Farmland mulching film recovery equipment

By designing a farmland mulch recycling equipment that combines roller blades, rake teeth, electrostatic generators and electrostatic absorbers, the problem of large mulch recycling in southern farmlands has been solved, and an efficient and simplified recycling process has been achieved.

CN119744583APending Publication Date: 2025-04-04浙江四方股份有限公司
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Patent Information

Application Number
CN202411935130.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

The prior art is difficult to effectively recycle plastic films stuck to plastic films in soil with high viscosity and moisture in southern farmland, resulting in complex recycling process and difficult to achieve pure mechanical structures.

Method used

A farmland membrane recycling equipment is designed, using a combination of roller blades and rake teeth. The film is hooked by clockwise rotation of roller blades and rake teeth. Combined with an electrostatic generator and an electrostatic absorber, electrostatic adsorption is generated and the film is collected, and the film is thrown into the collection box through a rotating device.

Benefits of technology

It realizes efficient recycling of large sticky mulch film in southern farmland, simplifies the recycling process, and avoids complex separation problems caused by sticking between the mulch film and soil.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses farmland mulching film recycling equipment, and belongs to the field of plastic films. A discharge port is formed in one end of a frame body; the roller cutter cylinder is arranged on the frame body in a clockwise rotating mode. The gearbox drives the roller cutter cylinder to rotate clockwise; the collecting box is arranged on one side of the discharge port of the frame body in a vertically penetrating manner; the electrostatic generator is arranged in the frame body, is positioned above the roller cutter cylinder and is used for generating static electricity on the film on the roller cutter cylinder; the at least two static absorbers are located at the discharge port and used for adsorbing the thin film generating static electricity; the rotating device is arranged on the frame body and is used for driving the electrostatic absorber to rotate anticlockwise and throwing the film on the electrostatic absorber into the collecting box; a plurality of rake teeth matched with the electrostatic absorber are arranged on the roller cutter cylinder, and the rake teeth hook a film in a farmland when the roller cutter cylinder rotates. The farmland mulching film recycling equipment has the beneficial effect that waste plastic films can be conveniently collected.
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Description

Technical Field

[0001] The present application relates to the field of plastic films, and in particular, to a device for recycling farmland mulch films. Background Art

[0002] The current residual film recycling machine mainly recycles large pieces of residual film on the surface of the soil, while the smaller residual film in the tillage layer is difficult to recycle. The main component of ground film is polyvinyl chloride (PVC), which has great harm and is difficult to clean.

[0003] Unlike the dry sandy soil in the north, the soil in the south is very sticky and contains a lot of moisture, and the mulch film is often stuck to the soil. Therefore, the mulch film commonly used in the south cannot be recycled using the mulch film recycling technology in the north after use. It is not as simple as simply collecting and recycling the mulch film, but it must be turned up from the soil, separated, and then recycled. This is a complicated process that is generally difficult to achieve with a purely mechanical structure. Therefore, a technology to solve the problem of mulch film recovery in the south is needed to fill the gap in this field. Summary of the invention

[0004] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.

[0005] In order to solve the technical problems mentioned in the above background technology section, some embodiments of the present application provide a farmland mulch film recycling device, including:

[0006] A frame body, one end of which has a discharge port;

[0007] The roller knife cylinder rotates clockwise and is arranged on the frame;

[0008] Gearbox, driving roller knife cylinder to rotate clockwise;

[0009] The collecting box is vertically connected and arranged on one side of the material discharge port of the frame;

[0010] The electrostatic generator is arranged in the frame and located above the roller cutter drum, and is used to generate static electricity on the film on the roller cutter drum;

[0011] There are at least two static absorbers, both located at the discharge port, for absorbing the film that generates static electricity;

[0012] The rotating device is arranged on the frame and is used to drive the electrostatic absorber to rotate counterclockwise to throw the film on the electrostatic absorber into the collection box;

[0013] The cutter roller is provided with a plurality of rake teeth matched with the electrostatic absorber, and the rake teeth hook the film in the farmland when the cutter roller rotates.

[0014] The present application uses the clockwise rotation of the roller knife drum, and the rake teeth hook up the film in the farmland and move it along the roller knife drum. When it moves to the bottom of the electrostatic generator, the electrostatic generator works to make the film generate negative charges. As the roller knife drum rotates, the electrostatic absorber will adsorb the negatively charged film and adsorb it to the electrostatic absorber. Then, driven by the rotating device, the film is thrown into the collection box for collection, thereby solving the problem of cleaning the film in the south.

