Dryer grain box plate processing equipment and processing method

Abstract

The present invention provides a grain box plate processing equipment and processing method for a drying machine, comprising a frame, a first conveying section, a second conveying section and a material unloading detection mechanism, wherein the first conveying section comprises a lifting platform and a horizontal platform, and the material unloading detection mechanism comprises an adsorption mechanism and a detection mechanism. In this way, the grain box plate is conveyed through the first conveying section, and two grain box plates can be staggered vertically in the first conveying section to be loaded separately, and after transporting one grain box plate, the lifting platform can be returned in a high position state, and there is no need to set up a surrounding production line. The lifting platform and the horizontal platform can also be circularly moved through linear movement, which reduces the floor space of the equipment and greatly improves the processing efficiency; at the same time, the second conveying section is used to assemble and process the accessories, and after the processing is completed, the adsorption mechanism is used to adsorb the unloading to the detection mechanism for quality inspection, which improves the convenience and accuracy of the inspection. In this way, the whole set of equipment ensures the continuous production of transportation, processing and inspection, improves the processing convenience, and is suitable for batch production.

Description

Technical Field

[0001] The invention relates to the technical field of grain box plate processing for a dryer, in particular to a grain box plate processing device and a processing method for a dryer. Background Art

[0002] The grain box plate of the dryer is usually formed by connecting various plate components through welding or assembly. During processing, due to the large size of the plate, a whole production line is usually required to complete it. At present, the grain box plate processing equipment in the industry generally adopts ordinary arc welding machine + manual group welding, or single resistance welding equipment for welding; such process is discrete, the sequence is too frequent, the logistics is discontinuous, the labor intensity is high, the efficiency is low, the quality is unstable and difficult to control, etc., which is not suitable for mass production.

[0003] In view of this, it is necessary to propose a dryer grain box plate processing equipment and a processing method to solve or at least alleviate the above-mentioned defects. Summary of the invention

[0004] The main purpose of the present invention is to provide a dryer grain box plate processing equipment to solve the problems of too frequent sequence changes, discontinuous logistics and heavy manual labor in the dryer grain box plate processing equipment in the prior art.

[0005] To achieve the above-mentioned purpose, the present invention provides a drying machine grain box plate processing equipment, including a frame, a first conveying section, a second conveying section and a material unloading detection mechanism; wherein,

[0006] The first conveying section is used for conveying the grain box plates in a staggered manner in the vertical direction, and comprises a lifting platform and a horizontal platform, wherein the lifting platform is movably arranged in the vertical direction to have a high position and a low position, and the lifting platform is movably arranged on the frame in the longitudinal direction, and the horizontal platform is movably arranged on the frame in the longitudinal direction and can shuttle under the lifting platform in the high position;

[0007] The second conveying section is used to convey grain tank plates and replenish grain tank plate accessories, and is connected to the discharge end of the first conveying section;

[0008] The material unloading detection mechanism includes an adsorption mechanism and a detection mechanism.

[0009] The adsorption mechanism is used to transfer the processed grain box plate, which is connected to the discharge end of the second conveying section and is movably arranged;

[0010] The detection mechanism is used to receive and detect the processed grain box board, and is arranged on one side of the detection mechanism.

[0011] Preferably, the first conveying section also includes a sliding frame and a lifting drive mechanism, the sliding frame is installed on one side of the frame, and the sliding frame is connected to a sliding drive mechanism that drives it to slide; the lifting drive mechanism is installed on the sliding frame and is provided with a telescopic push rod that can be lifted and lowered, and the telescopic push rod is connected to the first side of the lifting platform.

[0012] Preferably, the first conveying section further comprises an auxiliary lifting mechanism, the auxiliary lifting mechanism comprises a swing rod and a telescopic driving mechanism, the middle portion of the swing rod is hinged to the second side of the lifting platform, wherein a first roller is installed at one end of the swing rod, and the other end is hinged to one end of the telescopic driving mechanism, the other end of the telescopic driving mechanism is hinged to the second side of the lifting platform, the frame is provided with a first guide rail extending in the longitudinal direction, and the first roller in the low position state and the high position state cooperates with the first guide rail to realize movable guiding;

[0013] A second roller is provided on one side of the horizontal platform close to the first roller, a second guide rail matched with the second roller is provided on the frame, and the first guide rail and the second guide rail are staggered in the horizontal direction to be arranged on the outer side of the second guide rail;

[0014] A third roller is provided on a side of the horizontal platform away from the second roller, a third guide rail cooperating with the third roller is provided on the frame, a fourth roller cooperating with the third guide rail is provided on the first side of the lifting platform, and the fourth roller in a high position is separated from the third guide rail.

