A kind of high efficiency discharging device and method
By designing an efficient feed discharge device, using linear drive components and automatic cleaning systems, the problem of excessive time spent replacing the filter in the prior art is solved, and rapid replacement and efficient filtration are achieved, and production efficiency and filtration effect are improved.
Patent Information
- Application Number
- CN202510054194.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-04-04
AI Technical Summary
When obtaining different materials, the existing reactor discharge device needs to replace different filter types, which results in too long preparation work and affects production efficiency.
An efficient discharge device is designed, including a reaction device, a filter device and a control device, and the fast replacement and automatic cleaning of the filter component are realized through the first linear drive assembly and the second linear drive assembly to improve the filtration efficiency.
The rapid replacement of filter components is achieved, reducing preparation time, improving production efficiency, and improving filtration efficiency through automatic cleaning and pressurizing components, avoiding the need for material leakage and manual washing.
Smart Images

Figure CN119746719A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of chemical equipment, and in particular to a high-efficiency discharging device and method. Background Art
[0002] The broad understanding of the reactor is a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. However, there are granular impurities that have not fully reacted in the reacted materials. If the materials are only filtered by the pump filter, the filtering effect is poor. In addition, due to the strong extraction force of the pump, the impurities in the materials will pass through the filter in the pump filter due to the impact force, further reducing the filtering effect.
[0003] To this end, Chinese patent CN202121170971.2 discloses a reactor discharging device with a filtering effect, which utilizes a filter cartridge and a filter screen arranged in the filter box to filter the material multiple times, thereby enhancing the filtering effect on the material and helping to improve the purity of the material; the reflux pipe in the auxiliary filter box, when the control valve is closed and the filling operation is suspended, the water pump keeps running and continuously extracts the material, and then the material in the filter box flows back into the reactor body from the reflux pipe to form a circulation, so that the outflow speed of the material in the discharge pipe is slower, which helps to prevent the impact force of the material from being too large when the control valve is opened, impacting the discharge pipe and causing damage to the discharge pipe, which helps to buffer the material, and the height of the reflux pipe is higher than the filter screen, and the filtered material flows back into the reactor body and is then extracted into the filter box for multiple filtrations, which helps to improve the purity of the material.
[0004] However, when obtaining different materials, it is necessary to replace the filter screen of the corresponding type to obtain the required filtering effect, which causes the preparation work to take too long and affects the production efficiency. Summary of the invention
[0005] Based on this, it is necessary to provide an efficient discharging device and method to address the existing technical problems.
[0006] In order to solve the problems of the prior art, the technical solution adopted by the present invention is:
[0007] A high-efficiency discharging device and method, including a reaction device, a filtering device and a control device; the filtering device includes a filter box and a filter assembly, the filter box is connected to the reaction device through a pipeline, and multiple filter assemblies are provided, the filter assembly includes a first mounting frame and a filter plate, the first mounting frame is slidably mounted on the reaction device, multiple first mounting frames are tightly connected to each other, and the filter plate is detachably mounted on the first mounting frame; the control device includes a second mounting frame, a first guide rail and a first linear drive assembly, the first guide rail is fixedly connected to the filter box, the first guide rail is fixedly connected to the second mounting frame, the first mounting frame is slidably matched with the first guide rail, the first linear drive assembly is fixedly mounted on the second mounting frame, and the driving end of the first linear drive assembly is transmission-connected to the first mounting frame.
[0008] Preferably, the first linear drive assembly includes a second guide rail, a bracket, a first screw, a worm wheel, a worm and a first rotation driver; the second guide rail is fixedly arranged on the first guide rail; the bracket is slidably mounted on the second guide rail, and the bracket is sleeved on the first mounting frame; the first screw is rotatably mounted on the second mounting frame, and the first screw is threadedly connected to the bracket; the worm wheel is rotatably mounted on the second mounting frame; the worm is fixedly sleeved on the first screw, and the worm is transmission-connected to the worm wheel; the first rotation driver is fixedly mounted on the second mounting frame, and the driving end of the first rotation driver is transmission-connected to the worm.
[0009] Preferably, it also includes a cleaning device, which includes a third mounting frame, a first rotating shaft, a cleaning roller and a second linear drive; the third mounting frame is slidably mounted on the second mounting frame; the first rotating shaft is rotatably mounted on the third mounting frame; the cleaning roller is sleeved on the first rotating shaft; the second linear drive is fixedly mounted on the second mounting frame, and the driving end of the second linear drive is transmission-connected to the third mounting frame.