[0015] Furthermore, the rake teeth are provided with barbs.

[0016] Furthermore, a guide plate is provided on one end of the discharge port near the inner side of the frame, and one end of the guide plate is connected to the collection box; there are two guide plates, which are symmetrically arranged on both ends of the discharge port, and there is a gap between the two guide plates.

[0017] Furthermore, the rotating device comprises:

[0018] There are two first fixing plates, which are fixed on both ends of the frame respectively;

[0019] A first motor is fixed on the first fixing plate;

[0020] A worm gear is fixedly mounted on the output end of the first motor;

[0021] A rotating shaft is rotatably disposed between the two fixed plates;

[0022] A worm wheel is fixed on the rotating shaft and meshes with the worm;

[0023] The static absorbers are evenly distributed on the rotating shaft.

[0024] Furthermore, the farmland mulch film recovery device also includes a blocking device for picking up and dropping the film on the electrostatic absorber into a collection box;

[0025] The blocking device includes:

[0026] A support rod, fixed on the collection box;

[0027] A first connecting plate, fixedly mounted on the supporting rod;

[0028] A second connecting plate is arranged on the first connecting plate through a first pin;

[0029] A baffle, fixedly disposed on the second connecting plate, with one end of the baffle facing one side of the electrostatic absorber;

[0030] The first pin is threadedly connected to the first connecting plate.

[0031] Furthermore, the blocking piece is configured as an inclined portion on a side facing the electrostatic absorber.

[0032] Furthermore, a filter plate is provided in the collection box, and a plurality of filter holes are provided on the filter plate.

[0033] Furthermore, a groove body is opened on both ends of the collecting box, and both ends of the filter plate extend into the groove body and movably cooperate with the groove body. A second fixed plate is provided on the outer wall of the collecting box, and a second motor is installed on the second fixed plate. A connecting shaft is provided on the output end of the second motor, and one end of the connecting shaft rotates and extends into the groove body. A protrusion is provided on the connecting shaft, and one end of the protrusion abuts against the filter plate. A vibration spring is installed between the filter plate and the inner wall of the groove body.

[0034] Furthermore, a plurality of accommodating chambers are provided on the roller cutter cylinder, the rake teeth are movably arranged on the accommodating chambers, and a driving device for driving the rake teeth to move is installed in the accommodating chambers.

[0035] Furthermore, the driving device comprises:

[0036] A driving member, fixedly arranged on the inner wall of the accommodating cavity;

[0037] A first connecting block, fixedly mounted on the driving member;

[0038] A second connecting block is hingedly connected to the first connecting block via a second pin;

[0039] A connecting rod, fixedly arranged on one end of the second connecting block;

[0040] A pressure sensor is arranged on the accommodating cavity and located on one side of the connecting rod;

[0041] The rake teeth are mounted on the second connecting block.

[0042] The beneficial effect of the present application is that it provides a farmland mulch film recycling device that is convenient for collecting waste plastic films. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.

[0044] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the components and elements are not necessarily drawn to scale.

[0045] In the attached picture:

[0046] Figure 1 is an overall schematic diagram according to an embodiment of the present application;

[0047] Figure 2 yes Figure 1 A magnified view of part A;

[0048] Figure 3 is a cross-sectional view of an embodiment;

[0049] Figure 4 yes Figure 3 A magnified view of part B;

[0050] Figure 5 yes Figure 3 Enlarged view of part C;

[0051] Figure 6 It is a structural schematic diagram of a part of the embodiment, mainly showing a collection box.

[0052] Reference numerals:

[0053] 1. Frame; 2. Roller knife drum; 3. Collection box; 4. Electrostatic generator; 5. Electrostatic absorber; 6. Rotating shaft; 7. Rake teeth; 8. Discharge port; 9. Barb; 10. Guide plate; 11. First fixed plate; 12. First motor; 13. Worm; 14. Rotating shaft; 15. Worm wheel; 16. Support rod; 17. First connecting plate; 18. Second connecting plate; 19. Baffle; 20. First pin; 21. Inclined portion; 22. Filter plate; 23. Filter hole; 24. Trough; 25. Second fixed plate; 26. Second motor; 27. Connecting shaft; 28. Bump; 29. ​​Vibration spring; 30. Accommodating chamber; 31. Driving member; 32. First connecting block; 33. Second connecting block; 34. Connecting rod; 35. Pressure sensor; 36. Second pin. DETAILED DESCRIPTION

[0054] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0055] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.

