Auxiliary mechanical arm welding equipment for high-rise building steel structure
By designing a robotic arm welding equipment for steel structure welding of high-rise buildings, safety hazards and construction difficulty in high-altitude welding construction are solved, automated welding is realized, and construction efficiency and safety are improved.
Patent Information
- Application Number
- CN202510247780.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2045-03-04
AI Technical Summary
During the welding construction of steel structures in high-rise buildings, staff need to perform multiple welding operations at high altitudes, resulting in high safety hazards and increased construction difficulty.
An auxiliary robot arm welding equipment is designed, including a fixed position robot arm and a welding robot arm. The welding robot arm adopts structures such as dual-axis pneumatic cylinders, missing gears and multi-directional welding components, which can automatically complete the welding of steel structures in various shapes.
Through the automated welding function of the robot arm, the welding operations of staff in high altitudes are reduced, the safety risks of construction are reduced, and the welding efficiency and equipment adaptability are improved.
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Figure CN119747999A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, in particular to auxiliary mechanical arm welding equipment for high-rise building steel structures. Background Art
[0002] Steel structure building is a new type of building system, which breaks down the industry boundaries between the real estate industry, construction industry and metallurgical industry, and integrates them into a new industrial system. This is the steel structure building system that is generally favored by industry insiders.
[0003] Compared with traditional concrete buildings, steel structure buildings use steel plates or steel sections instead of reinforced concrete, which are stronger and more earthquake-resistant. And because the components can be factory-made and installed on site, the construction period is greatly reduced.
[0004] However, when constructing high-rise steel structures, workers are required to perform welding construction at high altitudes. Workers need to perform welding processing at multiple locations around the steel structure, which requires workers to perform more movements and poses a high safety hazard. Summary of the invention
[0005] The purpose of the present invention is to provide an auxiliary mechanical arm welding device for high-rise building steel structure to solve the problems raised in the prior art.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an auxiliary robotic arm welding equipment for high-rise building steel structures, comprising an operating structure, wherein a position-fixed robotic arm and a welding robotic arm are respectively arranged at both ends of the operating structure, and the welding robotic arm comprises a double-axis pneumatic cylinder installed on the operating structure, two guide rail parts connected to the two piston ends of the double-axis pneumatic cylinder, two missing gears slidably connected inside the two guide rail parts, and a multi-directional welding assembly installed inside one of the missing gears, the two missing gears forming a complete gear, the gear being able to rotate inside the guide rail formed by the two guide rail parts, and a plurality of detectors being fixedly installed inside the two missing gears.
[0007] Preferably, the operating structure includes a connecting rod 1 and an anti-slip sleeve fixedly mounted on the outside of the connecting rod 1, a connecting rod 2 is fixedly mounted on one end of the connecting rod 1, a mounting groove is provided on the outside of the connecting rod 2, and the dual-axis pneumatic cylinder is arranged inside the mounting groove and fixedly connected to the connecting rod 2.
[0008] Preferably, the position-fixing mechanical arm includes a U-shaped frame with the other end of a connecting rod fixedly installed, two clamping plates slidably connected inside the U-shaped frame, and two protective shells fixedly installed on both sides of the U-shaped frame, wherein an alarm is fixedly installed on one side of one of the protective shells, and support shafts 2 and 1 are provided on the sides of the two clamping plates away from each other, and multiple mounting seats 1 are rotatably installed on the outer sides of the support shafts 1 and 2, and the mounting seat 1 is fixedly connected to the adjacent clamping plate 1.
[0009] Preferably, the outer side of the support shaft 1 is provided with two rotating plates 1 and two rotating plates 3, a connecting frame 6 is fixedly connected between the two rotating plates 1, a connecting frame 1 is fixedly connected between the two rotating plates 3, the outer side of the support shaft 2 is provided with two rotating plates 2 and two rotating plates 4, a connecting frame 2 is rotatably connected between the two rotating plates 2, a connecting frame 3 is rotatably connected between the two rotating plates 4, a plurality of guide grooves are provided on both sides of the U-shaped frame 1, two connecting frames 8 are fixedly connected between the connecting frame 6 and the connecting frame 2, and a connecting frame 7 is fixedly connected between the connecting frame 1 and the connecting frame 3.
