Livestock and poultry farm material decontamination entering and exiting system and method

Abstract

The invention discloses a livestock and poultry farm material decontamination entering and exiting system and method, and relates to the technical field of farm material decontamination, the livestock and poultry farm material decontamination entering and exiting system comprises a cleaning system, a disinfection system, a drying system and a conveying system; the cleaning system, the disinfection system and the drying system are isolated from one another through access doors or automatic gateway doors; the conveying system is used for conveying materials needing to be decontaminated to the cleaning system, the disinfecting system and the drying system for cleaning, disinfecting and drying; and the decontaminated materials are conveyed to an inventory transfer area or conveyed out of the yard through the conveying system. According to the system, workers can receive materials in a centralized manner, the labor time of the workers is shortened, and the operation efficiency of a farm is improved; the visual system can monitor the material decontamination process in real time, obtain the real-time position of the material, detect whether the decontamination process is normal or not and form a decontamination process flow report, so that the decontamination method is ensured to be standard.

Description

Technical Field

[0001] This invention relates to the field of disinfection technology for livestock farm materials, and in particular to a disinfection system and method for livestock farm materials entering and leaving the farm. Background Art

[0002] With the continuous development of the scale of livestock and poultry farming, the biosecurity risks of farms have also increased accordingly. Various farms have implemented closed management measures. However, the transportation of materials during the living and production process is unavoidable. In order to do a good job in virus prevention and control, it is necessary to carry out special cleaning and disinfection of materials and cut off the transmission route of the virus, which is the foundation for ensuring the biosecurity of farms.

[0003] Currently, the methods for disinfecting and cleaning supplies entering pig farms are not yet systematic and standardized. Therefore, it is necessary to provide a method for disinfecting and cleaning supplies and an entry / exit system to reduce the risk of viruses entering pig farms. Summary of the Invention

[0004] To address the shortcomings of existing disinfection technologies for livestock farm materials, this invention aims to provide a material disinfection method and entry / exit system to reduce the risk of viruses entering pig farms. This invention utilizes chain conveyors, roller conveyors, roller transfer machines, and robotic arms to achieve spatial transfer of materials. It is also equipped with AGVs (Automated Guided Vehicles) for transporting materials for disinfection and for delivery within and outside the farm. Multiple cleaning stations, soaking disinfection stations, and disinfection channels are provided, enabling automated disinfection and customized disinfection methods based on the classification and characteristics of the materials.

[0005] To solve the above technical problems, the specific technical solution adopted by the present invention is as follows:

[0006] A material washing and disinfection entry and exit system for livestock and poultry farms includes a washing system, a disinfection system, a drying system, and a conveying system; the washing system, disinfection system, and drying system are isolated from each other by inspection doors or automatic gates; the conveying system is used to transport materials that need to be washed and disinfected to the washing system, disinfection system, and drying system for washing, disinfection, and drying; the washed and disinfected materials are transported to the storage transfer area or out of the farm through the conveying system.

[0007] In the above scheme, the conveying system includes a chain conveyor, a roller conveyor, and a pallet unpacking machine; the pallet unpacking machine is installed on the chain conveyor; the roller conveyor includes rollers, a roller frame, a cylinder, and an automatic stop; the cylinder tailstock is fixedly installed on the ground, the cylinder piston is rotatably connected to one end of the roller frame, and the other end of the roller frame is rotatably installed on the ground, so that the height of both ends of the roller frame can be adjusted as the cylinder piston extends and retracts, thereby realizing the unpowered conveying of pallets and turnover boxes, and the automatic stop automatically extends and retracts according to the material conveying direction.

[0008] In the above scheme, the automatic gate includes a gate body, a guide rail, a cylinder II, and a gate frame; the gate frame is equipped with a guide rail, and the gate body is mounted on the guide rail. The extension and retraction of the cylinder II realizes the raising and lowering of the gate body. When materials need to enter adjacent areas, the gate automatically opens and closes, thereby achieving relative closure of each area and reducing the risk of odor and virus transmission.

[0009] In the above scheme, the cleaning system includes a spray device and an ultrasonic disinfection device, which are used to clean the materials that need to be disinfected. The spray device and the ultrasonic disinfection device are both set in the cleaning area, and the spray device and the ultrasonic disinfection device are respectively placed in cleaning position I and cleaning position II. Roller conveyors in the conveying system are set in both cleaning position I and cleaning position II. The roller conveyors are used to transport the materials that need to be disinfected to the cleaning position for cleaning and to send the cleaned materials to the chain conveyor in the conveying system.