[0056] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0057] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".

[0058] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0059] Reference Figure 1-6 The farmland mulch film recycling equipment includes a frame 1, a roller cutter drum 2, a collection box 3, an electrostatic generator 4, an electrostatic absorber 5, and a rotating device; a gearbox is provided on the frame 1, and the power of the front tractor is transmitted to the rotary tiller input gearbox through the transmission shaft on the tractor, and then to the side gearbox, and finally to the roller cutter drum 2, so that the roller cutter drum 2 rotates. A rotating shaft 146 is provided on the output end of the gearbox, and the rotating shaft 146 is rotatably arranged in the frame 1. The roller cutter drum 2 is fixed on the rotating shaft 146 and partially extends out of the frame 1. The roller cutter drum 2 is provided with a plurality of rake teeth 7 that match the electrostatic absorber 5; a discharge port 8 is opened on one side of the frame 1, and the collection box 3 is installed on the frame 1 located on the side of the discharge port 8. The electrostatic generator 4 and the electrostatic absorber 5 are both existing technologies. The electrostatic absorber 5 can use a magnetic rod to generate a positive electrode. The specific operating principle can be referred to the patent application number 2017105107070, so it will not be repeated. The electrostatic generator 4 is arranged in the frame 1 and is located above the roller cutter drum 2, and is used to generate static electricity on the film on the roller cutter drum 2. There are at least two electrostatic absorbers 5, which are respectively located at the discharge port 8, and are used to adsorb the film that generates static electricity. The rotating device is arranged on the frame 1, and is used to drive the electrostatic absorber 5 to rotate counterclockwise, and throw the film on the electrostatic absorber 5 into the collection box 3. Through the clockwise rotation of the roller cutter drum 2, the rake teeth 7 hook up the film in the farmland and move along the roller cutter drum 2. When it moves to the bottom of the electrostatic generator 4, the electrostatic generator 4 works to generate negative charges on the film. As the roller cutter drum 2 rotates, the electrostatic absorber 5 will adsorb the film that generates negative charges and adsorb it onto the electrostatic absorber 5, and then the film is thrown into the collection box 3 for collection under the drive of the rotating device, thereby solving the problem of cleaning the film in the south.

[0060] The rake teeth 7 are provided with barbs 9. Through the effect of the barbs 9, it is convenient to hook the film out of the farmland.

[0061] A guide plate 10 is provided on one end of the discharge port 8 near the inner side of the frame 1; there are two guide plates 10, which are symmetrically arranged at both ends of the discharge port 8, and there is a gap between the two guide plates 10. It is convenient to introduce the film into the discharge port 8, and then facilitate the adsorption of the electrostatic absorber 5.

[0062] The rotating device includes a first fixed plate 11, a first motor 12, a worm 13, a rotating shaft 14, and a worm wheel 15; there are two first fixed plates 11, which are fixedly arranged at both ends of the frame 1, respectively; the first motor 12 is fixedly arranged on the first fixed plate 11, the worm 13 is fixedly arranged on the output end of the first motor 12, the rotating shaft 14 is rotatably arranged between the two fixed plates, the worm wheel 15 is fixedly arranged on the rotating shaft 14, and meshes with the worm 13, and the electrostatic absorbers 5 are evenly distributed on the rotating shaft 14. The worm 13 is driven to rotate by the first motor 12, the worm 13 drives the worm wheel 15 to rotate, and the rotation of the worm wheel 15 drives the rotating shaft 14 to rotate, thereby driving the electrostatic absorber 5 to rotate, so that the film on the electrostatic absorber 5 is thrown into the collection box 3.