[0015] Preferably, the first conveying section further comprises a clamping mechanism, and one clamping mechanism is disposed on each of the horizontal platform and the lifting platform, and each clamping mechanism comprises a tray, a first supporting assembly, a second supporting assembly, a plurality of transverse clamping assemblies and longitudinal clamping assemblies for clamping the grain box plate; wherein,

[0016] The pallet is used to be placed on a horizontal platform and a lifting platform, the first support assembly and the second support assembly are arranged at intervals along the transverse direction and connected to the pallet, and the second support assembly is movably arranged in the transverse direction, a plurality of the transverse clamping assemblies are arranged at intervals along the longitudinal direction on the first support assembly and the second support assembly, and the first support assembly and the second support assembly are both rotatably arranged toward the grain tank plate; a plurality of the longitudinal clamping assemblies are arranged at intervals along the transverse direction on the pallet, and the longitudinal clamping assemblies are rotatably arranged toward the grain tank plate.

[0017] Preferably, the first support assembly and the second support assembly each include a rotary drive assembly, a rotating shaft, and a plurality of bearing seats spaced apart in the longitudinal direction, and the second support assembly further includes two lateral adjustment mechanisms arranged opposite to each other in the longitudinal direction, and the lateral adjustment mechanisms are movably arranged in the lateral direction; wherein,

[0018] The rotary drive assembly and the bearing seat of the first support assembly are both connected to the pallet, and the rotary drive assembly and the bearing seat of the second support assembly are both connected to the lateral adjustment mechanism. The driving end of the rotary drive assembly is connected to the rotating shaft, and the rotating shaft is connected through the bearing seat and is rotatably arranged toward the grain box plate. A plurality of the lateral clamping assemblies are connected to the rotating shaft.

[0019] Preferably, each of the lateral adjustment mechanisms comprises a lateral telescopic assembly, a lateral guide rail and a mounting bracket; wherein,

[0020] The transverse telescopic assembly is connected to the pallet, and has a driving portion that can be telescopically arranged in the transverse direction. The transverse guide rail is fixed to the side wall of the transverse telescopic assembly. The mounting bracket is movably connected to the transverse guide rail, and one end of the mounting bracket is connected to the driving portion of the transverse telescopic assembly. The bearing seat and the rotation driving assembly of the second supporting assembly are both connected to the mounting bracket.

[0021] Preferably, the adsorption mechanism includes a robotic arm, a mounting base and a plurality of adsorption components arranged at intervals along the length direction of the mounting base, the robotic arm is arranged on one side of the discharge end of the second conveying section, the mounting base is connected to the movable end of the robotic arm, and the adsorption component is connected to the bottom of the mounting base and is movably arranged along the length direction of the mounting base.

[0022] Preferably, the detection mechanism includes a detection stand and a camera, the detection stand is used to place the grain box plate to be detected, and the detection stand is arranged between the robotic arm and the discharge end of the second conveying section, and the camera is connected to the top of the mounting base and can rotate around the length direction of the mounting base.

[0023] Preferably, the number of the adsorption components is three, and the adsorption component located in the middle is fixed to the bottom of the mounting base.

[0024] The present application also provides a method for processing a grain box plate for a dryer, which is applied to the grain box plate processing equipment for the dryer as described above, and comprises the steps of:

[0025] S1, hoisting the grain box board to be processed onto the lifting platform and the horizontal platform;

[0026] S2, operating the clamping mechanism on the lifting platform and the clamping mechanism on the horizontal platform to fix the grain box plate to be processed;

[0027] S3, controlling the lifting platform and the horizontal platform to move longitudinally, and supplementing and assembling accessories to the grain box plate to be processed; wherein, when the lifting platform and the horizontal platform pass through the discharge end of the first conveying section and the second conveying section, supplementary assembly of accessories is performed;

[0028] S4, starting the automated welding processing equipment to perform welding processing on the grain tank plate after the supplementary assembly parts, so as to obtain a processed grain tank plate; wherein the processed grain tank plate is located at the discharge end of the second conveying section;

[0029] S5, starting the adsorption mechanism to hoist the processed grain box board into the detection mechanism;

[0030] S6, starting the detection mechanism to perform quality detection on the processed grain box board;

[0031] S7, after the grain box plate is processed, the lifting platform is controlled to be in a high position and returned to the feeding end of the first conveying section; wherein the horizontal platform shuttles under the lifting platform in the high position.

[0032] Compared with the prior art, the present invention has the following beneficial effects:

[0033] The present invention provides a grain box plate processing equipment and processing method for a dryer, which include a frame, a first conveying section, a second conveying section and a material unloading detection mechanism. The first conveying section is used to convey the grain box plates in a vertically staggered manner, and includes a lifting platform and a horizontal platform. The lifting platform is movably arranged vertically to have a high position and a low position, and the lifting platform is movably arranged on the frame longitudinally, the horizontal platform is movably arranged on the frame longitudinally and can shuttle under the lifting platform in the high position. The second conveying section is used to convey the grain box plates and replenish the grain box plate accessories, and is connected to the discharge end of the first conveying section. The material unloading detection mechanism includes an adsorption mechanism and a detection mechanism. The adsorption mechanism is used to transfer the processed grain box plates, which is connected to the discharge end of the second conveying section and is movably arranged itself. The detection mechanism is used to receive and detect the processed grain box plates, and is arranged on one side of the detection mechanism. In this way, the grain box plates are transported through the first conveying section, and can be vertically staggered in the first conveying section to load two grain box plates separately. After transporting one grain box plate, the lifting platform can be returned in a high position. There is no need to set up a surrounding production line. The circulation of the lifting platform and the horizontal platform can also be achieved through linear movement, which reduces the floor space of the equipment and greatly improves the processing efficiency. At the same time, the second conveying section is used to assemble and process the accessories, and after the processing is completed, the adsorption mechanism is used to adsorb the materials to the testing mechanism for quality inspection, which improves the convenience and accuracy of the inspection. In this way, the whole set of equipment ensures the continuous production of transportation, processing and testing, greatly improves the processing convenience, and is suitable for mass production. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0035] Figure 1 A three-dimensional schematic diagram of an application scenario of the overall structure in one embodiment of the present invention;

