A fully automatic capacitor appearance inspection machine
By designing a fully automatic capacitor appearance detection machine, the automatic detection of capacitor appearance defects is achieved using a turntable device and multiple appearance detection devices, which solves the problems of low manual detection efficiency and high cost in the prior art, and significantly improves production efficiency.
Patent Information
- Application Number
- CN202510082131.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-04-04
AI Technical Summary
In the prior art, the appearance defect detection of capacitors mainly relies on labor, resulting in high labor intensity, low production efficiency and high cost.
A fully automatic capacitor appearance detection machine is designed, including a rotary device, a feeding device, a feeding device, a multiple appearance detection devices and a feeding device, and the appearance defect detection of the bottom, top and side of the capacitor is realized through an automated process.
Automatic detection of capacitor appearance defects is realized, production efficiency is improved, and labor intensity and production costs are reduced.
Smart Images

Figure CN119747232A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of capacitance detection, and in particular to a fully automatic capacitance appearance detection machine. Background Art
[0002] With the continuous development of industrial automation, the automation level of capacitor production is getting higher and higher, and unmanned workshops are gradually being realized. The appearance defect detection of the bottom, top and side of the capacitor is an important link in capacitor production, affecting the quality and production efficiency of the capacitor. At present, the appearance defects of the bottom, top and side of the capacitor are usually detected by manual observation with human eyes, which has high labor intensity, low production efficiency and high production cost.
[0003] Therefore, there is an urgent need for a fully automatic capacitance appearance inspection machine to solve the above technical problems. Summary of the invention
[0004] In order to overcome the deficiencies of the prior art, the present invention provides a fully automatic capacitance appearance inspection machine, which reduces manual labor intensity, improves production efficiency, and reduces production costs.
[0005] The technical solution adopted by the present invention to solve its technical problem is:
[0006] A fully automatic capacitance appearance inspection machine, comprising a frame, a turntable device, a feeding device, a feeding inspection device, a plurality of appearance inspection devices and a feeding device; the turntable device comprises a turntable and a turntable driving mechanism arranged on the frame, the turntable is located above the frame, a feeding station, a plurality of inspection stations and a feeding station are arranged on the frame in sequence around the turntable, the turntable is connected to the turntable driving mechanism, the turntable driving mechanism is used to drive the turntable to rotate, and a plurality of jigs are arranged on the turntable at intervals along the circumferential direction. The fixture mechanism is used to fix the capacitor and can drive the capacitor to rotate. Among the multiple fixture mechanisms, two of them correspond to the feeding station and the unloading station respectively, and the remaining fixture mechanisms correspond to multiple inspection stations one by one; the feeding device and the feeding inspection device are both located at the loading station, the multiple appearance inspection devices correspond to the multiple inspection stations one by one and are respectively located at the corresponding inspection stations, the unloading device is located at the unloading station, and the feeding device, the feeding inspection device, the multiple appearance inspection devices and the unloading device are all arranged on the frame.
[0007] The beneficial effects of the present invention are as follows: the present invention can realize automatic detection of appearance defects at the bottom, top and sides of the capacitor by means of the turntable device, feeding device, feeding detection device, multiple appearance detection devices and unloading device, with a high degree of automation. Compared with the existing manual method, it reduces the labor intensity of manual labor, greatly improves production efficiency and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0009] Figure 1 It is a structural schematic diagram of a fully automatic capacitive appearance inspection machine provided by one embodiment of the present invention;
[0010] Figure 2 yes Figure 1 A top view schematic diagram of a fully automatic capacitance appearance inspection machine is shown;
[0011] Figure 3 yes Figure 1 The structural schematic diagram of the turntable device of the fully automatic capacitance appearance inspection machine is shown;
[0012] Figure 4 yes Figure 3 A schematic top view of the turntable device shown;
[0013] Figure 5 yes Figure 3 A schematic structural diagram of a driving mechanism and a fixture mechanism of the turntable device at a first angle;
[0014] Figure 6 yes Figure 3 A schematic structural diagram of a second angle of the push mechanism and the fixture mechanism of the turntable device shown;
[0015] Figure 7 yes Figure 3 A schematic top view of the driving mechanism and the fixture mechanism of the turntable device shown;
[0016] Figure 8 yes Figure 3 A schematic diagram of the structure of the capacitor support shaft, the support bearing seat, the swing arm and the turntable elastic member of the fixture mechanism of the turntable device shown;
[0017] Fig. 9 yes Figure 3 A schematic diagram of the structure of the opening and closing wheels of the fixture mechanism of the turntable device shown;
[0018] Fig.10 yes Figure 3 A schematic diagram of the structure of three straightening arms of the fixture mechanism of the turntable device shown;
[0019] Fig.11 yes Figure 3 A schematic structural diagram of a turntable drive mechanism of the turntable device shown;
[0020] Fig.12 yes Figure 3 A schematic structural diagram of the turntable device shown in the figure showing two fixture mechanisms, two pushing mechanisms, two adsorption shafts, a rotation drive mechanism and a movement drive mechanism at a first angle;
[0021] Fig.13 yes Figure 3 A schematic structural diagram of the turntable device at a second angle showing two fixture mechanisms, two pushing mechanisms, two adsorption shafts, a rotation drive mechanism and a movement drive mechanism;
[0022] Fig.14 yes Figure 3 A schematic diagram of the structure of the fixture mechanism and the adsorption axis of the turntable device shown;
[0023] Fig.15 yes Figure 1 The schematic diagram of the structure of the feeding device, waste box, receiving box and feeding detection device of the fully automatic capacitance appearance inspection machine shown;
[0024] Fig.16 yes Fig.15 The schematic diagram of the structure of the feeding device, the waste box and the receiving box shown;
[0025] Fig.17 yes Fig.15 The schematic diagram of the structure of the waste box and the receiving box shown;
[0026] Fig.18 yes Fig.15 A schematic diagram of the structure of the transfer mechanism of the feed detection device shown;
[0027] Fig.19 yes Figure 1 A structural schematic diagram of a first appearance inspection device of a fully automatic capacitive appearance inspection machine is shown;
[0028] Fig. 20 yes Figure 1 A schematic diagram of the structures of the second appearance inspection device, the third appearance inspection device, the fourth appearance inspection device, the fifth appearance inspection device and the sixth appearance inspection device of the fully automatic capacitive appearance inspection machine;
[0029] Fig.21 yes Figure 1 The structural schematic diagram of the unloading device of the fully automatic capacitance appearance inspection machine is shown;
[0030] Fig. 22 yes Fig.21 A structural schematic diagram of a material discharging mechanism of the material discharging device shown;
[0031] Fig.23 yes Fig.21 The schematic diagram of the structure of the blanking mechanism shown is after the blanking support seat and the blanking mounting plate are removed;
[0032] Fig.24 yes Fig.21 A schematic structural diagram of a material unloading and classification mechanism of the unloading device shown in the figure from a first angle;
[0033] Fig.25 yes Fig.21 A schematic structural diagram of the blanking classification mechanism of the blanking device from a second angle. DETAILED DESCRIPTION
[0034] The following will clearly and completely describe the concept, specific structure and technical effects of the present invention in combination with the embodiments and drawings, so as to fully understand the purpose, characteristics and effects of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, other embodiments obtained by technicians in this field without creative work are all within the scope of protection of the present invention. In addition, all the connection / connection relationships involved in the patent do not refer to the direct connection of components, but refer to the formation of a better connection structure by adding or reducing connection accessories according to the specific implementation situation. The various technical features in the invention can be combined interchangeably without conflicting with each other.
[0035] Please refer to Figure 1 and Figure 2 An embodiment of the present invention provides a fully automatic capacitance appearance inspection machine, including a frame 10, a turntable device 20, a feeding device 30, a feeding inspection device 40, a plurality of appearance inspection devices and a feeding device 110.
[0036] Combination Figures 3 to 10 As shown, the turntable device 20 includes a turntable 21 and a turntable driving mechanism 22 arranged on the frame 10. The turntable 21 is located above the frame 10, and a feeding station, a plurality of detection stations and a blanking station are arranged in sequence in a counterclockwise direction around the turntable 21 on the frame 10. The turntable 21 is connected to the turntable driving mechanism 22, and the turntable driving mechanism 22 is used to drive the turntable 21 to rotate. A plurality of fixture mechanisms 23 are arranged at intervals along the circumferential direction on the turntable 21, and the fixture mechanism 23 is used to fix the capacitor 200 and can drive the capacitor 200 to rotate. Among the plurality of fixture mechanisms 23, two of the fixture mechanisms 23 correspond to the feeding station and the blanking station respectively, and the remaining fixture mechanisms 23 correspond to the plurality of detection stations one by one. The rotation of the turntable 21 can drive the plurality of fixture mechanisms 23 to pass through the feeding station, the plurality of detection stations and the blanking station in sequence.
[0037] The fixture mechanism 23 includes a capacitor support shaft 231 for supporting the capacitor 200 and a capacitor clamping assembly for clamping the capacitor 200 on the capacitor support shaft 231. The capacitor support shaft 231 is arranged to pass through the through hole of the turntable 21, and the capacitor support shaft 231 is provided with an adsorption chamber 2311 that passes through along its axial direction. The top end of the capacitor support shaft 2311 is provided with a sealing ring 2312, and the adsorption chamber 2311 is located on the inner side of the sealing ring 2312. The outer periphery of the capacitor support shaft 231 is rotatably sleeved with a support bearing seat 2313, and the support bearing seat 2313 is arranged in the through hole of the turntable 21 and the support bearing seat 2313 partially protrudes from the top end of the turntable 21. The support bearing seat 2313 can provide support for the rotation of the capacitor support shaft 231.
[0038] The capacitor clamping assembly includes an opening and closing wheel 232 and three straightening arms 233. The opening and closing wheel 232 is rotatably sleeved on the outer periphery of the capacitor support shaft 231 and is located above the support bearing seat 2313. The opening and closing wheel 232 is partially accommodated in the recessed groove at the top of the support bearing seat 2313, and the support bearing seat 2313 partially protrudes from the outer wall of the opening and closing wheel 232. In this embodiment, an opening and closing wheel bearing 2326 is provided in the inner hole 2325 of the opening and closing wheel 232. The opening and closing wheel bearing 2326 is sleeved on the outer periphery of the capacitor support shaft 231 to provide support for the rotation of the opening and closing wheel 232. The number of the opening and closing wheel bearings 2326 can be set according to actual conditions. The three straightening arms 233 are located above the opening and closing wheel 232 and are spaced around the capacitor support shaft 231. The opening and closing wheel 232 is provided with three installation shafts 23221 corresponding to the three righting arms 233 at intervals along the circumference. In this embodiment, the outer wall of the opening and closing wheel 232 is provided with three protrusions 2322 at intervals along the circumference, and the tops of the three protrusions 2322 are provided with the three installation shafts 23221 respectively. The righting arm 233 is rotatably sleeved on the outer circumference of the corresponding installation shaft 23221, and the first end of the righting arm 233 is located on the counterclockwise side of the corresponding installation shaft 23221, and the second end of the righting arm 233 is located on the clockwise side of the corresponding installation shaft 23221. The first ends of the three righting arms 233 are close to the capacitor support shaft 231 and are provided with a correction wheel 2332, and the correction wheel 2332 is located above the capacitor support shaft 231. The second end of the righting arm 233 extends in a direction away from the capacitor support shaft 231 and is provided with a mounting rod, and the end of the mounting rod is provided with a connecting wheel 2333. The top of the support bearing seat 2313 is provided with three installation grooves 23132 corresponding to the three righting arms 233 at intervals along the circumferential direction. In this embodiment, the top of the support bearing seat 2313 is provided with three bosses 23131 at intervals along the circumferential direction. The tops of the three bosses 23131 are provided with the three installation grooves 23132 respectively. The second ends of the three righting arms 233 are respectively located above the three bosses 23131. The connecting wheels 2333 of the righting arms 233 match the corresponding installation grooves 23132.When the opening and closing wheel 232 rotates in the counterclockwise direction, under the action of the mounting shaft 23221, the first ends of the three straightening arms 233 can be driven to move in the direction away from the capacitor support shaft 231, and then the correction wheels 2332 of the three straightening arms 233 can be driven to move in the direction away from the capacitor support shaft 231, so that the capacitor 200 on the capacitor support shaft 231 can be loosened by the correction wheels 2332 of the three straightening arms 233. When the opening and closing wheel 232 rotates in the clockwise direction, the mounting shaft 232 21, the first ends of the three straightening arms 233 can be driven to move toward the direction close to the capacitor support shaft 231, and then the correction wheels 2332 of the three straightening arms 233 can be driven to move toward the direction close to the capacitor support shaft 231, so that the capacitor 200 on the capacitor support shaft 231 can be clamped by the correction wheels 2332 of the three straightening arms 233, and the capacitor 200 on the capacitor support shaft 231 can be clamped by the correction wheels 2332 of the three straightening arms 233, so that the capacitor 200 can be fixed. , by using the correction wheel 2332 to clamp the capacitor 200, when clamping, the correction wheel 2332 and the capacitor 200 form rolling contact, which can avoid scratching the capacitor 200, and by using three straightening arms 233, when the axis of the capacitor 200 is not collinear with the axis of the capacitor support shaft 231, that is, when the capacitor 200 is offset, in the process that the first ends of the three straightening arms 233 approach each other, the capacitor 200 can also be pushed to move in the direction close to the axis of the capacitor support shaft 231, so that the position of the capacitor 200 can be corrected to ensure that the axis of the capacitor 200 is collinear with the axis of the capacitor support shaft 231, that is, the capacitor 200 is located at the center position of the capacitor support shaft 231, and three straightening arms 233 and opening and closing wheels 232 are used at the same time. By adjusting the rotation angle of the opening and closing wheels 232, the distance that the first ends of the three straightening arms 233 move toward or away from the capacitor support shaft 231 can be adjusted, so that capacitors 200 with different outer diameters and heights can be adapted, and the versatility is good and the application range is wide. In other embodiments, the number of the righting arms 233 may be other, such as four, five, six, etc., which can be set according to actual conditions.
[0039] In this embodiment, a convex portion 2331 is formed at the top of the first end of the righting arm 233, and a correction wheel 2332 is provided at the top of the convex portion 2331. The righting arm 233 is provided with a righting arm through hole 233a, and the righting arm 233 is rotatably sleeved on the outer periphery of the corresponding installation shaft 23221 through its righting arm through hole 233a, and a righting arm bearing 23222 is provided in the righting arm through hole 233a, and the righting arm bearing 23222 is sleeved on the outer periphery of the corresponding installation shaft 23221. A connecting sleeve 2334 is provided at the bottom end of the righting arm 233, and the connecting sleeve 2334 is rotatably sleeved on the outer periphery of the corresponding installation shaft 23221, and a connecting sleeve bearing 23223 is provided in the connecting sleeve 2334, and the connecting sleeve bearing 23223 is sleeved on the outer periphery of the corresponding installation shaft 23221.