[0010] In the above scheme, the disinfection system includes an immersion disinfection zone and a non-immersion disinfection zone; both the immersion disinfection zone and the non-immersion disinfection zone are used for disinfection; both the immersion disinfection zone and the non-immersion disinfection zone are located within the disinfection zone; the immersion disinfection zone is provided with immersion position I and immersion position II, and each of immersion position I and immersion position II is equipped with an immersion disinfection device, a robotic arm, and a roller conveyor; the roller conveyor transports the materials to be disinfected to the immersion disinfection device, the robotic arm places the materials to be disinfected in the immersion disinfection device for disinfection, and then sends the disinfected materials to the conveying system; the non-immersion disinfection zone includes disinfection channel I, disinfection channel II, and disinfection channel III, which are respectively equipped with an ozone disinfection device, an ultraviolet disinfection device, and a spray disinfection device; depending on the characteristics of the materials to be disinfected, the ozone disinfection device, the ultraviolet disinfection device, and the spray disinfection device can be used individually or in combination; the disinfected materials are transported via the conveying system.

[0011] In the above scheme, the robotic arm includes a fork, a lateral movement mechanism, a lifting mechanism, and a robotic arm frame; the robotic arm frame is equipped with a lateral movement mechanism, the lifting mechanism is mounted on the lateral movement mechanism, and the fork is mounted on the lifting mechanism. By controlling the lateral movement mechanism and the lifting mechanism, the fork drives the materials to move laterally and lift.

[0012] In the above scheme, the drying system includes a drying zone and a chain conveyor in the conveying system. The chain conveyor is set around the drying zone and a drying device is set inside the zone. The drying device is used for rapid drying of materials. The chain conveyor is used for conveying and transporting materials that need to be washed and disinfected in the drying zone.

[0013] The above scheme also includes an on-site transfer area, which is equipped with a control cabinet, a loading and unloading area II, a control panel II, and a tool rack II. Workers receive incoming materials or place materials out of the site in the loading and unloading area II. The inventory transfer area has AGVs and a flat warehouse. The AGVs realize the storage and retrieval of materials in the flat warehouse.

[0014] The implementation method of the material disinfection and entry / exit system for livestock and poultry farms includes the following steps:

[0015] Step 1: When off-site materials need to enter the site, the staff sends an entry signal through control panel I. The unpacking and palletizing machine removes a pallet and the chain conveyor transports it to loading and unloading area I. The staff determines the type of materials and can select a specific turnover box from tool rack I to hold the materials. Then, the washing and disinfection method is set on control panel I, and the conveying begins.

[0016] Step 2: According to the set washing and disinfection method, the chain conveyor transports the materials to the designated cleaning area or directly to the disinfection area. When the materials need to be sprayed for cleaning, the materials are transported to the automatic gate of cleaning position I.

[0017] Step 3: The specific automatic gate opens, the piston rod of cylinder II remains in the normally contracted state, the material is transported by the roller transfer machine to the automatic stop end of the roller conveyor, and then transported to the cylinder end of the roller conveyor under the action of gravity, and the automatic gate closes;

[0018] Step 4: Start the spray system and begin cleaning;

[0019] Step 5: After the set cleaning time, the spray system will be turned off, and the cleaning process will end.

[0020] Step Six: The specific automatic gate opens, the automatic stop opens, the cylinder piston rod extends, and the material is transported to the automatic stop end of the roller conveyor under the action of gravity. The automatic stop closes, and the material returns to the chain conveyor under the combined action of gravity and the roller transfer machine. The cylinder resets.

[0021] Step 7: When materials need ultrasonic cleaning, the materials are transported to the automatic gate of cleaning station II.

[0022] Step 8: Repeat step 3;

[0023] Step 9: The forks of a special robotic arm are raised, and then the materials are moved from under the first gantry to under the second gantry. The forks are lowered, and the materials will be immersed in the pool.

[0024] Step 10: After the set time is reached, the forks are raised, and the materials are moved from under the second gantry to under the first gantry. The forks are lowered, and the materials are placed at the cylinder end of the roller conveyor.

[0025] Step 11: Repeat step 6;

[0026] Step 12: According to the set disinfection method, the chain conveyor transports the materials to the immersion disinfection area or the non-immersion disinfection area for disinfection. When the materials need to be immersed in immersion disinfection at immersion position I or immersion position II, the materials are transported to the corresponding automatic gate.