[0036] Figure 2 A schematic plan view of an application scenario of the overall structure in one embodiment of the present invention;

[0037] Figure 3 is a three-dimensional schematic diagram of a first conveying section in one embodiment of the present invention;

[0038] Figure 4 It is a schematic elevation diagram of a lifting platform in a high position state in one embodiment of the present invention;

[0039] Figure 5 It is a side schematic diagram of a lifting platform in a high position state in one embodiment of the present invention;

[0040] Figure 6 It is a partial three-dimensional schematic diagram of a clamping mechanism in one embodiment of the present invention when clamping;

[0041] Figure 7 It is a partial enlarged schematic diagram of a transverse clamping assembly in one embodiment of the present invention;

[0042] Figure 8 It is a partial enlarged schematic diagram of a longitudinal clamping assembly in one embodiment of the present invention;

[0043] Fig. 9 It is a partial enlarged schematic diagram of a lateral adjustment mechanism in one embodiment of the present invention;

[0044] Fig.10 is a three-dimensional schematic diagram of an adsorption mechanism in one embodiment of the present invention;

[0045] Fig.11 The figure is a schematic diagram of the assembly of the adsorption component and the camera in one embodiment of the present invention.

[0046] The purpose, features and advantages of the present invention will be further described with reference to the accompanying drawings in conjunction with the embodiments.

[0047] Description of Figure Numbers:

[0048] 10. first conveying section; 110. lifting platform; 111. fourth roller; 120. horizontal platform; 121. second roller; 122. third roller; 130. sliding frame; 131. sliding drive mechanism; 140. lifting drive mechanism; 141. telescopic push rod; 150. auxiliary lifting mechanism; 151. swing rod; 152. telescopic drive mechanism; 153. first roller; 160. clamping mechanism; 161. tray; 162. first supporting assembly; 1621. rotating drive assembly; 1622. rotating shaft; 1623. bearing seat; 163 , second supporting assembly; 164, transverse clamping assembly; 165, longitudinal clamping assembly; 170, transverse adjustment mechanism; 171, transverse telescopic assembly; 172, transverse guide rail; 173, mounting bracket; 20, second conveying section; 30, unloading detection mechanism; 310, adsorption mechanism; 311, mechanical arm; 312, mounting base; 313, adsorption assembly; 320, detection mechanism; 321, detection stand; 322, camera; 40, rack; 410, first guide rail; 420, second guide rail; 430, third guide rail; 50, grain box plate. DETAILED DESCRIPTION

[0049] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.

[0050] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0051] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0052] In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0053] Please see attached Figure 1-11 In one embodiment of the present invention, a grain box plate processing equipment for a dryer includes a frame 40, a first conveying section 10, a second conveying section 20, and a material unloading detection mechanism 32030. First of all, it should be noted that the longitudinal direction in the present application refers to the transportation direction along the grain box plate 50 (the length direction of the entire frame 40), and the transverse direction refers to the width direction of the entire frame 40; which is different from the prior art in that the grain box plate 50 processing equipment generally adopts ordinary arc welding machine + manual group welding, or a single resistance welding device for welding; so the process is discrete, the sequence is too frequent, the logistics is discontinuous, the manual labor intensity is high, the efficiency is low, the quality is unstable and difficult to control, etc., which is not suitable for mass production. The present application solves the above-mentioned defects in the prior art by setting up a grain box plate processing equipment for a dryer, as follows:

[0054] The first conveying section 10 is used for conveying the grain box plates 50 in a staggered manner in the vertical direction, and includes a lifting platform 110 and a horizontal platform 120. The lifting platform 110 is movably arranged in the vertical direction to have a high position and a low position, and the lifting platform 110 is movably arranged on the frame 40 in the longitudinal direction, and the horizontal platform 120 is movably arranged on the frame 40 in the longitudinal direction and can shuttle under the lifting platform 110 in the high position state; the second conveying section 20 is used for conveying the grain box plates 50 and replenishing the accessories of the grain box plates 50, and it is connected to the discharge end of the first conveying section 10; the unloading detection mechanism 32030 includes an adsorption mechanism 310 and a detection mechanism 320, the adsorption mechanism 310 is used to transfer the processed grain box plates 50, which is connected to the discharge end of the second conveying section 20 and is movably arranged itself; the detection mechanism 320 is used to receive and detect the processed grain box plates 50, and it is arranged on one side of the detection mechanism 320.

