Equipment for extracting konjac flour from fresh konjac and use method thereof
By designing a konjac flour extraction equipment including a symmetrical rolling piece and a push mechanism, the problems of low efficiency of existing equipment and easy breakage of bags are solved, and efficient konjac flour extraction and optimized resource utilization are achieved.
Patent Information
- Application Number
- CN202510206911.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing konjac flour extraction equipment is inefficient and the cloth bag is prone to breakage, which increases the extraction cost.
A device including a symmetrically arranged rolling member and a pushing mechanism is designed. The fresh konjac is crushed and rubbed through the rolling member, and the pushing mechanism and the adjustment mechanism are used to achieve efficient processing and collection of fresh konjac.
It improves konjac processing efficiency, reduces multiple processing of konjac flour, avoids waste of resources, and reduces equipment maintenance and replacement costs.
Smart Images
Figure CN119747038A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of konjac production equipment, and in particular to equipment for extracting konjac powder from fresh konjac and a use method thereof. Background Art
[0002] Extracting konjac flour includes two methods of dry powder processing and wet processing. In wet processing, fresh konjac is cleaned and peeled, crushed and ground into a fine cloth bag, and slurry is squeezed out. Then, the konjac residue in the bag is placed in a cylinder filled with clear water, and kneaded with force to fully wash out the starch. After the slurry is concentrated in the container and precipitated, the clear water, impurities and the bottom sediment of the liquid surface are removed to retain the starch. Then take out the wet starch, put it into the bag and drain for 12 hours, dry it after controlling the moisture, and finally grind it into powder to become konjac powder.
[0003] The existing method generally involves manually squeezing and kneading the fresh konjac in the bag to squeeze out the slurry. This method is relatively inefficient, and the bag is easily broken during use, requiring replacement of the bag, which increases the cost of extracting konjac flour. Summary of the invention
[0004] The invention aims to solve the shortcomings in the background technology and to provide a device and a method for using fresh konjac to extract konjac flour.
[0005] To achieve the above purpose, the technical scheme adopted by the present invention is as follows: a device for extracting konjac flour from fresh konjac comprises a device shell, a feed pipe is fixedly installed on one side of the device shell, a discharge port is provided below the device shell, feed ports are provided on both sides of the device shell, symmetrically arranged cross bars are arranged inside the device shell, rolling parts are slidably sleeved on adjacent sides of two groups of cross bars, protrusions are fixedly installed on adjacent sides of the two groups of rolling parts, an adjusting part is fixedly installed inside the device shell, the adjusting part is in contact with the rolling part, a pushing mechanism is arranged below the rolling part, the two groups of rolling parts are symmetrically arranged, and an adjusting mechanism is commonly arranged outside the two groups of rolling parts.
[0006] Preferably, the pushing mechanism includes two groups of filter plates, both ends of the two groups of filter plates are rotatably mounted with mounting seats, the two groups of filter plates are V-shaped, the two groups of filter plates are connected to the equipment housing through a movable structure on one side away from each other, and driving parts are arranged under the two groups of filter plates.
[0007] Preferably, the driving member comprises an electric push rod, which is fixedly mounted at the lower part of the inner part of the equipment housing, and the electric push rod is arranged in a vertical shape, and the output end of the electric push rod is fixedly connected to one set of mounting seats.
[0008] Preferably, the movable structure includes an adjustment plate, which is slidably inserted into the interior of the equipment housing, and a baffle is fixedly installed below the adjustment plate, and the baffle cooperates with the feed pipe. A groove is opened below the adjustment plate, and the groove is rotatably connected through a mounting seat and one end of the two groups of filter plates that are away from each other.
[0009] Preferably, the adjustment mechanism includes two groups of toothed belts, a No. 1 roller and a No. 2 roller are arranged inside the toothed belts, the number of the No. 1 roller is two groups, the outside of the No. 1 roller and the No. 2 roller are fixedly sleeved with a No. 2 gear, the No. 2 gear is meshed with the toothed belts, a driving assembly is arranged outside the No. 1 roller, and an adjustment assembly in contact with the adjustment plate is arranged outside the No. 2 roller.
[0010] Preferably, the driving assembly includes a motor, which is fixedly mounted on the outside of the device housing, and the output end of the motor passes through the device housing and extends to the inside of the device housing, and the output end of the motor is fixedly connected to one of the groups of No. 1 rollers.
