A drawing and bending forming device for alloy wire
By designing the drawing and bending forming device for alloy wires, the drawing mold, auxiliary roller group and pre-deformation mechanism are used to solve the problem of convex die offset, and the quality of the wire drawing and bending operation and the comprehensive performance of the wire are improved.
Patent Information
- Application Number
- CN202510258829.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2045-03-06
AI Technical Summary
In the prior art, convex mold wire drawing and bending operations are easily pulled by wires, resulting in deviation, resulting in a decrease in the quality of pulling and bending operations.
A drawing and bending forming device for alloy wire is designed. By setting up a drawing mold and drawing mold hole, combining the first and second auxiliary roller groups, the wire is ensured to remain on the same curved path in the drawing and bending operation, and forging and deflecting and limiting through the pre-deforming mechanism and the auxiliary limiting mechanism to improve the toughness and plasticity of the wire.
It effectively avoids misalignment of the drawing mold holes during operation, improves the quality of the wire drawing and bending operation, ensures that the wire is not prone to break during bending, and improves the overall performance of the wire.
Smart Images

Figure CN119747415B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of alloy wire drawing and bending, and particularly to a drawing and bending forming device for alloy wire. Background Art
[0002] Wire drawing refers to the metal plastic processing process of pulling wire through the die hole of a wire drawing die under the action of a drawing force to produce steel wires or non-ferrous metal wires with small cross-sections; and metal wires with different cross-sectional shapes and sizes of various metals and alloys can be produced by wire drawing.
[0003] Most of the existing technologies adopt a drawing and bending forming device and method for high-strength and high-toughness copper and copper alloy wires disclosed in the publication number CN114535328B. This technology is realized through a drawing and bending die composed of two modules, a convex die and a concave die. Through this die, the drawing deformation process and bending deformation process of the reduction of the wire diameter of copper wire can occur; this technology can greatly improve the elongation rate of copper and copper alloy wires, improve the drawability of copper and copper alloy wires, and make copper and copper alloy wires have excellent comprehensive properties such as high strength, high electrical conductivity, and good flexibility. However, there are still problems in the use process due to structural limitations in the above technology:
[0004] Before the above technology performs drawing and bending operations on the wire, the convex die is driven to move horizontally and vertically in sequence to pre-bend the wire located between the convex die and the concave die, so that the wire is not easily broken during the drawing and bending operations. However, due to the freedom of horizontal and vertical movement of the convex die in the above technology and the absence of corresponding locking components, when the wire is performing drawing and bending operations, the convex die is extremely easy to shift under the pulling of the wire, and then the dislocation occurs between the convex die and the concave die, seriously affecting the quality of the wire after the drawing and bending operations. Summary of the Invention
[0005] The purpose of the present invention is to solve the problem that the convex die in the existing technology is extremely easy to shift under the pulling of the wire, seriously affecting the quality of the wire after the drawing and bending operations, and to propose a drawing and bending forming device for alloy wire.
[0006] In order to achieve the above purpose, the present invention adopts the following technical scheme:
[0007] A drawing and bending forming device for alloy wire, including a frame and a wire body, and the following are arranged on the frame:
[0008] Drawing die, drawing die hole, first auxiliary roller group, second auxiliary roller group, wire coiling equipment and conveying roller, the drawing die is fixedly installed at the right end of the frame, the drawing die hole is opened in the drawing die, and the drawing die hole is a quarter-circular hole body structure, the first auxiliary roller group is rotatably installed at the lower left of the frame where the drawing die is located, the second auxiliary roller group is rotatably installed at the upper right of the frame where the drawing die is located, both the first auxiliary roller group and the second auxiliary roller group are composed of two roller monomers, the wire coiling equipment is fixedly connected to the upper left of the frame where the drawing die is located, and the conveying roller is rotatably installed at the upper left of the frame where the first auxiliary roller group is located;
[0009] Pre-deformation mechanism, the pre-deformation mechanism is arranged at the left end of the frame, and the pre-deformation mechanism is used to first perform forging deformation on the wire body in the front-rear direction and then perform forging deformation on the wire body in the up-down direction;
[0010] Auxiliary limiting mechanism, the auxiliary limiting mechanism is arranged at the pre-deformation mechanism, and the auxiliary limiting mechanism is used to assist in limiting the wire body during the two forging deformation processes.
[0011] Preferably, the pre-deformation mechanism includes:
[0012] First mounting plate, first fixed cylinder and transverse chute, the first mounting plate is fixedly connected to the left end of the frame, two first fixed cylinders are symmetrically fixedly connected to the upper and lower ends of the first mounting plate, and two transverse chutes are symmetrically opened at the front and rear ends of the first mounting plate;
[0013] First connecting rod, transverse hydraulic cylinder and first moving cylinder, two first connecting rods are respectively slidably sleeved in two transverse chutes, two transverse hydraulic cylinders are respectively fixedly installed in two transverse chutes, and the output ends of two transverse hydraulic cylinders are respectively fixedly connected to two first connecting rods, two first moving cylinders are respectively fixedly connected to the ends of two first connecting rods away from the transverse chutes, and two first moving cylinders are symmetrically arranged with respect to the front and rear ends of the first mounting plate.