[0055] Specifically, the grain box board processing equipment of the dryer in the present application includes a frame 40, a first conveying section 10, a second conveying section 20 and a material unloading detection mechanism 32030, wherein the frame 40 serves as a supporting bracket of the entire equipment, and the first conveying section 10 is used for loading materials to assemble the grain box board 50 to be processed, which includes a lifting platform 110 and a horizontal platform 120, which can be used to convey the grain box board 50 in a vertically staggered manner, which means that the horizontal platform 120 is movably arranged on the frame 40 in the longitudinal direction to The lifting platform 110 is movably arranged on the frame 40 along the longitudinal direction and can also convey a grain box board 50 to be processed. The vertical telescopic setting has a high state and a low state. The low state is used to transport the grain box board 50. After the grain box board 50 on the lifting platform 110 is processed and transported to the end to be adsorbed and unloaded, it can be changed to a high state to return in the high state. In this way, the horizontal platform 120 can be in the high state. The grain box plate 50 is shuttled under the lifting platform 110, so as not to affect the transportation and processing path of the horizontal platform 120, so as to stagger the work vertically, greatly improve the work efficiency, and there is no need to adopt a circular transportation return structure, reducing the equipment footprint; the second conveying section 20 is used to transport the grain box plate 50, and at the same time provide manual supplementary assembly of accessories to be processed, and perform automated welding processing through automated mechanical equipment. As a processing and transportation process, it is connected to the discharge end of the first conveying section 10; the unloading detection mechanism 32030 is used to transfer the processed grain box plate 50 away from the lifting platform 110 and the horizontal platform 120, and to detect the quality. It includes an adsorption mechanism 310 and a detection mechanism 320. The adsorption mechanism 310 is used to transfer the processed grain box plate 50, and the detection mechanism 320 is used to detect the quality of the processed grain box plate 50 in real time. If the quality is no problem, it can enter the next process. If the quality is defective, it can be returned through the lifting platform 110 for processing again.

[0056] As a preferred embodiment of the present invention, the first conveying section 10 also includes a sliding frame 130 and a lifting drive mechanism 140. The sliding frame 130 is installed on one side of the frame 40, and the sliding frame 130 is connected to a sliding drive mechanism 131 that drives it to slide; the lifting drive mechanism 140 is installed on the sliding frame 130 and is provided with a telescopic push rod 141 that can be lifted and lowered, and the telescopic push rod 141 is connected to the first side of the lifting platform 110.

[0057] It should be noted that the sliding frame 130 is used to guide the longitudinal movement of the lifting platform 110 when the lifting platform 110 is in a high position. It is slidably installed on the frame 40. A slide rail is provided on one side of the frame 40. The sliding frame 130 is provided with a slider adapted to the slide rail, thereby realizing sliding guidance; the lifting drive mechanism 140 is used to support the lifting platform 110 to a certain height, so it is provided with a telescopic push rod 141 that can be lifted and lowered, and the lifting drive mechanism 140 can specifically be a cylinder or a hydraulic cylinder.

[0058] As a preferred embodiment of the present invention, the first conveying section 10 further includes an auxiliary lifting mechanism 150, the auxiliary lifting mechanism 150 includes a swing rod 151 and a telescopic driving mechanism 152, the middle part of the swing rod 151 is hinged to the second side of the lifting platform 110, wherein one end of the swing rod 151 is installed with a first roller 153, and the other end is hinged to one end of the telescopic driving mechanism 152, and the other end of the telescopic driving mechanism 152 is hinged to the second side of the lifting platform 110, and the frame 40 is provided with a first guide rail 410 extending in the longitudinal direction, and the first roller 153 in the low position state and the high position state cooperates with the first guide rail 410 to achieve movable guiding;

[0059] A second roller 121 is disposed on one side of the horizontal platform 120 close to the first roller 153, and a second guide rail 420 cooperating with the second roller 121 is disposed on the frame 40, and the first guide rail 410 and the second guide rail 420 are staggered in the horizontal direction to be disposed on the outer side of the second guide rail 420;

[0060] A third roller 122 is provided on the side of the horizontal platform 120 away from the second roller 121, a third guide rail 430 cooperating with the third roller 122 is provided on the frame 40, a fourth roller 111 for cooperating with the third guide rail 430 is provided on the first side of the lifting platform 110, and the fourth roller 111 in a high position is separated from the third guide rail 430.

[0061] It should be noted that the auxiliary lifting mechanism 150 is used to drive the corresponding side of the lifting platform 110 to lift and lower, thereby cooperating with the lifting drive mechanism 140 to realize the lifting and lowering of both sides, making the lifting and lowering more stable; the first roller 153 in the low position state and the high position state cooperates with the first guide rail 410 to realize the movable guide. When the lifting platform 110 needs to rise, the telescopic drive mechanism 152 extends outward to drive the end of the swing rod 151 away from the first roller 153 and the middle part of the swing rod 151 to rise, thereby driving the lifting platform 110 to rise, and the first roller 153 is used to roll on the first guide rail 410 to realize the support and activity of the right side of the lifting platform 110. The left side of the lifting platform 110 is supported and moved by the sliding frame 130 and the lifting drive mechanism 140; further, the first guide rail 410 and the second guide rail 420 are staggered left and right in the horizontal direction, and the second guide rail 420 is located on the inner side of the first guide rail 410, so as to avoid structural interference when the horizontal platform 120 passes through the bottom of the lifting platform 110. It is worth mentioning that the third guide rail 430 is used for the water supply platform 120 and the lifting platform 110. However, in the high position, the fourth roller 111 will be separated from the third guide rail 430, so as not to affect the rolling of the third roller 122 of the horizontal platform 120 on the third guide rail 430.

