanism 2 to be tested and to be described below descends to release the sagger 4 onto a group of sagger conveying rollers 21 to be tested, and at the same time, the sagger travel channel lifting gate rollers 285 of the sagger travel channel opening and closing device 28 to be tested descends to allow the sagger 4 to be tested that has completed the inspection to move out, and the next sagger 4 to be tested corresponds to the bottom of the sagger opening covering closing device 32 to be tested, and the above process is repeated continuously.
[0034] See also Figure 4 And combined with Figure 1The aforementioned sagger conveying mechanism 2 includes a group of sagger conveying rollers 21 to be tested, a left pivot support beam 22 for the sagger conveying rollers to be tested, a right pivot support beam 23 for the sagger conveying rollers to be tested, a left clamping device 24 for centering the sagger to be tested, a right clamping device 25 for centering the sagger to be tested, a driving device 26 for the sagger conveying rollers to be tested, a lifting device 27 for the sagger to be tested, and an opening and closing device 28 for a travel passage of the sagger to be tested. A group of sagger conveying rollers 21 to be tested are arranged in a lateral state from back to front or from front to back at intervals. The left shaft head 211 of the sagger conveying rollers to be tested of the group of sagger conveying rollers 21 to be tested is rotatably supported on the left pivot support beam 22 of the sagger conveying rollers to be tested through the left shaft head support bearing seat 2111 of the sagger conveying rollers to be tested and extends to the left pivot support beam 22 of the sagger conveying rollers to be tested. On the left side, the right shaft head 212 of the sagger conveying roller 21 to be tested is rotatably supported on the right pivot support beam 23 of the sagger conveying roller 21 to be tested through the right shaft head support bearing seat 2121 of the sagger conveying roller to be tested, and a pair of sagger bottom wall friction reducing support rollers 213 are rotatably arranged in the middle part of a group of sagger conveying rollers 21 to be tested and at the positions between the opposite sides of the left and right pivot support beams 22 and 23 of the sagger conveying roller to be tested in an interval state, and a double-row sprocket 214 of the sagger conveying roller to be tested is fixed on the left shaft head 211 of the sagger conveying roller 21 to be tested of the aforementioned group of sagger conveying rollers 21 to be tested and at the position located on the left side of the aforementioned left pivot support beam 22 of the sagger conveying roller to be tested, and each of the two adjacent left shaft heads 211 of the sagger conveying roller to be tested The double-row sprockets 214 of the sagger conveying roller to be tested are connected by the double-row sprocket transmission chain 2141 of the sagger conveying roller to be tested, the bottom of the left pivot support beam 22 of the sagger conveying roller to be tested in the length direction is fixed to the side of the left pivot support beam 221 facing upward, the right pivot support beam 23 of the sagger conveying roller to be tested is located on the right side of the left pivot support beam 22 of the sagger conveying roller to be tested, and the bottom of the right pivot support beam 23 of the sagger conveying roller to be tested in the length direction is fixed to the side of the right pivot support beam 231 facing upward, the left and right pivot support beam joists 221, 231 are fixed between the middle opposite sides of the length direction of the aforementioned front support beam 131 and the rear support beam 132 in a state corresponding to each other on the left and right. A left supporting beam guide wheel frame 222 of a sagger conveying roller to be tested is fixed on the right side in the length direction of the pivoting supporting beam 22 through a pair of left supporting beam guide wheel frame hanging feet 2222; a left side wall guide roller 2221 of the sagger conveying roller to be tested is rotatably provided on the left supporting beam guide wheel frame 222 of the sagger conveying roller to be tested and at a position between the left ends of each two adjacent sagger conveying rollers to be tested in a group of sagger conveying rollers to be tested 21 through a left side wall guide roller shaft 22211 of the sagger conveying roller to be tested; a right supporting beam guide wheel frame 232 of the sagger conveying roller to be tested corresponding to the position of the left supporting beam guide wheel frame 222 of the sagger conveying roller to be tested is fixed on the left side in the length direction of the right pivoting supporting beam 23 of the sagger conveying roller to be tested through a pair of right supporting beam guide wheel frame hanging feet 2322;On the guide wheel frame 232 of the right supporting beam of the conveying roller of the sagger to be tested and at the position between the right ends of each two adjacent conveying rollers of the sagger to be tested in a group of conveying rollers 21 of the sagger to be tested, a right side wall guide roller 2321 of the sagger to be tested is rotatably arranged through a right side wall guide roller shaft 23211 of the sagger to be tested. The left clamping device 24 for centering the sagger to be tested is arranged at the upper center position in the length direction of the left pivot supporting beam 22 of the conveying roller of the sagger to be tested, and the structure of the left clamping device 24 for centering the sagger to be tested is the same as that of the right clamping device 25 for centering the sagger to be tested. The right clamping device 25 for centering the sagger to be tested includes a clamping plate driving cylinder 251 for centering the sagger to be tested, a clamping plate 252 for centering the sagger to be tested, and a pair of clamping plates for centering the sagger to be tested. The plate holding guide rod 253 and a sagger to be tested move to