[0010] Preferably, the second linear drive includes a second screw, a first rotating gear, a nut, a second rotating drive and a second rotating gear; the second screw is rotatably mounted on the second mounting frame, and the second screw is threadedly connected to the third mounting frame; the first rotating gear is rotatably mounted on the second mounting frame; the nut is fixedly mounted on the first rotating gear, and the nut is threadedly connected to the second screw; the second rotating drive is fixedly mounted on the second mounting frame; the second rotating gear is fixedly sleeved on the driving end of the second rotating drive, and the second rotating gear is transmission connected to the first rotating gear.
[0011] Preferably, the cleaning device further comprises a scraper and a guide bucket; the scraper is fixedly mounted on the third mounting frame; and the guide bucket is fixedly mounted on the second mounting frame.
[0012] Preferably, the filter box is slidably mounted on the second mounting frame, and the filter device also includes a sealing ring and a lifting assembly; the sealing ring is fixedly mounted on the bottom of the filter box; the lifting assembly is fixedly mounted on the second mounting frame, and the driving end of the lifting assembly is transmission-connected to the filter box.
[0013] Preferably, the lifting assembly includes a matching plate, a limit block and a linear drive; the matching plate is fixedly mounted on the filter box; the limit block is fixedly mounted on the second mounting frame, and the matching plate and the limit block are slidably matched; the linear drive is fixedly mounted on the second mounting frame, and the driving end of the linear drive is transmission-connected to the filter box.
[0014] Preferably, it also includes a washing device, which includes a discharge box, an atomizing nozzle and a water inlet; the discharge box is fixedly installed at the bottom of the second mounting frame; the atomizing nozzle is fixedly installed on the discharge box; and the water inlet is fixedly arranged on the discharge box.
[0015] Preferably, the filtering device also includes a pressurizing assembly, which includes a pressurizing cylinder, a piston rod and a connecting pipe; the pressurizing cylinder is fixedly mounted on the second mounting frame; the piston rod is slidably mounted on the second mounting frame, and the piston rod is fixedly connected to the second screw rod; the two ends of the connecting pipe are respectively fixedly connected to the pressurizing cylinder and the discharge box.
[0016] Preferably, the heating device comprises a heating plate, a drawer and a handle; the heating plate is fixedly mounted on the bottom of the discharge box, and the drawer is slidably mounted on the reaction device; and the handle is fixedly mounted on the drawer.
[0017] A discharging method uses the above-mentioned high-efficiency discharging device.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. The present application realizes the function of quickly replacing the filter component through the reaction device, the filtering device and the control device, which solves the problem that when the traditional discharging device obtains different materials, it is affected by the material size and needs to replace the filter screen with the corresponding filter hole size, but the traditional replacement steps are cumbersome and time-consuming.
[0020] 2. The present application realizes the function of driving the first mounting frame to move through the second guide rail, the bracket, the first screw, the worm gear, the worm and the first rotary drive, and solves the technical problem of how the first linear drive component drives multiple filter components to move.
[0021] 3. The present application realizes the function of automatically cleaning the filter plate through the third mounting frame, the first rotating shaft, the cleaning roller and the second linear drive, thereby solving the defect that after long-term use, the filter plate has filtered impurities adhering to its surface, thus affecting its filtering performance.
[0022] 4. The present application realizes the function of driving the third mounting bracket to move through the second screw, the first rotating gear, the nut, the second rotating driver and the second rotating gear, and solves the technical problem of how the second linear driver drives the third mounting bracket to move.
[0023] 5. The present application realizes the function of automatically cleaning the residual impurities on the filter plate through the scraper and the guide bucket, which solves the defect that the impurities separated by the cleaning roller still remain on the filter plate and require additional manual cleaning.
[0024] 6. The present application realizes the function of improving the sealing of the connection between the filter box and the first mounting frame through the sealing ring and the lifting assembly, thereby solving the defect that the connection between the filter box and the first mounting frame is not tight enough, resulting in partial leakage of materials.
[0025] 7. The present application realizes the function of driving the filter box to rise and fall through the matching plate, the limit block and the linear drive, and solves the technical problem of how the lifting component drives the filter box to rise and fall.
[0026] 8. The present application realizes the function of automatic washing through the discharge box, atomizing nozzle and water inlet, solving the defect that some materials still need to be manually washed after discharge.
[0027] 9. The present application realizes the function of increasing the filtering efficiency through the pressurized cylinder, the piston rod and the connecting pipe, and solves the defect that the filtering rate of the filtering component is limited, resulting in the limited discharge rate.