[0040] The turntable device 20 also includes a small plate 24, which is located above the turntable 21 and connected to the turntable drive mechanism 22. The small plate 24 is located between a plurality of fixture mechanisms 23, and a plurality of push mechanisms 25 are arranged at intervals along the circumference of the small plate 24, and the plurality of push mechanisms 25 correspond to the plurality of fixture mechanisms 23 respectively. Among the plurality of push mechanisms 25, two of the push mechanisms 25 correspond to the loading station and the unloading station respectively, and the remaining push mechanisms 25 correspond to the plurality of detection stations one by one. The push mechanism 25 is used to push the opening and closing wheel 232 of the fixture mechanism 23 to rotate in the counterclockwise direction. Specifically, the push mechanism 25 includes a capacitor push cylinder 251 arranged at the top of the small plate 24, and the output end of the capacitor push cylinder 251 protrudes from the outer wall of the small plate 24 and is provided with a capacitor push block 252, and the end of the capacitor push block 252 is provided with a push wheel 253. The outer wall of the opening and closing wheel 232 is provided with a swing arm 2321 in an approximately L shape, the swing arm 2321 is located above the support bearing seat 2313, and the end of the swing arm 2321 protrudes from the outer wall of the support bearing seat 2313 and is provided with an inclined surface 23211. The driving wheel 253 is used to match with the inclined surface 23211 of the swing arm 2321 of the fixture mechanism 23. The capacitor push cylinder 251 is used to drive the capacitor push block 252 to move toward or away from the fixture mechanism 23, thereby driving the driving wheel 253 to move toward or away from the fixture mechanism 23, so that the driving wheel 253 is matched with or separated from the inclined surface 23211 of the swing arm 2321 of the fixture mechanism 23. When the driving wheel 253 is matched with the inclined surface 23211 of the swing arm 2321, as the driving wheel 253 continues to move, the opening and closing wheel 232 can be driven to rotate in the counterclockwise direction through the driving wheel 253 and the swing arm 2321. A turntable elastic member 234 is provided on one side of the swing arm 2321 in the clockwise direction. The turntable elastic member 234 is a tension spring. One end of the turntable elastic member 234 is connected to the swing arm 2321, and the other end of the turntable elastic member 234 is connected to the top of the support bearing seat 2313. When the capacitor 200 on the capacitor support shaft 231 is released by the correction wheel 2332 of the three straightening arms 232, the turntable elastic member 234 is stretched at this time. When the push wheel 253 is separated from the inclined surface 23211 of the swing arm 2321, under the reset action of the turntable elastic member 234, the opening and closing wheel 232 can be driven to rotate to the initial position in the clockwise direction through the swing arm 2321. By adopting the push cylinder 251 and the turntable elastic member 234 to drive the opening and closing wheel 232 to rotate, only one power is needed to complete it, which can save power cost.
[0041] In this embodiment, the outer wall of the opening and closing wheel 232 is provided with a mounting block 23212, and the two ends of the mounting block 23212 are respectively connected to two of the protrusions 2322, and the bottom end of the mounting block 23212 is provided with the swing arm 2321. The top of the swing arm 2321 and the top of the supporting bearing seat 2313 are respectively provided with two mounting posts 2341, and the two ends of the rotating disk elastic member 234 are respectively connected to the two mounting posts 2341.
[0042] Combination Fig.11 As shown, the turntable drive mechanism 22 includes a turntable motor 221, a turntable transmission assembly and a divider 222. The turntable motor 221 is arranged in the frame 10 through a turntable motor seat 2211, and the divider 222 is arranged at the top of the frame 10. The divider 222 is an existing structure. The turntable 21 is located above the divider 222 and connected to the rotating flange 2221 of the divider 222. The small plate 24 is connected to the fixed flange 2222 of the divider 222. The turntable 21 has an avoidance position for avoiding the fixed flange 2222 of the divider 222. The turntable motor 221 is connected to the input shaft of the divider 222 through the turntable transmission assembly. The turntable motor 221 is used to drive the turntable 21 to rotate through the turntable transmission assembly and the divider 222.
[0043] The turntable transmission assembly includes a turntable driving wheel 2231, a turntable driven wheel 2232, and a turntable synchronous belt 2233 sleeved on the outer periphery of the turntable driving wheel 2231 and the turntable driven wheel 2232. The turntable driving wheel 2231 is sleeved on the outer periphery of the output end of the turntable motor 221, and the rotating driven wheel 2232 is sleeved on the outer periphery of the insertion shaft of the divider 222. The top of the frame 10 is provided with an escape hole for the turntable synchronous belt 2233 to escape. The turntable motor 221 is used to drive the turntable driving wheel 2231 to rotate, and under the action of the turntable driven wheel 2232 and the turntable synchronous belt 2233, the input shaft of the divider 222 can be driven to rotate, thereby driving the rotating flange 2221 of the divider 222 to rotate.
[0044] The outer periphery of the turntable driving wheel 2231 , the turntable driven wheel 2232 and the turntable synchronous belt 2233 is provided with a turntable protective cover 2234 , which is arranged on the turntable motor seat 2211 , and the arranged turntable protective cover 2234 protects the turntable driving wheel 2231 , the turntable driven wheel 2232 and the turntable synchronous belt 2233 .
[0045] Combination Figure 12 to Figure 14As shown, a connection mechanism 26 is provided below the turntable 21, and the connection mechanism 26 includes a plurality of adsorption shafts 261, each of which corresponds to a detection station and a capacitor support shaft 231 of a fixture mechanism 23, and the adsorption shaft 261 and the corresponding capacitor support shaft 231 are arranged opposite to each other up and down, and the adsorption shaft 261 is arranged on one side of the connection support seat 26a and can move up and down and rotate relative to the connection support seat 26a, and the connection support seat 26a is arranged at the top of the frame 10. The adsorption shaft 261 is provided with an inner cavity 2611 that passes through along its axial direction, and a joint 2612 is provided at the bottom end of the adsorption shaft 261, and the joint 2612 is connected to the inner cavity 2611, and the joint 2612 is used to connect with a vacuum pumping device. The outer periphery of the adsorption shaft 261 is provided with an upper abutment sleeve 2613, and the upper abutment sleeve 2613 partially protrudes from the top of the adsorption shaft 261. A supporting abutment sleeve 2314 is sleeved on the outer periphery of the capacitor support shaft 231, and the supporting abutment sleeve 2314 corresponds to the upper abutment sleeve 2613 of the corresponding adsorption shaft 261. The bottom end of the supporting abutment sleeve 2314 is flush with the bottom end of the capacitor support shaft 231 and is located below the supporting bearing seat 2313. The supporting abutment sleeve 2314 can move up and down relative to the capacitor support shaft 231. A supporting elastic member 2315 is provided between the supporting abutment sleeve 2314 and the supporting bearing seat 2313. The supporting elastic member 2315 is a compression spring, and the supporting elastic member 2315 is sleeved on the outer periphery of the capacitor support shaft 231. When the adsorption shaft 261 moves upward, the adsorption shaft 261 can drive the upper abutment sleeve 2613 to move upward. When the upper abutment sleeve 2613 contacts the corresponding supporting abutment sleeve 2314, as the upper abutment sleeve 2613 continues to move, the supporting abutment sleeve 2314 can be pushed upward by the upper abutment sleeve 2613 until the top end of the adsorption shaft 261 abuts against the bottom end of the corresponding capacitor support shaft 231. Since the upper abutment sleeve 2613 partly protrudes from the top end of the adsorption shaft 261, when the top end of the adsorption shaft 261 abuts against the bottom end of the corresponding capacitor support shaft 231, the capacitor support shaft 231 partly is located in the upper abutment sleeve 2613, so that the capacitor support shaft 231 can be limited by the upper abutment sleeve 2613. The elastic support member 2315 is compressed, and the inner cavity 2611 is connected to the adsorption cavity 2311 of the corresponding capacitor support shaft 231. The inner cavity 2611 is evacuated through the vacuum equipment via the joint 2612, so that the adsorption cavity 2311 of the corresponding capacitor support shaft 231 can be evacuated. In this way, the corresponding capacitor support shaft 231 and the capacitor 200 on the capacitor support shaft 231 can be sucked, so that the capacitor support shaft 231 and the capacitor 200 on the capacitor support shaft 231 can be adsorbed and fixed. During the vacuuming process, the sealing ring 2312 at the top of the capacitor support shaft 231 can play a sealing role, and then the capacitor support shaft 231 and the capacitor 200 on the capacitor support shaft 231 can be driven to rotate through the adsorption shaft 261.When the inner cavity 2611 and the adsorption cavity 2311 of the corresponding capacitor support shaft 231 are stopped from being evacuated by the vacuum equipment, the corresponding capacitor support shaft 231 and the capacitor 200 on the capacitor support shaft 231 can be stopped from being adsorbed, and the adsorption shaft 261 can be moved downward. In the process of the adsorption shaft 261 moving downward to the initial position, when the upper abutment sleeve 2613 is separated from the supporting abutment sleeve 2314, the supporting elastic member 2315 can be reset to drive the supporting abutment sleeve 2314 to move downward to the initial position.
[0046] The multiple adsorption shafts 261 are divided into multiple groups, each group has two adsorption shafts 261, and a rotation drive mechanism 27 and a movement drive mechanism 28 are respectively provided between the two adsorption shafts 261 of each group. The rotation drive mechanism 27 and the movement drive mechanism 28 are respectively arranged on the frame 10. The rotation drive mechanism 27 is used to drive the corresponding two adsorption shafts 261 to rotate, and the movement drive mechanism 28 is used to drive the corresponding two adsorption shafts 261 to move upward.
[0047] The rotation drive mechanism 27 includes a rotation motor 271 and a rotation transmission assembly. The rotation motor 271 is arranged at the top of the frame 10 through a rotation motor seat 2711. The outer periphery of the adsorption shaft 261 is sleeved with a sliding sleeve 262, and the outer periphery of the sliding sleeve 262 is rotatably sleeved with a connecting bearing seat 263, and the connecting bearing seat 263 is arranged on one side of the connecting support seat 26a. The rotation motor 271 is connected to the sliding sleeves 262 of the corresponding two adsorption shafts 261 through the rotation transmission assembly. The rotation motor 271 is used to drive the sliding sleeves 262 of the corresponding two adsorption shafts 261 to rotate through the rotation transmission assembly, thereby driving the corresponding two adsorption shafts 261 to rotate, and the upper abutment sleeve 2613 and the joint 2612 can rotate synchronously with the adsorption shaft 261.
[0048] In this embodiment, the rotation transmission assembly includes a rotating driving wheel 2721, two rotating driven wheels 2722, and a rotating synchronous belt 2723 sleeved on the outer peripheries of the rotating driving wheel 2721 and the two rotating driven wheels 2722. The rotating driving wheel 2721 is sleeved on the outer periphery of the output end of the rotating motor 271, and the two rotating driven wheels 2722 are respectively sleeved on the outer peripheries of the sliding sleeves 262 of the corresponding two adsorption shafts 261. The rotating motor 271 is used to drive the rotating driving wheel 2721 to rotate, so that the sliding sleeves 262 of the corresponding two adsorption shafts 261 can be driven to rotate through the two rotating driven wheels 2722 and the rotating synchronous belt 2723.
[0049] The mobile driving mechanism 28 includes a mobile support seat 281, a mobile cylinder 282, a mobile mounting plate 283 and two push rods 284. The mobile support seat 281 is arranged in the frame 10, and the mobile cylinder 282 is arranged on one side of the mobile support seat 281 through a cylinder seat 2821. The mobile mounting plate 283 is slidably arranged on one side of the mobile support seat 281 through a conventional slider and a slide rail that slidably cooperates with the slider, and is located above the mobile cylinder 282. The side of the mobile mounting plate 283 away from the mobile support seat 281 is connected to the output end of the mobile cylinder 282 through a moving block 2823. Two mobile mounting seats 2831 are arranged on the side of the mobile mounting plate 283 away from the mobile support seat 281, and the mobile cylinder 282 is located between the two mobile mounting seats 2831. The two push rods 284 are respectively arranged through the two mobile mounting seats 2831 and can move up and down relative to the corresponding mobile mounting seats 2831. Two movable elastic members 285 are respectively sleeved on the outer circumference of the two push rods 284, and the movable elastic members 285 are compression springs. The two movable elastic members 285 are respectively located above the two movable mounting seats 2831, and one end of the two movable elastic members 285 is respectively connected to the two movable mounting seats 2831, and the other ends of the two movable elastic members 285 are respectively connected to the outer walls of the two push rods 284. The top ends of the two push rods 284 respectively extend out from the two through holes at the top of the frame 10 and are respectively provided with two rollers 2841, and the two rollers 2841 are respectively located below the corresponding two adsorption shafts 261.
[0050] The outer periphery of the adsorption shaft 261 is sleeved with a lower abutment sleeve 2614, which is located below the sliding sleeve 262, and the bottom end of the lower abutment sleeve 2614 is flush with the bottom end of the adsorption shaft 261. A connecting elastic member 264 is provided between the lower abutment sleeve 2614 and the sliding sleeve 262, and the connecting elastic member 264 is an elastic sleeve or a compression spring, and the connecting elastic member 264 is sleeved on the outer periphery of the adsorption shaft 261. The rotation of the adsorption shaft 261 can drive the lower abutment sleeve 2614 and the connecting elastic member 264 to rotate. The two rollers 2841 are respectively used to cooperate with the bottom ends of the lower abutment sleeves 2614 of the two corresponding adsorption shafts 261. The movable cylinder 282 is used to drive the movable mounting plate 283 to move up and down, thereby driving the two push rods 284 to move up and down through the two movable mounting seats 2831, and then driving the two rollers 2841 to move up and down, so that the two rollers 284 respectively cooperate with or separate from the bottom ends of the lower abutment sleeves 2614 of the corresponding two adsorption shafts 261, and the arranged rollers 284 form rolling contact with the lower abutment sleeve 2614, and the lower abutment sleeve 2614 will not be damaged in the process of the adsorption shaft 261 driving the lower abutment sleeve 2614 to rotate. During the upward movement of the two push rods 284, when the two rollers 2841 respectively cooperate with the bottom ends of the corresponding lower abutment sleeves 2614 of the two adsorption shafts 261, as the two push rods 284 continue to move, the two rollers 2841 can push the corresponding lower abutment sleeves 2614 of the two adsorption shafts 261 to move upward, and the upward movement of the lower abutment sleeves 2614 can drive the adsorption shaft 261 to move upward relative to the sliding sleeve 262. At this time, the connecting elastic member 264 is compressed. When the two rollers 2841 are respectively separated from the bottom ends of the corresponding lower abutment sleeves 2614 of the two adsorption shafts 261, under the resetting action of the connecting elastic member 264, the lower abutment sleeves 2614 and the adsorption shaft 261 can be driven to move downward to the initial position. When the two rollers 2841 are respectively matched with the bottom ends of the lower abutment sleeves 2614 of the corresponding two adsorption shafts 261, as the two push rods 284 continue to move, the two push rods 284 will move downward under the action of the lower abutment sleeves 2614 of the two adsorption shafts 261 squeezing the two rollers 2841. At this time, the two movable elastic members 285 are compressed to play a buffering role to avoid damage to the two push rods 284. When the two rollers 2841 are respectively separated from the bottom ends of the lower abutment sleeves 2614 of the corresponding two adsorption shafts 261, the two movable elastic members 285 reset and thus drive the two push rods 284 to move upward to the initial position.