the position signal collector 254, the sagger to be tested centering clamping plate driving cylinder column 2511 of the sagger to be tested centering clamping plate driving cylinder 251 of the sagger to be tested faces left, and the sagger to be tested centering clamping plate driving cylinder 251 is fixed on the sagger to be tested centering clamping plate driving cylinder seat 2512 in a lying state, and the sagger to be tested centering clamping plate driving cylinder seat 2512 is fixed at the upper center position in the length direction of the right pivot support beam 23 of the aforementioned sagger conveying roller to be tested, the middle right side of the clamping plate 252 of the sagger to be tested is fixed to the clamping plate driving cylinder column 2511 of the sagger to be tested through the cylinder column connecting block 2513, and a pair of sagger to be tested centering clamping plate guide rods 253 correspond to the sagger to be tested respectively The two sides and the left end of the driving cylinder column 2511 of the centering clamping plate of the sagger are fixed to the right side of the centering clamping plate 252 of the sagger to be tested, and the right end of a pair of guide rods 253 for the centering clamping plate of the sagger to be tested and the cylinder body of the driving cylinder 251 of the centering clamping plate of the sagger to be tested form a sliding pair. The signal collector 254 for the sagger to be tested to move into position is arranged on the aforementioned driving cylinder seat 2512 of the centering clamping plate of the sagger to be tested at a position corresponding to the front side of the driving cylinder 251 of the centering clamping plate of the sagger to be tested. The conveying roller driving device 26 of the sagger to be tested includes a conveying roller driving motor 261 of the sagger to be tested and a conveying roller driving reduction box 262 of the sagger to be tested. The conveying roller driving motor 261 of the sagger to be tested is connected to the conveying roller of the sagger to be tested in a longitudinal cantilever state with its motor shaft facing upward. The roller driving reduction box 262 is connected in driving connection and is fixed to the right side of the right pivot support beam 23 of the sagger conveying roller to be tested by the driving reduction box 262 of the sagger conveying roller to be tested together with the driving motor 261 of the sagger conveying roller to be tested. The final power output shaft 2621 of the driving reduction box 262 of the sagger conveying roller to be tested is connected in driving connection with the right shaft head 212 of the sagger conveying roller to be tested of any one of the group of sagger conveying rollers to be tested 21. The sagger lifting device 27 of the sagger to be tested includes a sagger lifting cylinder bracket 271, a sagger lifting cylinder 272, a pair of sagger frame fixing plate guide pillars 274, a sagger frame fixing plate 275 and a pair of sagger lifting frames 276.A support beam fixing folded edge 2711 is formed at the left and right ends of the sagger lifting cylinder bracket 271 to be tested. The support beam fixing folded edge 2711 located at the left end is fixed to the bottom of the aforementioned left pivot support beam support beam 221, and the support beam fixing folded edge 2711 located at the right end is fixed to the bottom of the aforementioned right pivot support beam support beam 231. The middle part of the sagger lifting cylinder bracket 271 to be tested corresponds to the lower middle part of the sagger conveying roller 21 to be tested and is formed with a U-shaped cavity 2712 of the sagger lifting cylinder bracket to be tested. The sagger lifting cylinder 272 to be tested is arranged on the bottom wall of the middle part of the sagger lifting cylinder bracket 271 to be tested at a position corresponding to the U-shaped cavity 2712 of the sagger lifting cylinder bracket to be tested. The sagger to be tested lifting cylinder column 2721 of the lifting cylinder 272 faces upward and is fixedly connected to the middle part of the side of the sagger frame fixing plate 275 to be tested facing downward, a pair of sagger frame fixing plate guide columns 274 to be tested are respectively located on both sides of the sagger to be tested lifting cylinder column 2721, and the upper ends of the sagger frame fixing plate guide columns 274 to be tested are fixed to the side of the sagger frame fixing plate 275 to be tested facing downward, and the lower ends form a sliding pair with the cylinder body of the sagger to be tested lifting cylinder 272, a pair of sagger frame lifting frames 276 to be tested correspond to each other in a spaced state, the sagger frame lifting frames 276 to be tested are in the shape of a gantry and the lower ends are fixed to the side of the sagger frame fixing plate 275 to be tested facing upward, and the upper ends of the sagger frame lifting frames 276 to be tested are fixed to the side of the sagger frame fixing plate 275 to be tested facing upward, and the upper ends of the sagger frame lifting frames 276 to be tested are fixed to the side of the sagger frame fixing plate 275 to be tested facing upward, and the upper ends of the sagger frame lifting frames 276 to be tested are fixed to the side of the sagger frame fixing plate 275 to be tested facing upward. The sagger conveying rollers 21 of the sagger to be tested respectively correspond to two adjacent sagger conveying rollers 21 of the sagger to be tested, and a sagger lifting frame cushion block 2761 is fixed on the upper surface of a pair of sagger lifting frames 276 in the length direction of the sagger to be tested. The opening and closing device 28 of the sagger travel channel to be tested includes a sagger travel channel opening and closing cylinder bracket 281, a sagger travel channel lifting gate roller driving cylinder 282, a pair of sagger travel channel lifting gate roller seat guide rods 283, a sagger travel channel lifting gate roller seat 284 and a sagger travel channel lifting gate roller 