[0062] As a preferred embodiment of the present invention, the first conveying section 10 further includes a clamping mechanism 160, and each of the horizontal platform 120 and the lifting platform 110 is provided with a clamping mechanism 160, and each of the clamping mechanisms 160 includes a tray 161, a first support assembly 162, a second support assembly 163, and a plurality of transverse clamping assemblies 164 and a longitudinal clamping assembly 165 for clamping the grain box plate 50; wherein,

[0063] The pallet 161 is used to be placed on the horizontal platform 120 and the lifting platform 110, the first support assembly 162 and the second support assembly 163 are arranged at intervals along the horizontal direction and connected to the pallet 161, and the second support assembly 163 is movably arranged in the horizontal direction, a plurality of the horizontal clamping assemblies 164 are arranged at intervals along the vertical direction on the first support assembly 162 and the second support assembly 163, and the first support assembly 162 and the second support assembly 163 are both rotatably arranged toward the grain tank plate 50; a plurality of the longitudinal clamping assemblies 165 are arranged at intervals along the horizontal direction on the pallet 161, and the longitudinal clamping assemblies 165 are rotatably arranged toward the grain tank plate 50.

[0064] It is worth mentioning that the clamping mechanism 160 is used to fix the grain tank plate 50 to prevent the grain tank plate 50 from being offset and collided during transportation to cause damage. Therefore, a clamping mechanism 160 is provided on the horizontal platform 120 and the lifting platform 110; wherein, the tray 161 is used to be placed on the horizontal platform 120 and the lifting platform 110 for the installation and placement of various components and the grain tank plate 50, and the first support assembly 162 and the second support assembly 163 are used for the installation of the transverse clamping assembly 164, which are respectively arranged on both sides of the grain tank plate 50 so that the transverse clamping assembly 164 can clamp the grain tank plate 50 in the transverse direction, and the first support assembly 162 and the second support assembly 163 are both rotatable toward the grain tank plate 50. It is movably arranged to drive the transverse clamping component 164 to rotate toward the grain tank plate 50, and rotate to the position of clamping the grain tank plate 50 when clamping is needed, and rotate away from the grain tank plate 50 when the grain tank plate 50 needs to be replaced, so that the transverse clamping component 164 is out of the clamping effect; and the longitudinal clamping component 165 is used to clamp the grain tank plate 50 in the longitudinal direction. The longitudinal clamping components 165 are arranged at both ends of the grain tank plate 50 in the longitudinal direction to ensure the longitudinal clamping strength. Similarly, in order to ensure easy disassembly and assembly, the longitudinal clamping component 165 itself is also rotatably arranged toward the grain tank plate 50, so as to be rotated and adjusted according to the usage, so as to cooperate with the transverse clamping component 164 so that the four ends of the grain tank plate 50 can ensure the clamping effect and ensure stable clamping.

[0065] As a preferred embodiment of the present invention, the first support assembly 162 and the second support assembly 163 both include a rotation drive assembly 1621, a rotating shaft 1622, and a plurality of bearing seats 1623 arranged at intervals in the longitudinal direction. The second support assembly 163 also includes two lateral adjustment mechanisms 170 arranged opposite to each other in the longitudinal direction. The lateral adjustment mechanisms 170 are movably arranged in the lateral direction.

[0066] The rotating drive assembly 1621 and the bearing seat 1623 of the first supporting assembly 162 are both connected to the tray 161, and the rotating drive assembly 1621 and the bearing seat 1623 of the second supporting assembly 163 are both connected to the transverse adjustment mechanism 170. The driving end of the rotating drive assembly 1621 is connected to the rotating shaft 1622, and the rotating shaft 1622 is connected to the bearing seat 1623 and is rotatably arranged toward the grain box plate 50. A plurality of the transverse clamping assemblies 164 are connected to the rotating shaft 1622.

[0067] It is worth noting that the rotating drive assembly 1621 is used to drive the rotating shaft 1622 to rotate, the bearing seat 1623 is used for rotatably installing the rotating shaft 1622, and the rotating shaft 1622 is used for installing multiple transverse clamping assemblies 164; and the second support assembly 163 also includes two transverse adjustment mechanisms 170 arranged relatively along the longitudinal direction, so that the transverse adjustment mechanism 170 is movably arranged along the transverse direction, so as to adjust the distance between the first support assembly 162 and the second support assembly 163 to adapt to grain tank plates 50 of different sizes and specifications, thereby improving the applicability of the equipment.