[0014] Preferably, the pre-deformation mechanism further includes:
[0015] Second mounting plate, vertical chute and second connecting rod, the second mounting plate is fixedly installed at the right of the frame where the first mounting plate is located, two groups of vertical chutes are respectively penetrated and opened at the front and rear ends of the second mounting plate, and two second connecting rods are respectively slidably sleeved in two groups of vertical chutes;
[0016] Vertical hydraulic cylinders, second moving cylinders, and second fixed cylinders. Two sets of the vertical hydraulic cylinders are respectively fixedly installed in two vertical sliding grooves. One end of the output of one set of vertical hydraulic cylinders is fixedly connected to the front and rear ends of a second connecting rod respectively. Two of the second moving cylinders are respectively fixedly connected to the middle ends of the two second connecting rods. The two second moving cylinders are symmetrically arranged at the upper and lower ends of the second mounting plate. Two of the second fixed cylinders are symmetrically and fixedly connected to the front and rear ends of the second mounting plate.
[0017] Preferably, the auxiliary limiting mechanism includes:
[0018] Inclined sliding groove members, inclined blocking plates, and adjusting blocks. Two sets of the inclined sliding groove members are respectively fixedly connected to the middle ends of the first mounting plate and the second mounting plate. One set of the inclined sliding groove members consists of four inclined sliding groove members that are equally distributed circumferentially. One set of the inclined blocking plates is integrally formed on the front and rear inner walls of an inclined sliding groove member. One set of the inclined blocking plates consists of several inclined blocking plates that are equally distributed linearly. The inclined blocking plates are all triangular plates. One of the adjusting blocks is movably sleeved in an inclined sliding groove member.
[0019] Preferably, the auxiliary limiting mechanism further includes:
[0020] Mounting shafts, rotating limiting plates, reset torsion springs, and blocking long blocks. Two of the mounting shafts are rotatably installed at the front and rear ends of an adjusting block. Two of the rotating limiting plates are respectively fixedly sleeved on the two mounting shafts. The two rotating limiting plates are both triangular plates. The two rotating limiting plates are movably abutted against one set of the inclined blocking plates. One of the reset torsion springs is fixedly sleeved at the connection between one of the mounting shafts and one of the rotating limiting plates. One of the blocking long blocks is fixedly connected to the adjusting block at a position below one of the rotating limiting plates. One of the blocking long blocks is movably abutted against one of the rotating limiting plates at one end of the mounting shaft.
[0021] Preferably, the auxiliary limiting mechanism further includes:
[0022] A guiding sliding groove, a connecting sliding rod, threaded holes, and a locking bolt. One of the guiding sliding grooves is penetratingly opened at the bottom of an inclined sliding groove member. One end of the connecting sliding rod is slidably sleeved in one of the guiding sliding grooves. One set of the threaded holes is opened at one end of the adjusting block close to the guiding sliding groove and at one end of the connecting sliding rod located in the guiding sliding groove. The locking bolt is threadedly connected to one set of the threaded holes;
[0023] An auxiliary limiting cylinder and an auxiliary spring. One of the auxiliary limiting cylinders is fixedly connected to the end of the connecting sliding rod far from the guiding sliding groove. Both ends of the auxiliary spring are welded between an inclined sliding groove member and an adjusting block.
[0024] Compared with the prior art, the present invention has the following advantages:
[0025] 1. In the present invention, by integrally providing a drawing die and a drawing die hole, the wire body that has completed two forging deformations is passed through the drawing die hole for drawing and bending operations, avoiding misalignment of the drawing die hole during the drawing and bending operations, which affects the quality of the drawing and bending operations. At the same time, the first auxiliary roller group and the second auxiliary roller group are respectively arranged at the entrance and the exit of the drawing die hole to keep the drawing die hole and the wire body located in the middle of the drawing die hole on the same curved path, thereby ensuring the quality of the wire body after the drawing and bending operations. The coiling device is arranged in the tangential direction of this curved path to facilitate the coiling of the wire body after the drawing and bending operations along the coiling device, avoiding the twisting phenomenon of the wire body due to the bending direction and the coiling direction not being in the same plane.