[0028] 10. The present application realizes the function of drying materials through the heating plate, thus solving the defect that materials still need to be dried manually after washing. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 is a three-dimensional schematic diagram of the present application;
[0030] Figure 2 It is a three-dimensional schematic diagram of the filtering device and the control device of the present application;
[0031] Figure 3 This application Figure 2 A local enlarged schematic diagram of the middle A;
[0032] Figure 4 It is a three-dimensional exploded schematic diagram of the filter assembly of the present application;
[0033] Figure 5 It is a three-dimensional schematic diagram of the control device of the present application;
[0034] Figure 6 It is a three-dimensional schematic diagram of the cleaning device of the present application;
[0035] Figure 7 is a top view of the present application;
[0036] Figure 8 It is a three-dimensional exploded schematic diagram of the cleaning device of the present application;
[0037] Fig. 9 is a side view of the filtering device of the present application;
[0038] Fig.10 It is a three-dimensional exploded schematic diagram of the filtering device of the present application;
[0039] Fig.11 is a front view of the present application;
[0040] Fig.12 It is a three-dimensional exploded schematic diagram of the heating device of the present application;
[0041] Fig.13 It is a three-dimensional schematic diagram of the present application after the drawer is pulled out;
[0042] The numbers in the figure are:
[0043] 1- reaction device;
[0044] 2-filter device; 2a-filter box; 2b-filter assembly; 2b1-first mounting frame; 2b2-filter plate; 2c-seal ring; 2d-lifting assembly; 2d1-matching plate; 2d2-limiting block; 2d3-linear drive; 2e-pressurizing assembly; 2e1-pressurizing cylinder; 2e2 piston rod; 2e3-connecting pipe;
[0045] 3-control device; 3a-second mounting frame; 3b-first guide rail; 3c-first linear drive assembly; 3c1-second guide rail; 3c2-bracket; 3c3-first screw; 3c4-worm gear; 3c5-worm; 3c6-first rotary drive;
[0046] 4-cleaning device; 4a-third mounting frame; 4b-first rotating shaft; 4c-cleaning roller; 4d-second linear drive; 4d1-second screw; 4d2-first rotating gear; 4d3-nut; 4d4-second rotating drive; 4d5-second rotating gear; 4e-scraper; 4f-guide bucket;
[0047] 5-washing device; 5a-discharging box; 5b-atomizing nozzle; 5c-water inlet;
[0048] 6-heating device; 6a-heating plate; 6b-drawer; 6c-handle. DETAILED DESCRIPTION
[0049] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0050] like Figure 1-13 As shown:
[0051] A high-efficiency discharging device comprises a reaction device 1, a filtering device 2 and a control device 3; the filtering device 2 comprises a filtering box 2a and a filtering assembly 2b, the filtering box 2a is connected to the reaction device 1 through a pipeline, a plurality of filtering assemblies 2b are provided, the filtering assembly 2b comprises a first mounting frame 2b1 and a filtering plate 2b2, the first mounting frame 2b1 is slidably mounted on the reaction device 1, a plurality of first mounting frames 2b1 are tightly connected to each other, and the filtering plate 2b2 is detachably mounted on the first mounting frame 2b1; the control device 3 comprises a second mounting frame 3a, a first guide rail 3b and a first linear driving assembly 3c, the first guide rail 3b is fixedly connected to the filtering box 2a, the first guide rail 3b is fixedly connected to the second mounting frame 3a, the first mounting frame 2b1 is slidably matched with the first guide rail 3b, the first linear driving assembly 3c is fixedly mounted on the second mounting frame 3a, and the driving end of the first linear driving assembly 3c is drivingly connected to the first mounting frame 2b1.
[0052] Based on the above embodiments, the technical problem that the present application intends to solve is how to quickly adjust the filtering accuracy. To this end, the present application realizes the function of quickly replacing the filtering component 2b through the reaction device 1, the filtering device 2 and the control device 3, which solves the defect that the traditional discharging device needs to replace the filter screen of different models when obtaining different materials, resulting in the preparation work taking too long. The first linear drive component 3c is electrically connected to the controller; the operator first starts the reactor discharge device, and produces corresponding materials through the reaction device 1. The materials enter the first mounting frame 2b1 through the filter box 2a, and then are filtered through the filter plate 2b2 to obtain relatively pure materials; after the discharge is completed, different raw materials are replaced, and then the operator sends a signal to the first linear drive component 3c through the controller, and the first linear drive component 3c drives the first mounting frame 2b1 to move, and the filter plate 2b2 drives the filter plate 2b2 to move, so that the next filter plate 2b2 cooperates with the filter box 2a, thereby replacing the filter plate 2b2 with different signals. When the filter plate 2b2 of the corresponding model is replaced, the first linear drive component 3c stops driving, and then after the reaction of the reaction device 1 is completed, the raw materials enter the first mounting frame 2b1 from the filter box 2a, and after filtering through the filter plate 2b2, the operator obtains the required material.