[0027] Step Thirteen: Repeat Step Three;

[0028] Step Fourteen: Repeat steps nine through eleven;

[0029] Step 15: When materials need to be disinfected without immersion, the materials are transported to the corresponding automatic gate of the designated disinfection channel I, disinfection channel II or disinfection channel III;

[0030] Step 16: The specific automatic gate opens, and the materials are transferred to other chain conveyors by the roller transfer machine, enter the passage, and the automatic gate closes;

[0031] Step 17: After the materials have been disinfected in the non-immersion disinfection area for the set time, they are transported to the disinfection channel exit. The automatic gate at the exit opens, and the materials leave the disinfection channel under the action of the chain conveyor and roller transfer machine. The automatic gate then closes.

[0032] Step 18: After the materials are disinfected, according to the set washing and disinfection method, they can be directly transported to the loading and unloading area II for staff to pick up and put into storage, or transported by AGV to the storage transfer area for draining or storage, or enter the drying area for drying.

[0033] Step 19: When materials need to be dried, they enter through the entrance of the drying area, are dried for a specified time, and then exit through the exit of the drying area. After drying, they can be directly removed from the warehouse or stored in the storage transfer area.

[0034] Step 20: When new supplies need to be disinfected before entering the site, repeat steps one through nineteen.

[0035] In the above scheme, when materials cannot be placed in turnover boxes or pallets for automatic washing and disinfection, AGVs are used to transfer and disinfect the materials in personnel passage and disinfection passage III.

[0036] The process of sending supplies out of the warehouse includes the following steps:

[0037] Step 1: After the staff in the site have finished picking up the goods in the loading and unloading area II, they can operate the control panel II to transport the empty pallet to the unpacking and stacking machine for pallet stacking.

[0038] Step 2: When there are materials that need to be removed from the site, the staff will place the materials on pallets or turnover boxes in loading and unloading area II. The materials will then be directly transported to loading and unloading area I by chain conveyor, completing the removal of the materials.

[0039] Beneficial effects of the present invention:

[0040] 1. This invention utilizes a conveying system to automate the entire washing and disinfection process. Furthermore, by setting up multiple washing stations, soaking and disinfection stations, and disinfection channels, it enables personalized washing and disinfection methods to be customized according to the classification and characteristics of materials.

[0041] 2. The visualization system in this invention can monitor the material washing and disinfection process in real time. The location detector can obtain the real-time location of the material. The host computer compares the material location with the washing and disinfection program settings to detect whether the washing and disinfection process is normal and generates a washing and disinfection process report to ensure that the washing and disinfection method is standardized.

[0042] 3. By setting up a storage transfer area, the invention increases the storage function of the disinfection area, enabling staff to centrally receive materials, reducing staff working hours. It is also equipped with AGVs, which can be used to transport materials for disinfection and delivery inside and outside the farm, improving the adaptability to disinfection of different types of materials and increasing the operational efficiency of the farm.

[0043] 4. The invention includes an automatic gate. When materials need to enter an adjacent area, the opening and closing of the automatic gate is adjusted to achieve relative enclosure of each area, thereby reducing the risk of odor and virus transmission.

[0044] 5. The present invention includes a drying system to dry the washed and disinfected materials, thereby achieving rapid drying of materials and improving the efficiency of material entry and exit.

[0045] 6. The present invention includes a disinfection system that combines ozone disinfection, ultraviolet disinfection, and spray disinfection devices in a single disinfection channel, thereby improving the disinfection effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] Figure 1 This is a schematic diagram of the process of a material washing and disinfection entry and exit system for livestock and poultry farms according to the present invention;

[0047] Figure 2 for Figure 1 Scheme planning diagram;

[0048] Figure 3 for Figure 2 The diagram shows the operation of the roller conveyor involved in the process.

[0049] Figure 4 for Figure 2 A schematic diagram of the robotic arm's operation involved in the process;

[0050] Figure 5 for Figure 2 A schematic diagram of the operation of the automatic gate involved in the process;

[0051] Figure 6 This is a partial schematic diagram of the decontamination process of the present invention.