[0011] Preferably, the driving assembly further comprises two sets of No. 1 gears, wherein the No. 1 gears are fixedly sleeved on the outside of the No. 1 roller shaft, the two sets of No. 1 gears are on the same horizontal plane, and the two sets of No. 1 gears are meshed with each other.
[0012] Preferably, the adjustment assembly includes a support frame and a slider, the slider and the adjustment plate are in contact and fit, the support frame is fixedly installed on the outside of the No. 2 roller shaft, the internal sliding of the support frame is penetrated by a support rod, the support rod and the slider are fixedly connected, the external movable sleeve of the support rod is provided with a No. 2 spring, the internal sliding of the slider is penetrated by a slide rod, the slide rod and the equipment housing are fixedly connected, and the external movable sleeve of the slide rod is provided with a No. 1 spring.
[0013] Preferably, a guide plate is installed inside the discharge port through rotation of the shaft, the end of the guide plate away from the shaft is in contact with the rolling member, the external movable sleeve of the shaft is provided with a torsion spring, and a collection tank is detachably installed on the outside of the equipment housing.
[0014] A method for using a device for extracting konjac flour from fresh konjac, using the above-mentioned device for extracting konjac flour, comprises the following steps: S1, put fresh konjac into the feed pipe, two groups of filter plates drive the fresh konjac upward, the baffle blocks the feed pipe, suspends feeding, and the filter plate pushes the fresh konjac between the rolling parts; S2, the toothed belt drives the rolling piece to rotate, and the fresh konjac on the filter plate is gathered between the two groups of rolling pieces by changing the position of the second roller, and the fresh konjac is squeezed and kneaded by setting the rolling piece; S3, the rolling piece drives the processed konjac to move upward, and the processed konjac is transported to the inside of the collecting tank by setting a guide plate.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The invention can crush fresh konjac by means of symmetrically arranged crushing pieces, and the crushed konjac moves upward with the crushing pieces and is separated from the un-crushed konjac. It is not necessary to crush the crushed konjac multiple times, which is beneficial to improving the efficiency of konjac processing. The invention can adjust the state of the rack by adjusting the position of the second roller shaft in cooperation with the first roller shaft, so that the fresh konjac on the filter plate can be gathered between the rolling parts, which is convenient for processing the fresh konjac. The invention can set a guide plate to facilitate the collection of the processed konjac, without the need for manual collection, and can separate the processed konjac from fresh konjac, avoiding multiple processing of the processed konjac, thereby avoiding waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A structural perspective view of a device for extracting konjac flour from fresh konjac of the present invention; Figure 2 A schematic diagram of another perspective of the structure of a device for extracting konjac flour from fresh konjac of the present invention; Figure 3 A cross-sectional view of the equipment structure for extracting konjac flour from fresh konjac of the present invention; Figure 4 A device for extracting konjac powder from fresh konjac of the present invention Figure 3 A magnified image of point A; Figure 5 A partial structural cross-sectional view of a device for extracting konjac flour from fresh konjac of the present invention; Figure 6 A device for extracting konjac powder from fresh konjac of the present invention Figure 5 A magnified view of point B; Figure 7 It is a partial structural schematic diagram of a device for extracting konjac flour from fresh konjac of the present invention; Figure 8 The present invention is a partial structural cross-sectional view of a device for extracting konjac flour from fresh konjac.
[0017] In the attached drawings, the parts represented by each reference numeral are listed as follows: 1. Equipment casing; 2. Feed pipe; 3. Discharge port; 4. Feeding port; 5. Rolling part; 6. Protrusion; 7. Motor; 8. Roller No. 1; 9. Roller No. 2; 10. Gear No. 1; 11. Gear No. 2; 12. Toothed belt; 13. Support frame; 14. Slider; 15. Slide bar; 16. Spring No. 1; 17. Support rod; 18. Spring No. 2; 19. Guide plate; 20. Rotating shaft; 21. Torsion spring; 22. Collecting trough; 23. Mounting seat; 24. Filter plate; 25. Adjustment plate; 26. Baffle; 27. Groove; 28. Electric push rod; 29. Cross bar; 30. Adjustment part. DETAILED DESCRIPTION
[0018] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0019] like Figure 1-Figure 8 The device for extracting konjac powder from fresh konjac shown comprises a device housing 1, a feed pipe 2 is fixedly installed on one side of the device housing 1, a discharge port 3 is provided below the device housing 1, and feed ports 4 are provided on both sides of the device housing 1. A symmetrically arranged cross bar 29 is arranged inside the device housing 1, rolling pieces 5 are slidably sleeved on adjacent sides of two groups of cross bars 29, protrusions 6 are fixedly installed on adjacent sides of the two groups of rolling pieces 5, an adjusting piece 30 is fixedly installed inside the device housing 1, the adjusting piece 30 is in contact with the rolling piece 5, a pushing mechanism is arranged below the rolling piece 5, the two groups of rolling pieces 5 are symmetrically arranged, and an adjusting mechanism is commonly arranged outside the two groups of rolling pieces 5.