[0053] Further, in order to solve the technical problem of how the first linear drive component 3c drives the multiple filter components 2b to move, as Figure 2 , Figure 3 and Figure 5 As shown:
[0054] The first linear drive assembly 3c includes a second guide rail 3c1, a bracket 3c2, a first screw 3c3, a worm wheel 3c4, a worm 3c5 and a first rotation driver 3c6; the second guide rail 3c1 is fixedly arranged on the first guide rail 3b; the bracket 3c2 is slidably mounted on the second guide rail 3c1, and the bracket 3c2 is sleeved on the first mounting frame 2b1; the first screw 3c3 is rotatably mounted on the second mounting frame 3a, and the first screw 3c3 is threadedly connected to the bracket 3c2; the worm wheel 3c4 is rotatably mounted on the second mounting frame 3a; the worm 3c5 is fixedly sleeved on the first screw 3c3, and the worm 3c5 is drivingly connected to the worm wheel 3c4; the first rotation driver 3c6 is fixedly mounted on the second mounting frame 3a, and the driving end of the first rotation driver 3c6 is drivingly connected to the worm 3c5.
[0055] Based on the above embodiments, the technical problem that the present application wants to solve is how to drive multiple filter components 2b to move. To this end, the present application realizes the function of driving the first mounting frame 2b1 to move through the second guide rail 3c1, the bracket 3c2, the first screw 3c3, the worm wheel 3c4, the worm 3c5 and the first rotary driver 3c6. The first rotary driver 3c6 is preferably a servo motor, which is electrically connected to the controller; the operator first starts the reactor discharge device, and produces the corresponding material through the reaction device 1. The material enters the first mounting frame 2b1 through the filter box 2a, and then is filtered through the filter plate 2b2 to obtain relatively pure material; after the discharge is completed, different raw materials are replaced, and then the operator sends a signal to the first rotary driver 3c6 through the controller, and the first rotary driver 3c6 drives the worm 3c5 connected to it to rotate, and the worm 3c5 drives the worm wheel 3c4 connected to it to rotate, The worm gear 3c4 drives the first screw 3c3 to rotate, and the first screw 3c3 drives the bracket 3c2 threadedly connected thereto to move along the second guide rail 3c1, and the second guide rail 3c1 drives multiple first mounting frames 2b1 to move synchronously, so that the next filter plate 2b2 cooperates with the filter box 2a, thereby replacing the filter plate 2b2 with different signals. When the filter plate 2b2 of the corresponding model is replaced, the first linear drive component 3c stops driving, and then after the reaction of the reaction device 1 is completed, the raw material enters the first mounting frame 2b1 from the filter box 2a, and after filtering through the filter plate 2b2, the operator obtains the required material.
[0056] Furthermore, the present application still has the defect that after long-term use, the filter plate 2b2 has impurities adhered to its surface, which affects its filtering performance. In order to solve this problem, Figure 1 , Figure 6 , Figure 7 and Figure 8 As shown:
[0057] The present application also includes a cleaning device 4, which includes a third mounting frame 4a, a first rotating shaft 4b, a cleaning roller 4c and a second linear drive 4d; the third mounting frame 4a is slidably mounted on the second mounting frame 3a; the first rotating shaft 4b is rotatably mounted on the third mounting frame 4a; the cleaning roller 4c is sleeved on the first rotating shaft 4b; the second linear drive 4d is fixedly mounted on the second mounting frame 3a, and the driving end of the second linear drive 4d is transmission-connected to the third mounting frame 4a.
[0058] Based on the above embodiments, the technical problem that the present application wants to solve is how to prevent the impurities on the filter plate 2b2 from affecting its filtering performance. To this end, the present application realizes the function of automatically cleaning the filter plate 2b2 through the third mounting frame 4a, the first rotating shaft 4b, the cleaning roller 4c and the second linear drive 4d; the second linear drive 4d is electrically connected to the controller; after the operator starts the discharging device, the required material is obtained through the filtration of the filter device 2, and then the first mounting frame 2b1 is driven to move through the first linear drive component 3c, and the corresponding filter plate 2b2 is replaced to continue production; at the same time, the operator sends a signal to the second linear drive 4d through the controller, and the second linear drive 4d drives the third mounting frame 4a to move after receiving the signal, and the third mounting frame 4a drives the first rotating shaft 4b and the cleaning roller 4c to move. As the cleaning roller 4c moves, the cleaning roller 4c sends a signal to the filter plate 2b2 to rub, so that the impurities adhered to the surface of the filter plate 2b2 are separated from the filter plate 2b2, and the filter plate 2b2 is cleaned; the present application realizes the function of cleaning the filter plate 2b2 without stopping the machine through the drive of the control device 3.