[0052] The attached figures are labeled as follows:

[0053] 01-Off-site transfer area; 02-Cleaning area; S2-Cleaning system; 03-Disinfection area; S3-Disinfection system; 04-Drying area; S4-Drying system; 05-Inventory transfer area; 06-In-site transfer area; S7-Conveying system; S8-Visualization system; 101-Control panel I; 0102-Loading and unloading area I; 103-Tool rack I; 201-Ultrasonic cleaning device; 0201-Cleaning position II; 202-Spray device; 0202-Cleaning position I; 203-Robot arm; 301-Immersion disinfection device; 0301-Immersion disinfection area; 0301A-Immersion position I; 0301B-Immersion position II; 302-Non-immersion disinfection device; 0302-Non-immersion disinfection area; 0302A-Disinfection channel I; 0302B-Disinfection channel II; 0302C-Disinfection... Toxic Channel III; 0401-Draining Area; 402-Drying Device; 0501-Flat Warehouse; 601-Tool Rack II; 602-Control Cabinet; 603-Control Panel II; 0604-Loading / Unloading Area II; 701-Chain Conveyor; 702-Roller Conveyor; 703-Roller Transfer Machine; 704-AGV; 705-Disassembly and Pallet Unloading Machine; 706-Pallet; 707-Turning Box; 708-Automatic Gate; 2011-Ultrasonic Cleaning Pool; 2031-Forks; 2032-Transfer Mechanism; 2033-Lifting Mechanism; 2034-Mechanical Handheld Unit; 7021-Automatic Stop; 7022-Roller; 7023-Cylinder; 7024-Roller Frame; 7081-Gate Body; 7082-Guide Rail; 7083-Cylinder II; 7084-Gate Frame. Detailed Implementation

[0054] The technical solution of the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. Obviously, the described embodiments are merely some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0055] In the description of this invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0056] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0057] Combine Figure 1 、 Figure 2 As shown, the present invention proposes a material washing and disinfection entry and exit system for livestock and poultry farms, comprising a washing system S2, a disinfection system S3, a drying system S4, and a conveying system S7; the washing system S2, the disinfection system S3, and the drying system S4 are isolated by inspection doors or automatic gates 708; the conveying system S7 is used to transport materials requiring washing and disinfection to the washing system S2, the disinfection system S3, and the drying system S4 for washing, disinfection, and drying; the washed and disinfected materials are transported through the conveying system S7 to the storage transfer area 05 or to the outside of the farm.

[0058] Combined with appendix Figure 2 As shown, the conveying system S7 includes a chain conveyor 701, a roller conveyor 702, a roller transfer machine 703, a pallet unpacking machine 705, a pallet 706, a turnover box 707, and an automatic gate 708. The turnover box 707 can be customized according to the characteristics of the materials and their cleaning and disinfection methods.

[0059] Combined with appendix Figure 2 As shown, the visualization system S8 includes a host computer 801, a monitor, a camera, and a position detector. The host computer 801 adopts different cleaning and disinfection methods according to the material classification. Multiple monitors enable staff to remotely monitor the entire material cleaning and disinfection process. The position detector can obtain the real-time location of the materials. The host computer 801 detects whether the cleaning and disinfection process is normal by comparing the material location with the cleaning and disinfection program settings, and generates a cleaning and disinfection process report to ensure that the cleaning and disinfection methods are standardized.

[0060] Combined with appendix Figure 2 As shown, the off-site transfer area 01 includes a tool rack Ⅰ103, a loading and unloading area Ⅰ0102, and a control panel Ⅰ101. Turnover boxes 707 can be stored on the tool rack 103. Staff can select different turnover boxes 707 according to the type of materials and put off-site materials to be cleaned and disinfected or take out materials from the site in the loading and unloading area Ⅰ0102.

[0061] Combined with appendix Figure 2As shown, the cleaning area 02 includes cleaning station I 0202 and cleaning station II 0201, and is equipped with a spray device 202, an ultrasonic cleaning device 201, and a robotic arm 203, which can perform spray cleaning and ultrasonic cleaning according to the type of materials.

[0062] Combined with appendix Figure 2 As shown, disinfection zone 03 includes immersion disinfection zone 0301 and non-immersion disinfection zone 0302. Immersion disinfection zone 0301 includes immersion position I 0301A and immersion position II 0301B, and is equipped with immersion disinfection device 301 and robotic arm 203. Different disinfectants can be used for different immersion positions. Non-immersion disinfection zone 0302 includes disinfection channel I 0302A, disinfection channel II 0302B and disinfection channel III 0302C, and is equipped with ozone disinfection device 3022, ultraviolet disinfection device 3021 and spray disinfection device 3023. Different disinfection devices can be combined and used in a single disinfection channel to improve the disinfection effect.

[0063] Combined with appendix Figure 2 As shown, the drying zone 04 includes a draining zone 0401 and a drying device 402. The drying device 402 enables rapid drying of materials and improves the efficiency of material entry.