285. The sagger travel channel opening and closing cylinder bracket 281 corresponds to the front of the sagger lifting cylinder bracket 271 and the sagger travel channel to be tested. The upper left end and the upper right end of the channel opening and closing cylinder bracket 281 are respectively fixed to the front end bottom of the left pivot support beam joist 221 and the right pivot support beam joist 231. The middle part of the opening and closing cylinder bracket 281 of the sagger travel channel to be tested is formed with a U-shaped cavity 2811 of the opening and closing cylinder bracket of the sagger travel channel to be tested. The lifting gate roller driving cylinder 282 of the sagger travel channel to be tested is fixed to the lifting gate roller driving cylinder seat 2822 of the sagger travel channel to be tested with its lifting gate roller driving cylinder column 2821 of the sagger travel channel to be tested facing upward. The lifting gate roller driving cylinder seat 2822 of the sagger travel channel to be tested is fixed to the bottom wall of the U-shaped cavity 2811 of the opening and closing cylinder bracket of the sagger travel channel to be tested.A pair of guide rods 283 for the lifting gate roller seat of the travel channel of the sagger to be tested are respectively located on both sides of the lifting gate roller driving cylinder column 2821 of the travel channel of the sagger to be tested, and the upper end is connected to the middle part of the lifting gate roller seat 284 of the travel channel of the sagger to be tested, and the lower end of the pair of guide rods 283 for the lifting gate roller seat of the travel channel of the sagger to be tested and the cylinder body of the lifting gate roller driving cylinder 282 of the travel channel of the sagger to be tested form a sliding pair, and a pair of lifting gate roller shaft head support ears 2841 are folded upwards and unfolded at the left and right ends of the lifting gate roller seat 284 of the travel channel of the sagger to be tested, and the lifting gate roller 285 of the travel channel of the sagger to be tested is located between the pair of lifting gate roller shaft head support ears 2841, and a lifting gate roller shaft head 2851 is provided at the central position of the left and right end surfaces of the lifting gate roller 285 of the travel channel of the sagger to be tested, and the lifting gate roller shaft head 2851 is connected to the lifting gate roller shaft head support ears 2841 by screws.
[0035] The aforementioned sagger to be tested centering clamping plate driving cylinder 251, the sagger to be tested moving into position signal collector 254, the sagger to be tested conveying roller driving motor 261, the sagger to be tested traveling channel lifting gate roller driving cylinder 282, the sagger to be tested traveling channel lifting gate roller 285 are electrically controlled and connected to the aforementioned electrical control box 11.
[0036] In the present embodiment, the aforementioned sagger to be tested centering clamping plate driving cylinder 251, the sagger to be tested lifting cylinder 272 and the sagger to be tested travel channel lifting gate roller driving cylinder 282 are cylinders; the aforementioned sagger to be tested travel in place signal collector 254 is a photoelectric sensor; on the left shaft head 211 of the sagger to be tested conveying roller of the aforementioned set of sagger to be tested conveying rollers 21 and at the position on the left side of the aforementioned double-row sprocket 214 of the sagger to be tested conveying roller, a double-row sprocket limiting nut 2112 is rotated to prevent the double-row sprocket 214 of the sagger to be tested conveying roller from escaping from the left shaft head 211 of the sagger to be tested conveying roller.
[0037] Taking the second scenario of the aforementioned setting scenario as an example, when the sagger 4 to be tested is fed to a group of sagger conveying rollers 21 of the sagger conveying mechanism 2 of the present invention by the sagger feeding mechanism not shown in the figure, since the sagger conveying roller driving motor 261 of the structural system of the sagger conveying roller driving device 26 of the sagger conveying roller to be tested is in a working state at this time, the sagger conveying roller driving motor 261 drives the sagger conveying roller driving reduction box 262 to be tested, and after the sagger conveying roller driving reduction box 262 to be tested is decelerated, the final power output of the sagger conveying roller driving reduction box is output. The shaft 2621 drives the right shaft head 212 of one of the group of sagger conveying rollers 21 to be tested which is transmission-connected thereto, and the right shaft head 212 of the sagger conveying roller to be tested drives one of the group of sagger conveying rollers 21 to be tested, and the left shaft head 211 of the driven sagger conveying roller to be tested causes all the group of sagger conveying rollers 21 to be tested to rotate in a chain reaction manner under the joint action of the double-row sprocket 214 of the sagger conveying roller to be tested and the double-row sprocket transmission chain 2141 of the sagger conveying roller to be tested. When the sagger 4 is moved to a degree where the signal can be collected by the aforementioned sagger-to-be-tested advance-in-place signal collector 254 under the movement of a group of sagger-to-be-tested conveying rollers 21, the sagger 4 just corresponds to the bottom of the aforementioned sagger-to-be-tested open closing pad 322, and the sagger-to-be-tested advance-in-place signal collector 254 feeds back the signal to the electrical control box 11, and the electrical control box 11 issues a working instruction to the opening and closing device 28 of the sagger-to-be-tested travel channel, and the sagger-to-be-tested travel channel lifting gate roller driving cylinder 282 works, and the sagger-to-be-tested travel channel lifting gate roller seat 284 and the sagger-to-be-tested travel channel lifting gate roller 285 are lifted