[0059] Further, in order to solve the technical problem of how the second linear drive 4d drives the third mounting bracket 4a to move, as Figure 8 As shown:
[0060] The second linear drive 4d includes a second screw 4d1, a first rotating gear 4d2, a nut 4d3, a second rotating drive 4d4 and a second rotating gear 4d5; the second screw 4d1 is rotatably mounted on the second mounting frame 3a, and the second screw 4d1 is threadedly connected to the third mounting frame 4a; the first rotating gear 4d2 is rotatably mounted on the second mounting frame 3a; the nut 4d3 is fixedly mounted on the first rotating gear 4d2, and the nut 4d3 is threadedly connected to the second screw 4d1; the second rotating drive 4d4 is fixedly mounted on the second mounting frame 3a; the second rotating gear 4d5 is fixedly sleeved on the driving end of the second rotating drive 4d4, and the second rotating gear 4d5 is transmission connected to the first rotating gear 4d2.
[0061] Based on the above embodiments, the technical problem that the present application wants to solve is how to drive the third mounting bracket 4a to move. To this end, the present application realizes the function of driving the third mounting bracket 4a to move through the second screw 4d1, the first rotating gear 4d2, the nut 4d3, the second rotating driver 4d4 and the second rotating gear 4d5. The second rotating driver 4d4 is preferably a servo motor, which is electrically connected to the controller. After the operator starts the discharging device, the corresponding material is produced through the reaction device 1, and the material enters the first mounting bracket 2b1 through the filter box 2a, and then is filtered through the filter plate 2b2 to obtain relatively pure material, and then the first mounting bracket 2b1 is driven to move through the first linear drive assembly 3c, and the corresponding filter plate 2b2 is replaced to continue production; at the same time, the operator sends a signal to the second rotating driver 4d4 through the controller, and the second rotating driver 4d4 receives the signal After the signal, the second rotating gear 4d5 is driven to rotate, the second rotating gear 4d5 drives the first rotating gear 4d2 connected to it to rotate, the first rotating gear 4d2 drives the nut 4d3 to rotate, the nut 4d3 drives the nut 4d3 threadedly connected to it to move, the nut 4d3 drives the third mounting bracket 4a to move, the third mounting bracket 4a drives the first rotating shaft 4b and the cleaning roller 4c to move, as the cleaning roller 4c moves, the cleaning roller 4c and the filter plate 2b2 send a signal to rub, so that the impurities adhered to the surface of the filter plate 2b2 are separated from the filter plate 2b2, and the filter plate 2b2 is cleaned.
[0062] Furthermore, the present application still has the defect that the impurities separated by the cleaning roller 4c remain on the filter plate 2b2, requiring additional manual cleaning. In order to solve this problem, Figure 5-7 As shown:
[0063] The cleaning device 4 further comprises a scraper 4e and a guide scoop 4f; the scraper 4e is fixedly mounted on the third mounting frame 4a; the guide scoop 4f is fixedly mounted on the second mounting frame 3a.
[0064] Based on the above embodiments, the technical problem that the present application wants to solve is how to further improve the automation of impurity cleaning. To this end, the present application realizes the function of automatically cleaning the residual impurities on the filter plate 2b2 through the scraper 4e and the guide bucket 4f. When cleaning the filter plate 2b2, the operator sends a signal to the second rotary driver 4d4 through the controller. After receiving the signal, the second rotary driver 4d4 drives the second rotary gear 4d5 to rotate, and the second rotary gear 4d5 drives the first rotary gear 4d2 connected to it to rotate, and the first rotary gear 4d2 drives the nut 4d3 to rotate, and the nut 4d3 drives the nut 4d3 threadedly connected to it to move, and the nut 4d3 drives the third mounting frame 4a and the scraper 4e to move. As the scraper 4e moves, the scraper 4e drives the impurities to move, and finally the impurities leave the filter plate 2b2 through the diversion of the guide bucket 4f.
[0065] Furthermore, the present application still has the defect that the connection between the filter box 2a and the first mounting frame 2b1 is not tight enough, resulting in partial leakage of the material. In order to solve this problem, Figure 9-10 As shown:
[0066] The filter box 2a is slidably mounted on the second mounting frame 3a, and the filter device 2 also includes a sealing ring 2c and a lifting assembly 2d; the sealing ring 2c is fixedly mounted on the bottom of the filter box 2a; the lifting assembly 2d is fixedly mounted on the second mounting frame 3a, and the driving end of the lifting assembly 2d is transmission-connected to the filter box 2a.