[0068] Furthermore, each of the lateral adjustment mechanisms 170 includes a lateral telescopic assembly 171, a lateral guide rail 172 and a mounting bracket 173; wherein,

[0069] The transverse telescopic component 171 is connected to the tray 161, and the transverse telescopic component 171 has a driving part that can be telescopically arranged along the transverse direction. The transverse guide rail 172 is fixed to the side wall of the transverse telescopic component 171. The mounting bracket 173 is movably connected to the transverse guide rail 172, and one end of the mounting bracket 173 is connected to the driving part of the transverse telescopic component 171. The bearing seat 1623 and the rotation drive component 1621 of the second support component 163 are both connected to the mounting bracket 173.

[0070] It should be noted that the transverse telescopic component 171 can adopt a hydraulic cylinder, a telescopic motor, etc., and its driving part can be set to be telescopically arranged in the transverse direction. The mounting bracket 173 is used for the installation of the bearing seat 1623 of the second support component 163, and the transverse guide rail 172 is used for the installation of the mounting bracket 173 and at the same time provides a guide for the movement of the mounting bracket 173. In addition to being connected to the transverse guide rail 172, one end of the mounting bracket 173 also extends to be connected to the driving part of the transverse telescopic component 171, so that the driving end of the transverse telescopic component 171 can be telescoped to drive the entire mounting bracket 173 to be adjusted transversely, and at the same time drive the second support component 163 located on the mounting bracket 173 to be adjusted transversely.

[0071] Furthermore, the adsorption mechanism 310 includes a robotic arm 311, a mounting base 312, and a plurality of adsorption components 313 arranged at intervals along the length direction of the mounting base 312. The robotic arm 311 is arranged on one side of the discharge end of the second conveying section 20, the mounting base 312 is connected to the movable end of the robotic arm 311, and the adsorption component 313 is connected to the bottom of the mounting base 312 and is movably arranged along the length direction of the mounting base 312.

[0072] It should be understood that the robotic arm 311 is used for adaptive movement to cooperate with the adsorption component 313 to adsorb the processed grain box plate 50 and then unload it to the detection mechanism 320 for quality inspection. It is arranged on one side of the discharge end of the second conveying section 20 to facilitate direct adsorption of the processed grain box plate 50. The mounting base 312 is used for the installation of the adsorption component 313. Therefore, the mounting base 312 is connected to the movable end of the robotic arm 311, and the adsorption component 313 is used to adsorb the grain box plate 50. It can be adsorbed by a vacuum suction cup. This is a technology well known to technicians in the field, so it will not be described in detail here. Among them, the adsorption component 313 is connected to the bottom of the mounting base 312 and is movably arranged along the length direction of the mounting base 312. The sliding setting of the adsorption component 313 can facilitate the selection of the adsorption position according to the structure of the grain box plate 50, avoiding the uneven surface above it, so as to ensure that the processed grain box plate 50 is smoothly adsorbed.

[0073] Furthermore, the detection mechanism 320 includes a detection stand 321 and a camera 322, the detection stand 321 is used to place the grain box plate 50 to be detected, and the detection stand 321 is arranged between the robotic arm 311 and the discharge end of the second conveying section 20, and the camera 322 is connected to the top of the mounting base 312 and can rotate around the length direction of the mounting base 312.

[0074] It should be noted that the inspection stand 321 is used for unloading the grain box plate 50 after processing. After the robot arm 311 adsorbs the grain box plate 50 through the adsorption component 313, it is placed on the inspection stand 321, and then the quality inspection is carried out through the camera 322. The camera 322 can rotate within a certain range around the length direction of the mounting base 312, so that the visual inspection of the grain box plate 50 can be completed with the cooperation of the robot arm 311, and at the same time, the camera 322 can be prevented from interfering with the mounting base 312 due to its too large rotation range; when the camera 322 is not performing visual inspection, it is in the initial position, which can effectively prevent the camera 322 from being bumped during the adsorption process of the workpiece. When the camera 322 performs visual inspection, it rotates to the inspection position, and at the same time cooperates with the movement of the robot arm 311 to complete the visual inspection of the workpiece below.

[0075] Furthermore, there are three adsorption components 313 , and the adsorption component 313 in the middle is fixed to the bottom of the mounting base 312 .

[0076] It should be noted that setting the adsorption component 313 located in the middle in a fixed form can ensure that the middle part of the grain box plate 50 always remains adsorbed, and the two adsorption components 313 on both sides can be moved and adjusted according to the flat position, thereby ensuring stable adsorption.