upward from the gap (space) between two adjacent sagger-to-be-tested conveying rollers 21 by the sagger-to-be-tested travel channel lifting gate roller driving cylinder column 2821 extending upward outside the cylinder body, i.e., upward, to prevent the sagger 4 from moving forward. At the same time, the electrical control box 11 sends a command to the aforementioned sagger conveying roller driving device 26 to stop the sagger conveying roller driving motor 261 to be tested. Under the working command sent by the electrical control box 11, the left and right clamping devices 24 and 25 of the sagger to be tested work synchronously. Taking the right clamping device 25 for centering the sagger to be tested as an example, the clamping plate driving cylinder 251 for centering the sagger to be tested is working, and the clamping plate driving cylinder column 2511 for centering the sagger to be tested, which extends to the left, i.e., extends out of the cylinder body, drives the clamping plate 252 for centering the sagger to be tested to move to the left and clamps the sagger with the cooperation of the corresponding clamping plate for centering the sagger to be tested of the left clamping device 24 for centering the sagger to be tested. After clamping, i.e., after one clamping action, the centering of the sagger 4 is completed, and then it is released immediately after a reasonable delay time set by the process, such as 2 to 3 seconds, that is, the clamping plate driving cylinder 251 for centering the sagger to be tested is reversed to reset the clamping plate driving cylinder column 2511 for centering the sagger to be tested together with the clamping plate 252 for centering the sagger to be tested to the right.At the same time, under the working instruction issued by the electrical control box 11, the sagger to be tested lifting cylinder 272 also enters the working state, and the sagger to be tested lifting cylinder column 2721 extends upward, that is, outside the cylinder body, to push the sagger to be tested frame fixing plate 275 together with a pair of sagger to be tested lifting frames 276 fixed thereon to rise upward from the gap between two adjacent sagger to be tested conveying rollers 21, so that the upper edge surface of the opening of the sagger 4 is in close contact with the sagger opening sealing pad 322 to form a seal. Then, according to the action process described by the applicant above, the sagger sealing negative pressure detection mechanism 3 performs the detection. After the detection is completed, the aforementioned sagger to be tested lifting device 27 works in the reverse direction, so that a pair of sagger to be tested lifting frames 276 are lowered, and the sagger 4 that has completed the detection is placed on a group of sagger to be tested conveying rollers 21, and the sagger 4 that has completed the detection is transported to the next station when the lifting gate roller 285 of the sagger to be tested travel channel of the sagger to be tested travel channel opening and closing device 28 is lowered and the channel is opened. Of course, if the sagger 4 has cracks and leaks, it will be removed as described above by the applicant.
[0038] In summary, the technical solution provided by the present invention makes up for the shortcomings of the existing technology, successfully completes the invention task, and faithfully realizes the technical effects stated by the applicant in the technical effect column above.
Claims
1. A sagger sealing detection device, comprising a frame (1), which is independently arranged on the floor of a test site in a use state or supported on the floor at a position of a sagger detection station of a sagger circulation mechanism located between a furnace inlet and a furnace outlet of a kiln automatic production line, an electrical control box (11) is arranged on the left or right side of the lower part of the frame (1), a sagger sealing detection mechanism mounting frame (12) is arranged on the upper part of the frame (1) in the height direction, and a sagger conveying mechanism mounting frame (13) to be tested is arranged at a position corresponding to the lower part of the sagger sealing detection mechanism mounting frame (12); a sagger conveying mechanism (2) to be tested, the sagger conveying mechanism (2) to be tested is arranged on the sagger conveying mechanism mounting frame (13) to be tested and is electrically connected to the electrical control box (11); a sagger sealing negative pressure detection mechanism (3), characterized in that: The sagger sealing negative pressure detection mechanism (3) comprises a negative pressure suction device (31), a sagger opening covering and sealing device (32) and a sagger fire groove sealing device (33). The negative pressure suction device (31) is arranged on the sagger sealing detection mechanism mounting frame (12). The negative pressure suction device (31) is electrically connected to the electrical control box (11) and extends to the sagger opening covering and sealing device (32) to be tested and is connected to the sagger opening covering and sealing device (32). The sagger opening covering and sealing device (32) is connected to the sagger sealing device at a position below the sagger sealing detection mechanism mounting frame (12). The sagger (4) is connected to a sealing detection mechanism mounting frame (12); during the process of performing a sealing test on the sagger (4) and in a state where the sagger (4) is lifted upward by the sagger conveying mechanism (2), the sagger (4) is covered and sealed by the opening covering and sealing device (32) of the sagger (4) to be tested; a fire groove sealing device (33) of the sagger (4) to be tested is arranged on the opening covering and sealing device (32) of the sagger (4) to be tested and is electrically connected to the electrical control box (11); during the process of performing a sealing test on the sagger (4), the fire groove sealing device (33) of the sagger (4) to be tested seals the fire groove (42) formed on the upper edge of the opening of the sagger (4) around the edges.