[0064] Combined with appendix Figure 2 As shown, the storage transfer area 05 has a built-in flat warehouse 0501, and the AGV704 realizes the storage and retrieval of materials in the storage transfer area 05, which can effectively reduce the labor time of staff to receive materials.

[0065] Combined with appendix Figure 2 As shown, the on-site transfer area 06 includes a control cabinet 602, a loading and unloading area II 0604, a control panel II 603, and a tool rack II 601. Workers receive incoming materials or place materials out of the site in the loading and unloading area II 0604. The control panel II 603 is used to control the control cabinet 602.

[0066] Combine Figure 2 、 Figure 3 As shown, the roller conveyor 702 includes a roller 7022, a roller frame 7024, a cylinder 7023, and an automatic stop block 7021. The tailstock of the cylinder 7023 is fixedly installed on the ground. The piston of the cylinder 7023 is rotatably connected to one end of the roller frame 7024, and the other end of the roller frame 7024 is rotatably installed on the ground. This allows the roller frame 7024 to adjust the height of both ends as the piston of the cylinder 7023 extends and retracts, thereby enabling the unpowered conveying of the pallet 706 and the turnover box 707. The automatic stop block 7021 can automatically extend and retract according to the material conveying direction to restrict the material conveying.

[0067] Combine Figure 2 、 Figure 4As shown, the robotic arm 203 includes a fork 2031, a lateral movement mechanism 2032, a lifting mechanism 2033, and a robotic arm frame 203. The fork 2031 cooperates with the base of the pallet 706 and the turnover box 707. By controlling the lateral movement mechanism 2032 and the lifting mechanism 2033, the materials are laterally moved and lifted, thereby realizing the transfer of materials between the roller conveyor 702 and the cleaning station or disinfection station.

[0068] Combined with appendix Figure 2 As shown, when materials cannot be placed in turnover box 707 or pallet 706 for automatic washing and disinfection, AGV 704 can be used to transfer and disinfect materials in personnel passage and disinfection passage Ⅲ0302C. AGV 704 can also be used for picking up and delivering materials on site. AGV is an intelligent vehicle.

[0069] Combine Figure 2 、 Figure 5 As shown, each area is isolated from the others, and adjacent areas can be equipped with maintenance doors or automatic gates 708. The automatic gate 708 includes a gate body 7081, a guide rail 7082, a cylinder II 7083, and a gate frame 7084. The guide rail 7082 is installed inside the gate frame 7084, and the gate body 7081 is installed on the guide rail 7082. The extension and retraction of the cylinder II 7083 realizes the raising and lowering of the gate body 7081. When materials need to enter the adjacent area, it automatically opens and closes, which can realize the relative enclosure of each area and reduce the risk of odor and virus transmission.

[0070] Combine Figure 1 、 Figure 2 、 Figure 6 As shown, the process of disinfecting and bringing supplies into the site includes the following steps:

[0071] Step 1: When off-site materials need to enter the site, the staff sends an entry signal through the control panel I101. The unpacking and palletizing machine 705 unpacks a pallet 706 and conveys it to the loading and unloading area I0604 by the chain conveyor 701. The staff determines the type of materials and can select a specific turnover box 707 from the tool rack I103 to hold the materials. Then, the cleaning and disinfection method is set on the control panel I101, and the conveying begins.

[0072] Step 2: According to the set washing and disinfection method, the chain conveyor 701 transports the materials to the designated cleaning area 02 or directly to the disinfection area 03. When the materials need to be sprayed for cleaning, the materials are transported to the automatic gate 708 of the cleaning position I0202.

[0073] Step 3: The specific automatic gate 708 opens, the piston rod of cylinder II 7083 remains in the normally contracted state, the material is transported by roller transfer machine 703 to the automatic stop 7021 end of roller conveyor 702, and under the action of gravity, it is transported to the cylinder 7023 end of roller conveyor 702, and the automatic gate 708 closes.

[0074] Step 4: Spray device 202 is started to begin cleaning;

[0075] Step 5: After the set cleaning time, the spray device 202 is turned off, and the cleaning process ends;

[0076] Step Six: The specific automatic gate 708 opens, the automatic stop 7021 opens, the piston rod of the cylinder 7023 extends, and the material is transported to the automatic stop 7021 end of the roller conveyor 702 under the action of gravity. The automatic stop 7021 closes, and the material returns to the chain conveyor 701 under the combined action of gravity and the roller transfer machine 703. The cylinder 7023 resets.

[0077] Step 7: When materials need ultrasonic cleaning, the materials are transported to the automatic gate 708 of cleaning position II0201.