[0026] 2. In the present invention, by driving two first moving cylinders to reciprocally hammer the front and rear ends of the wire body, and at the same time, the wire body is limited in the up and down direction by two first fixed cylinders, so that the wire body completes the forging deformation in the front and rear directions, refines the grains of the wire body, and improves the toughness and plasticity of the wire body. After that, drive two second moving cylinders to reciprocally hammer the upper and lower ends of the wire body, and at the same time, the wire body is limited in the front and rear direction by two second fixed cylinders, so that the wire body completes the forging deformation in the up and down direction, further refines the grains of the wire body, and improves the toughness and plasticity of the wire body again, making the wire body not easy to break during the drawing and bending operations.
[0027] 3. When the present invention performs two forging deformations, through the elastic force of the auxiliary spring in the extrusion state, the auxiliary limiting cylinder moves towards the outer arc end of the wire body until the two groups of auxiliary limiting cylinders continue to abut against the outer arc end of the wire body, so as to perform auxiliary limiting on the wire body that has completed the forging deformation in the front and rear directions and the wire body that has completed the forging deformation in the up and down directions, improving the stability of the wire body during the two forging deformation processes. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 is a schematic structural diagram of a drawing and bending forming device for an alloy wire proposed by the present invention;
[0029] Figure 2 is a front sectional view of a drawing and bending forming device for an alloy wire proposed by the present invention;
[0030] Figure 3 is a schematic structural diagram of the first mounting plate of a drawing and bending forming device for an alloy wire proposed by the present invention;
[0031] Figure 4 In the present invention Figure 3 is an enlarged schematic view of part A;
[0032] Figure 5Front view schematic diagram of the inclined chute part of a drawing and bending forming device for an alloy wire proposed by the present invention;
[0033] Figure 6 In the present invention Figure 5 Enlarged schematic diagram of part B;
[0034] Figure 7 Rear view schematic diagram of the inclined chute part of a drawing and bending forming device for an alloy wire proposed by the present invention;
[0035] Figure 8 In the present invention Figure 7 Enlarged schematic diagram of part C;
[0036] Figure 9 Front view schematic diagram of the second mounting plate of a drawing and bending forming device for an alloy wire proposed by the present invention;
[0037] Figure 10 In the present invention Figure 9 Enlarged schematic diagram of part D;
[0038] Figure 11 Front sectional view schematic diagram of the second mounting plate of a drawing and bending forming device for an alloy wire proposed by the present invention;
[0039] Figure 12 Schematic diagram when the unprocessed wire body of a drawing and bending forming device for an alloy wire proposed by the present invention is located on the first mounting plate;
[0040] Figure 13 Schematic diagram when the wire body of a drawing and bending forming device for an alloy wire proposed by the present invention completes the forging deformation in the front - rear direction;
[0041] Figure 14 Schematic diagram when the wire body of a drawing and bending forming device for an alloy wire proposed by the present invention is located on the second mounting plate in the state of having completed the forging deformation in the front - rear direction;
[0042] Figure 15 Schematic diagram when the wire body of a drawing and bending forming device for an alloy wire proposed by the present invention completes the forging deformation in the up - down direction;
[0043] Figure 16 Schematic diagram when the wire body of a drawing and bending forming device for an alloy wire proposed by the present invention completes two forging deformations and then performs the drawing and bending operation.
[0044] In the figure: 1, frame; 2, drawing die; 3, drawing die hole; 4, first auxiliary roller group; 5, second auxiliary roller group; 6, wire winding equipment; 7, conveying roller; 8, first mounting plate; 9, first fixed cylinder; 10, transverse chute; 11, first connecting rod; 12, transverse hydraulic cylinder; 13, first moving cylinder; 14, second mounting plate; 15, vertical chute; 16, second connecting rod; 17, vertical hydraulic cylinder; 18, second moving cylinder; 19, second fixed cylinder; 20, inclined chute member; 21, inclined blocking plate; 22, adjusting block; 23, mounting shaft; 24, rotating limiting plate; 25, reset torsion spring; 26, blocking long block; 27, guiding chute; 28, connecting slide rod; 29, threaded hole; 30, locking bolt; 31, auxiliary limiting cylinder; 32, auxiliary spring; 33, wire body. Detailed implementation manner