[0067] Based on the above embodiments, the technical problem that the present application intends to solve is how to further prevent material leakage. To this end, the present application realizes the function of improving the sealing of the connection between the filter box 2a and the first mounting frame 2b1 through the sealing ring 2c and the lifting assembly 2d. The lifting assembly 2d is electrically connected to the controller; the operator first starts the discharge device of the reactor, and the corresponding material is produced through the reaction device 1. The material enters the first mounting frame 2b1 through the filter box 2a, and then is filtered through the filter plate 2b2 to obtain relatively pure material; when replacing the filter assembly 2b, the operator first sends a signal to the lifting assembly 2d through the controller, and the lifting assembly 2d drives the filter box 2a to rise, so that the sealing ring 2c is separated from the first mounting frame 2b1, and then sends a signal to the first rotary driver 3c6 through the controller, and the first rotary driver 3c6 drives the worm 3c5 connected to it to rotate, and the worm 3c5 connected to it to rotate The worm gear 3c4 rotates, and the worm gear 3c4 drives the first screw 3c3 to rotate. The first screw 3c3 drives the bracket 3c2 threadedly connected thereto to move along the second guide rail 3c1. The bracket 3c2 pushes multiple first mounting frames 2b1 to move, and the filter component 2b is replaced. After the replacement is completed, the controller sends a signal to the lifting component 2d, and the lifting component 2d drives the filter box 2a to descend. The filter box 2a drives the sealing ring 2c to descend synchronously, so that the sealing ring 2c cooperates with the first mounting frame 2b1. The sealing ring 2c greatly improves the sealing of the connection between the filter box 2a and the first mounting frame 2b1, thereby preventing material from leaking from the connection between the filter box 2a and the first mounting frame 2b1.
[0068] Further, in order to solve the technical problem of how the lifting assembly 2d drives the filter box 2a to rise and fall, as Fig.10 As shown:
[0069] The lifting assembly 2d includes a matching plate 2d1, a limit block 2d2 and a linear drive 2d3; the matching plate 2d1 is fixedly mounted on the filter box 2a; the limit block 2d2 is fixedly mounted on the second mounting frame 3a, and the matching plate 2d1 and the limit block 2d2 are slidably matched; the linear drive 2d3 is fixedly mounted on the second mounting frame 3a, and the driving end of the linear drive 2d3 is transmission-connected to the filter box 2a.
[0070] Based on the above embodiments, the technical problem that the present application intends to solve is how to drive the filter box 2a to rise and fall. To this end, the present application realizes the function of driving the filter box 2a to rise and fall by matching the plate 2d1, the limit block 2d2 and the linear drive 2d3. The linear drive 2d3 is preferably an electric push rod, which is electrically connected to the controller; when the operator replaces the filter component 2b, the operator sends a signal to the electric push rod through the controller, and the electric push rod drives the filter box 2a to rise after receiving the signal, and then drives the first mounting frame 2b1 to move through the control device 3 to complete the replacement of the filter component 2b. After the replacement is completed, the operator drives the filter box 2a to descend through the electric push rod, so that the filter box 2a is tightly connected to the first mounting frame 2b1.
[0071] Furthermore, the present application still has the defect that some materials still need to be manually washed after being discharged. In order to solve this problem, Figure 1 and Fig.11 As shown:
[0072] It also includes a washing device 5, which includes a discharge box 5a, an atomizing nozzle 5b and a water inlet 5c; the discharge box 5a is fixedly installed at the bottom of the second mounting frame 3a; the atomizing nozzle 5b is fixedly installed on the discharge box 5a; and the water inlet 5c is fixedly set on the discharge box 5a.
[0073] Based on the above embodiments, the technical problem that the present application intends to solve is how to further improve the material processing efficiency. To this end, the present application realizes the function of automatic washing through the discharge box 5a, the atomizing nozzle 5b and the water inlet 5c. Some materials need to be washed before discharging to further improve their purity. To this end, after the materials enter the discharge box 5a, the operator injects water into the discharge box 5a through the water inlet 5c, and generates mist through the atomizing nozzle 5b, so that the materials are completely washed. After washing is completed, the operator takes out the materials.