[0020] Specifically, the pushing mechanism includes two groups of filter plates 24, both ends of which are rotatably mounted with mounting seats 23. The two groups of filter plates 24 are V-shaped in design, and the two groups of filter plates 24 are connected to the device housing 1 through a movable structure on one side away from each other, and driving parts are arranged under the two groups of filter plates 24.
[0021] Specifically, the driving member includes an electric push rod 28 , which is fixedly mounted at the lower part of the inner part of the device housing 1 . The electric push rod 28 is arranged vertically, and the output end of the electric push rod 28 is fixedly connected to one set of mounting seats 23 .
[0022] The movable structure includes an adjusting plate 25, which is slidably inserted into the interior of the equipment housing 1. A baffle 26 is fixedly installed below the adjusting plate 25, and the baffle 26 cooperates with the feed pipe 2. A groove 27 is opened below the adjusting plate 25, and the groove 27 is rotatably connected through the mounting seat 23 and the ends of the two groups of filter plates 24 that are away from each other.
[0023] Furthermore, the adjustment mechanism includes two sets of toothed belts 12, and a first roller 8 and a second roller 9 are arranged inside the toothed belts 12. There are two sets of the first roller 8. The outsides of the first roller 8 and the second roller 9 are fixedly sleeved with a second gear 11, and the second gear 11 is meshed with the toothed belts 12. A driving component is arranged outside the first roller 8, and an adjustment component in contact with the adjustment plate 25 is arranged outside the second roller 9.
[0024] Specifically, the driving assembly includes a motor 7, which is fixedly mounted on the outside of the device housing 1, and the output end of the motor 7 passes through the device housing 1 and extends to the inside of the device housing 1, and the output end of the motor 7 is fixedly connected to one of the groups of No. 1 rollers 8.
[0025] The driving assembly further comprises two sets of number one gears 10 , which are fixedly sleeved on the outside of the number one roller shaft 8 , and the two sets of number one gears 10 are on the same horizontal plane and mesh with each other.
[0026] Specifically, the adjustment component includes a support frame 13 and a slider 14. The slider 14 is in contact with the adjustment plate 25. The support frame 13 is fixedly installed on the outside of the No. 2 roller shaft 9. The support frame 13 slides internally with a support rod 17 penetrating therethrough. The support rod 17 and the slider 14 are fixedly connected. The external movable sleeve of the support rod 17 is provided with a No. 2 spring 18. The slider 14 slides internally with a slide rod 15 penetrating therethrough. The slide rod 15 and the equipment housing 1 are fixedly connected. The external movable sleeve of the slide rod 15 is provided with a No. 1 spring 16.
[0027] Furthermore, a guide plate 19 is rotatably installed inside the discharge port 4 through the rotating shaft 20, and one end of the guide plate 19 away from the rotating shaft 20 is in contact with the rolling member 5. The external movable sleeve of the rotating shaft 20 is provided with a torsion spring 21, and a collecting tank 22 is detachably installed on the outside of the equipment housing 1.
[0028] A method for using a device for extracting konjac flour from fresh konjac, using the device for extracting konjac flour, comprising the following steps: S1, put into fresh konjac through feed pipe 2, two groups of filter plates 24 drive fresh konjac upward, baffle plate 26 blocks feed pipe 2, suspends feeding, and filter plate 24 pushes fresh konjac between rolling piece 5; S2, the toothed belt 12 drives the rolling member 5 to rotate, and through the position change of the second roller 9, the fresh konjac on the filter plate 24 is gathered between the two groups of rolling members 5, and the fresh konjac is squeezed and kneaded by setting the rolling member 5; S3, the rolling member 5 drives the processed konjac to move upward, and the processed konjac is transported to the inside of the collecting tank 22 by setting the guide plate 19.