[0078] Step 8: Repeat step 3;

[0079] Step 9: The specific robotic arm 203 lifts the fork 2031 and then moves the material from under the first gantry 2034A to under the second gantry 2034B. The fork 2031 then lowers, and the material will be immersed in the pool 2011.

[0080] Step 10: After the set time is reached, the forks 2031 are raised, and the materials are moved from under the second gantry 2034B to under the first gantry 2034A. The forks 2031 are lowered and the materials are placed at the end of cylinder 7023 of roller conveyor 702.

[0081] Step 11: Repeat step 6;

[0082] Step 12: According to the set disinfection method, the chain conveyor 701 transports the materials to the immersion disinfection zone 0301 or the non-immersion disinfection zone 0302 for disinfection. When the materials need to be immersed in immersion disinfection at immersion position I 0301A or immersion position II 0301B, the materials are transported to the corresponding automatic gate 708.

[0083] Step Thirteen: Repeat Step Three;

[0084] Step Fourteen: Repeat steps nine through eleven;

[0085] Step 15: When materials need to be disinfected without immersion, the materials are transported to the corresponding automatic gate 708 of the designated disinfection channel I 0302A, disinfection channel II 0302B or disinfection channel III 0302C;

[0086] Step 16: The specific automatic gate 708 opens, and the materials are transferred to other chain conveyors 701 by the roller transfer machine 703 and enter the passage. The automatic gate 708 then closes.

[0087] Step 17: After the materials have been disinfected for the set time in the non-immersion disinfection area 0302, they are transported to the disinfection channel exit. The automatic gate 708 at the exit opens, and the materials leave the disinfection channel under the action of the chain conveyor 701 and the roller transfer machine 703. The automatic gate 708 then closes.

[0088] Step 18: After the materials are disinfected, according to the set washing and disinfection method, they can be directly transported to the loading and unloading area II0604 for staff to pick up and put into storage, or transported by AGV704 from the loading and unloading area II0604 to the storage transfer area 05 for draining or storage, or enter the drying area 04 for drying.

[0089] Step 19: When materials need to be dried, they enter through the entrance of the drying area 04, and after drying for a specified time, they exit through the exit of the drying area 04. After drying, they can be directly removed from the warehouse or stored in the storage transfer area 05.

[0090] Step 20: When new supplies need to be disinfected before entering the site, repeat steps one through nineteen.

[0091] When materials cannot be placed in turnover box 707 or pallet 706 for automatic washing and disinfection, AGV 704 can be used to transfer and disinfect materials in personnel passage and disinfection passage Ⅲ0302C.

[0092] Combine Figure 1 、 Figure 2 、 Figure 6 As shown, the process of sending supplies out of the warehouse includes the following steps:

[0093] Step 1: After the staff in the field have finished picking up the goods in the loading and unloading area Ⅱ0604, they can operate the control panel Ⅱ603 to transport the empty pallet 706 to the unpacking and stacking machine 705 for pallet stacking.

[0094] Step 2: When there are materials that need to be removed from the site, the staff will place the materials on the pallet 706 or turnover box 707 in the loading and unloading area Ⅱ0604. The materials will be directly transported to the loading and unloading area Ⅰ0102 by the chain conveyor 701, thus completing the removal of the materials.

[0095] In the description of this specification, references to terms such as "one embodiment," "some embodiments," "for example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0096] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention without departing from the principles and spirit of the present invention.

Claims

1. A livestock and poultry farm material disinfection entry and exit system, characterized in that: It includes a cleaning system (S2), a disinfection system (S3), a drying system (S4) and a conveying system (S7); the cleaning system (S2), the disinfection system (S3) and the drying system (S4) are isolated by an inspection door or an automatic gate (708); the conveying system (S7) is used to transport materials that need to be cleaned and disinfected to the cleaning system (S2), the disinfection system (S3) and the drying system (S4) for cleaning, disinfection and drying; the cleaned and disinfected materials are transported to the inventory transfer area (05) or transported out of the site through the conveying system (S7).

2. The livestock and poultry farm material disinfection entry and exit system according to claim 1 is characterized in that: The conveying system (S7) comprises a chain conveyor (701), a roller conveyor (702) and a de-coder (705); the de-coder (705) is arranged on the chain conveyor (701); the roller conveyor (702) comprises a roller (7022), a roller frame (7024), a cylinder (7023) and an automatic stopper (7021); the tailstock of the cylinder (7023) is fixedly installed on the ground, the piston of the cylinder (7023) is rotatably connected to one end of the roller frame (7024), and the other end of the roller frame (7024) is rotatably installed on the ground, so that the roller frame (7024) can adjust the height of both ends as the piston of the cylinder (7023) extends and retracts, thereby realizing the unpowered conveying of the pallet (706) and the turnover box (707), and the automatic stopper (7021) automatically extends and retracts according to the material conveying direction.