[0074] Furthermore, the present application still has the defect that the filtration rate of the filtration component is limited, resulting in a limited discharge rate. In order to solve this problem, Figure 1 , Fig.12 and Fig.13 As shown:
[0075] The filtering device 2 also includes a pressurizing component 2e, which includes a pressurizing cylinder 2e1, a piston rod 2e2 and a connecting pipe 2e3; the pressurizing cylinder 2e1 is fixedly mounted on the second mounting frame 3a; the piston rod 2e2 is slidably mounted on the second mounting frame 3a, and the piston rod 2e2 is fixedly connected to the second screw rod 4d1; the two ends of the connecting pipe 2e3 are respectively fixedly connected to the pressurizing cylinder 2e1 and the discharge box 5a.
[0076] Based on the above embodiments, the technical problem that the present application intends to solve is how to further improve the material processing efficiency. To this end, the present application realizes the function of increasing the filtering efficiency through the pressurized cylinder 2e1, the piston rod 2e2 and the connecting pipe 2e3. When the operator cleans the idle filter plate 2b2 through the cleaning component 4, the controller sends a signal to the servo motor. After receiving the signal, the servo motor drives the second rotating gear 4d5 to rotate, and the second rotating gear 4d5 drives the first rotating gear 4d2 connected to it to rotate. The first rotating gear drives the nut 4d3 to rotate, thereby driving the second screw 4d1 to move, and the second screw 4d1 drives the cleaning roller 4c and the 2e2 fixedly connected thereto to move. As the servo motor drives the cleaning roller 2c to move repeatedly, the piston rod 2e2 also slides repeatedly in the pressurized cylinder 2e1, thereby extracting the air in 5a0 through the connecting pipe 2e3, forming a negative pressure in 5a0, thereby greatly improving the filtering efficiency of the filter component 2b.
[0077] Furthermore, the present application still has the defect that it is inconvenient to take out the material after the material is dried. In order to solve this problem, Figure 12-13 As shown:
[0078] The present application also includes a heating device 6, which includes a heating plate 6a, a drawer 6b and a handle 6c; the heating plate 6a is fixedly installed at the bottom of the discharge box 5a, and the drawer 6b is slidably installed on the reaction device 1; the handle 6c is fixedly installed on the drawer 6b.
[0079] Based on the above embodiments, the technical problem that the present application intends to solve is how to further improve the operational portability of the device. The heating plate 6a is electrically connected to the controller; for this purpose, the present application realizes the function of quick material retrieval through the drawer 6b and the handle 6c. After the material enters the discharge box 5a, the operator injects water into the discharge box 5a through the water inlet 5c, and generates mist through the atomizing nozzle 5b, so that the material is completely washed. After the washing is completed, the operator sends a signal to the heating plate 6a through the controller, and the heating plate 6a heats the material in the discharge box 5a, so that the water in the discharge box 5a begins to evaporate. After the drying is completed, the operator pulls out the drawer 6b through the handle 6c, thereby quickly taking the material out of the discharge box 5a.
[0080] The above embodiments only express one or several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.
Claims
1. A high-efficiency discharging device, characterized in that: It comprises a reaction device (1), a filtering device (2) and a control device (3); The filter device (2) comprises a filter box (2a) and a filter assembly (2b); the filter box (2a) is connected to the reaction device (1) via a pipeline; a plurality of filter assemblies (2b) are provided; the filter assembly (2b) comprises a first mounting frame (2b1) and a filter plate (2b2); the first mounting frame (2b1) is slidably mounted on the reaction device (1); the plurality of first mounting frames (2b1) are tightly connected to each other; and the filter plate (2b2) is detachably mounted on the first mounting frame (2b1); The control device (3) comprises a second mounting frame (3a), a first guide rail (3b) and a first linear drive assembly (3c); the first guide rail (3b) and the filter box (2a) are fixedly connected; the first guide rail (3b) and the second mounting frame (3a) are fixedly connected; the first mounting frame (2b1) and the first guide rail (3b) are slidably matched; the first linear drive assembly (3c) is fixedly mounted on the second mounting frame (3a); and the driving end of the first linear drive assembly (3c) is drivingly connected to the first mounting frame (2b1).
2. A high-efficiency discharging device according to claim 1, characterized in that: The first linear drive assembly (3c) comprises a second guide rail (3c1), a bracket (3c2), a first screw (3c3), a worm wheel (3c4), a worm (3c5) and a first rotary drive (3c6); The second guide rail (3c1) is fixedly arranged on the first guide rail (3b); The bracket (3c2) is slidably mounted on the second guide rail (3c1), and the bracket (3c2) is sleeved on the first mounting frame (2b1); The first screw rod (3c3) is rotatably mounted on the second mounting frame (3a), and the first screw rod (3c3) is threadedly connected to the bracket (3c2); The worm gear (3c4) is rotatably mounted on the second mounting frame (3a); The worm (3c5) is fixedly sleeved on the first screw (3c3), and the worm (3c5) is drivingly connected to the worm wheel (3c4); The first rotary driver (3c6) is fixedly mounted on the second mounting frame (3a), and the driving end of the first rotary driver (3c6) is drivingly connected to the worm (3c5).