[0077] The present application also provides a method for processing a grain box plate 50 for a dryer, which is applied to the grain box plate processing equipment for the dryer as described above, and comprises the following steps:

[0078] S1, hoisting the grain box panel 50 to be processed onto the lifting platform 110 and the horizontal platform 120; it is worth mentioning that a grain box panel loading station is set next to the feeding end of the first conveying section, and a robot can be used to automatically carry the grain box panel online. The joint robot is guided by visual photography to control the suction cup end picker to identify abnormal workpieces and temporarily store the NG material tray. The normal workpiece is first secondary positioned to precisely position the center platform, and then hoisted onto the lifting platform 110 and the horizontal platform 120;

[0079] S2, operating the clamping mechanism 160 on the lifting platform 110 and the clamping mechanism 160 on the horizontal platform 120 to fix the grain tank plate 50 to be processed;

[0080] S3, controlling the lifting platform 110 and the horizontal platform 120 to move longitudinally, and supplementing and assembling accessories to the grain box plate 50 to be processed; wherein, when the lifting platform 110 and the horizontal platform 120 pass through the discharge end of the first conveying section 10 and the second conveying section 20, supplementary assembly of accessories is performed; it can be understood that the supplementary assembly of accessories can be performed manually or mechanically;

[0081] S4, starting the automated welding processing equipment to perform welding processing on the grain tank plate 50 after the supplementary assembly parts, so as to obtain the processed grain tank plate 50; wherein the processed grain tank plate 50 is located at the discharge end of the second conveying section 20;

[0082] S5, starting the adsorption mechanism 310 to hoist the processed grain box plate 50 into the detection mechanism 320;

[0083] S6, starting the detection mechanism 320 to perform quality inspection on the processed grain box plate 50; wherein the processed grain box plate 50 is hoisted onto the detection stand 321 by the mechanical arm 311, and then online inspection is performed by the camera 322;

[0084] S7, after the grain box plate 50 is processed, the lifting platform 110 is controlled to be in a high position and returned to the feeding end of the first conveying section 10; wherein, the horizontal platform 120 shuttles under the lifting platform 110 in a high position.

[0085] To facilitate understanding by those skilled in the art, the workflow is briefly described as follows:

[0086] First, the lifting platform 110 and the horizontal platform 120 of the first conveying section 10 are loaded to assemble the grain box plate 50 to be processed, and the grain box plate 50 is clamped and fixed by the clamping mechanism 160. After assembly, it starts to be transported along the conveying direction. At the end of the first conveying section 10, some accessories can be assembled manually and the first welding process is performed. During the conveying process of the second conveying section 20, the remaining accessories (accessories include transverse ribs, end plates, etc.) are supplemented manually, and the second welding process is performed during the conveying process. At the end of the second conveying section 20, some automated mechanical equipment can be set to automatically clamp the last part of the accessories that need to be supplemented, clamp them onto the grain box plate 50 for the final welding process, and transport them to the end of the second conveying section 20 after the welding process is completed; at this time, the mechanical arm 310 of the adsorption mechanism 310 11 At the end of the second conveying section 20, the processed grain box plate 50 is adsorbed and placed on the inspection stand 321. The camera 322 is used for surrounding inspection. If the quality meets the standard, it can be transported to the next process. If the quality does not meet the standard, it is returned through the lifting platform 110. At this time, the lifting platform 110 is in a high position when returning (if the quality meets the standard, the lifting platform 110 also returns to receive the next grain box plate 50 to be processed). In this way, the lifting platform 110 will not conflict with the horizontal platform 120 during the conveying process during the return process, so as to achieve the effect of vertical staggered conveying; in summary, the production and processing line of the entire process is continuous, which greatly improves the processing efficiency, and the welding equipment can all use automated mechanical equipment such as robotic arms 311 robots, etc., combined with the high level of automation in each conveying section, batch processing and production can be carried out.

[0087] The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A grain box plate processing equipment for a dryer, characterized in that: It includes a frame, a first conveying section, a second conveying section and a material unloading detection mechanism; wherein, The first conveying section is used for conveying the grain box plates in a staggered manner in the vertical direction, and comprises a lifting platform and a horizontal platform, wherein the lifting platform is movably arranged in the vertical direction to have a high position and a low position, and the lifting platform is movably arranged on the frame in the longitudinal direction, and the horizontal platform is movably arranged on the frame in the longitudinal direction and can shuttle under the lifting platform in the high position; The second conveying section is used to convey grain tank plates and replenish grain tank plate accessories, and is connected to the discharge end of the first conveying section; The material unloading detection mechanism includes an adsorption mechanism and a detection mechanism. The adsorption mechanism is used to transfer the processed grain box plate, which is connected to the discharge end of the second conveying section and is movably arranged; The detection mechanism is used to receive and detect the processed grain box board, and is arranged on one side of the detection mechanism.

2. The dryer grain box board processing equipment according to claim 1 is characterized in that: The first conveying section also includes a sliding frame and a lifting drive mechanism. The sliding frame is installed on one side of the frame, and the sliding frame is connected to a sliding drive mechanism that drives it to slide. The lifting drive mechanism is installed on the sliding frame and is provided with a telescopic push rod that can move up and down. The telescopic push rod is connected to the first side of the lifting platform.