[0051] In this embodiment, the movable mounting seat 2831 is provided with a mounting seat through hole penetrating the top and bottom thereof, and the two push rods 284 are respectively provided through the mounting seat through holes of the two movable mounting seats 2831. The bottom end of the push rod 284 is provided with a push rod buffer block 2842, the outer diameter of the push rod buffer block 2842 is larger than the inner diameter of the mounting seat through hole, and the material of the push rod buffer block 2842 is, for example, rubber, silicone, etc. When the two push rods 284 move upward to the initial position, the push rod buffer block 2842 at the bottom end of the push rod 284 plays a buffering role in the upward movement of the push rod 284.
[0052] Combination Figures 15 to 18 As shown, the feeding device 30 and the feeding detection device 40 are both located at the loading station, and the feeding device 30 and the feeding detection device 40 are both arranged on the frame 10 and the two are arranged opposite to each other. The feeding device 30 is used to transfer the capacitor 200 conveyed by the feeding device to the feeding detection device 40 and to transfer the qualified capacitor 200 on the feeding detection device 40 to the fixture mechanism 23. The feeding detection device 40 is used to detect the appearance defects of the bottom of the capacitor 200, and the appearance defects of the bottom of the capacitor 200 include warping, peeling, and bulging of the bottom of the capacitor 200, as well as white exposure at the bottom of the capacitor 200, abnormal gasket, foreign matter (i.e. leakage), QR code recognition, character recognition, bad characters, and damage.
[0053] The feeding device 30 includes a feeding support seat 31, a feeding mounting plate 32, a feeding motor 33, a feeding mounting member 34, a first rotating electric clamp 35 and a second rotating electric clamp 36. The first rotating electric clamp 35 and the second rotating electric clamp 36 are both used to clamp the capacitor 200 and drive it to flip 180 degrees. The feeding support seat 31 is arranged at the top of the frame 10, and the feeding mounting plate 32 is arranged on the side of the feeding support seat 31 close to the feeding detection device 40 and the feeding mounting plate 32 partially protrudes from the top of the feeding support seat 31. The feeding motor 33 is arranged on the side of the feeding mounting plate 32 close to the feeding support seat 31 and is located above the feeding support seat 31. The output end of the feeding motor 33 passes through the through hole of the feeding mounting plate 32 and is provided with a feeding connector 331. The feeding connector 331 is located between the feeding mounting member 34 and the feeding mounting plate 32. A feed sliding block 322 is slidably provided on one side of the feed mounting plate 32 away from the feed support seat 31, and the feed sliding block 322 can move horizontally in a direction close to or away from the turntable 21. The feed mounting member 34 is slidably provided on one side of the feed sliding block 322 away from the feed mounting plate 32 and can move up and down relative to the feed sliding block 322. A feed connecting shaft is provided on one side of the feed mounting member 34 close to the feed mounting plate 32, and a feed bearing 3411 is provided on the outer circumference of the feed connecting shaft. In this embodiment, there are a plurality of feed bearings 3411, for example, four. It can be understood that the number of feed bearings 3411 can be set according to actual conditions. A feeding chute 3331 in an inverted U shape is provided on one side of the feeding mounting plate 32 away from the feeding support seat 31. The feeding chute 3331 is located above the feeding sliding block 322. The through hole of the feeding mounting plate 32 is located inside the feeding chute 3331. The feeding bearing 3411 cooperates with the through hole 3311 of the feeding connector 331 and the feeding chute 3331. The through hole 3311 is a strip-shaped hole. The first rotating electric clamp 35 and the second rotating electric clamp 36 are respectively arranged on both sides of the bottom end of the feeding mounting member 34 and are respectively located below the feeding mounting plate 32. The second rotating electric clamp 36 is located between the first rotating electric clamp 35 and the turntable 21.The feed motor 33 is used to drive the feed connection piece 331 to rotate, so that the feed bearing 3411 can be driven to move in the feed chute 3331 through the feed connection shaft, and then the feed mounting piece 34, the first rotating electric clamp 35, and the second rotating electric clamp 36 can be driven to move up and down, and move in the direction close to or away from the turntable. Specifically, when the feed bearing 3411 moves up and down in the two vertical sections of the feed chute 3331, the feed mounting piece 34 can be driven up and down through the feed bearing 3411 and the feed connection shaft. The first rotating electric clamp 35 and the second rotating electric clamp 36 can be driven to move up and down. When the feed bearing 3411 moves in the horizontal section of the feed chute 3331 toward or away from the turntable 21, the feed mounting member 34 can be driven to move horizontally in the direction of approaching or away from the turntable 21 through the feed bearing 3411 and the feed connecting shaft, thereby driving the feed sliding block 322, the first rotating electric clamp 35, and the second rotating electric clamp 36 to move horizontally in the direction of approaching or away from the turntable 21. When the feed bearing 3411 is located in the end of the feed chute 3331 close to the turntable 21, the second rotating electric clamp 35 is located above the fixture mechanism 23 corresponding to the loading station.
[0054] In this embodiment, a feeding protrusion 333 in an inverted U shape is provided on the side of the feeding mounting plate 32 away from the feeding support seat 31, and a feeding chute 3331 is provided on the side of the feeding protrusion 333 away from the feeding mounting plate 32. A first feeding slide rail 3221 is provided on the side of the feeding mounting plate 32 away from the feeding support seat 31, and the first feeding slide rail 3221 extends in the horizontal direction, and a first feeding slider 3222 is provided on the side of the feeding slider 322 close to the feeding mounting plate 32, and the first feeding slider 3222 is slidably matched with the first feeding slide rail 3221. The number of the first feeding slide rail 3221 and the first feeding slider 3222 can be set according to actual conditions.
[0055] The feed mounting member 34 includes a feed connection block 341 and a feed support plate 342. The feed support plate 342 is located below the feed connection block 341 and the two are connected by the feed plate 344. The feed support plate 342 is located below the feed mounting plate 32. A feed support block 343 is provided at the bottom end of the feed support plate 342. The feed support block 343 partially protrudes from the side of the feed support plate 342 close to the feed sliding block 322. The feed connection block 341 and the feed support block 342 are slidably arranged on the side of the feed sliding block 322 away from the feed mounting plate 32. Specifically, a second feed slider 3413 is provided on the side of the feed sliding block 322 away from the feed mounting plate 32, and a second feed rail 3412 is provided on the side of the feed connecting block 341 and the feed supporting block 343 close to the feed sliding block 322. The second feed rail 3412 extends in the vertical direction, and the second feed rail 3412 and the second feed slider 3413 are slidably matched. The number of the second feed rail 3412 and the second feed slider 3413 can be set according to actual conditions. Two feed mounting seats 351 are respectively provided on both sides of the bottom end of the feed supporting plate 342, and the feed supporting block 343 is located between the two feed mounting seats 351. The first rotating electric clamp 35 and the second rotating electric clamp 36 are respectively arranged on the side away from the two feed mounting seats 351. The feed connecting shaft is provided on the side of the feed connecting block 341 close to the feed sliding block 322. This structure can reduce the weight of the feed mounting member 34 and facilitate the feed mounting member 34 to move up and down and horizontally through the feed connecting shaft and the feed bearing 3411.
[0056] The first rotating electric clamp 35 and the second rotating electric clamp 36 have the same structure and are both existing structures, mainly including a rotating motor, a clamping cylinder and two clamping jaws. The rotating motors of the first rotating electric clamp 35 and the second rotating electric clamp 36 are respectively arranged on the side away from the two feeding mounting seats 351, and the output end of the rotating motor faces the feeding detection device 40. The clamping cylinder is arranged on the output end of the rotating motor. The two clamping jaws are respectively arranged at one end of the clamping cylinder away from the rotating motor and the two are arranged oppositely. The clamping cylinder and the two clamping jaws can be driven to rotate by the rotating motor, and the two clamping jaws can be driven to close or open by the clamping cylinder to clamp or release the capacitor 200. The two clamping jaws of the first rotating electric clamp 35 and the two clamping jaws of the second rotating electric clamp 36 are both facing the feeding detection device 40.
[0057] The feeding detection device 40 includes a transfer mechanism and a feeding detection mechanism. The transfer mechanism includes a transfer mounting plate 411, a transfer support seat 412, a transfer drive mechanism 413 and a third rotating electric clamp 414 arranged at the top of the frame 10. The transfer support seat 412 is slidably arranged at the top of the transfer mounting plate 411 through a conventional slider and a slide rail that slidably cooperates with the slider. The transfer drive mechanism 413 is arranged at the top of the transfer mounting plate 411 and is used to drive the transfer support seat 412 to move in a direction close to or away from the feeding device 30. The third rotating electric clamp 414 is arranged at the top of the transfer support seat 412, and the transfer support seat 412 can drive the third rotating electric clamp 414 to move in a direction close to or away from the feeding device 30. The structure of the third rotating electric clamp 414 is the same as that of the first rotating electric clamp 35 and the second rotating electric clamp 36. The two clamping jaws of the third rotating electric clamp 414 face upward, and the rotating motor of the third rotating electric clamp 414 is arranged at the top of the transfer support seat 412. When the feed bearing 3411 is located in the end of the feed chute 3331 close to the turntable 21, the first rotating electric clamp 35 corresponds to the third rotating electric clamp 414, and the two clamping jaws of the third rotating electric clamp 414 are located between the two clamping jaws of the first rotating electric clamp 35. When the feed bearing 3411 is located in the end of the feed chute 3331 away from the turntable 21, the second rotating electric clamp 36 corresponds to the third rotating electric clamp 414, and the two clamping jaws of the third rotating electric clamp 414 are located between the two clamping jaws of the second rotating electric clamp 36.
[0058] The transfer drive mechanism 413 includes a transfer motor 4131, a transfer screw 4132 and a transfer nut 4133 arranged at the top of the transfer mounting plate 411. The two ends of the transfer screw 4132 are rotatably arranged at the top of the transfer mounting plate 411 and located on one side of the transfer support seat 412 through two screw bearing seats 41321, one end of the transfer screw 4132 is connected to the output end of the transfer motor 4131, and the transfer motor 4131 is used to drive the transfer screw 4132 to rotate. The transfer nut 4133 is threadedly matched with the transfer screw 4132 and connected to the transfer support seat 412. The rotation of the transfer screw 4132 can drive the transfer nut 4133 to move in a direction close to or away from the feeding device 30, thereby driving the transfer support seat 412 to move in a direction close to or away from the feeding device 30.
[0059] In this embodiment, a first transfer block 41331 is provided on the outer periphery of the transfer nut 4131, and a second transfer block 41332 is provided on the top of the transfer support seat 412. The second transfer block 41332 is located between the third rotating electric clamp 414 and the transfer motor 4131. The first transfer block 41331 is connected to the second transfer block 41332. The transfer nut 4133 drives the transfer support seat 412 to move toward or away from the feeding device 30 through the first transfer block 41331 and the second transfer block 41332.
[0060] The feed detection mechanism includes a first feed mounting seat 422, a first feed camera 421, a second feed mounting seat 424 and a second feed camera 423 arranged at the top of the frame 10. The transfer mechanism is located between the first feed camera 421 and the turntable 21, and the mounting end of the first feed camera 421 is connected to one side of the first feed mounting seat 422 through the first camera seat. When the capacitor 200 is located between the first feed camera 421 and the turntable 21, the photographing end of the first feed camera 421 corresponds to the bottom end of the capacitor 200, and the first feed camera 421 is used to take a picture of the bottom end of the capacitor 200 from one side of the capacitor 200. The second feed camera 423 is located between the first feed camera 421 and the turntable 21 and above the third rotating electric clamp 414. The mounting end of the second feed camera 423 is connected to one side of the second feed mounting seat 424. When the capacitor 200 is located between the first feed camera 421 and the turntable 21, the photographing end of the second feed camera 423 is located above the capacitor 200. The second feed camera 423 is used to photograph the bottom of the capacitor 200 from above the capacitor 200. The transfer mounting plate 411 is located between the second feed mounting seat 424 and the feeding device 30. In this embodiment, a second camera seat 4232 in an L shape is provided on one side of the second feed mounting seat 424 close to the feeding device 30. A third camera seat 4231 in an L shape is provided at the top of the second camera seat 4232. The mounting end of the second feed camera 423 is connected to the third camera seat 4231. The bottom of the capacitor 200 is photographed by the first feed camera 421, and the photographed picture is uploaded to the image processing system for processing and analysis, so that it can be determined whether the bottom of the capacitor 200 is warped, peeled, or bulged. The bottom of the capacitor 200 is photographed by the second feed camera 421, and the photographed picture is uploaded to the image processing system for processing and analysis, so that it can be determined whether the bottom of the capacitor 200 has white exposure, abnormal gasket, foreign matter (i.e. leakage), QR code recognition, character recognition, poor characters, or damage. In this way, the appearance defects of the bottom of the capacitor 200 can be detected.
[0061] The feeding detection mechanism also includes a first feeding light source 425 for providing light to the first feeding camera 421, a third feeding mounting seat 426, and a second feeding light source 427 for providing light to the second feeding camera 423. The first feeding light source 425 is located between the feeding mechanism and the turntable 21 and is opposite to the photographing end of the first feeding camera 421. The first feeding light source 425 is connected to one side of the third feeding mounting seat 426. The third feeding mounting seat 426 is arranged at the top of the frame 10, and the third feeding mounting seat 426 is located between the transfer mounting plate 411 and the turntable 21. The second feeding light source 427 is connected to one side of the second feeding mounting seat 424 through the light source mounting seat 4271 and is located below the photographing end of the second feeding camera 423 and above the third rotating electric clamp 414. The second feeding light source 427 is an annular light source, and the second feeding camera 423 can take pictures of the bottom end of the capacitor 200 through the inner hole of the second feeding light source 427. The upper end and the lower end of the inner hole of the second material feeding light source 427 are respectively provided with transparent glass covers 4272 to protect the second material feeding light source 427 .
[0062] A waste box 120 and a receiving box 121 are provided at the feeding station. The waste box 120 is provided at the top of the frame 10. The receiving box 121 is provided at the top of the frame 10 through a receiving base 122 and a portion of the receiving box 121 protrudes from the top of the waste box 120. The waste box 120 is located between the feeding device 30 and the receiving box 121. The receiving box 121 is located between the transfer mechanism of the feeding detection device 40 and the jig mechanism 23 corresponding to the loading station. A side opening and a top opening are provided at one side and the top of the receiving box 121 close to the waste box 120, respectively. The side opening and the top opening are connected and both are connected to the interior of the receiving box 121. A notch 1201 connected to the interior of the waste box 120 is provided at one side of the waste box 120 close to the receiving box 121. The notch 1201 extends to the top of the waste box 120. An inclined plate 123 is provided in the receiving box 121, the bottom end of the inclined plate 123 is located in the side opening and close to the notch 1201, and the top end of the inclined plate 123 is inclined upward in a direction away from the waste box 120 and is located in the top end opening. The feeding device 30 is also used to transfer the capacitors 200 that fail the test on the feeding detection device 40 to the inclined plate 123, and the capacitors 200 located on the inclined plate 123 can slide into the waste box 120 along the inclined plate 123 and through the notch 1201 of the waste box 120 under their own weight, so that the capacitors 200 that fail the test can be collected by the waste box 120.