[0045] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0046] Refer to Figures 1 - 16 , a drawing and bending forming device for alloy wire, including a frame 1 and a wire body 33. A drawing die 2, a drawing die hole 3, a first auxiliary roller group 4, a second auxiliary roller group 5, a wire winding equipment 6 and a conveying roller 7 are arranged on the frame 1. As shown in the attached Figure 2 and the attached Figure 16 figure, the drawing die 2 is fixedly installed at the right end of the frame 1. The drawing die hole 3 is opened in the drawing die 2, and the drawing die hole 3 is a quarter-circular hole body structure. When the wire body 33 passes through the drawing die hole 3, it is bent according to the quarter-circular hole body structure. The first auxiliary roller group 4 is rotatably installed at the entrance of the drawing die 2 on the frame 1, and the second auxiliary roller group 5 is rotatably installed at the exit of the drawing die 2 on the frame 1. At the same time, both the first auxiliary roller group 4 and the second auxiliary roller group 5 are composed of two roller monomers. The wire winding equipment 6 is fixedly connected to the frame 1 at the upper left of the drawing die 2. Before the drawing and bending operation, the wire body 33 is wound and limited on the reel of the wire winding equipment 6. A driving motor is arranged at the wire winding equipment 6, and the reel is rotated by the driving motor, and the wire body 33 is drawn from the first mounting plate 8 to the wire winding equipment 6. The conveying roller 7 is rotatably installed at the upper left of the first auxiliary roller group 4 on the frame 1;
[0047] It should be particularly noted that as shown in the attached Figure 16As shown, the dotted curve located at the drawing die hole 3 is the curved path of the drawing die hole 3. By respectively arranging the first auxiliary roller group 4 and the second auxiliary roller group 5 at the inlet and outlet of the drawing die hole 3, and under the limiting and auxiliary conveying of the first auxiliary roller group 4 and the second auxiliary roller group 5, the drawing die hole 3 and the wire body 33 located in the middle line of the drawing die hole 3 are kept on the same curved path, thereby ensuring the quality of the wire body 33 after drawing and bending operations. The coiling device 6 is located in the tangential direction at the upper end of this curved path, so that the wire body 33 can be wound along the coiling device 6 after the drawing and bending operations;
[0048] A pre-deformation mechanism is also provided on the frame 1. The pre-deformation mechanism is arranged at the left end of the frame 1, and the pre-deformation mechanism is used to first perform forging deformation on the wire body 33 in the front-back direction, and then perform forging deformation on the wire body 33 in the up-down direction, so as to perform two grain refinements on the wire body 33 and improve the toughness and plasticity of the wire body 33, making the wire body 33 not easy to break during the drawing and bending operations. After the wire body 33 completes two forging deformations, the diameter of the wire body 33 is slightly larger than the diameter of the drawing die hole 3, and as shown in the appendix Figure 16 As shown, the wire body 33 is erected on the conveying roller 7, and then passes through the first auxiliary roller group 4, and the wire body 33 passes out from the outlet of the drawing die hole 3, so that the diameter of the wire body 33 becomes smaller, the extension length increases, and it is bent; The auxiliary limiting mechanism is arranged at the pre-deformation mechanism, and the auxiliary limiting mechanism is used to assist in limiting the wire body 33 during the two forging deformation processes, so as to improve the stability of the wire body 33 during the two forging deformation processes;
[0049] The pre-deformation mechanism includes a first mounting plate 8, a first fixed cylinder 9 and a transverse chute 10. The first mounting plate 8 is fixedly connected to the left end of the frame 1. As shown in the appendix Figure 12 As shown, two first fixed cylinders 9 are symmetrically fixedly connected to the upper and lower ends of the first mounting plate 8 to limit the upper and lower ends of the wire body 33 located on the first mounting plate 8, and two transverse chutes 10 are symmetrically opened at the front and rear ends of the first mounting plate 8;
[0050] Preferably, the pre-deformation mechanism further includes a first connecting rod 11, a transverse hydraulic cylinder 12 and a first moving cylinder 13. Two first connecting rods 11 are respectively slidably sleeved in two transverse chutes 10, two transverse hydraulic cylinders 12 are respectively fixedly installed in two transverse chutes 10, and the output ends of the two transverse hydraulic cylinders 12 are respectively fixedly connected to the two first connecting rods 11. Two first moving cylinders 13 are respectively fixedly connected to the ends of the two first connecting rods 11 far away from the transverse chutes 10, and the two first moving cylinders 13 are symmetrically arranged with respect to the front and rear ends of the first mounting plate 8. By starting the two transverse hydraulic cylinders 12, the two first moving cylinders 13 repeatedly hammer the front and rear ends of the wire body 33, so that the wire body 33 located on the first mounting plate 8 is from the appendixFigure 12 The deformation shown is attached Figure 13 as shown
[0051] The pre-deformation mechanism further includes a second mounting plate 14, vertical sliding grooves 15 and second connecting rods 16. The second mounting plate 14 is fixedly installed on the frame 1 to the right of the first mounting plate 8. Two groups of vertical sliding grooves 15 are respectively penetrated and opened at the front and rear ends of the second mounting plate 14, and two second connecting rods 16 are respectively slidably sleeved in the two groups of vertical sliding grooves 15;