[0063] In order to ensure that the film on the electrostatic absorber 5 can be thrown into the collection box 3 normally, the present application also includes a blocking device for picking up the film on the electrostatic absorber 5 and dropping it into the collection box 3. The blocking device includes a support rod 16, a first connecting plate 17, a second connecting plate 18, a blocking piece 19, and a first pin 20; the support rod 16 is fixed on the collection box 3, the first connecting plate 17 is fixed on the support rod 16, the second connecting plate 18 is arranged on the first connecting plate 17 through the first pin 20, the blocking piece 19 is fixed on the second connecting plate 18, and one end of the blocking piece 19 faces the side of the electrostatic absorber 5, and the gap between the blocking piece 19 and the electrostatic absorber 5 is less than the thickness of the film. The first pin 20 is threadedly connected to the first connecting plate 17. Under the action of the baffle 19, when the electrostatic absorber 5 adsorbs the film on the electrostatic absorber 5, and the electrostatic absorber 5 is rotating, the baffle 19 will block the film on the electrostatic absorber 5. Since the electrostatic absorber 5 is rotating, the film is blocked by the baffle 19 and falls into the collection box 3, so that too much film is wrapped around the electrostatic absorber 5, which causes the electrostatic absorber 5 to be unable to adsorb the film with negative charge. Under the action of the first pin 20, it is convenient to install the second connecting plate 18 and adjust the angle of the second connecting plate 18.

[0064] The side of the blocking piece 19 facing the electrostatic absorber 5 is configured as an inclined portion 21 . This further facilitates blocking the film, and the film can be guided into the collection box 3 under the action of the inclined portion 21 .

[0065] The collection box 3 is provided with a filter plate 22, and a plurality of filter holes 23 are provided on the filter plate. Since the film is hooked out from the farmland, the film is covered with soil, and the soil can fall back into the farmland from the filter holes 23. Specifically, in order to avoid clogging of the filter holes 23, the present application provides a slot body 24 at both ends of the collection box 3, and both ends of the filter plate 22 extend into the slot body 24 and flexibly cooperate with the slot body 24. A second fixing plate 25 is provided on the outer wall of the collection box 3, and a second motor 26 is installed on the second fixing plate 25. A connecting shaft 27 is provided on the output end of the second motor 26, and one end of the connecting shaft 27 rotates and extends into the slot body 24. A protrusion 28 is provided on the connecting shaft 27, and one end of the protrusion 28 abuts against the filter plate 22. A vibration spring 29 is installed between the filter plate 22 and the inner wall of the slot body 24.

[0066] A plurality of accommodating cavities 30 are provided on the roller cutter cylinder 2, and the rake teeth 7 are movably arranged on the accommodating cavities 30. A driving device for driving the rake teeth 7 to move is installed in the accommodating cavities 30. When the rake teeth 7 hit a harder object such as a stone, the rake teeth 7 can be driven to move into the accommodating cavities 30, thereby reducing damage to the rake teeth 7. Specifically, the driving device includes a driving member 31, a first connecting block 32, a second connecting block 33, a connecting rod 34, a pressure sensor 35, and a second pin 36; the driving member 31 is fixedly arranged on the inner wall of the accommodating chamber 30, and the driving member 31 can adopt a hydraulic push rod, a pneumatic telescopic rod, an electric telescopic rod, etc. The first connecting block 32 is fixedly arranged on the driving member 31, and the second connecting block 33 is hingedly connected to the first connecting block 32 through the second pin 36. The connecting rod 34 is fixedly arranged on one end of the second connecting block 33. The pressure sensor 35 is arranged on the accommodating chamber 30 and is located on one side of the connecting rod 34. The pressure sensor 35 is electrically connected to the driving member 31, so that the pressure sensor 35 controls the opening and closing of the driving member 31, and the rake teeth 7 are installed on the second connecting block 33. When the rake teeth 7 hit a harder object such as a stone, the roller cutter 2 drives the rake teeth 7 to rotate, which will cause the rake teeth 7 to move backward, and through the hinge of the second connecting block 33 and the first connecting block 32, the connecting rod 34 on the second connecting block 33 will contact the pressure sensor 35, and after a certain period of contact, it will continue to squeeze the switch of the pressure sensor 35, so that the pressure sensor 35 controls the opening of the driving member 31, thereby extending and retracting the first connecting block 32, so that the first connecting block 32 moves into the accommodating chamber 30, the first connecting block 32 drives the movement of the second connecting block 33, and the second connecting block 33 drives the rake teeth 7 to move into the accommodating chamber 30, thereby avoiding the collision of the rake teeth 7 with harder objects such as stones and causing damage to the rake teeth 7. At the same time, in order to prevent the rake teeth 7 from shrinking into the accommodating chamber 30 due to inertia and other factors during rotation, the present application sets the rotational force / hinge force between the second pin 36 and the first connecting block 32 to be relatively tight. General contact (such as the rake teeth 7 touching a film or plastic, or the rake teeth 7 moving backwards due to the inertia of the rotation of the roller cutter 2, etc.) will not drive the second connecting block 33 to move relative to the first connecting block 32. Only after a long period of continuous collision with a harder object such as a stone can the second connecting block 33 be driven to move relative to the first connecting block 32, thereby allowing the rake teeth 7 to move into the accommodating chamber 30.