[0063] The plurality of appearance inspection devices correspond to the plurality of inspection stations one by one and are respectively located at the corresponding inspection stations, and the appearance inspection devices are arranged on the frame 10 .
[0064] In this embodiment, there are six inspection stations, which are the first inspection station, the second inspection station, the third inspection station, the fourth inspection station, the fifth inspection station and the sixth inspection station. The number of appearance inspection devices corresponds to the number of inspection stations, which is also six. The six appearance inspection devices are the first appearance inspection device 50, the second appearance inspection device 60, the third appearance inspection device 70, the fourth appearance inspection device 80, the fifth appearance inspection device 90 and the sixth appearance inspection device 100. There are eight fixture mechanisms 23 and pushing mechanisms 25, six adsorption shafts 261, and the six adsorption shafts 261 are divided into three groups. There are three mobile drive mechanisms 27 and rotating drive mechanisms 28. It can be understood that the number of inspection stations and various mechanisms does not constitute a limitation to the present invention and can be set according to actual conditions.
[0065] The first appearance inspection device 50 is located at the first inspection station, the second appearance inspection device 60 is located at the second inspection station, the third appearance inspection device 70 is located at the third inspection station, the fourth appearance inspection device 80 is located at the fourth inspection station, the fifth appearance inspection device 90 is located at the fifth inspection station, and the sixth appearance inspection device 100 is located at the sixth inspection station. The first appearance inspection device 50 is used to inspect the first defect of the appearance of the top of the capacitor 200, and the first defect of the appearance of the top of the capacitor 200 includes reverse polarity, polarization, whitening, damage, scratches, dirt, bandwidth, and foreign matter. The second appearance inspection device 60 is used to inspect the second defect of the appearance of the top of the capacitor 200, and the second defect of the appearance of the top of the capacitor 200 includes warping, peeling, and bulging. The third appearance inspection device 70 is used to inspect the third defect of the appearance of the top of the capacitor 200, and the third defect of the appearance of the top of the capacitor 200 includes electrical damage, mortise, and damage of the capacitor 200 terminal. The fourth appearance inspection device 80 is used to inspect the first defect of the appearance of the side of the capacitor 200, and the first defect of the appearance of the side of the capacitor 200 includes a pit or a bulge, a waist, and peeling. The fifth appearance inspection device 90 is used to inspect the second defect of the appearance of the side of the capacitor 200, and the second defect of the appearance of the side of the capacitor 200 includes printing abnormalities, damage, poor characters, peeling, and scratches. The sixth appearance inspection device 100 is used to inspect the third defect of the appearance of the side of the capacitor 200, and the third defect of the appearance of the side of the capacitor 200 includes scratches, severe bulges, and pits.
[0066] Combination Fig.19As shown, the first appearance inspection device 50 includes a first mounting seat 51 arranged at the top of the frame 10, a first sliding seat 511 slidably arranged at one side of the first mounting seat 51, a first camera 52, a first light source 54 for providing light to the first camera 52, and a first camera driving mechanism 53. The first sliding seat 511 is slidably arranged at one side of the first mounting seat 51 through a conventional slider and a slide rail that slides with the slider. The mounting end of the first camera 52 is connected to the side of the first sliding seat 511 away from the first mounting seat 51, and the first camera 52 is located above the turntable 21. When the capacitor 200 moves to a position corresponding to the first inspection station, the photographing end of the first camera 52 is located above the capacitor 200, and the first camera 52 is used to take a photo of the top of the capacitor 200 from above the capacitor 200. In this embodiment, a first L-shaped first connecting seat 522 is provided on the side of the first sliding seat 511 away from the first mounting seat 51, and a second L-shaped connecting seat 521 is provided at the top of the first connecting seat 522, and the mounting end of the first camera 52 is connected to the second connecting seat 521. The first light source 54 is connected to the side of the first sliding seat 511 away from the first mounting seat 51 and is located between the photographing end of the first camera 52 and the turntable 21. The first light source 54 has the same structure as the second feeding light source 427, which will not be repeated here. The first camera 52 can take pictures of the top of the capacitor 200 through the inner hole of the first light source 54. The first camera driving mechanism 53 is arranged on one side of the first mounting seat 51 and is used to drive the first sliding seat 511 to move up and down, thereby driving the first camera 52 and the first light source 54 to move up and down, so that the height position of the first camera 52 and the first light source 54 can be adjusted to adapt to capacitors 200 of different heights and sizes. The top of the capacitor 200 is photographed by the first camera 52, and the photographed picture is uploaded to the image processing system for processing and analysis, and it can be obtained whether the top of the capacitor 200 is reverse polarity, polarization, white exposure, damage, scratches, dirt, bandwidth, and foreign matter, so that the first defect of the appearance of the top of the capacitor 200 is detected.
[0067] The first camera driving mechanism 53 includes a first motor 531, a first screw rod 532 and a first nut 533. The first motor 531 is arranged on one side of the first mounting seat 51 and is located below the first sliding seat 511. One end of the first screw rod 532 is connected to the output end of the first motor 531, and a first nut seat 5111 is provided at the bottom end of the first sliding seat 511. The other end of the first screw rod 532 passes through the through hole of the first nut seat 5111 and is located above the first nut seat 5111. The first nut 533 is threadedly matched with the first screw rod 532, and the first nut 533 is arranged at the top of the first nut seat 5111. A light source seat is provided at the top of the first nut seat 5111, and the first light source 54 is connected to the light source seat. The first motor 531 is used to drive the first screw rod 532 to rotate, thereby driving the first nut 533 to move up and down, and then driving the first sliding seat 511 to move up and down through the first nut seat 5111.
[0068] Combination Fig. 20 As shown, the second appearance detection device 60 includes a second mounting seat 61 disposed at the top of the frame 10, a second sliding seat 611 slidably disposed at one side of the second mounting seat 61, a second camera 62, a second light source 64 for providing light to the second camera 62, and a second camera driving mechanism 63. The second sliding seat 611 is slidably disposed at one side of the second mounting seat 61 through a conventional slider and a slider slidably matched with the slider. The mounting end of the second camera 62 is connected to a side of the second sliding seat 611 away from the second mounting seat 61 and is located at one side of the turntable 21. When the capacitor 200 moves to a position corresponding to the second detection station, the photographing end of the second camera 62 corresponds to the top of the capacitor 200, and the second camera 62 is used to take a photo of the top of the capacitor 200 from one side of the capacitor 200. The second light source 64 is located between the small plate 24 of the turntable device 20 and the fixture mechanism 23 corresponding to the second detection station. The second light source 64 is connected to the small plate 24 and is opposite to the photographing end of the second camera 62. The output end of the capacitor push cylinder 251 of the pushing mechanism 25 corresponding to the second detection station passes through the avoidance position setting of the second light source 64. The second camera driving mechanism 63 is set on one side of the second mounting seat 61 and is used to drive the second sliding seat 611 to move up and down, thereby driving the second camera 62 to move up and down, so that the height position of the second camera 62 can be adjusted to adapt to capacitors 200 of different height sizes. The top of the capacitor 200 is photographed by the second camera 62. After the photographed picture is uploaded to the image processing system for processing and analysis, it can be obtained whether the top of the capacitor 200 is warped, peeled, or bulged, so that the second defect of the appearance of the top of the capacitor 200 is detected.
[0069] The second camera driving mechanism 63 includes a second motor 631, a second screw rod 632 and a second nut 633. The second motor 631 is arranged on one side of the second mounting seat 61 and is located below the second sliding seat 611. One end of the second screw rod 632 is connected to the output end of the second motor 631, and the second sliding seat 611 is provided with a sliding seat through hole penetrating the top and bottom ends thereof, and the other end of the second screw rod 632 passes through the sliding seat through hole and is located above the second sliding seat 611. The second nut 633 is threadedly matched with the second screw rod 632 and is arranged at the bottom end of the second sliding seat 611. The second motor 631 is used to drive the second screw rod 632 to rotate, thereby driving the second nut 633 to move up and down, and further driving the second sliding seat 611 to move up and down.
[0070] The third appearance inspection device 70 includes a third mounting seat 71 disposed at the top of the frame 10, a third sliding seat 711 slidably disposed at one side of the third mounting seat 71, a third camera 72, a third light source 74 for providing illumination to the third camera 72, and a third camera driving mechanism 73. The third sliding seat 711 is slidably disposed at one side of the third mounting seat 71 through a conventional slider and a slide rail slidably matched with the slider. The mounting end of the third camera 72 is connected to one end of the third sliding seat 71. In this embodiment, one end of the third sliding seat 711 is provided with a third connecting seat 712, and one side of the third connecting seat 712 close to the third sliding seat 711 is provided with a fourth connecting seat 713. The mounting end of the third camera 72 is connected to one end of the fourth connecting seat 713. The third camera 72 is located at one side of the turntable 21 and tilted downward. When the capacitor 200 moves to a position corresponding to the third inspection station, the photographing end of the third camera 72 faces the top of the capacitor 200, and the third camera 72 is used to take a photo of the top of the capacitor 200. The third light source 74 is located between the turntables 21 of the third camera 72 and is opposite to the photographing end of the third camera 72. Two light source connectors 741 are respectively provided on both sides of the fourth connecting seat 713. The third camera 72 is located between the two light source connectors 741. The third light source 74 is connected to the two light source connectors 741. The third light source 74 is a ring light source. The third camera 72 can take a photo of the top of the capacitor 200 through the inner hole of the third light source 74. The third camera driving mechanism 73 is arranged on one side of the third mounting seat 71 and is used to drive the third sliding seat 711 to move up and down, thereby driving the third camera 72 and the third light source 74 to move up and down, so that the height position of the third camera 72 and the third light source 74 can be adjusted to adapt to capacitors 200 of different heights and sizes. The top of the capacitor 200 is photographed by the third camera 72. After the photographed picture is uploaded to the image processing system for processing and analysis, it can be obtained whether the terminal at the top of the capacitor 200 is damaged by electricity, mortise, or damage, so that the third defect of the appearance of the top of the capacitor 200 is detected.
[0071] The third camera driving mechanism 73 includes a third motor 731, a third screw rod 732 and a third nut 733. The third motor 731 is arranged on one side of the third mounting seat 71 and is located below the third sliding seat 711. One end of the third screw rod 732 is connected to the output end of the third motor 731, and the bottom end of the third sliding seat 711 is provided with a second nut seat 714, and the other end of the third screw rod 732 passes through the through hole of the second nut seat 714 and is located above the second nut seat 714. The third nut 733 is threadedly matched with the third screw rod 732 and is arranged in the through hole of the second nut seat 714. The third motor 731 is used to drive the third screw rod 732 to rotate, thereby driving the third nut 714 to move up and down, and further driving the third sliding seat 711 to move up and down.
[0072] The fourth appearance inspection device 80 includes a detection base 81 arranged at the top of the frame 10, a fourth camera driving mechanism 84 arranged at the top of the detection base 81, a fourth mounting seat 82 arranged at the top of the fourth camera driving mechanism 84, a fixing seat 821 arranged at one side of the fourth mounting seat 82, a fourth camera 83 and a fourth light source 85 for providing light to the fourth camera 83. The fourth camera 83 is located at one side of the turntable 21, and the mounting end of the fourth camera 83 is connected to the fixing seat 821. When the capacitor 200 moves to the position corresponding to the fourth inspection station, the photographing end of the fourth camera 83 faces the side of the capacitor 200, and the fourth camera 83 is used to take a photo of the side of the capacitor 200. The fourth light source 85 is located between the small plate 24 of the turntable device 20 and the fixture mechanism 23 corresponding to the fourth inspection station. The fourth light source 85 is connected to the small plate 24 and is opposite to the photographing end of the fourth camera 83. The output end of the capacitor push cylinder 251 of the pushing mechanism 25 corresponding to the fourth inspection station passes through the avoidance position of the fourth light source 85. The fourth camera driving mechanism 84 is used to drive the fourth mounting seat 82 to move toward or away from the turntable 21, thereby driving the fourth camera 83 to move toward or away from the turntable 21, so as to adjust the photographing distance of the fourth camera 83 to adapt to capacitors 200 of different outer diameters. The fourth camera 83 takes a picture of the side of the capacitor 200, and after the picture is uploaded to the image processing system for processing and analysis, it can be determined whether there are pits or protrusions, waisting, or peeling on the side of the capacitor 200, so as to detect the first defect of the appearance of the side of the capacitor 200.
[0073] The fourth camera driving mechanism 84 includes a screw 841 and a sliding block 842. The screw 841 passes through the threaded hole of the sliding block 842 and is threadedly engaged with the threaded hole. A sliding groove is provided at the top of the detection base 81, and the bottom end of the sliding block 842 is slidably engaged with the sliding groove. The fourth mounting seat 82 is set at the top of the sliding block 842. By manually rotating the screw 841, the sliding block 842 can be driven to move toward or away from the turntable 21, and then the fourth mounting seat 82 can be driven to move toward or away from the turntable 21.
[0074] The fifth appearance inspection device 90 includes a first inspection base plate 91 arranged at the top of the frame 10, a fifth mounting seat 92 slidably arranged at the top of the first inspection base plate 91, a first camera support seat 921 arranged at one side of the fifth mounting seat 92, a fifth camera 93, a fifth light source 96 for providing light to the fifth camera 93, and a fifth camera driving mechanism 94. The fifth mounting seat 92 is slidably arranged at the top of the first inspection base plate 91 through a conventional slider and a slide rail slidably matched with the slider. The mounting end of the fifth camera 93 is connected to the first camera support seat 921, and the fifth camera 93 is located on one side of the turntable 21. When the capacitor 200 moves to a position corresponding to the fifth inspection station, the photographing end of the fifth camera 93 faces the side of the capacitor 200, and the fifth camera 93 is used to take pictures of the side of the capacitor 200. The fifth light source 96 is located on the side of the fifth camera 93 close to the fourth appearance detection device 80 and corresponds to the photographing end of the fifth camera 93. The fifth light source 96 is connected to the first light source support seat 95, and the first light source support seat 95 is arranged at the top of the frame 10 and is located between the fifth light source 96 and the fourth appearance detection device 80. The fifth camera driving mechanism 94 is arranged at the top of the frame 10 and is used to drive the fifth mounting seat 92 to move in the direction close to or away from the turntable 21, thereby driving the first camera support seat 921 and the fifth camera 93 to move in the direction close to or away from the turntable 21, so that the photographing distance of the fifth camera 93 can be adjusted to adapt to capacitors 200 of different outer diameters. The side of the capacitor 200 is photographed by the fifth camera 93, and the photographed picture is uploaded to the image processing system for processing and analysis, and it can be obtained whether the side of the capacitor 200 has printing abnormalities, damage, poor characters, peeling, and scratches, so that the second defect of the appearance of the side of the capacitor 200 is detected.