[0029] When in use, fresh konjac is transported to the inside of the equipment housing 1 through the feed port 2, and the fresh konjac falls above the two groups of filter plates 24. The electric push rod 28 is connected to the external power supply, and the electric push rod 28 pushes the two groups of filter plates 24 to move upward through the mounting seat 23. The filter plates 24 drive the adjusting plates 25 to move synchronously, and the fresh konjac is transported in the direction of the rolling member 5.
[0030] The adjustment plate 25 contacts the slider 14 when moving. As the filter plate 24 continues to move, the filter plate 24 pushes the mounting seat 23 to move inside the groove 27 in a direction away from the filter plate 24. It should be noted that both the mounting seat 23 and the baffle 26 are magnetic and repel each other. In the initial state, the mounting seat 23 is located away from the baffle 26.
[0031] Furthermore, the filter plate 24 and the adjustment plate 25 can drive the outside of the slide rod 15 of the slider 14 to slide upward. At this time, the No. 1 spring 16 is deformed by the force, and the slider 14 can drive the No. 2 roller 9 to move synchronously through the support frame 13 when moving. Under the action of the toothed belt 12, the No. 2 spring 18 pushes the support frame 13 to move in the direction close to the slider 14. At this time, the support frame 13 slides on the outside of the support rod 17, so that the toothed belt 12 is always in a taut state. It should be noted that the elastic coefficient of the No. 1 spring 16 is greater than the elastic coefficient of the No. 2 spring 18. When the adjustment plate 25 is not in contact with the slider 14, the No. 1 spring 16 can push the slider 14 to move downward.
[0032] When the second roller 9 moves, it can drive a part of the toothed belt 12 to swing, so as to gather the fresh konjac on the filter plate 24 between the two groups of rolling parts 5. The motor 7 is connected to an external power source, and the motor 7 drives the No. 1 gear 10 to rotate. The two groups of No. 1 gears 10 are meshed. Under the mutual cooperation of the No. 1 roller 8, the No. 2 roller 9 and the No. 2 gear 11, the two groups of toothed belts 12 rotate in opposite directions, thereby driving the rolling member 5 to move. When the fresh konjac moves between the rolling members 5 parallel to each other, the rolling member 5 can roll the fresh konjac. The rolling member 5 contacts the adjusting member 30 when moving, and the adjusting member 30 pushes the rolling member 5 to slide on the outside of the cross bar 29, thereby kneading the fresh konjac, which is beneficial to improving the processing effect of the fresh konjac. The protrusion 6 can further improve the processing effect of the fresh konjac.
[0033] Furthermore, the crushed konjac moves to the top of the guide plate 19 along the crushing member 5, and the konjac can fall into the inside of the collecting trough 22 along the guide plate 19. When the toothed belt 12 changes, under the action of the torsion spring 21, the guide plate 19 can rotate around the rotating shaft 20, so that the end of the guide plate 19 away from the rotating shaft 20 is always in contact with the crushing member 5, which is convenient for collecting the processed konjac.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A device for extracting konjac flour from fresh konjac, comprising a device housing (1), characterized in that: A feed pipe (2) is fixedly installed on one side of the device housing (1), a discharge port (3) is provided at the bottom of the device housing (1), and feed ports (4) are provided on both sides of the device housing (1). A symmetrically arranged cross bar (29) is arranged inside the device housing (1), and rolling parts (5) are slidably sleeved on adjacent sides of two groups of cross bars (29). A protrusion (6) is fixedly installed on adjacent sides of two groups of rolling parts (5). An adjusting part (30) is fixedly installed inside the device housing (1), and the adjusting part (30) is in contact with the rolling part (5). A pushing mechanism is arranged below the rolling part (5). The two groups of rolling parts (5) are symmetrically arranged, and an adjusting mechanism is commonly arranged on the outside of the two groups of rolling parts (5).
2. the equipment of extracting konjac flour from a kind of fresh konjac according to claim 1, is characterized in that: The pushing mechanism comprises two groups of filter plates (24), both ends of the two groups of filter plates (24) are rotatably mounted with mounting seats (23), the two groups of filter plates (24) are designed in a V-shape, the two groups of filter plates (24) are connected to the device housing (1) via a movable structure at the sides away from each other, and driving components are arranged below the two groups of filter plates (24).