[0052] Preferably, the pre-deformation mechanism further includes vertical hydraulic cylinders 17, second moving cylinders 18 and second fixed cylinders 19. As attached Figure 11 shown, two groups of vertical hydraulic cylinders 17 are respectively fixedly installed in the two groups of vertical sliding grooves 15, and the output ends of one group of vertical hydraulic cylinders 17 are respectively fixedly connected to the front and rear ends of a second connecting rod 16. Two second moving cylinders 18 are respectively fixedly connected to the middle ends of the two second connecting rods 16, and the two second moving cylinders 18 are symmetrically arranged with respect to the upper and lower ends of the second mounting plate 14. Two second fixed cylinders 19 are symmetrically fixedly connected to the front and rear ends of the second mounting plate 14 to limit the front and rear ends of the wire body 33 that is located on the second mounting plate 14 and has completed the forging deformation in the front and rear directions, and by starting the two vertical hydraulic cylinders 17, the two second moving cylinders 18 reciprocally hammer the upper and lower ends of the wire body 33, so that the wire body 33 located on the second mounting plate 14 is deformed from the attached Figure 14 shown to the attached Figure 15 shown
[0053] It should be specifically noted that during the two forging deformations of the wire body 33, first let a section of the wire body 33 complete the forging deformation in the front and rear directions at the first mounting plate 8, and reset the auxiliary limiting mechanism, and then use the wire winding device 6 to draw the wire body 33 that has completed the forging deformation in the front and rear directions to the second mounting plate 14. At this time, the unprocessed wire body 33 enters the first mounting plate 8 and is forged in the front and rear directions until the wire body 33 that has completed the forging deformation in the front and rear directions is located in the second mounting plate 14, and is forged in the up and down directions, and the auxiliary limiting mechanism is reset, and then the wire body 33 that has completed the two forging deformations is drawn to the drawing die hole 3, and then the wire body 33 that has completed the forging deformation in the front and rear directions enters the second mounting plate 14, and the wire body 33 is forged in the up and down directions;
[0054] The auxiliary limiting mechanism includes an inclined chute member 20, an inclined blocking plate 21 and an adjusting block 22. As attached Figure 3 and attached Figure 9As shown, two groups of inclined slide members 20 are respectively fixedly connected to the middle ends of the first mounting plate 8 and the second mounting plate 14, and one group of inclined slide members 20 is composed of four inclined slide members 20 distributed equidistantly around the circumference, a group of inclined baffles 21 are integrally formed at the front and rear inner walls of an inclined slide member 20, and one group of inclined baffles 21 is composed of a plurality of inclined baffles 21 distributed equidistantly in a straight line, and the inclined baffles 21 are all triangular plates, and an adjustment block 22 is movably mounted in an inclined slide member 20.
[0055] Preferably, the auxiliary limiting mechanism also includes a mounting shaft 23, a rotation limiting plate 24, a reset torsion spring 25 and a blocking long block 26. The two mounting shafts 23 are rotatably mounted at the front and rear ends of an adjusting block 22. The two rotation limiting plates 24 are respectively fixedly mounted on the two mounting shafts 23. The two rotation limiting plates 24 are both triangular plates. A reset torsion spring 25 is fixedly mounted at the connection between a mounting shaft 23 and a rotation limiting plate 24. Figure 10 As shown, when the adjusting block 22 moves toward the outer arc end of the wire body 33, the lower end of the rotating limit plate 24 is abutted against the upper end of the inclined baffle plate 21, so that the inclined baffle plate 21 pushes the rotating limit plate 24 to rotate toward the upper end of the adjusting block 22 to allow the adjusting block 22 to pass through the inclined baffle plate 21, and when the adjusting block 22 is located between the two inclined baffle plates 21, the rotating limit plate 24 is restored to its initial state through the elastic force of the reset torsion spring 25, and a blocking long block 26 is fixedly connected to an adjusting block 22 below a rotating limit plate 24, and a blocking long block 26 and a rotating limit plate 24 are movably abutted against each other at one end of the mounting shaft 23.
[0056] The auxiliary limiting mechanism also includes a guide slot 27, a connecting slide rod 28, a threaded hole 29 and a locking bolt 30, wherein a guide slot 27 is provided through the bottom of an inclined slot member 20, one end of a connecting slide rod 28 is slidably sleeved in a guide slot 27, and the connecting slide rod 28 is guided by the guide slot 27 to allow linear movement of the connecting slide rod 28, a group of threaded holes 29 are provided at one end of an adjusting block 22 close to the guide slot 27 and a connecting slide rod 28 is located at one end of the guide slot 27, and the adjusting block 22 is connected to the connecting slide rod 28 through the locking bolt 30; an auxiliary limiting cylinder 31 and an auxiliary spring 32, an auxiliary limiting cylinder 31 is fixedly connected to one end of a connecting slide rod 28 away from the guide slot 27, and both ends of an auxiliary spring 32 are welded between an inclined slot member 20 and an adjusting block 22.