[0075] The fifth camera driving mechanism 94 includes a fourth motor 941, a fourth screw rod and a fourth nut. The fourth motor 941 is arranged at the top of the frame 10 through the motor seat and is located between the fifth mounting seat 92 and the turntable 21. One end of the fourth screw rod is connected to the output end of the fourth motor 941, and the other end of the fourth screw rod passes through the through hole of the fifth mounting seat 92 and is located on the side of the fifth mounting seat 92 away from the turntable 21. The fourth nut is threadedly matched with the fourth screw rod and is arranged in the through hole of the fifth mounting seat 92. The fourth motor 941 is used to drive the fourth screw rod to rotate, thereby driving the fourth nut to move in the direction close to or away from the turntable 21, and further driving the fifth mounting seat 92 to move in the direction close to or away from the turntable 21.
[0076] The sixth appearance inspection device 100 includes a second inspection base plate 101 arranged at the top of the frame 10, a sixth mounting seat 102 slidably arranged at the top of the second inspection base plate 101, a sixth camera 103, a second camera support seat 1021, a sixth light source 105 for providing illumination to the sixth camera 103, and a sixth camera driving mechanism 104. The sixth mounting seat 102 is slidably arranged at the top of the second inspection base plate 101 through a conventional slider and a slide rail slidably matched with the slider. The second camera support seat 1021 is arranged on one side of the sixth mounting seat 102. The mounting end of the sixth camera 103 is connected to the second camera support seat 1021, and the sixth camera 103 is located on one side of the turntable 21. When the capacitor 200 moves to a position corresponding to the sixth inspection station, the photographing end of the sixth camera 103 faces the side of the capacitor 200, and the sixth camera 103 is used to take pictures of the side of the capacitor 200. The sixth light source 105 is located between the photographing end of the sixth camera 103 and the turntable 21. A second light source support seat 1022 is provided on one side of the sixth mounting seat 102. The second light source support seat 1022 is located on the side of the sixth camera 103 close to the fifth appearance detection device 90. The sixth light source 105 is connected to the second light source support seat 1022. The sixth light source 105 is an annular light source. Transparent glass parts are respectively provided at both ends of the inner hole of the sixth light source 105 to protect the sixth light source 105. The sixth camera 103 can take pictures of the side of the capacitor 200 through the inner hole of the sixth light source 105. The sixth camera driving mechanism 104 is arranged at the top of the frame 10 and is used to drive the sixth mounting seat 102 to move toward or away from the turntable 21, thereby driving the second camera support seat 1021, the sixth camera 103, the second light source support seat 1022, and the sixth light source 105 to move toward or away from the turntable 21, so that the shooting distance of the sixth camera 103 can be adjusted to adapt to capacitors 200 of different outer diameters. The side of the capacitor 200 is photographed by the sixth camera 103, and the photographed picture is uploaded to the image processing system for processing and analysis, and it can be obtained whether the side of the capacitor 200 has scratches, serious protrusions, and pits, so that the third defect of the appearance of the side of the capacitor 200 is detected.
[0077] The sixth camera driving mechanism 104 includes a fifth motor 1041, a fifth screw rod 1042 and a fifth nut 1043. The fifth motor 1041 is arranged at the top of the frame 10 through the motor seat and is located between the sixth mounting seat 102 and the turntable 21. One end of the fifth screw rod 1042 is connected to the output end of the fifth motor 1041, and the other end of the fifth screw rod 1042 passes through the through hole of the sixth mounting seat 102 and is located on the side of the sixth mounting seat 102 away from the turntable 21. The fifth nut 1043 is threadedly matched with the fifth screw rod 1042 and is arranged in the through hole of the sixth mounting seat 102. The fifth motor 1041 is used to drive the fifth screw rod 1042 to rotate, thereby driving the fifth nut 1043 to move in a direction close to or away from the turntable 21, and further driving the sixth mounting seat 102 to move in a direction close to or away from the turntable 21.
[0078] Combination Figure 21 to Figure 25 As shown, the unloading device 110 is located at the unloading station and is arranged on the frame 10. The unloading device 110 is used to remove the capacitor 200 from the fixture mechanism 23 and store the removed capacitors 200 that have passed the test and the capacitors that have failed the test respectively. The unloading device 110 includes an unloading mechanism 130 and an unloading classification mechanism 140, and the unloading classification mechanism 140 is opposite to the turntable 21, and the unloading mechanism 130 is located between the turntable 21 and the unloading classification mechanism 140.
[0079] The unloading mechanism 130 includes an unloading support seat 131, an unloading mounting plate 132, an unloading motor 133, an unloading mounting member 134, a clamping cylinder 135 and two unloading clamping jaws 136 arranged at the top of the frame 10. In this embodiment, the unloading support seat 131 includes two sub-support seats 1311 arranged at intervals. The unloading mounting plate 132 is arranged on one side of the unloading support seat 131 and the unloading mounting plate 132 partially protrudes from the top of the unloading support seat 131. The unloading motor 133 is arranged on one side of the unloading mounting plate 132 close to the unloading support seat 131 and is located above the unloading support seat 131. The output end of the unloading motor 133 passes through the through hole of the unloading mounting plate 132 and is provided with an unloading connecting member 1332. The unloading connecting member 1332 is located between the unloading mounting member 134 and the unloading mounting plate 132. A material removal sliding block 1321 is slidably provided on one side of the material removal mounting plate 132 away from the material removal support seat 131, and the material removal sliding block 1321 can move horizontally toward or away from the turntable 21. The material removal mounting member 134 is slidably provided on one side of the material removal sliding block 1321 away from the material removal mounting plate 132 and can move up and down relative to the material removal sliding block 1321. A material removal connecting shaft is provided on one side of the material removal mounting member 134 close to the material removal mounting plate 132, and a material removal bearing 13411 is sleeved on the outer periphery of the material removal connecting shaft. In this embodiment, there are a plurality of material removal bearings 13411, for example, four. It can be understood that the number of material removal bearings 13411 can be set according to actual conditions. A side of the material removal mounting plate 132 away from the material removal support seat 131 is provided with an inverted U-shaped material removal chute 13331, the material removal chute 13331 is located above the material removal sliding block 1321, the through hole of the material removal mounting plate 132 is located inside the material removal chute 13331, the material removal bearing 13411 cooperates with the through hole 13321 of the material removal connecting member 1332 and the material removal chute 13331, and the through hole 13321 is a strip-shaped hole. The jaw cylinder 135 is arranged on one side of the material removal mounting member 134, and the two material removal jaws 136 are arranged oppositely and respectively arranged at the bottom ends of the jaw cylinder 135, and the two material removal jaws 136 are located below the material removal mounting member 134 and above the turntable 21.The unloading motor 133 is used to drive the unloading connecting piece 1332 to rotate, so that the unloading bearing 13411 can be driven to move in the unloading chute 13331 through the unloading connecting shaft, and then the unloading mounting piece 134, the clamping claw cylinder 135 and the two unloading clamping claws 136 can be driven to move up and down, and move horizontally in the direction of approaching or moving away from the turntable 21. Specifically, when the unloading bearing 13411 moves in the two vertical sections of the unloading chute 13331, the unloading bearing 13411 and the unloading connecting shaft can be driven to move up and down, thereby driving the clamping claw cylinder 135, the two unloading clamping claws 136 to move up and down, and move horizontally in the direction of approaching or moving away from the turntable 21. The material clamping jaw 136 moves up and down, and when the material unloading bearing 13411 moves in the horizontal section of the material unloading chute 13331, the material unloading sliding block 1321 and the material unloading mounting member 134 can be driven to move horizontally in the direction of approaching or moving away from the turntable 21 through the material unloading bearing 13411 and the material unloading connecting shaft, thereby driving the material unloading jaw 135 and the two material unloading jaws 136 to move in the direction of approaching or moving away from the turntable 21. When the material unloading bearing 13411 is located in the end of the material unloading chute 13331 close to the turntable 21, the two material unloading jaws 136 are located above the fixture mechanism 23 corresponding to the material unloading station. The jaw cylinder 135 is used to drive the two material unloading jaws 136 to close or open to clamp or release the capacitor 200.
[0080] In this embodiment, a U-shaped unloading protrusion 1333 is provided on one side of the unloading mounting plate 132 away from the unloading support seat 131, and a unloading chute 13331 is provided on one side of the unloading protrusion 1333 away from the unloading mounting plate 132. A first unloading slide rail 13211 is provided on one side of the unloading mounting plate 132 away from the unloading support seat 131, and the first unloading slide rail 13211 extends in the horizontal direction, and a first unloading slider 13212 is provided on one side of the unloading slider 1321 close to the unloading mounting plate 132, and the first unloading slider 13212 is slidably matched with the first unloading slide rail 13211. The number of the first unloading slide rail 13211 and the first unloading slider 13212 can be set according to actual conditions.
[0081] The material removal installation member 134 includes a first material removal connection block 1341 and a second material removal connection block 1342 located below the first material removal connection block 1341. The first material removal connection block 1341 and the second material removal connection block 1342 are slidably arranged on the side of the material removal sliding block 1321 away from the material removal installation plate 132. Specifically, the side of the material removal sliding block 1321 away from the material removal installation plate 132 is provided with a second material removal slider. The first material removal connection block 1341 and the second material removal connection block 1342 are provided with a second material removal slide rail 13421 on the side close to the material removal slide block 1321. The second material removal slide rail 13421 is slidably matched with the second material removal slide rail. The number of the second material removal slide rail 13421 can be set according to actual conditions. The clamping jaw cylinder 135 is arranged on one side of the second material removal connection block 1342. In this embodiment, a groove is arranged on one side of the second material removal connection block 1342, and the clamping jaw cylinder 135 is arranged at the bottom of the groove. The first material removal connecting block 1341 is provided with the material removal connecting shaft on one side close to the material removal mounting plate 132. This structure can reduce the weight of the material removal mounting member 134, and facilitates the material removal mounting member 134 to move up and down and horizontally through the material removal connecting shaft and the material removal bearing 13411.
[0082] The material sorting mechanism 140 includes a material conveying line 141, a defective product storage box 142, a defective product pushing assembly 143, a good product storage box 144 and a good product pushing assembly 145. The material conveying line 141 is arranged at the top of the frame 10 and is used to convey the capacitor 200. One end of the material conveying line 141 is close to the turntable 21 and is located on one side of the material supporting seat 131, and the other end of the material conveying line 141 extends in a direction away from the turntable 21. When the material bearing 13411 is located in the end of the material chute 13331 away from the turntable 21, the two material clamping claws 136 are located above one end of the material conveying line 141. The defective product storage box 142 and the defective product pushing assembly 143 are respectively arranged on both sides of the unloading conveyor line 141 and the two are arranged opposite to each other. The defective product storage box 142 is partially placed on the top of the unloading conveyor line 141, and the end of the defective product storage box 142 close to the defective product pushing assembly 143 is provided with an opening connected to the interior of the defective product storage box 142. The defective product pushing assembly 143 is located above the unloading conveyor line 141 and is used to push the capacitor 200 that fails the inspection on the unloading conveyor line 141 into the defective product storage box 142 through the opening for storage. The good product storage box 144 and the good product pushing assembly 145 are located between the other end of the unloading conveyor line 141 and the defective product storage box 142 and the defective product pushing assembly 143. The good product storage box 144 and the good product pushing assembly 145 are respectively arranged on both sides of the unloading conveyor line 141 and the two are arranged opposite to each other. The good product storage box 144 is set at the top of the frame 10 through the storage box mounting seat 1441 and the good product storage box 144 is partially placed on the top of the unloading conveyor line 141. The good product pushing assembly 145 is located above the unloading conveyor line 141. One end of the good product storage box 144 close to the good product pushing assembly 145 is provided with a feed port 1442 connected to the interior of the good product storage box 144, and the feed port 1442 corresponds to the good product pushing assembly 145. The good product storage box 144 and the defective product pushing assembly 143 are located on the same side, the good product pushing assembly 145 and the defective product storage box 142 are located on the same side, and the good product pushing assembly 145 is used to push the qualified capacitor 200 on the unloading conveyor line 141 into the good product storage box 144 through the feed port 1442 for storage.
[0083] In this embodiment, the unloading conveyor line 141 includes two conveying mounting seats 1411 arranged opposite to each other, a driving shaft, a driven shaft, a conveyor belt 1414, a conveying motor 1413 and a conveying transmission assembly. The conveying mounting seat 1411 is arranged at the top of the frame 10 through the conveying base 1412. One end of the two conveying mounting seats 1411 is close to the turntable 21 and is located on one side of the unloading support seat 131, and the other end of the two conveying mounting seats 1411 extends in a direction away from the turntable 21. The driven shaft is located between one end of the two conveying mounting seats 1411, and the two ends of the driven shaft are rotatably arranged in the first mounting holes at one end of the two conveying mounting seats 1411 through driven bearings. The driving shaft is located between the other ends of the two conveying mounting seats 1411, and the two ends of the driving shaft are rotatably arranged in the second mounting holes at the other ends of the two conveying mounting seats 1411 through driving bearings. The conveying motor 1413 is connected to one side of one of the conveying mounting seats 1411 away from the center of the unloading conveying line 141 through the conveying motor seat and is close to the other end of the conveying mounting seat 1411. One end of the driving shaft extends from the corresponding second mounting hole and is connected to the conveying motor 1413 through the conveying transmission assembly. The conveying belt 1414 is located between the two conveying mounting seats 1411 and is sleeved on the outer periphery of the driving shaft and the driven shaft. In this embodiment, the outer peripheries of the driving shaft and the driven shaft are respectively sleeved with pulleys, and the conveying belt 1414 is sleeved on the outer periphery of the pulleys of the driving shaft and the driven shaft. The conveying motor 1413 is used to drive the driving shaft to rotate through the conveying transmission assembly, thereby driving the conveying belt 1414 and the driven shaft to rotate, and the capacitor 200 can be transported through the rotation of the conveying belt 1414. The defective product storage box 142 is partially placed on the top of one of the conveying mounting seats 1411 and is connected to the side of the conveying mounting seat 1411 away from the center of the unloading conveyor line 141 through the storage box base 1422. The defective product pushing assembly 143 is connected to the side of the other conveying mounting seat 1411 away from the center of the unloading conveyor line 141 through the first pushing base 1431. The conveyor belt 1414 is located between the defective product storage box 142 and the defective product pushing assembly 143. The inner wall of the bottom end and the inner wall of the opening of the defective product storage box 142 are preferably flush with the top end of the conveyor belt 1414 to facilitate the capacitor 200 to enter the defective product storage box 142. The good product pushing assembly 145 is connected to the side of one of the conveying mounting seats 1411 away from the center of the unloading conveyor line 141 through the second pushing base 1451. The good product storage box 144 is partially placed on the top of the other conveying mounting seat 1411. The conveyor belt 1414 is located between the good product storage box 144 and the good product pushing assembly 145. The bottom inner wall of the good product storage box 144 and the bottom inner wall of the feed port 1442 are preferably flush with the top of the conveyor belt 1414 to facilitate the capacitor 200 to enter the good product storage box 144.