2. A sagger sealing detection device according to claim 1, characterized in that: The sagger sealing detection mechanism mounting frame (12) comprises a front pipe beam (121), a rear pipe beam (122), a left pipe beam (123), a middle pipe beam (124) and a right pipe beam (125), the front pipe beam (121) and the rear pipe beam (122) are parallel to each other front and back, and the left ends of the front and rear pipe beams (121, 122) are fixed to the upper right side surface of the frame (1) in the height direction, and the front and rear pipe beams (121, 122) are fixed to the upper right side surface of the frame (1) in the height direction. The right end is fixed to the upper left side surface of the frame (1) in the height direction; the left pipe beam (123) and the middle pipe beam (124) are parallel to each other and fixed to the middle of the front and rear pipe beams (121, 122) in the length direction; the right pipe beam (125) is located on the right side of the middle pipe beam (124) and fixed to the right end of the front and rear pipe beams (121, 122) in the length direction; the sagger conveying mechanism mounting frame (13) to be tested includes a front support beam (131) and a rear support beam (132), the front and rear support beams (131, 132) are parallel to each other front and back and correspond to the bottom of the front and rear pipe beams (121, 122) respectively, the left ends of the front and rear support beams (131, 132) are fixed to the right side of the middle part of the height direction of the frame (1), and the right ends of the front and rear support beams (131, 132) are fixed to the left side of the middle part of the height direction of the frame (1); the sagger conveying mechanism (2) to be tested is arranged at The front and rear support beams (131, 132) are located between the middle parts facing each other in the longitudinal direction; the negative pressure suction device (31) is arranged between the middle tube beam (124) and the right tube beam (125); the opening covering and closing device (32) of the sagger to be tested and the fire groove sealing device (33) of the sagger to be tested are connected to the left tube beam (123) and the middle tube beam (124) in a suspended state and correspond to the upper side of the sagger to be tested conveying mechanism (2).
3. A sagger sealing detection device according to claim 2, characterized in that: The negative pressure suction device (31) comprises a negative pressure fan (311) equipped with a motor (3111) electrically connected to the electrical control box (11), an air intake pipe (312) and an air exhaust pipe (313), the motor (3111) cooperates with the negative pressure fan (311) and the negative pressure fan (311) and the motor (3111) are fixed on a fan mounting plate (3112), and the fan mounting plate (3112) is fixed to a vibration damping column support plate (31122) through a pair of front and rear vibration damping columns (31121), and the vibration damping column support plate (31122) ) is fixed between the middle tube beam (124) and the upper side of the right tube beam (125), one end of the air intake pipe (312) facing the negative pressure fan (311) is connected to the air inlet of the negative pressure fan (311), and one end of the air intake pipe (312) facing the open covering and closing device (32) of the sagger to be tested is connected to the open covering and closing device (32) of the sagger to be tested, one end of the exhaust pipe (313) is connected to the air outlet of the negative pressure fan (311), and the other end extends in the direction away from the exhaust port of the negative pressure fan (311) and is fixed with a dust filter (3131).
4. A sagger sealing detection device according to claim 3, characterized in that: The sagger opening covering and closing device (32) to be tested comprises a sagger opening closing pad support plate (321), a sagger opening closing pad (322), a detection interface (323), a vacuum pressure gauge (324), a pair of positioning plate left connecting rods (325) and a pair of positioning plate right connecting rods (326); the sagger opening closing pad (322) is glued and fixed on the downward side of the sagger opening closing pad support plate (321) and corresponds to the upper side of the sagger opening conveying mechanism (2) to be tested; the shape and size of the sagger opening closing pad support plate (321) are the same as those of the sagger opening closing pad (322); the detection interface (323) The lower end of the detection interface (323) is fixed to the sagger open closed pad support plate (321), and the sagger open closed pad support plate (321) is communicated with the sagger open closed pad air outlet hole (3221) provided on the sagger open closed pad (322), and the upper end of the detection interface (323) is connected to the vacuum pressure gauge (324) through the air duct (3231), and the vacuum pressure gauge (324) is fixed to the upper end of the vacuum pressure gauge bracket (3241), and the lower end of the vacuum pressure gauge bracket (3241) is fixed to the upper side of the left pipe beam (123) or the middle pipe beam (124), and a pair of positioning plate left connecting rods (325) are connected to the left pipe beam (123) or the middle pipe beam (124). The lower end is fixed to the left end of the sagger open closed pad support plate (321), and the upper ends of a pair of positioning plate left connecting rods (325) are fixedly connected to the left pipe beam (123) in a suspended manner; the lower ends of a pair of positioning plate right connecting rods (326) are fixed to the right end of the sagger open closed pad support plate (321), and the upper ends of a pair of positioning plate right connecting rods (326) are fixedly connected to the middle pipe beam (124) in a suspended manner; wherein, an open sagger closed pad support plate air outlet (3211) is provided at the center position of the open sagger closed pad support plate (321), and an open sagger closed pad support plate air outlet (3211) is provided at the center position of the open sagger closed pad support plate (322). A kiln opening sealing pad hole (3222) is provided on the kiln opening at a position corresponding to the air outlet hole (3211) of the kiln opening sealing pad support plate, and the kiln opening sealing pad hole (3222) coincides with the lower part of the kiln opening sealing pad support plate air outlet hole (3211), and one end of the suction pipe (312) facing the kiln opening covering and closing device (32) to be tested is fixed to the kiln opening sealing pad support plate (321) at a position corresponding to the air outlet hole (3211) of the kiln opening sealing pad support plate; the kiln opening fire groove sealing device (33) to be tested is arranged with the kiln opening sealing pad support plate (321) as a carrier.