[0057] In particular, the attached Figure 12As shown, when the unprocessed wire body 33 is located in the first mounting plate 8, when resetting the auxiliary limiting mechanism at the first mounting plate 8, first unscrew the locking bolt 30 to separate the adjusting block 22 from the connecting slide rod 28, and move a group of auxiliary limiting cylinders 31 to abut against the outer arc end of the unprocessed wire body 33 to limit the wire body 33, and then pull the adjusting block 22 out of the inclined chute member 20 in the front end direction and push the adjusting block 22 to move away from the wire body 33. At this time, the adjusting block 22 squeezes the auxiliary spring 32 until the adjusting block 22 is aligned with the connecting slide rod 28 and the adjusting block 22 is placed into the inclined chute member 20. Finally, screw in the locking bolt 30 to continue connecting the adjusting block 22 with the connecting slide rod 28 and complete the preparatory work for the forging deformation in the front and rear directions. When the wire body 33 completes the forging deformation in the front and rear directions, the outer arc end of the wire body 33 located between the first moving cylinder 13 and the first fixed cylinder 9 contracts towards the center of the wire body 33. At this time, through the elastic force of the auxiliary spring 32 in the squeezed state, a group of auxiliary limiting cylinders 31 are moved to abut against the outer arc end of the wire body 33 to assist in limiting the wire body 33 that has completed the forging deformation in the front and rear directions; Figure 12 Pull out the inclined chute member 20 in the front end direction and push the adjusting block 22 to move away from the wire body 33. At this time, the adjusting block 22 squeezes the auxiliary spring 32 until the adjusting block 22 is aligned with the connecting slide rod 28 and the adjusting block 22 is placed into the inclined chute member 20. Finally, screw in the locking bolt 30 to continue connecting the adjusting block 22 with the connecting slide rod 28 and complete the preparatory work for the forging deformation in the front and rear directions. When the wire body 33 completes the forging deformation in the front and rear directions, the outer arc end of the wire body 33 located between the first moving cylinder 13 and the first fixed cylinder 9 contracts towards the center of the wire body 33. At this time, through the elastic force of the auxiliary spring 32 in the squeezed state, a group of auxiliary limiting cylinders 31 are moved to abut against the outer arc end of the wire body 33 to assist in limiting the wire body 33 that has completed the forging deformation in the front and rear directions;
[0058] And as attached Figure 14 As shown, when the wire body 33 that has completed the forging deformation in the front and rear directions is located in the second mounting plate 14, reset the auxiliary limiting mechanism at the second mounting plate 14 and repeat the above operations so that a group of auxiliary limiting cylinders 31 abut against the outer arc end of the wire body 33 to limit the wire body 33, and at the same time, the adjusting block 22 moves away from the wire body 33 and squeezes the auxiliary spring 32 to complete the preparatory work for the forging deformation in the up and down directions. When the wire body 33 completes the forging deformation in the up and down directions, the outer arc end of the wire body 33 located between the second moving cylinder 18 and the second fixed cylinder 19 contracts towards the center of the wire body 33. At this time, through the elastic force of the auxiliary spring 32 in the squeezed state, a group of auxiliary limiting cylinders 31 are moved to abut against the outer arc end of the wire body 33 to assist in limiting the wire body 33 that has completed the forging deformation in the up and down directions;
[0059] As attached Figure 13 And as attached Figure 15 As shown, during the forging deformation of the wire body 33 in the front and rear directions and the up and down directions, vibration forces are generated, and these vibration forces provide a force in the direction away from the wire body 33 to the auxiliary limiting cylinders 31, causing the adjusting block 22 to have a tendency to move in the direction away from the wire body 33. And as attached Figure 6As described above, at this time, the upper end of the rotation limiting plate 24 abuts against the lower end of the inclined blocking plate 21, so that the inclined blocking plate 21 pushes the rotation limiting plate 24 to rotate towards the lower end of the adjusting block 22. However, since the rotation limiting plate 24 abuts against the blocking long block 26 at one end of the mounting shaft 23, the rotation limiting plate 24 is prevented from rotating towards the lower end of the adjusting block 22, so that the adjusting block 22 cannot move away from the wire body 33, thereby maintaining the auxiliary limiting of the wire body 33 by the auxiliary limiting cylinder 31.
[0060] The functional principle of the present invention can be described by the following operation method:
[0061] First, one end of the wire body 33 is sequentially passed through the middle ends of the first mounting plate 8 and the second mounting plate 14, and one end of the wire body 33 is placed on the conveying roller 7. Then, one end of the wire body 33 is sequentially passed through the first auxiliary roller group 4, the drawing die hole 3 and the second auxiliary roller group 5, and finally one end of the wire body 33 is wound and limited on the winding device 6.
[0062] After that, the winding device 6 is started. As shown in the attachment Figure 2 Let the drum in the winding device 6 rotate counterclockwise to draw the wire body 33 from the first mounting plate 8 to the winding device 6, and start the two horizontal hydraulic cylinders 12 to make the two first moving cylinders 13 move relatively in the front-rear direction and hammer the front and rear ends of the wire body 33. At the same time, the wire body 33 is limited in the up-down direction by the two first fixed cylinders 9. As shown in the attachment Figure 13 To make the wire body 33 complete the forging deformation in the front-rear direction. At this time, the cross-section of the wire body 33 is an ellipse with a short horizontal axis and a long vertical axis.