[0084] The conveying transmission assembly includes a conveying driving wheel, a conveying driven wheel, and a conveying synchronous belt sleeved on the outer periphery of the conveying driving wheel and the conveying driven wheel. The conveying driving wheel is sleeved on the outer periphery of the output end of the conveying motor 1413, and the conveying driven wheel is sleeved on the outer periphery of one end of the driving shaft. The conveying motor 1413 is used to drive the conveying driving wheel to rotate, and under the action of the conveying driven wheel and the conveying synchronous belt, the driving shaft can be driven to rotate. The outer periphery of the conveying driving wheel, the conveying driven wheel and the conveying synchronous belt is sleeved with a conveying protective cover 1415, which is connected to the conveying motor seat. The provided conveying protective cover 1415 plays a protective role on the conveying driving wheel, the conveying driven wheel and the conveying synchronous belt. It can be understood that the conveying transmission assembly can also be a chain sprocket transmission assembly.
[0085] The defective product pushing assembly 143 includes a defective product pushing cylinder 1432. The defective product pushing cylinder 1432 is located above the unloading conveyor line 141 and is connected to the side of another conveying mounting seat 1411 away from the center of the unloading conveyor line 141 through the first pushing base 1431. The output end of the defective product pushing cylinder 1432 faces the defective product storage box 142 and is provided with a defective product pushing block 1433. The defective product pushing cylinder 1432 is used to drive the defective product pushing block 1433 to move toward or away from the defective product storage box 142. The defective product pushing block 1433 moves toward the direction close to the defective product storage box 142, so that the capacitor 200 that fails the inspection on the conveyor belt 1414 of the unloading conveyor line 141 can be pushed into the defective product storage box 142. In this embodiment, there are multiple, for example three, defective product pushing components 143, and the interior of the defective product storage box 142 is provided with multiple, for example three, defective product storage cavities 1421, and each defective product storage cavity 1421 corresponds to a defective product pushing component 143. It can be understood that the number of defective product pushing components 143 can be set according to actual conditions.
[0086] The good product pushing assembly 145 includes a good product pushing cylinder 1452, which is located above the unloading conveyor line 141 and is connected to the side of one of the conveying mounting seats 1411 away from the center of the unloading conveyor line 141 through the second pushing base 1451. The output end of the good product pushing cylinder 1452 faces the good product storage box 144 and is provided with a good product pushing block 1453. The good product pushing block 1453 corresponds to the feed port 1442 of the good product storage box 144. The good product pushing cylinder 1452 is used to drive the good product pushing block 1453 to move toward or away from the good product storage box 144. The good product pushing block 1453 moves toward the direction close to the good product storage box 144, so that the qualified capacitor 200 on the conveyor belt 1414 of the unloading conveyor line 141 can be pushed into the good product storage box 144 through the feed port 1442 of the good product storage box 144.
[0087] Through the above structure, when the present invention is actually applied, taking the fixture mechanism 23 corresponding to the loading station as an example, after a capacitor 200 (the top of the capacitor 200 faces upward) is transported to the feeding device 30 through the feeding device, the first rotating electric clamp 35 and the second rotating electric clamp 36 are driven downward by the feeding motor 33 until the first rotating electric clamp 35 corresponds to the feeding device and the second rotating electric clamp 36 corresponds to the third rotating electric clamp 414. At this time, the capacitor 200 on the feeding device is located between the two clamping jaws of the first rotating electric clamp 35, and the two clamping jaws of the third rotating electric clamp 36 are located between the two clamping jaws of the second rotating electric clamp 36. Then, the capacitor 200 on the feeding device is clamped by the first rotating electric clamp 35. Then, the feeding motor 33 drives the first rotating electric clamp 35, the capacitor 200, and the second rotating electric clamp 36 to move upward, horizontally toward the turntable 21, and downward, and the rotating motor of the first rotating electric clamp 35 drives the capacitor 200 to flip 180 degrees so that the bottom end of the capacitor 200 faces upward, until the two clamping members of the third rotating electric clamp 414 are located between the two clamping members of the first rotating electric clamp 35, and the second rotating electric clamp 36 is located above the fixture mechanism 23 corresponding to the loading station. At this time, the capacitor 200 is located between the two clamping members of the third rotating electric clamp 141. The capacitor 200 is then clamped by the third rotating electric clamp 414 and released by the first rotating electric clamp 35. The third rotating electric clamp 414 and the capacitor 200 are then driven by the transfer drive mechanism 143 to move in a direction away from the feeding device 30 until the capacitor 200 is located between the first feeding camera 421 and the first feeding light source 425 and below the second feeding light source 427. At the same time, the first rotating electric clamp 35 and the second rotating electric clamp 36 are driven by the feeding motor 33 to move upward, horizontally in a direction away from the turntable 21, and downward. At this time, the first rotating electric clamp 35 corresponds to the feeding device, and the second rotating electric clamp 36 corresponds to the third rotating electric clamp 414.
[0088] Then, the first feeding camera 421 and the second feeding camera 423 take pictures of the bottom of the capacitor 200 respectively, so that the appearance defects of the bottom of the capacitor 200 can be detected. If the detection is qualified, the third rotating electric clamp 141 and the capacitor 200 are driven by the transfer drive mechanism 413 to move to the initial position in the direction close to the feeding device 30. At this time, the capacitor 200 is located between the two clamping jaws of the second rotating electric clamp 36, as shown in FIG. Fig.15As shown. Then the capacitor 200 is clamped by the second rotating electric clamp 36 and released by the third rotating electric clamp 414. Then the capacitor pushing cylinder 251 of the capacitor pushing mechanism 25 corresponding to the loading station pushes the capacitor pushing block 252 to move toward the direction of the fixture mechanism 23 corresponding to the loading station, thereby pushing the opening and closing wheel 232 of the fixture mechanism 23 corresponding to the loading station to rotate in the counterclockwise direction, so as to drive the correction wheels 2332 of the three straightening arms 233 to move away from the capacitor support shaft 231, as shown. Figures 5 to 7As shown, at this time, the turntable elastic member 234 of the jig mechanism 23 is in a stretched state. At the same time, the first rotating electric clamp 35, the second rotating electric clamp 36, and the capacitor 200 are driven by the feeding motor 33 to move upward, move toward the turntable 21, and move downward. The rotating motor of the second rotating electric clamp 36 drives the capacitor 200 to flip 180 degrees, so that the top of the capacitor 200 faces upward, until the second rotating electric clamp 36 is located above the jig mechanism 23 corresponding to the loading station. At this time, the qualified capacitor 200 is placed on the top of the capacitor support shaft 231 of the jig mechanism 23 corresponding to the loading station and is located between the correction wheels 2332 of the three straightening arms 233 of the corresponding jig mechanism 23. Then, the capacitor 200 is released by the second rotating electric clamp 36. Then, the first rotating electric clamp 35 and the second rotating electric clamp 36 are driven by the feeding motor 33 to move upward, move away from the turntable 21, and move downward. At the same time, the capacitor pushing cylinder 251 of the capacitor pushing mechanism 25 corresponding to the loading station pushes the capacitor pushing block 252 to move away from the jig mechanism 23 corresponding to the loading station to the initial position. Under the resetting action of the turntable elastic part 234 of the jig mechanism 23, the opening and closing wheel 232 of the jig mechanism 23 can be driven to rotate in the clockwise direction, so as to drive the correction wheels 2332 of the three straightening arms 233 to move toward the direction close to the capacitor support shaft 231, thereby clamping the capacitor 200 on the capacitor support shaft 231 of the jig mechanism 23. In the above process, while the capacitor 200 on the third rotating electric clamp 414 is clamped by the second rotating electric clamp 36, the next capacitor 200 delivered by the feeding device can be clamped by the first rotating electric clamp 35. When the capacitor 200 on the second rotating electric clamp 36 is placed on the top end of the capacitor support shaft 231 of the jig mechanism 23 corresponding to the loading station, the next capacitor 200 on the first rotating electric clamp 35 is located between the two clamping jaws of the third rotating electric clamp 414. In this way, while the first rotating electric clamp 35 takes material from the feeding device, the second rotating electric clamp 36 takes material from the feeding detection device 40. While the capacitor 200 is sent to the feeding detection device 40 by the first rotating electric clamp 35, the capacitor 200 that has passed the inspection can be sent to the jig mechanism 23 corresponding to the loading station by the second rotating electric clamp 36. The rotating motor of the third rotating electric clamp 414 can drive the capacitor 200 to rotate, so as to adjust the position of the capacitor 200 and facilitate the first feed camera 421 and the second feed camera 423 to take pictures of the bottom end of the capacitor 200.
[0089] If the capacitor 200 fails the test, the third rotating electric clamp 414 and the capacitor 200 are driven by the transfer drive mechanism 413 to move to the initial position in the direction close to the feeding device 30. At this time, the capacitor 200 is located between the two clamping jaws of the second rotating electric clamp 36. Fig.15 As shown. Then the capacitor 200 is clamped by the second rotating electric clamp 36 and released by the third rotating electric clamp 414. The first rotating electric clamp 35, the second rotating electric clamp 36 and the capacitor 200 are driven by the feeding motor 33 to move upward and toward the direction close to the turntable 21, and the capacitor 200 is turned 180 degrees by the rotating motor of the second rotating electric clamp 36, so that the top of the capacitor 200 faces upward until the second rotating electric clamp 36 is located above the inclined plate 123. At this time, the unqualified capacitor 200 is placed on the inclined plate 123, and then the capacitor 200 is released by the second rotating electric clamp 36. The capacitor 200 can slide into the waste box 120 along the inclined plate 123 under its own gravity, so that the unqualified capacitor 200 can be collected by the waste box 120.
[0090] Then, the turntable 21 is driven by the turntable driving mechanism 22 to rotate in the counterclockwise direction, so as to drive the jig mechanism 23 and the capacitor 200 corresponding to the loading station to move to the position corresponding to the first inspection station, and then the top of the capacitor 200 is photographed by the first camera 52, so as to detect the first defect of the appearance of the top of the capacitor 200. Then, the turntable 21 is driven by the turntable driving mechanism 22 to continue to rotate in the counterclockwise direction, so as to drive the jig mechanism 23 and the capacitor 200 corresponding to the loading station to move to the position corresponding to the second inspection station, and then the top of the capacitor 200 is photographed by the second camera 62, so as to detect the second defect of the appearance of the top of the capacitor 200. Then, the turntable 21 is driven by the turntable driving mechanism 22 to continue to rotate in the counterclockwise direction, so as to drive the jig mechanism 23 and the capacitor 200 corresponding to the loading station to move to the position corresponding to the third inspection station. Then, the adsorption shaft 261 corresponding to the third detection station moves upward so that the top end of the adsorption shaft 261 is against the bottom end of the capacitor support shaft 231 of the jig mechanism 23, and the inner cavity 2611 of the adsorption shaft 261 and the adsorption cavity 2311 of the capacitor support shaft 231 of the jig mechanism 23 are evacuated, so that the capacitor support shaft 231 and the capacitor 200 can be adsorbed and fixed, and then the capacitor pushing cylinder 251 corresponding to the third detection station drives the capacitor pushing block 252 to move toward the jig mechanism 23 to push the opening and closing wheel 232 of the jig mechanism 23 to rotate in the counterclockwise direction, so that the capacitor 200 on the capacitor support shaft 231 can be released through the correction wheel 2332 of the three straightening arms 233, and at this time, the turntable elastic member 234 is in a stretched state. Then, the capacitor support shaft 231 and the capacitor 200 of the jig mechanism 23 are driven to rotate by the adsorption shaft 261 corresponding to the third detection station, and the top of the capacitor 200 is photographed by the third camera 72 during the rotation, so as to detect the third defect of the appearance of the top of the capacitor 200. Then, the capacitor push cylinder 251 corresponding to the third detection station drives the capacitor push block 252 to move away from the jig mechanism 23, and under the reset action of the turntable elastic member 234, the opening and closing wheel 232 of the jig mechanism 23 can be driven to rotate in the clockwise direction, so that the capacitor 200 on the capacitor support shaft 231 can be clamped by the correction wheels 2332 of the three straightening arms 233, and at the same time, the capacitor support shaft 231 and the capacitor 200 of the jig mechanism 23 are stopped from being adsorbed by the adsorption shaft 261 corresponding to the third detection station, and moved downward to the initial position.
[0091] Then, the turntable 21 is driven by the turntable driving mechanism 22 to continue to rotate in the counterclockwise direction, so as to drive the jig mechanism 23 and the capacitor 200 corresponding to the loading station to move to the position corresponding to the fourth detection station, and then the adsorption shaft 261 corresponding to the fourth detection station moves upward so that the top end of the adsorption shaft 261 abuts against the bottom end of the capacitor support shaft 231 of the jig mechanism 23, and the inner cavity 2611 of the adsorption shaft 261 and the adsorption cavity 231 of the capacitor support shaft 231 of the jig mechanism 23 are pressed against each other. 1 is vacuumed, so that the capacitor support shaft 231 and the capacitor 200 can be adsorbed and fixed, and then the capacitor push cylinder 251 corresponding to the fourth inspection station drives the capacitor push block 252 to move toward the direction close to the fixture mechanism 23 to push the opening and closing wheel 232 of the fixture mechanism 23 to rotate in the counterclockwise direction, so that the capacitor 200 on the capacitor support shaft 231 can be released through the correction wheels 2332 of the three straightening arms 233, and the turntable elastic member 234 is in a stretched state. Then, the capacitor support shaft 231 and the capacitor 200 of the fixture mechanism 23 are driven to rotate by the adsorption shaft 261 corresponding to the fourth inspection station, and the side of the capacitor 200 is photographed by the fourth camera 83 while rotating, so that the first defect of the appearance of the side of the capacitor 200 can be detected. Then the adsorption shaft 261 corresponding to the fourth detection station stops rotating, and the capacitor push cylinder 251 corresponding to the fourth detection station drives the capacitor push block 252 to move away from the jig mechanism 23, and under the resetting action of the turntable elastic member 234, the opening and closing wheel 232 of the jig mechanism 23 can be driven to rotate in the clockwise direction, so that the capacitor 200 on the capacitor support shaft 231 can be clamped through the correction wheels 2332 of the three straightening arms 233, and at the same time, the capacitor support shaft 231 and the capacitor 200 of the jig mechanism 23 are stopped from being adsorbed through the adsorption shaft 261 corresponding to the fourth detection station, and move downward to the initial position.