5. A sagger sealing detection device according to claim 4, characterized in that: The sagger opening sealing pad (322) is made of an elastomeric material, wherein the elastomeric material is rubber, and the rubber is natural rubber, nitrile rubber or asbestos rubber.
6. A sagger sealing detection device according to claim 4, characterized in that: The fire groove sealing device (33) of the sagger to be tested comprises a group of fire groove fixed block pressure plate actuating cylinders (331), a group of fire groove fixed block pressure plates (332) and a group of fire groove plugging sealing sheets (333). The number of the group of fire groove fixed block pressure plate actuating cylinders (331) is four and they are horizontally fixed on the upper side of the sagger open closed pad support plate (321) in a state where one is distributed at the front, rear, left and right, and they are electrically connected to the electrical control box (11). The fire groove fixed block pressure plate actuating cylinder columns (3311) of the group of fire groove fixed block pressure plate actuating cylinders (331) each protrude out of the edge of the side of the sagger open closed pad support plate (321) facing outward. The number of the group of fire groove fixed block pressure plates (332) is equal to the number of the group of fire groove fixed block pressure plates actuating cylinders (331). The number of the fire trough fixing block pressure plates (332) is equal and the upper part of each fire trough fixing block pressure plate (332) is fixed to the fire trough fixing block pressure plate actuating cylinder (331) through a group of fire trough fixing block pressure plate pads (3321) and the fire trough fixing block pressure plate actuating cylinder column (3311), and the lower part of a group of fire trough fixing block pressure plates (332) and the side facing a group of fire trough sealing sheets (333) each form a fire trough sealing sheet fixing seat (3322), the group of fire trough sealing sheets (333) has four pieces and are respectively adhered and fixed to the inner side of the fire trough sealing sheet fixing seat (3322), and when the sagger (4) is tested, the group of fire trough sealing sheets (333) respectively seals the fire troughs (42) formed at the front, back, left and right upper edges of the sagger (4).
7. A sagger sealing detection device according to claim 6, characterized in that: The group of fire trough fixing block pressure plate actuating cylinders (331) are air cylinders; the group of fire trough blocking sealing sheets (333) are made of an elastomeric material, the elastomeric material is rubber; the rubber is natural rubber, nitrile rubber or asbestos rubber.
8. A sagger sealing detection device according to claim 2, characterized in that: The sagger conveying mechanism (2) comprises a group of sagger conveying rollers (21) to be tested, a left pivot support beam (22) to be tested sagger conveying rollers, a right pivot support beam (23) to be tested sagger conveying rollers, a left clamping device (24) for centering the sagger to be tested, a right clamping device (25) for centering the sagger to be tested, a driving device (26) for the sagger conveying rollers to be tested, a lifting device (27) for the sagger to be tested and an opening and closing device (28) for a travel passage of the sagger to be tested. The group of sagger conveying rollers (21) to be tested are arranged in a horizontal state from back to front or from front to back at intervals. The left shaft heads (211) of the sagger conveying rollers to be tested of the group of sagger conveying rollers (21) to be tested are rotatably supported on the sagger conveying rollers to be tested through left shaft head support bearing seats (2111) of the sagger conveying rollers to be tested. The invention relates to a sagger conveying roller (21) to be tested, wherein the right shaft head (212) of the sagger conveying roller (21) to be tested is rotatably supported on the right shaft head support beam (23) of the sagger conveying roller (21) to be tested through a right shaft head support bearing seat (2121) of the sagger conveying roller (21) to be tested. A pair of sagger bottom wall friction reducing support rollers (213) are rotatably arranged in a spaced state in the middle of a group of sagger conveying rollers (21) to be tested and at positions between the left and right pivot support beams (22, 23) of the sagger conveying roller to be tested. The left shaft head (211) of the sagger conveying roller (21) to be tested and at a position between the left and right pivot support beams (22, 23) of the sagger conveying roller to be tested are provided on the left shaft head (211) of the sagger conveying roller (21) to be tested and at a position between the left and right pivot support beams (22, 23) of the sagger conveying roller to be tested. A double-row sprocket (214) of the sagger conveying roller to be measured is fixed to the left side of the left pivot support beam (22) of the sagger conveying roller to be measured, and the double-row sprockets (214) of the sagger conveying roller to be measured on the left shaft heads (211) of each two adjacent sagger conveying rollers to be measured are connected by a double-row sprocket transmission chain (2141) of the sagger conveying roller to be measured, the bottom of the left pivot support beam (22) of the sagger conveying roller to be measured in the length direction is fixed to the side of the left pivot support beam (221) facing upward, the right pivot support beam (23) of the sagger conveying roller to be measured is located on the right side of the left pivot support beam (22) of the sagger conveying roller to be measured, and the bottom of the right pivot support beam (23) of the sagger conveying roller to be measured in the length direction is fixed to the side of the right pivot support beam (231) facing upward The left and right pivotal support beams (221, 231) are fixed on one side upward, and the left and right pivotal support beams (221, 231) are fixed between the middle sides of the longitudinal direction of the front support beam (131) and the rear support beam (132) in a state corresponding to each