3. A high-efficiency discharging device according to claim 1 or 2, characterized in that: It also includes a cleaning device (4), which includes a third mounting frame (4a), a first rotating shaft (4b), a cleaning roller (4c) and a second linear drive (4d); The third mounting frame (4a) is slidably mounted on the second mounting frame (3a); The first rotating shaft (4b) is rotatably mounted on the third mounting frame (4a); The cleaning roller (4c) is sleeved on the first rotating shaft (4b); The second linear drive (4d) is fixedly mounted on the second mounting frame (3a), and the driving end of the second linear drive (4d) is transmission-connected to the third mounting frame (4a).
4. A high-efficiency discharging device according to claim 3, characterized in that: The second linear drive (4d) comprises a second screw (4d1), a first rotating gear (4d2), a nut (4d3), a second rotating drive (4d4) and a second rotating gear (4d5); The second screw rod (4d1) is rotatably mounted on the second mounting frame (3a), and the second screw rod (4d1) is threadedly connected to the third mounting frame (4a); The first rotating gear (4d2) is rotatably mounted on the second mounting frame (3a); The nut (4d3) is fixedly mounted on the first rotating gear (4d2), and the nut (4d3) is threadedly connected to the second screw rod (4d1); The second rotary driver (4d4) is fixedly mounted on the second mounting frame (3a); The second rotating gear (4d5) is fixedly sleeved on the driving end of the second rotating driver (4d4), and the second rotating gear (4d5) is transmission-connected to the first rotating gear (4d2).
5. The high-efficiency discharging device according to claim 3, characterized in that: The cleaning device (4) further comprises a scraper (4e) and a guide bucket (4f); The scraper (4e) is fixedly mounted on the third mounting frame (4a); The guide scoop (4f) is fixedly mounted on the second mounting frame (3a).
6. The high-efficiency discharging device according to claim 1, characterized in that: The filter box (2a) is slidably mounted on the second mounting frame (3a), and the filter device (2) further comprises a sealing ring (2c) and a lifting assembly (2d); The sealing ring (2c) is fixedly mounted on the bottom of the filter box (2a); The lifting component (2d) is fixedly mounted on the second mounting frame (3a), and the driving end of the lifting component (2d) is drivingly connected to the filter box (2a).
7. The high-efficiency discharging device according to claim 6, characterized in that: The lifting component (2d) comprises a matching plate (2d1), a limit block (2d2) and a linear drive (2d3); The matching plate (2d1) is fixedly mounted on the filter box (2a); The limit block (2d2) is fixedly mounted on the second mounting frame (3a), and the matching plate (2d1) and the limit block (2d2) are slidably matched; The linear drive (2d3) is fixedly mounted on the second mounting frame (3a), and the driving end of the linear drive (2d3) is transmission-connected to the filter box (2a).
8. The high-efficiency discharging device according to claim 4, characterized in that: It also includes a washing device (5), which includes a discharge box (5a), an atomizing nozzle (5b) and a water inlet (5c); The discharge box (5a) is fixedly mounted on the bottom of the second mounting frame (3a); The atomizing nozzle (5b) is fixedly mounted on the discharge box (5a); The water inlet (5c) is fixedly arranged on the discharge box (5a); The filtering device (2) also includes a pressurizing component (2e), and the pressurizing component (2e) includes a pressurizing cylinder (2e1), a piston rod (2e2) and a connecting pipe (2e3); The pressurizing cylinder (2e1) is fixedly mounted on the second mounting frame (3a); The piston rod (2e2) is slidably mounted on the second mounting frame (3a), and the piston rod (2e2) is fixedly connected to the second screw rod (4d1); The two ends of the connecting pipe (2e3) are fixedly connected to the pressurizing cylinder (2e1) and the discharge box (5a) respectively.
9. The high-efficiency discharging device according to claim 8, characterized in that: It also includes a heating device (6), which includes a heating plate (6a), a drawer (6b) and a handle (6c); The heating plate (6a) is fixedly mounted on the bottom of the discharge box (5a); The drawer (6b) is slidably mounted on the reaction device (1); The handle (6c) is fixedly mounted on the drawer (6b).
10. A discharging method, characterized in that: The discharging method uses a high-efficiency discharging device as described in any one of claims 1-9.
Citation Information
Patent Citations
Reaction kettle discharging device with filtering effect
CN214765311U