[0092] Then, the turntable 21 is driven by the turntable driving mechanism 22 to continue to rotate in the counterclockwise direction, so as to drive the jig mechanism 23 and the capacitor 200 corresponding to the loading station to move to the position corresponding to the fifth detection station, and then the adsorption shaft 261 corresponding to the fifth detection station moves upward so that the top end of the adsorption shaft 261 abuts against the bottom end of the capacitor support shaft 231 of the jig mechanism 23, and the inner cavity 2611 of the adsorption shaft 261 and the adsorption cavity 231 of the capacitor support shaft 231 of the jig mechanism 23 are pressed against each other. 1 is vacuumed, so that the capacitor support shaft 231 and the capacitor 200 can be adsorbed and fixed, and then the capacitor push cylinder 251 corresponding to the fifth inspection station drives the capacitor push block 252 to move toward the direction close to the fixture mechanism 23 to push the opening and closing wheel 232 of the fixture mechanism 23 to rotate in the counterclockwise direction, so that the capacitor 200 on the capacitor support shaft 231 can be released through the correction wheels 2332 of the three straightening arms 233, and the turntable elastic member 234 is in a stretched state. Then, the capacitor support shaft 231 and the capacitor 200 of the fixture mechanism 23 are driven to rotate by the adsorption shaft 261 corresponding to the fifth inspection station, and the side of the capacitor 200 is photographed by the fifth camera 93 while rotating, so that the second defect of the appearance of the side of the capacitor 200 can be detected. Then, the capacitor pushing cylinder 251 corresponding to the fifth detection station drives the capacitor pushing block 252 to move away from the jig mechanism 23, and under the resetting action of the turntable elastic member 234, the opening and closing wheel 232 of the jig mechanism 23 can be driven to rotate in the clockwise direction, so that the capacitor 200 on the capacitor support shaft 231 can be clamped through the correction wheel 2332 of the three straightening arms 233. At the same time, the adsorption shaft 261 corresponding to the fifth detection station stops the adsorption of the capacitor support shaft 231 and the capacitor 200 of the jig mechanism 23, and moves downward to the initial position.
[0093] Then, the turntable 21 is driven by the turntable driving mechanism 22 to continue to rotate in the counterclockwise direction, so as to drive the jig mechanism 23 and the capacitor 200 corresponding to the loading station to move to the position corresponding to the sixth detection station, and then the adsorption shaft 261 corresponding to the sixth detection station moves upward so that the top end of the adsorption shaft 261 abuts against the bottom end of the capacitor support shaft 231 of the jig mechanism 23, and the inner cavity 2611 of the adsorption shaft 261 and the adsorption cavity 231 of the capacitor support shaft 231 of the jig mechanism 23 are pressed against each other. 1 is vacuumed, so that the capacitor support shaft 231 and the capacitor 200 can be adsorbed and fixed, and then the capacitor push cylinder 251 corresponding to the sixth inspection station drives the capacitor push block 252 to move toward the direction close to the fixture mechanism 23 to push the opening and closing wheel 232 of the fixture mechanism 23 to rotate in the counterclockwise direction, so that the capacitor 200 on the capacitor support shaft 231 can be released through the correction wheels 2332 of the three straightening arms 233, and the turntable elastic member 234 is in a stretched state. Then, the capacitor support shaft 231 and the capacitor 200 of the fixture mechanism 23 are driven to rotate by the adsorption shaft 261 corresponding to the sixth inspection station, and the side of the capacitor 200 is photographed by the sixth camera 103 while rotating, so that the third defect of the appearance of the side of the capacitor 200 can be detected. Then, the capacitor push cylinder 251 corresponding to the sixth detection station drives the capacitor push block 252 to move away from the jig mechanism 23, and under the resetting action of the turntable elastic member 234, the opening and closing wheel 232 of the jig mechanism 23 can be driven to rotate in the clockwise direction, so that the capacitor 200 on the capacitor support shaft 231 can be clamped through the correction wheel 2332 of the three straightening arms 233. At the same time, the adsorption of the capacitor support shaft 231 and the capacitor 200 of the jig mechanism 23 is stopped through the adsorption shaft 261 corresponding to the sixth detection station, and the jig mechanism 23 moves downward to the initial position.
[0094] Then, the turntable 21 is driven by the turntable driving mechanism 22 to continue to rotate in the counterclockwise direction, so as to drive the jig mechanism 23 and the capacitor 200 corresponding to the loading station to move to the position corresponding to the unloading station. Then, the unloading motor 133 drives the two unloading jaws 136 to move horizontally and downward in the direction close to the turntable 21 until the two unloading jaws 136 are located above the jig mechanism 23, and the capacitor 200 is located between the two unloading jaws 136. Then, the two unloading jaws 136 are driven to close by the jaw cylinder 135 to clamp the capacitor 200. Then, the capacitor push cylinder 251 corresponding to the unloading station drives the capacitor push block 252 to move in the direction close to the jig mechanism 23, so as to push the opening and closing wheel 232 of the jig mechanism 23 to rotate in the counterclockwise direction, so that the capacitor 200 can be released by the correction wheel 2332 of the three straightening arms 233. Then, the two unloading jaws 136 are driven by the unloading motor 133, and the capacitor 200 moves upward, horizontally toward the unloading classification mechanism 140, and downward, until the two unloading jaws 136 are located above one end of the unloading conveyor line 141, and the capacitor 200 is placed on the conveyor belt 1414 of the unloading conveyor line 141. Then, the two unloading jaws 136 are driven by the jaw cylinder 135 to open to release the capacitor 200, so that the capacitor 200 can be transported through the unloading conveyor line 141. When the first appearance inspection device 50, the second appearance inspection device 60, the third appearance inspection device 70, the fourth appearance inspection device 80, the fifth appearance inspection device 90 and the sixth appearance inspection device 100 all detect that there are no defects in the appearance of the top and the side of the capacitor 200, the capacitor 200 is qualified. At this time, the capacitor 200 is pushed into the good product storage box 144 by the good product pushing component 145 to store the capacitor 200 that has passed the inspection. When any one of the first appearance inspection device 50, the second appearance inspection device 60, the third appearance inspection device 70, the fourth appearance inspection device 80, the fifth appearance inspection device 90 and the sixth appearance inspection device 100 detects that there are appearance defects, the capacitor 200 is unqualified. At this time, the unqualified capacitor 200 is pushed into the defective product storage box 142 by the defective product pushing component 143 to store the unqualified capacitor 200. In this way, the inspection is completed. After the jig mechanisms 23 corresponding to the other workstations are moved to the positions corresponding to the loading workstations driven by the turntable 21, the aforementioned steps can be followed.
[0095] The present invention is provided with a turntable device 20, a feeding device 30, a feeding detection device 40, a plurality of appearance detection devices and a feeding device 110. The feeding device 30 can transfer the capacitor 200 conveyed by the feeding device to the feeding detection device 40, and can transfer the capacitor 200 that has passed the inspection of the feeding detection device 40 to the fixture mechanism 23 of the turntable device 20. The feeding detection device 40 can detect the appearance defects at the bottom of the capacitor 200. The fixture mechanism 23 of the turntable device 20 can fix the capacitor, and the turntable 21 can drive the fixture mechanism 23 and the capacitor to pass through the turntable 21 in sequence. A feeding station, multiple inspection stations and a unloading station, so that the appearance defects on the top and the sides of the capacitor 200 can be inspected through multiple appearance inspection devices, the capacitor 200 can be removed from the fixture mechanism 23 of the turntable device 20 through the unloading device 110, and the removed qualified capacitor 200 and the unqualified capacitor can be stored separately, so that the appearance defects on the bottom, top and sides of the capacitor can be automatically inspected, with a high degree of automation. Compared with the existing manual method, the labor intensity of manual labor is reduced, the production efficiency is greatly improved, and the production cost is reduced. The fixture mechanism 23 of the turntable device 20 includes a capacitor support shaft 231 for supporting the capacitor 200 and a capacitor clamping assembly. The capacitor 200 on the capacitor support shaft 231 can be clamped by the capacitor clamping assembly and the position of the capacitor 200 can be corrected. In this way, in the process of driving the capacitor 200 to move by the turntable 21, the capacitor 200 can be prevented from shaking, and the axis of the capacitor 200 can be ensured to be collinear with the axis of the capacitor support shaft 231, so that the capacitor 200 can be positioned at the center position of the capacitor support shaft 231, the accuracy of the position of the capacitor 200 is ensured, and the detection accuracy is improved. The adsorption chamber 2311, the adsorption shaft 261, the rotation drive mechanism 27 and the movement drive mechanism 28 of the capacitor support shaft 231 can be used to drive the capacitor 200 to rotate, so that a more comprehensive detection of the capacitor 200 can be achieved. At the same time, every two adsorption shafts 261 of the turntable device 20 are driven to rotate by a rotation drive mechanism 27 and driven to move upward by a movement drive mechanism 28, respectively, which can save power costs. The up and down movement of the first rotating electric clamp 35 and the second rotating electric clamp 36 of the feeding device 30 and the horizontal movement toward or away from the turntable 21 are driven by only one feeding motor 33, which simplifies the structure, reduces the volume, reduces the space occupied by the equipment, and saves power costs.The up and down movement of the clamping cylinder 135 and the two unloading clamping jaws 136 of the unloading mechanism 130 of the unloading device 110, and the horizontal movement toward or away from the turntable 21 are driven by only one unloading motor 1331, which simplifies the structure, reduces the volume, reduces the space occupied by the equipment, and saves power costs. The unloading sorting mechanism 140 of the unloading device 110 can automatically classify and store the qualified capacitors 200 and the unqualified capacitors 200 taken from the jig mechanism 23, which greatly meets the production needs, improves production efficiency, and reduces production costs.
[0096] The above is a specific description of the preferred implementation of the present invention, but the invention is not limited to the embodiments. Those skilled in the art can make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.
Claims
1. A fully automatic capacitance appearance inspection machine, characterized in that: It includes a frame, a turntable device, a feeding device, a feeding detection device, a plurality of appearance detection devices and a feeding device; The turntable device includes a turntable and a turntable driving mechanism arranged on the frame, the turntable is located above the frame, a feeding station, a plurality of detection stations and a unloading station are arranged on the frame in sequence around the turntable, the turntable is connected to the turntable driving mechanism, the turntable driving mechanism is used to drive the turntable to rotate, a plurality of fixture mechanisms are arranged on the turntable at intervals along the circumferential direction, the fixture mechanism is used to fix the capacitor and can drive the capacitor to rotate, among the plurality of fixture mechanisms, two of the fixture mechanisms correspond to the feeding station and the unloading station respectively, and the remaining fixture mechanisms correspond to the plurality of detection stations one by one; The feeding device and the feeding detection device are both located at the loading station, multiple appearance detection devices and multiple detection stations correspond one to one and are respectively located at the corresponding detection stations, the unloading device is located at the unloading station, and the feeding device, the feeding detection device, multiple appearance detection devices and the unloading device are all arranged on the frame.
2. The fully automatic capacitance appearance inspection machine according to claim 1, characterized in that: The fixture mechanism includes a capacitor support shaft and a capacitor clamping assembly; The capacitor support shaft is arranged through the through hole of the rotating disk, and a support bearing seat is rotatably sleeved on the outer circumference of the capacitor support shaft, and the support bearing seat is arranged in the through hole of the rotating disk and the support bearing seat part protrudes from the top end of the rotating disk; The capacitor clamping assembly includes an opening and closing wheel and at least three straightening arms, the opening and closing wheel is rotatably mounted on the outer periphery of the capacitor support shaft and is located above the support bearing seat, the support bearing seat partially protrudes from the outer wall of the opening and closing wheel, the three straightening arms are located above the opening and closing wheel and are spaced apart around the capacitor support shaft, the opening and closing wheel is circumferentially spaced apart with three mounting shafts corresponding to the three straightening arms respectively, the straightening arm is rotatably mounted on the outer periphery of the corresponding mounting shaft, and the first end and the second end of the straightening arm are respectively located on both sides of the corresponding mounting shaft, the first end of the straightening arm is close to the capacitor support shaft and is provided with a correction wheel, the correction wheel is located above the capacitor support shaft, the second end of the straightening arm extends in a direction away from the capacitor support shaft and is provided with a mounting rod, the end of the mounting rod is provided with a connecting wheel, the top end of the support bearing seat is circumferentially spaced apart with three mounting grooves corresponding to the three straightening arms respectively, and the connecting wheel of the straightening arm cooperates with the corresponding mounting groove.
3. The fully automatic capacitance appearance inspection machine according to claim 2, characterized in that: The turntable device also includes a small plate, which is located above the turntable and connected to the turntable driving mechanism, the small plate is located between a plurality of fixture mechanisms, a plurality of pushing mechanisms are arranged at intervals along the circumferential direction on the small plate, and the plurality of pushing mechanisms correspond to the plurality of fixture mechanisms respectively. Among the plurality of pushing mechanisms, two of the pushing mechanisms correspond to the loading station and the unloading station respectively, and the remaining pushing mechanisms correspond to the plurality of detection stations one by one respectively. The pushing mechanism includes a capacitor pushing cylinder arranged at the top of the small plate, the output end of the capacitor pushing cylinder protrudes from the outer wall of the small plate and is provided with a capacitor pushing block, the end of the capacitor pushing block is provided with a pushing wheel, the outer wall of the opening and closing wheel is provided with a swing arm, the swing arm is located above the support bearing seat, the end of the swing arm is provided with an inclined surface, and the pushing wheel is used to cooperate with the inclined surface of the swing arm of the fixture mechanism; A turntable elastic member is provided on one side of the swing arm, one end of the turntable elastic member is connected to the swing arm, and the other end of the turntable elastic member is connected to the top end of the supporting bearing seat.
4. The fully automatic capacitance appearance inspection machine according to claim 3, characterized in that: The turntable driving mechanism includes a turntable motor, a turntable transmission assembly and a divider, the turntable motor is arranged in the frame, the divider is arranged at the top of the frame, the turntable is located above the divider and is connected to the rotating flange of the divider, the small plate is connected to the fixed flange of the divider, the turntable motor is connected to the input shaft of the divider through the turntable transmission assembly, and the turntable motor is used to drive the turntable to rotate through the turntable transmission assembly and the divider.
5. The fully automatic capacitance appearance inspection machine according to claim 2, characterized in that: The capacitor support shaft is provided with an adsorption cavity extending through the axial direction thereof, a connecting mechanism is provided below the turntable, the connecting mechanism comprises a plurality of adsorption shafts, each of the adsorption shafts corresponds to a detection station and a capacitor support shaft of a fixture mechanism, the adsorption shaft and the corresponding capacitor support shaft are arranged opposite to each other up and down, the adsorption shaft is arranged on one side of the connecting support seat and can move up and down and rotate relative to the connecting support seat, the connecting support seat is arranged at the top end of the frame, the adsorption shaft is provided with an inner cavity extending through the axial direction thereof, a joint is provided at the bottom end of the adsorption shaft, and the joint is communicated with the inner cavity; The outer periphery of the adsorption shaft is provided with an upper abutment sleeve, and the upper abutment sleeve partially protrudes from the top end of the adsorption shaft. The outer periphery of the capacitor support shaft is provided with a support abutment sleeve, and the support abutment sleeve corresponds to the upper abutment sleeve of the corresponding adsorption shaft. The bottom end of the support abutment sleeve is flush with the bottom end of the capacitor support shaft and is located below the support bearing seat. The support abutment sleeve can move up and down relative to the capacitor support shaft. A support elastic member is provided between the support abutment sleeve and the support bearing seat, and the support elastic member is sleeved on the outer periphery of the capacitor support shaft.