3. The livestock and poultry farm material disinfection entry and exit system according to claim 1 is characterized in that: The automatic gate (708) comprises a door body (7081), a guide rail (7082), a cylinder II (7083) and a gate frame (7084); the gate frame (7084) is provided with a guide rail (7082), and the door body (7081) is provided on the guide rail (9082); the cylinder II (7083) is extended and retracted to realize the rising and falling of the door body (7081); when materials need to enter adjacent areas, the door body (7081) is automatically opened and closed, thereby realizing relative closure of each area and reducing the risk of odor and virus transmission.

4. The livestock and poultry farm material disinfection entry and exit system according to claim 1 is characterized in that: The cleaning system (S2) comprises a spray device (202) and an ultrasonic cleaning device (201), wherein the spray device (202) and the ultrasonic cleaning device (201) are used to clean materials that need to be cleaned; wherein the spray device (202) and the ultrasonic cleaning device (201) are both arranged in the cleaning area (02), and the spray device (202) and the ultrasonic cleaning device (201) are respectively arranged in the cleaning position I (0202) and the cleaning position II (0201), and the roller conveyor (702) in the conveying system (S7) is arranged in the cleaning position I (0202) and the cleaning position II (0201), and the roller conveyor (702) is used to transport the materials that need to be cleaned to the cleaning position for cleaning and to transport the cleaned materials to the chain conveyor (701) in the conveying system (S7).

5. The livestock and poultry farm material disinfection entry and exit system according to claim 1 is characterized in that: The disinfection system (S3) comprises an immersion disinfection area (0301) and a non-immersion disinfection area (0302); the immersion disinfection area (0301) and the non-immersion disinfection area (0302) are used for disinfection; the immersion disinfection area (0301) and the non-immersion disinfection area (0302) are both placed in the disinfection area (03); the immersion disinfection area (0301) is provided with an immersion position I (0301A) and an immersion position II (0301B); and the immersion position I (0301A) and the immersion position II (0301B) are both provided with an immersion disinfection device (301), a manipulator (203) and a roller conveyor (702); the roller conveyor (702) transports materials to be disinfected to the immersion disinfection device (301), and the manipulator (203) transports the materials to be disinfected to the immersion disinfection device (301); The materials are placed in the immersion disinfection device (301) for disinfection and the disinfected materials are sent to the conveying system (S7); the non-immersion disinfection area (0302) includes a disinfection channel I (0302A), a disinfection channel II (0302B) and a disinfection channel III (0302C), and the disinfection channel I (0302A), the disinfection channel II (0302B) and the disinfection channel III (0302C) are respectively provided with an ozone disinfection device (3022), an ultraviolet disinfection device (3021) and a spray disinfection device (3023), according to the characteristics of the materials to be disinfected, the ozone disinfection device (3022), the ultraviolet disinfection device (3021) and the spray disinfection device (3023) can be used alone or in combination; the disinfected materials are transported via the conveying system (S7).

6. The livestock and poultry farm material disinfection entry and exit system according to claim 5 is characterized in that: The manipulator (203) comprises a fork (2031), a transverse movement mechanism (2032), a lifting mechanism (2033) and a mechanical mobile frame (2034); the mechanical mobile frame (2034) is provided with a transverse movement mechanism (2032), the lifting mechanism (2033) is provided on the transverse movement mechanism (2032), the fork (2031) is provided on the lifting mechanism (2033), and the transverse movement and lifting of materials driven by the fork (2031) are achieved by controlling the transverse movement mechanism (2032) and the lifting mechanism (2033).

7. The livestock and poultry farm material disinfection entry and exit system according to claim 1 is characterized in that: The drying system (S4) comprises a drying area (04) and a chain conveyor (701) in a conveying system (S7); the chain conveyor (701) is arranged outside the drying area (04), and a drying device (402) is arranged inside; the drying device (402) is used for rapid drying of materials; the chain conveyor (701) is used for conveying and transporting materials that need to be disinfected in the drying area (04).