[0063] At the same time, the outer arc end of the wire body 33 between the first moving cylinder 13 and the first fixed cylinder 9 contracts towards the center of the wire body 33, so that the auxiliary limiting cylinder 31 is separated from the outer arc end of the wire body 33. Under the elastic force of the auxiliary spring 32 in the extrusion state, the adjusting block 22 drives the auxiliary limiting cylinder 31 to move towards the outer arc end of the wire body 33 together through the connecting slide rod 28. As shown in the attachment Figure 10 When the lower end of the rotation limiting plate 24 abuts against the upper end of the inclined blocking plate 21, the adjusting block 22 continues to move towards the outer arc end of the wire body 33, so that the inclined blocking plate 21 pushes the rotation limiting plate 24 to rotate towards the upper end of the adjusting block 22, so that the adjusting block 22 moves between the two lower inclined blocking plates 21. And the rotation limiting plate 24 returns to the initial state under the elastic force of the reset torsion spring 25, so as to facilitate the rotation limiting plate 24 to pass through another inclined blocking plate 21 next time, until the four auxiliary limiting cylinders 31 continue to abut against the outer arc end of the wire body 33 to perform auxiliary limiting on the wire body 33 that has completed the forging deformation in the front-rear direction.
[0064] The wire body 33 continues to move towards the coiling device 6, so that the wire body 33 which has completed the forging deformation in the front-back direction is located at the second mounting plate 14, and two sets of vertical hydraulic cylinders 17 are started. As shown in the Figure 2 attachment, the two second moving cylinders 18 move relatively in the up-down direction and hammer the upper and lower ends of the wire body 33. At the same time, the wire body 33 is limited in the front-back direction by two second fixing cylinders 19. As shown in the Figure 15 attachment, so that the wire body 33 completes the forging deformation in the up-down direction. At this time, the cross-section of the wire body 33 is approximately circular arc;
[0065] Meanwhile, the outer arc end of the wire body 33 located between the second moving cylinder 18 and the second fixing cylinder 19 shrinks towards the center of the wire body 33, and a set of adjusting blocks 22 of the second mounting plate 14 repeat the movement of a set of adjusting blocks 22 of the first mounting plate 8, so that a set of adjusting blocks 22 move towards the outer arc end of the wire body 33 until the four auxiliary limiting cylinders 31 continue to abut against the outer arc end of the wire body 33, and perform auxiliary limiting on the wire body 33 which has completed the forging deformation in the up-down direction;
[0066] The wire body 33 continues to move towards the coiling device 6, so that the wire body 33 which has successively completed the forging deformation in the front-back direction and the forging deformation in the up-down direction moves to the entrance of the drawing die hole 3, and under the pulling of the coiling device 6, the wire body 33 passes through from the exit of the drawing die hole 3 and performs the drawing and bending operation. Finally, the wire body 33 which has completed the drawing and bending operation is wound on the reel for collection.
[0067] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitution or change, and should be covered by the protection scope of the present invention.
Claims
1. A drawing and bending device for alloy wires, comprising a frame (1) and a wire body (33), characterized in that: The frame (1) is provided with: A drawing die (2), a drawing die hole (3), a first auxiliary roller group (4), a second auxiliary roller group (5), a winding device (6) and a conveying roller (7), wherein the drawing die (2) is fixedly mounted at the right end of a frame (1), the drawing die hole (3) is opened in the drawing die (2), and the drawing die hole (3) is a quarter-circular arc hole structure, the first auxiliary roller group (4) is rotatably mounted on the frame (1) at the lower left of the drawing die (2), the second auxiliary roller group (5) is rotatably mounted on the frame (1) at the top of the drawing die (2), the first auxiliary roller group (4) and the second auxiliary roller group (5) are both composed of two roller monomers, the winding device (6) is fixedly connected to the frame (1) at the upper left of the drawing die (2), and the conveying roller (7) is rotatably mounted on the frame (1) at the upper left of the first auxiliary roller group (4); A pre-deformation mechanism, the pre-deformation mechanism being arranged at the left end of the frame (1), and being used to first perform forging deformation on the wire body (33) in a front-to-back direction, and then perform forging deformation on the wire body (33) in an up-to-down direction; An auxiliary limiting mechanism, the auxiliary limiting mechanism being arranged at the pre-deformation mechanism and being used for auxiliary limiting the wire body (33) during the two forging deformation processes; The pre-deformation mechanism comprises: A first mounting plate (8), a first fixed cylinder (9) and a transverse slide groove (10), wherein the first mounting plate (8) is fixedly connected to the left end of the frame (1), two first fixed cylinders (9) are symmetrically fixedly connected to the upper and lower ends of the first