6. The fully automatic capacitance appearance inspection machine according to claim 5, characterized in that: The multiple adsorption shafts are divided into multiple groups, each group has two adsorption shafts, and a rotation drive mechanism and a movement drive mechanism are respectively provided between the two adsorption shafts in each group. The rotation drive mechanism and the movement drive mechanism are respectively arranged on the frame, and the rotation drive mechanism is used to drive the corresponding two adsorption shafts to rotate, and the movement drive mechanism is used to drive the corresponding two adsorption shafts to move upward.
7. The fully automatic capacitance appearance inspection machine according to claim 1, characterized in that: The feeding device and the feeding detection device are arranged opposite to each other, and the feeding device comprises a feeding support seat, a feeding mounting plate, a feeding motor, a feeding mounting piece, a first rotating electric clamp and a second rotating electric clamp; The feed support seat is arranged at the top of the frame, the feed mounting plate is arranged on a side of the feed support seat close to the feed detection device, the feed motor is arranged on a side of the feed mounting plate close to the feed support seat, the output end of the feed motor passes through the through hole of the feed mounting plate and is provided with a feed connecting piece, and a feed sliding block is slidably arranged on the side of the feed mounting plate away from the feed support seat, and the feed sliding block can move horizontally along the direction close to or away from the turntable, and the feed mounting piece is slidably arranged on the side of the feed sliding block away from the feed mounting plate and can move up and down relative to the feed sliding block, a feed connecting shaft is provided on the side of the feed mounting piece close to the feed mounting plate, and a feed bearing is provided on the outer peripheral sleeve of the feed connecting shaft, and an inverted U-shaped feed chute is provided on the side of the feed mounting plate away from the feed support seat, the feed chute is located above the feed sliding block, and the through hole of the feed mounting plate The hole is located on the inner side of the feed chute, and the feed bearing cooperates with the through hole of the feed connecting piece and the feed chute, the first rotating electric clamp and the second rotating electric clamp are respectively arranged on both sides of the bottom end of the feed mounting piece and are respectively located below the feed mounting plate, the second rotating electric clamp is located between the first rotating electric clamp and the turntable, the two clamping jaws of the second rotating electric clamp and the two clamping jaws of the first rotating electric clamp are both facing the feed detection device, the feed motor is used to drive the feed connecting piece to rotate, thereby driving the feed bearing to move in the feed chute, and then driving the feed mounting piece, the first rotating electric clamp, and the second rotating electric clamp to move up and down, and move in the direction close to or away from the turntable. When the feed bearing is located in the end of the feed chute close to the turntable, the second rotating electric clamp is located above the fixture mechanism corresponding to the loading station.
8. The fully automatic capacitance appearance inspection machine according to claim 7, characterized in that: The feed detection device comprises a transfer mechanism and a feed detection mechanism; The transfer mechanism includes a transfer mounting plate, a transfer support seat, a transfer driving mechanism and a third rotating electric clamp arranged at the top end of the frame, the transfer support seat is slidably arranged at the top end of the transfer mounting plate, the transfer driving mechanism is arranged at the top end of the transfer mounting plate and is used for driving the transfer support seat to move in a direction close to or away from the feeding device, the third rotating electric clamp is arranged at the top end of the transfer support seat, the two clamping jaws of the third rotating electric clamp face upward, when the feeding bearing is located in the end of the feeding chute close to the turntable, the first rotating electric clamp corresponds to the third rotating electric clamp, and the two clamping jaws of the third rotating electric clamp are located between the two clamping jaws of the first rotating electric clamp, when the feeding bearing is located in the end of the feeding chute away from the turntable, the second rotating electric clamp corresponds to the third rotating electric clamp, and the two clamping jaws of the third rotating electric clamp are located between the two clamping jaws of the second rotating electric clamp; The feed detection mechanism includes a first feed mounting seat, a first feed camera, a second feed mounting seat and a second feed camera arranged at the top of the frame, the transfer mechanism is located between the first feed camera and the turntable, the mounting end of the first feed camera is connected to one side of the first feed mounting seat, when the capacitor is located between the first feed camera and the turntable, the photographing end of the first feed camera corresponds to the bottom end of the capacitor, the second feed camera is located above the third rotating electric clamp and between the first feed camera and the turntable, the mounting end of the second feed camera is connected to one side of the second feed mounting seat, when the capacitor is located between the first feed camera and the turntable, the photographing end of the second feed camera is located above the capacitor.
9. The fully automatic capacitance appearance inspection machine according to claim 8, characterized in that: The feed detection mechanism also includes a first feed light source for providing light to the first feed camera, a third feed mounting seat and a second feed light source for providing light to the second feed camera, the first feed light source is located between the feed mechanism and the turntable and is opposite to the photographing end of the first feed camera, the first feed light source is connected to one side of the third feed mounting seat, the third feed mounting seat is arranged at the top of the frame, the first feed light source is located between the third rotating electric clamp and the turntable, the second feed light source is connected to one side of the second feed mounting seat and is located below the photographing end of the second feed camera and above the third rotating electric clamp.
10. The fully automatic capacitance appearance inspection machine according to claim 1, characterized in that: The feeding device and the feeding detection device are arranged opposite to each other, and a waste box and a receiving box are provided at the feeding station, and the waste box and the receiving box are both arranged at the top end of the frame, and the receiving box part protrudes from the top end of the waste box, the waste box is located between the feeding device and the receiving box, and the receiving box is located between the transfer mechanism of the feeding detection device and the fixture mechanism corresponding to the loading station, and a side opening and a top end of the receiving box close to the waste box are respectively provided with a side opening and a top end opening, and the side opening and the top end opening are connected and both are connected with the interior of the receiving box, and a notch connected with the interior of the waste box is provided on the side of the waste box close to the receiving box, and the notch extends to the top end of the waste box, and an inclined plate is provided in the receiving box, and the bottom end of the inclined plate is located in the side opening and close to the notch, and the top end of the inclined plate is inclined upward in the direction away from the waste box and is located in the top opening.
11. The fully automatic capacitance appearance inspection machine according to claim 1, characterized in that: There are six inspection stations, which are respectively the first inspection station, the second inspection station, the third inspection station, the fourth inspection station, the fifth inspection station and the sixth inspection station. The number of appearance inspection devices and other fixture mechanisms corresponds to the number of inspection stations, which are also six respectively. The six appearance inspection devices are respectively the first appearance inspection device, the second appearance inspection device, the third appearance inspection device, the fourth appearance inspection device, the fifth appearance inspection device and the sixth appearance inspection device. The first appearance inspection device is located at the first inspection station, the second appearance inspection device is located at the second inspection station, the third appearance inspection device is located at the third inspection station, the fourth appearance inspection device is located at the fourth inspection station, the fifth appearance inspection device is located at the fifth inspection station, and the sixth appearance inspection device is located at the sixth inspection station.
12. The fully automatic capacitance appearance inspection machine according to claim 11, characterized in that: The first appearance inspection device comprises a first mounting seat arranged at the top of the frame, a first sliding seat slidably arranged at one side of the first mounting seat, a first camera and a first camera driving mechanism, wherein the mounting end of the first camera is connected to a side of the first sliding seat away from the first mounting seat and is located above the turntable, when the capacitor moves to a position corresponding to the first inspection station, the photographing end of the first camera is located above the capacitor, and the first camera driving mechanism is arranged at one side of the first mounting seat and is used to drive the first sliding seat to move up and down; The second appearance inspection device includes a second mounting seat arranged at the top end of the frame, a second sliding seat slidably arranged at one side of the second mounting seat, a second camera and a second camera driving mechanism, the mounting end of the second camera is connected to a side of the second sliding seat away from the second mounting seat and is located at one side of the turntable, when the capacitor moves to a position corresponding to the second inspection station, the photographing end of the second camera corresponds to the top end of the capacitor, and the second camera driving mechanism is arranged at one side of the second mounting seat and is used to drive the second sliding seat to move up and down; The third appearance inspection device includes a third mounting seat arranged at the top of the frame, a third sliding seat slidably arranged at one side of the third mounting seat, a third camera and a third camera driving mechanism, the mounting end of the third camera is connected to one end of the third sliding seat, the third camera is located at one side of the turntable and tilted downward, when the capacitor moves to a position corresponding to the third inspection station, the photographing end of the third camera faces the top of the capacitor, and the third camera driving mechanism is arranged at one side of the third mounting seat and is used to drive the third sliding seat to move up and down; The fourth appearance inspection device includes a detection base arranged at the top of the frame, a fourth camera driving mechanism arranged at the top of the detection base, a fourth mounting seat arranged at the top of the fourth camera driving mechanism, a fixing seat arranged at one side of the fourth mounting seat, and a fourth camera, wherein the fourth camera is located at one side of the turntable, the mounting end of the fourth camera is connected to the fixing seat, when the capacitor moves to a position corresponding to the fourth inspection station, the photographing end of the fourth camera faces the side of the capacitor, and the fourth camera driving mechanism is used to drive the fourth mounting seat to move in a direction close to or away from the turntable; The fifth appearance inspection device includes a first inspection base plate arranged at the top of the frame, a fifth mounting seat slidably arranged at the top of the first inspection base plate, a first camera support seat arranged at one side of the fifth mounting seat, a fifth camera and a fifth camera driving mechanism, wherein the mounting end of the fifth camera is connected to the first camera support seat and is located at one side of the turntable, when the capacitor moves to a position corresponding to the fifth inspection station, the photographing end of the fifth camera faces the side of the capacitor, and the fifth camera driving mechanism is arranged at the top of the frame and is used to drive the fifth mounting seat to move toward or away from the turntable; The sixth appearance inspection device includes a second inspection base plate arranged at the top of the frame, a sixth mounting seat slidably arranged at the top of the second inspection base plate, a sixth camera, a second camera support seat and a sixth camera driving mechanism, wherein the second camera support seat is arranged on one side of the sixth mounting seat, the mounting end of the sixth camera is connected to the second camera support seat and is located on one side of the turntable, when the capacitor moves to a position corresponding to the sixth inspection station, the photographing end of the sixth camera faces the side of the capacitor, and the sixth camera driving mechanism is arranged at the top of the frame and is used to drive the sixth mounting seat to move toward or away from the turntable.
13. The fully automatic capacitance appearance inspection machine according to claim 12, characterized in that: The first appearance detection device further includes a first light source for providing light to the first camera, the first light source being connected to a side of the first sliding seat away from the first mounting seat and being located between a photographing end of the first camera and the turntable; The second appearance inspection device further includes a second light source for providing illumination to the second camera, the second light source being located between the small disk of the turntable device and the fixture mechanism corresponding to the second inspection station, the second light source being connected to the small disk and opposite to the photographing end of the second camera; The third appearance detection device further includes a third light source for providing illumination to the third camera, wherein the third light source is located between the rotating disks of the third camera and opposite to the photographing end of the third camera; The fourth appearance inspection device further includes a fourth light source for providing illumination to the fourth camera, the fourth light source is located between the small disk of the turntable device and the fixture mechanism corresponding to the fourth inspection station, the fourth light source is connected to the small disk and is opposite to the photographing end of the fourth camera; The fifth appearance inspection device further includes a fifth light source for providing illumination to the fifth camera, wherein the fifth light source is located at one side of the fifth camera and corresponds to a photographing end of the fifth camera; The sixth appearance detection device also includes a sixth light source for providing illumination to the sixth camera, and the sixth light source is located between the photographing end of the sixth camera and the turntable.
14. The fully automatic capacitance appearance inspection machine according to claim 1, characterized in that: The material unloading device comprises a material unloading mechanism and a material unloading classification mechanism, wherein the material unloading classification mechanism is opposite to the rotating disk, and the material unloading mechanism is located between the rotating disk and the material unloading classification mechanism.
15. The fully automatic capacitance appearance inspection machine according to claim 14, characterized in that: The unloading mechanism includes an unloading support seat, an unloading mounting plate, an unloading motor, an unloading mounting piece, a clamping claw cylinder and two unloading clamping claws arranged at the top of the frame; The loading plate is arranged on one side of the loading support seat, the loading motor is arranged on one side of the loading plate close to the loading support seat, the output end of the loading motor passes through the through hole of the loading plate and is provided with a loading connection piece, and a loading sliding block is slidably arranged on the side of the loading plate away from the loading support seat, and the loading sliding block can move horizontally in the direction close to or away from the turntable, and the loading plate is slidably arranged on the side of the loading sliding block away from the loading plate and can move up and down relative to the loading sliding block, the loading plate is provided with a loading connecting shaft on the side of the loading plate close to the loading plate, the outer peripheral sleeve of the loading connecting shaft is provided with a loading bearing, and the side of the loading plate away from the loading support seat is provided with an inverted U-shaped loading chute, and the loading chute is located at The cam is an angular channel that is formed on a pair of camshafts that are connected to the feeder's upper and lower ends of the camshafts, and the camshafts are connected along the channel to form a circle around the camshafts.
16. The fully automatic capacitance appearance inspection machine according to claim 15, characterized in that: The material unloading and sorting mechanism comprises a material unloading conveyor line, a defective product storage box, a defective product pushing assembly, a good product storage box and a good product pushing assembly, the material unloading conveyor line is arranged at the top end of the frame, one end of the material unloading conveyor line is close to the turntable and is located on one side of the material unloading support seat, and the other end of the material unloading conveyor line extends in the direction away from the turntable, and when the material unloading bearing is located in the end of the material unloading chute away from the turntable, two material unloading claws are located above one end of the material unloading conveyor line, the defective product storage box and the defective product pushing assembly are respectively arranged on both sides of the material unloading conveyor line and the two are arranged opposite to each other, the defective product storage box is partially placed on the top end of the material unloading conveyor line, and the end of the defective product storage box close to the defective product pushing assembly is provided with a defective product storage box The storage box has an opening connected to the inside, the defective product pushing assembly is located above the unloading conveyor line and is used to push the capacitor that fails the inspection on the unloading conveyor line into the defective product storage box through the opening, the good product storage box and the good product pushing assembly are respectively arranged on both sides of the unloading conveyor line and are arranged opposite to each other, the good product storage box is arranged at the top of the frame and the good product storage box is partially placed on the top of the unloading conveyor line, and one end of the good product storage box close to the good product pushing assembly is provided with a feeding port connected to the inside of the good product storage box, the feeding port corresponds to the good product pushing assembly, and the good product pushing assembly is located above the unloading conveyor line and is used to push the capacitor that passes the inspection on the unloading conveyor line into the good product storage box through the feeding port.
Citation Information
Cited By
Capacitor visual inspection equipment
CN120479770A