3. The dryer grain box board processing equipment according to claim 2 is characterized in that: The first conveying section also includes an auxiliary lifting mechanism, which includes a swing rod and a telescopic driving mechanism, wherein the middle portion of the swing rod is hinged to the second side of the lifting platform, wherein a first roller is installed at one end of the swing rod, and the other end is hinged to one end of the telescopic driving mechanism, and the other end of the telescopic driving mechanism is hinged to the second side of the lifting platform, and a first guide rail extending in the longitudinal direction is provided on the frame, and the first roller in the low position state and the high position state cooperates with the first guide rail to realize movable guiding; A second roller is provided on one side of the horizontal platform close to the first roller, a second guide rail matched with the second roller is provided on the frame, and the first guide rail and the second guide rail are staggered in the horizontal direction to be arranged on the outer side of the second guide rail; A third roller is provided on a side of the horizontal platform away from the second roller, a third guide rail cooperating with the third roller is provided on the frame, a fourth roller cooperating with the third guide rail is provided on the first side of the lifting platform, and the fourth roller in a high position is separated from the third guide rail.

4. The dryer grain box board processing equipment according to claim 1 is characterized in that: The first conveying section also includes a clamping mechanism, and the horizontal platform and the lifting platform are each provided with a clamping mechanism, and each clamping mechanism includes a tray, a first supporting assembly, a second supporting assembly, a plurality of transverse clamping assemblies and longitudinal clamping assemblies for clamping the grain box plate; wherein, The pallet is used to be placed on a horizontal platform and a lifting platform, the first support assembly and the second support assembly are arranged at intervals along the transverse direction and connected to the pallet, and the second support assembly is movably arranged in the transverse direction, a plurality of the transverse clamping assemblies are arranged at intervals along the longitudinal direction on the first support assembly and the second support assembly, and the first support assembly and the second support assembly are both rotatably arranged toward the grain tank plate; a plurality of the longitudinal clamping assemblies are arranged at intervals along the transverse direction on the pallet, and the longitudinal clamping assemblies are rotatably arranged toward the grain tank plate.

5. The dryer grain box board processing equipment according to claim 4 is characterized in that: The first support assembly and the second support assembly each include a rotary drive assembly, a rotating shaft, and a plurality of bearing seats arranged at intervals in the longitudinal direction. The second support assembly also includes two lateral adjustment mechanisms arranged opposite to each other in the longitudinal direction. The lateral adjustment mechanisms are movably arranged in the lateral direction. The rotary drive assembly and the bearing seat of the first support assembly are both connected to the pallet, and the rotary drive assembly and the bearing seat of the second support assembly are both connected to the lateral adjustment mechanism. The driving end of the rotary drive assembly is connected to the rotating shaft, and the rotating shaft is connected through the bearing seat and is rotatably arranged toward the grain box plate. A plurality of the lateral clamping assemblies are connected to the rotating shaft.

6. The grain box board processing equipment for a dryer according to claim 5, characterized in that: Each of the lateral adjustment mechanisms comprises a lateral telescopic assembly, a lateral guide rail and a mounting bracket; wherein, The transverse telescopic assembly is connected to the pallet, and has a driving portion that can be telescopically arranged in the transverse direction. The transverse guide rail is fixed to the side wall of the transverse telescopic assembly. The mounting bracket is movably connected to the transverse guide rail, and one end of the mounting bracket is connected to the driving portion of the transverse telescopic assembly. The bearing seat and the rotation driving assembly of the second supporting assembly are both connected to the mounting bracket.

7. The dryer grain box board processing equipment according to claim 1 is characterized in that: The adsorption mechanism includes a robotic arm, a mounting base, and a plurality of adsorption components arranged at intervals along the length direction of the mounting base. The robotic arm is arranged on one side of the discharge end of the second conveying section, the mounting base is connected to the movable end of the robotic arm, and the adsorption component is connected to the bottom of the mounting base and is movably arranged along the length direction of the mounting base.

8. The grain box board processing equipment for a dryer according to claim 7, characterized in that: The detection mechanism includes a detection stand and a camera. The detection stand is used to place the grain box plate to be detected, and the detection stand is arranged between the robotic arm and the discharge end of the second conveying section. The camera is connected to the top of the mounting base and can rotate around the length direction of the mounting base.

9. The grain box board processing equipment for a dryer according to claim 7, characterized in that: The number of the adsorption components is three, and the adsorption component located in the middle is fixed to the bottom of the mounting base.

10. A method for processing a grain box board for a dryer, applied to the grain box board processing equipment for a dryer according to any one of claims 1 to 9, characterized in that: Includes steps: S1, hoisting the grain box board to be processed onto the lifting platform and the horizontal platform; S2, operating the clamping mechanism on the lifting platform and the clamping mechanism on the horizontal platform to fix the grain box plate to be processed; S3, controlling the lifting platform and the horizontal platform to move longitudinally, and supplementing and assembling accessories to the grain box plate to be processed; wherein, when the lifting platform and the horizontal platform pass through the discharge end of the first conveying section and the second conveying section, supplementary assembly of accessories is performed; S4, starting the automated welding processing equipment to perform welding processing on the grain tank plate after the supplementary assembly parts, so as to obtain a processed grain tank plate; wherein the processed grain tank plate is located at the discharge end of the second conveying section; S5, starting the adsorption mechanism to hoist the processed grain box board into the detection mechanism; S6, starting the detection mechanism to perform quality detection on the processed grain box board; S7, after the grain box plate is processed, the lifting platform is controlled to be in a high position and returned to the feeding end of the first conveying section; wherein the horizontal platform shuttles under the lifting platform in the high position.

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