8. The livestock and poultry farm material disinfection entry and exit system according to claim 1 is characterized in that: It also includes an on-site circulation area (06), in which a control cabinet (602), a loading and unloading area II (0604), a control panel II (603) and a tool rack II (601) are arranged. Workers receive incoming materials or place materials out of the on-site in the loading and unloading area II (0604); the inventory transfer area (05) has an AGV (704) and a flat warehouse (0501); the AGV (704) realizes the storage and outbound delivery of materials in the flat warehouse (0501).

9. The method for implementing the livestock and poultry farm material disinfection entry and exit system according to claim 1 is characterized in that: The following steps are involved: Step 1: When off-site materials need to enter the site, the staff sends an entry signal through the control panel I (101), and the pallet remover (705) removes a pallet (706) and transports it to the loading and unloading area I (0604) by the chain conveyor (701). The staff determines the type of materials and selects a specific turnover box (707) from the tool rack I (103) to hold the materials. Then, the staff sets the cleaning method on the control panel I (101) and starts transportation; Step 2: According to the set disinfection method, the chain conveyor (701) transports the materials to the designated cleaning area (02) or directly to the disinfection area (03). When the materials need to be sprayed and cleaned, the materials are transported to the automatic gate (708) of the cleaning position I (0202); Step 3: The specific automatic gate (708) is opened, the piston rod of the cylinder II (7083) is kept in a normal contracted state, the materials are transported to the automatic block (7021) end of the roller conveyor (702) through the roller transfer machine (703), and are transported to the cylinder (7023) end of the roller conveyor (702) under the action of gravity, and the automatic gate (708) is closed; Step 4: The spray device (202) is started to start cleaning; Step 5: After the set cleaning time, the spray device (202) is turned off, and the cleaning is finished; Step 6: The specific automatic gate (708) is opened, the automatic stopper (7021) is opened, the piston rod of the cylinder (7023) is extended, and the materials are transported to the automatic stopper (7021) end of the roller conveyor (702) under the action of gravity. The automatic stopper (7021) is closed, and the materials are returned to the chain conveyor (701) under the combined action of gravity and the roller transfer machine (703), and the cylinder (7023) is reset; Step 7: When the material needs ultrasonic cleaning, the material is transported to the automatic gate (708) of cleaning position II (0201); Step 8: Repeat step 3; Step 9: The specific manipulator (203) lifts the fork (2031), and then moves the materials from under the first gantry (2034A) to under the second gantry (2034B), and the fork (2031) descends, and the materials are immersed in the pool (211); Step 10: After the set time is reached, the fork (2031) is lifted, and then the materials are moved from under the second gantry (2034B) to under the first gantry (2034A), and the fork (2031) is lowered to place the materials on the cylinder (7023) end of the roller conveyor (702); Step 11: Repeat step 6; Step 12: According to the set disinfection method, the chain conveyor (701) transports the materials to the immersion disinfection area (0301) or the non-immersion disinfection area (0302) for disinfection. When the materials need to be immersed and disinfected in the immersion position I (0301A) or the immersion position II (0301B), the materials are transported to the corresponding automatic gate (708); Step 13: Repeat step 3; Step 14: Repeat steps 9 to 11; Step 15: When the materials need to be sterilized by non-immersion, the materials are transported to the corresponding automatic gate (708) of the set sterilization channel I (0302A), sterilization channel II (0302B) or sterilization channel III (0302C); Step 16: The specific automatic gate (708) is opened, and the materials are transferred to other chain conveyors (701) under the action of the roller transfer machine (703), enter the channel, and the automatic gate (708) is closed; Step 17: After the materials are disinfected in the non-immersion disinfection area (0302) for a set time, they are transported to the exit of the disinfection channel, the automatic gate (708) at the exit opens, and the materials leave the disinfection channel under the action of the chain conveyor (701) and the roller transfer machine (703), and the automatic gate (708) closes; Step 18: After the materials are disinfected, they can be directly transported to the loading and unloading area II (0604) according to the set disinfection method, and then taken out of the warehouse by the staff, or transported to the inventory transfer area (05) by the AGV (704) in the loading and unloading area II (0604) for draining or storage, or enter the drying area (04) for drying; Step 19: When materials need to be dried, they enter from the entrance of the drying area (04) and exit from the drying area (04) after being dried for a specified period of time. After drying, they can be directly shipped out of the warehouse or stored in the inventory transfer area (05); Step 20: When new materials need to be disinfected before entering the site, repeat steps 1 to 19.

10. The implementation method according to claim 9, characterized in that: When the materials cannot be placed in the turnover box (707) or the tray (706) for automatic disinfection, the AGV (704) is used to transfer the materials and disinfect them in the personnel channel and the disinfection channel III (0302C).

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