other on the left and right, wherein a left support beam guide wheel frame (222) of the sagger conveying roller to be tested is fixed on the right side in the longitudinal direction of the left pivotal support beam (22) of the sagger conveying roller to be tested, and a left side wall guide roller (2221) of the sagger conveying roller to be tested is rotatably provided on the left support beam guide wheel frame (222) of the sagger conveying roller to be tested and at a position between the left ends of each two adjacent sagger conveying rollers to be tested in a group of sagger conveying rollers to be tested (21), through a left side wall guide roller shaft (22211) of the sagger conveying roller to be tested,A guide wheel frame (232) of the conveying roller of the sagger to be tested right supporting beam corresponding to the guide wheel frame (222) of the conveying roller of the sagger to be tested left supporting beam is fixed on the left side in the length direction of the conveying roller of the sagger to be tested right supporting beam. A guide wheel frame (232) of the conveying roller of the sagger to be tested right supporting beam corresponding to the conveying roller of the sagger to be tested left supporting beam is provided on the guide wheel frame (232) of the conveying roller of the sagger to be tested right supporting beam and at the position between the right ends of two adjacent conveying rollers of the sagger to be tested in a group of conveying rollers of the sagger to be tested (21) so as to be rotatably provided with a guide wheel shaft (23211) of the right side wall of the sagger to be tested. A left clamping device (24) for centering the sagger to be tested is provided at the center of the upper part of the left pivotal supporting beam (22) of the conveying roller of the sagger to be tested in the length direction. The structure of the left clamping device (24) for the sagger to be tested is the same as that of the right clamping device (25) for the sagger to be tested. The right clamping device (25) for the sagger to be tested comprises a clamping plate driving cylinder (251) for the sagger to be tested, a clamping plate (252) for the sagger to be tested, a pair of clamping plate guide rods (253) for the sagger to be tested, and a sagger to be tested moving to position signal collector (254). The clamping plate driving cylinder column (2511) for the sagger to be tested of the clamping plate driving cylinder (251) for the sagger to be tested faces leftward, and the clamping plate driving cylinder (251) for the sagger to be tested is fixed on the clamping plate driving cylinder seat (2512) for the sagger to be tested in a lying state. The clamping plate driving cylinder seat (2512) of the sagger to be tested is fixed at the upper center position of the length direction of the right pivot support beam (23) of the conveying roller of the sagger to be tested, the right side of the middle of the clamping plate (252) of the sagger to be tested is fixed to the clamping plate driving cylinder column (2511) of the sagger to be tested, a pair of clamping plate guide rods (253) of the sagger to be tested respectively correspond to the two sides of the clamping plate driving cylinder column (2511) of the sagger to be tested, and the left end is fixed to the right side of the clamping plate (252) of the sagger to be tested, and the right end of the clamping plate guide rod (253) of the sagger to be tested forms a sliding pair with the cylinder body of the clamping plate driving cylinder (251) of the sagger to be tested, and the sagger to be tested moves to the position signal The collector (254) is arranged on the clamping plate driving cylinder seat (2512) of the sagger to be tested at a position corresponding to the front side of the clamping plate driving cylinder (251) of the sagger to be tested. The conveying roller driving device (26) of the sagger to be tested comprises a conveying roller driving motor (261) of the sagger to be tested and a conveying roller driving reduction box (262) of the sagger to be tested. The conveying roller driving motor (261) of the sagger to be tested is in transmission connection with the conveying roller driving reduction box (262) of the sagger to be tested in a longitudinal cantilever state with its motor shaft facing upward, and the conveying roller driving reduction box (262) of the sagger to be tested is fixed together with the conveying roller driving motor (261) of the sagger to be tested to the right side of the right pivot support beam (23) of the conveying roller of the sagger to be tested.The final power output shaft (2621) of the sagger conveying roller driving reduction box (262) is connected to the right shaft head (212) of any one of the sagger conveying rollers (21) in the group of sagger conveying rollers (21) in driving connection. The sagger lifting device (27) comprises a sagger lifting cylinder bracket (271), a sagger lifting cylinder (272), a pair of sagger frame fixing plate guide posts (274), a sagger frame fixing plate (275) and a sagger lifting frame (276). A support beam fixing folding edge (2711) is formed at the left and right ends of the sagger lifting cylinder bracket (271). ), the joist fixing folded edge (2711) at the left end is fixed to the bottom of the left pivot support beam joist (221), and the joist fixing folded edge (2711) at the right end is fixed to the bottom of the right pivot support beam joist (231), the middle part of the sagger to be tested lifting cylinder bracket (271) corresponds to the lower middle part of the sagger to be tested conveying roller (21) and is formed with a sagger to be tested lifting cylinder bracket U-shaped cavity (2712), the sagger to be tested lifting cylinder (272) is arranged on the bottom wall of the middle part of the sagger to be tested lifting cylinder bracket (271) at a position corresponding to the sagger to be tested lifting cylinder bracket U-shaped cavity (2712), the sagger to be tested lifting cylinder (272) is arranged on the bottom wall of the middle part of the sagger to be tested lifting cylinder bracket (271) at a position corresponding to the sagger to be tested lifting cylinder bracket U-shaped cavity (2712), the sagger to be tested lifting cylinder (272) ) of the sagger to be tested, the lifting cylinder column (2721) faces upward and is fixedly connected to the middle part of the side of the sagger frame fixing plate (275) facing downward, a pair of sagger frame fixing plate guide columns (274) are respectively located on both sides of the sagger frame lifting cylinder column (2721), and the upper ends of the sagger frame fixing plate guide columns (274) are fixed to the side of the sagger frame fixing plate (275) facing downward, while the lower ends form a sliding pair with the cylinder body of the sagger frame lifting cylinder (272) to be tested, and a pair of sagger frame lifting frames (276) to be tested correspond to each other in a spaced state, and the sagger frame lifting frames (276) to be tested are in the shape of a gantry and the lower ends thereof face upward with the sagger frame fixing plate (275) to be tested. The upper ends of a pair of saggers to be tested lifting frames (276) correspond to two adjacent saggers to be tested conveying rollers in the group of saggers to be tested conveying rollers (21), and a saggers to be tested lifting frame cushion block (2761) is fixed on the upper surface of the pair of saggers to be tested lifting frames (276) in the length direction. The saggers to be tested travel channel opening and closing device (28) comprises a saggers to be tested travel channel opening and closing cylinder bracket (281), a saggers to be tested travel channel lifting gate roller driving cylinder (282), a pair of saggers to be tested travel channel lifting gate roller seat guide rods (283), a saggers to be tested travel channel lifting gate roller seat (284) and a saggers to be tested travel channel lifting gate roller (285).The opening and closing cylinder bracket (281) of the traveling channel of the sagger to be tested corresponds to the front of the lifting cylinder bracket (271) of the sagger to be tested, and the upper left end and the upper right end of the opening and closing cylinder bracket (281) of the traveling channel of the sagger to be tested are respectively fixed to the front end bottom of the left pivot support beam support beam (221) and the right pivot support beam support beam (231), and the middle part of the opening and closing cylinder bracket (281) of the traveling channel of the sagger to be tested is formed with an opening and closing cylinder bracket of the traveling channel of the sagger to be tested. The cylinder bracket U-shaped cavity (2811) is used, and the driving cylinder (282) for lifting the gate roller of the traveling channel of the sagger to be tested is fixed to the driving cylinder seat (2822) for lifting the gate roller of the traveling channel of the sagger to be tested with its cylinder column (2821) for lifting the gate roller of the traveling channel of the sagger to be tested facing upward, and the driving cylinder seat (2822) for lifting the gate roller of the traveling channel of the sagger to be tested is fixed to the cavity bottom wall of the U-shaped cavity (2811) of the opening and closing cylinder bracket of the traveling channel of the sagger to be tested, and a pair of The guide rods (283) of the lifting gate roller seat of the travel channel of the sagger to be tested are respectively located on both sides of the driving cylinder column (2821) of the lifting gate roller of the travel channel of the sagger to be tested, and the upper ends are connected to the middle part of the lifting gate roller seat (284) of the travel channel of the sagger to be tested, and the lower ends of the guide rods (283) of the lifting gate roller seat of the travel channel of the sagger to be tested and the cylinder body of the driving cylinder (282) of the lifting gate roller of the travel channel of the sagger to be tested form a sliding pair. 4) has a pair of lifting gate roller shaft head support ears (2841) folded upwards and unfolded at the left and right ends, the lifting gate roller (285) of the sagger traveling channel to be tested is located between the pair of lifting gate roller shaft head support ears (2841), and a lifting gate roller shaft head (2851) is provided at the center of the left and right end faces of the lifting gate roller (285) of the sagger traveling channel to be tested, and the lifting gate roller shaft head (2851) is connected to the lifting gate roller shaft head support ears (2841) by screws.
9. A sagger sealing detection device according to claim 8, characterized in that: The sagger to be tested centering clamping plate driving cylinder (251), the sagger to be tested moving in position signal collector (254), the sagger to be tested conveying roller driving motor (261), the sagger to be tested moving channel lifting gate roller driving cylinder (282), the sagger to be tested lifting cylinder (272) and the sagger to be tested moving channel lifting gate roller (285) are electrically controlled and connected to the electrical control box (11).
10. A sagger sealing detection device according to claim 8 or 9, characterized in that: The described sagger centering clamping plate driving cylinder (251), the described sagger lifting cylinder (272) and the described sagger travel channel lifting gate roller driving cylinder (282) are air cylinders; the described sagger travel in place signal collector (254) is a photoelectric sensor; and a double-row sprocket limiting nut (2112) is rotatably arranged on the left shaft head (211) of the described sagger conveying roller (21) and at the position on the left side of the double-row sprocket (214) of the described sagger conveying roller for preventing ...
Citation Information
Patent Citations
Sagger advancing channel opening and closing and sagger jacking device
CN117469981A
Integrated device for automatically detecting damage of saggar and automatically cleaning saggar
CN118289401A
Single-channel high-productivity intelligent automatic outer circulation line
CN118634958A
Complex shape automotive engine cylinder cover and flaw and leakage detection device for sealing performance thereof
CN201496161U
Sagger detection device for battery positive and negative electrode production line
CN213943981U