mounting plate (8), and two transverse slide grooves (10) are symmetrically arranged at the front and rear ends of the first mounting plate (8); A first connecting rod (11), a transverse hydraulic cylinder (12) and a first movable cylinder (13), wherein the two first connecting rods (11) are respectively slidably mounted in the two transverse slide grooves (10), the two transverse hydraulic cylinders (12) are respectively fixedly mounted in the two transverse slide grooves (10), and the output ends of the two transverse hydraulic cylinders (12) are respectively fixedly connected to the two first connecting rods (11), and the two first movable cylinders (13) are respectively fixedly connected to the ends of the two first connecting rods (11) away from the transverse slide grooves (10), and the two first movable cylinders (13) are symmetrically arranged at the front and rear ends of the first mounting plate (8); The pre-deformation mechanism also includes: A second mounting plate (14), a vertical slide groove (15) and a second connecting rod (16), wherein the second mounting plate (14) is fixedly mounted on the frame (1) and located to the right of the first mounting plate (8), two groups of the vertical slide grooves (15) are respectively penetrated and opened at the front and rear ends of the second mounting plate (14), and two second connecting rods (16) are respectively slidably sleeved in the two groups of vertical slide grooves (15); A vertical hydraulic cylinder (17), a second movable cylinder (18) and a second fixed cylinder (19), wherein two groups of the vertical hydraulic cylinders (17) are respectively fixedly installed in two groups of vertical slide grooves (15), and the output end of one group of the vertical hydraulic cylinders (17) is respectively fixedly connected to the front and rear ends of a second connecting rod (16), the two second movable cylinders (18) are respectively fixedly connected to the middle ends of the two second connecting rods (16), and the two second movable cylinders (18) are symmetrically arranged at the upper and lower ends of the second mounting plate (14), and the two second fixed cylinders (19) are symmetrically fixedly connected to the front and rear ends of the second mounting plate (14); The auxiliary limiting mechanism comprises: An inclined chute member (20), an inclined baffle plate (21) and an adjusting block (22), wherein two groups of the inclined chute members (20) are respectively fixedly connected to the middle ends of the first mounting plate (8) and the second mounting plate (14), and one group of the inclined chute members (20) is composed of four inclined chute members (20) equidistantly distributed on a circumference, one group of the inclined baffle plates (21) is integrally formed at the front and rear inner walls of one inclined chute member (20), and one group of the inclined baffle plates (21) is composed of a plurality of inclined baffle plates (21) equidistantly distributed on a straight line, and the inclined baffle plates (21) are all triangular plate bodies, and one adjusting block (22) is movably sleeved in one inclined chute member (20).
2. The drawing, bending and forming device of an alloy wire according to claim 1, characterized in that: The auxiliary limiting mechanism also includes: The invention relates to a mounting shaft (23), a rotation limit plate (24), a return torsion spring (25) and a blocking long block (26), wherein the two mounting shafts (23) are rotationally mounted at the front and rear ends of an adjusting block (22), the two rotation limit plates (24) are respectively fixedly mounted on the two mounting shafts (23), the two rotation limit plates (24) are both triangular plate bodies, and the two rotation limit plates (24) are movably opposed to a group of inclined blocking plates (21), a return torsion spring (25) is fixedly mounted at the connection between a mounting shaft (23) and a rotation limit plate (24), a blocking long block (26) is fixedly connected to an adjusting block (22) and located below a rotation limit plate (24), and a blocking long block (26) and a rotation limit plate (24) are movably opposed to each other at one end of the mounting shaft (23).
3. The drawing, bending and forming device of an alloy wire according to claim 2, characterized in that: The auxiliary limiting mechanism also includes: A guide slot (27), a connecting slide rod (28), a threaded hole (29) and a locking bolt (30), wherein one of the guide slots (27) is penetrated and opened at the bottom of an inclined slot member (20), one end of the connecting slide rod (28) is slidably sleeved in one of the guide slots (27), a group of the threaded holes (29) are opened in an adjustment block (22) near one end of the guide slot (27) and a connecting slide rod (28) is located at one end of the guide slot (27), and one of the locking bolts (30) is threadedly connected to the group of threaded holes (29); An auxiliary limiting cylinder (31) and an auxiliary spring (32), wherein one of the auxiliary limiting cylinders (31) is fixedly connected to an end of a connecting slide rod (28) away from the guide slide groove (27), and both ends of one of the auxiliary springs (32) are welded between an inclined slide groove member (20) and an adjustment block (22).
Citation Information
Patent Citations
A drawing and bending forming device and method for high-strength and high-toughness copper and copper alloy wire
CN114535328B
Copper alloy wire combined forming device
CN105057387A