3. the equipment of a kind of fresh konjac extracting konjac flour according to claim 2, is characterized in that: The driving member comprises an electric push rod (28), the electric push rod (28) being fixedly mounted at the lower part of the interior of the device housing (1), the electric push rod (28) being arranged in a vertical shape, and the output end of the electric push rod (28) being fixedly connected to one of the sets of mounting seats (23).
4. the equipment of a kind of fresh konjac extracting konjac flour according to claim 2 is characterized in that: The movable structure comprises an adjustment plate (25), the adjustment plate (25) being slidably inserted into the interior of the device housing (1), a baffle (26) being fixedly installed below the adjustment plate (25), the baffle (26) being matched with the feed pipe (2), a groove (27) being provided below the adjustment plate (25), the groove (27) being rotatably connected via a mounting seat (23) and ends of two groups of filter plates (24) that are away from each other.
5. the equipment of extracting konjac flour from a kind of fresh konjac according to claim 4 is characterized in that: The adjustment mechanism comprises two groups of toothed belts (12), wherein a first roller shaft (8) and a second roller shaft (9) are arranged inside the toothed belts (12), wherein the number of the first roller shaft (8) is two groups, and a second gear (11) is fixedly sleeved outside the first roller shaft (8) and the second roller shaft (9), wherein the second gear (11) is meshed with the toothed belts (12), a driving component is arranged outside the first roller shaft (8), and an adjustment component contacting with the adjustment plate (25) is arranged outside the second roller shaft (9).
6. the equipment of extracting konjac flour from a kind of fresh konjac according to claim 5 is characterized in that: The drive assembly comprises a motor (7), wherein the motor (7) is fixedly mounted on the outside of the device housing (1), an output end of the motor (7) passes through the device housing (1) and extends to the inside of the device housing (1), and the output end of the motor (7) is fixedly connected to one of the first rollers (8).
7. The equipment for extracting konjac flour from fresh konjac according to claim 6, wherein: The driving assembly further comprises two sets of number one gears (10), wherein the number one gears (10) are fixedly sleeved on the outside of the number one roller shaft (8), the two sets of number one gears (10) are on the same horizontal plane, and the two sets of number one gears (10) are meshed with each other.
8. The equipment for extracting konjac flour from fresh konjac according to claim 5, wherein: The adjustment assembly comprises a support frame (13) and a slider (14), wherein the slider (14) and the adjustment plate (25) are in contact and fit with each other, the support frame (13) is fixedly mounted on the outside of the No. 2 roller shaft (9), a support rod (17) is slidably penetrated inside the support frame (13), the support rod (17) and the slider (14) are fixedly connected, an external movable sleeve of the support rod (17) is provided with a No. 2 spring (18), a slide rod (15) is slidably penetrated inside the slider (14), the slide rod (15) and the device housing (1) are fixedly connected, and an external movable sleeve of the slide rod (15) is provided with a No. 1 spring (16).
9. The equipment for extracting konjac flour from fresh konjac according to claim 1, wherein: A guide plate (19) is rotatably mounted inside the discharge port (4) via a rotating shaft (20); one end of the guide plate (19) away from the rotating shaft (20) is in contact with a rolling member (5); a torsion spring (21) is provided on the outer movable sleeve of the rotating shaft (20); and a collecting trough (22) is detachably mounted on the outside of the equipment housing (1).
10. A method for using a device for extracting konjac flour from fresh konjac, using the device for extracting konjac flour as claimed in any one of claims 1 to 9, characterized in that: Includes the following: S1, fresh konjac is put into the feed pipe (2), the two sets of filter plates (24) drive the fresh konjac upward, the baffle plate (26) blocks the feed pipe (2), the feed is suspended, and the filter plate (24) pushes the fresh konjac between the rolling parts (5); S2, the toothed belt (12) drives the rolling element (5) to rotate, and through the change in the position of the second roller (9), the fresh konjac on the filter plate (24) is gathered between the two groups of rolling elements (5), and the fresh konjac is squeezed and kneaded by setting the rolling elements (5); S3, the rolling member (5) drives the processed konjac to move upward, and the processed konjac is transported to the inside of the collecting tank (22) by providing a guide plate (19).