[0067] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the above-mentioned features are replaced with the technical features with similar functions disclosed in the embodiments of the present disclosure (but not limited to) and the technical solutions formed.

Claims

1. A farmland mulch film recycling device, characterized in that: include: A frame body, one end of which has a discharge port; The roller knife cylinder is arranged on the frame body and rotates clockwise; Gearbox, driving roller knife cylinder to rotate clockwise; A collecting box is vertically connected and arranged on one side of the material discharge port of the frame; An electrostatic generator is disposed in the frame and above the roller cutter drum, and is used to generate static electricity on the film on the roller cutter drum; There are at least two electrostatic absorbers, both located at the discharge port, for absorbing the film that generates static electricity; A rotating device, disposed on the frame, for driving the electrostatic absorber to rotate counterclockwise to throw the film on the electrostatic absorber into the collection box; The roller cutter drum is provided with a plurality of rake teeth matched with the electrostatic absorber, and the rake teeth are used to hook the film in the farmland when the roller cutter drum rotates.

2. The farmland mulch film recycling equipment according to claim 1, characterized in that: The rake teeth are provided with barbs.

3. The farmland mulch film recycling equipment according to claim 1, characterized in that: A guide plate is provided on one end of the discharge port near the inner side of the frame, and one end of the guide plate is connected to the collection box; there are two guide plates, which are symmetrically arranged on both ends of the discharge port, and there is a gap between the two guide plates.

4. The farmland mulch film recycling equipment according to claim 1, characterized in that: The rotating device comprises: There are two first fixing plates, which are fixed on both ends of the frame respectively; A first motor, fixed on the first fixing plate; A worm, fixedly mounted on the output end of the first motor; A rotating shaft, rotatably disposed between the two fixed plates; A worm wheel, fixed on the rotating shaft and meshing with the worm; The electrostatic absorbers are evenly distributed on the rotating shaft.

5. The farmland mulch film recycling equipment according to claim 1, characterized in that: The farmland mulch film recovery equipment also includes a blocking device for picking up the film on the electrostatic absorber and dropping it into the collection box; The blocking device comprises: A support rod, fixedly mounted on the collection box; A first connecting plate, fixedly mounted on the support rod; a second connecting plate, arranged on the first connecting plate through a first pin; A baffle, fixedly disposed on the second connecting plate, with one end of the baffle facing one side of the electrostatic absorber; The first pin is threadedly connected to the first connecting plate.

6. The farmland mulch film recycling device according to claim 5, characterized in that: The blocking piece is configured as an inclined portion on a side facing the electrostatic absorber.

7. The farmland mulch film recycling equipment according to claim 1, characterized in that: A filter plate is arranged in the collecting box, and a plurality of filter holes are arranged on the filter plate.

8. The farmland mulch film recycling device according to claim 7, characterized in that: A groove body is provided on both ends of the collecting box, and both ends of the filter plate extend into the groove body and movably cooperate with the groove body. A second fixing plate is provided on the outer wall of the collecting box, and a second motor is installed on the second fixing plate. A connecting shaft is provided on the output end of the second motor, and one end of the connecting shaft rotates and extends into the groove body. A protrusion is provided on the connecting shaft, and one end of the protrusion abuts against the filter plate. A vibration spring is installed between the filter plate and the inner wall of the groove body.

9. The farmland mulch film recycling equipment according to claim 1, characterized in that: A plurality of accommodating cavities are provided on the roller cutter cylinder, the rake teeth are movably arranged on the accommodating cavities, and a driving device for driving the rake teeth to move is installed in the accommodating cavities.

10. The farmland mulch film recycling equipment according to claim 9, characterized in that: The driving device comprises: A driving member, fixedly arranged on the inner wall of the accommodating cavity; A first connecting block, fixedly mounted on the driving member; A second connecting block, hingedly connected to the first connecting block via a second pin; A connecting rod, fixedly arranged on one end of the second connecting block; A pressure sensor is disposed on the accommodating cavity and located on one side of the connecting rod; The rake teeth are mounted on the second connecting block.

Citation Information

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