[0010] Preferably, a connecting frame four is fixedly installed on one side of the connecting frame three, a pneumatic cylinder one is fixedly installed on one side of the connecting frame four, a connecting frame five is fixedly installed on one side of the connecting frame six, a pneumatic cylinder two is fixedly connected to one side of the connecting frame five, and a pressure sensor is fixedly installed on the top of one of the pneumatic cylinders one.
[0011] Preferably, a battery is fixedly mounted on one side of the protective shell, and a device mounting structure is provided on the other side of the protective shell.
[0012] Preferably, the equipment installation structure includes a circular ring 1 and a circular ring 2 fixedly installed on one side of the protective shell, two arc-shaped vertical plates fixedly installed between the circular ring 1 and the circular ring 2, and a clamping plate 2 is provided on the opposite side of the two arc-shaped vertical plates, and a bolt and a short shaft are rotatably connected to one side of the clamping plate 2, and the bolt is threadedly connected to the arc-shaped vertical plate.
[0013] Preferably, a transmission plate is fixedly installed on both piston ends of the dual-axis pneumatic cylinder, and the two transmission plate members are respectively fixedly connected to two guide rail members, and arc-shaped guide rods are fixedly installed on both sides of the missing gear, and the missing gear and the arc-shaped guide rods are both arranged inside the guide rail member.
[0014] Preferably, a reserved groove is provided on the top of one of the guide rail parts, a transmission gear is inserted into the reserved groove, the transmission gear is meshed with the adjacent missing gear, a mounting seat 2 is fixedly installed on the top of the guide rail part, a forward and reverse motor 1 is fixedly installed on the top of the mounting seat 2, the transmission gear is fixedly installed on the output end of the forward and reverse motor 1, the forward and reverse motor 1 drives the transmission gear fixedly mounted on the output end to rotate, and the transmission gear part penetrates the reserved groove provided on the top of the guide rail part and meshes with the missing gear, and the rotating transmission gear drives the gear to rotate.
[0015] Preferably, the multi-directional welding assembly includes a mounting seat three fixedly installed inside one of the missing gears, a transmission horizontal axis rotatably passed through the mounting seat three, a mounting seat four fixedly installed outside the transmission horizontal axis, two pneumatic cylinders four fixedly installed on both sides of the mounting seat four, and a welding gun fixedly installed between the two pneumatic cylinders four. Controlling the operation of the pneumatic cylinder four can control the distance between the welding gun and the missing gear. Brakes and driving gears are respectively provided at both ends of the outer side of the transmission horizontal axis, the brake is fixedly connected to the missing gear, the driving gear is fixedly connected to the transmission horizontal axis, the driving gear is meshed with a rack, a transmission plate two and a sliding frame are fixedly installed on the outer side of the rack, a pneumatic cylinder three is fixedly connected to one side of the transmission plate two, the pneumatic cylinder three is fixedly connected to the mounting seat three, the sliding frame passes through the mounting seat three, and under the support of the sliding frame and the pneumatic cylinder three, the rack can perform reciprocating horizontal motion.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. This application, through the cooperation of a welding robot arm composed of two guide rails, two missing gears, a multi-directional welding assembly, a dual-axis pneumatic cylinder and other structures with ground equipment, can automatically complete the welding of steel structures of various shapes, reduce the difficulty of high-altitude construction for workers, and reduce the safety hazards of high-altitude steel structure welding construction.
[0017] 2. In the present application, two pneumatic cylinders 1 and 2 in the position-fixing mechanical arm are operated and contracted, so that two clamping plates 1 are approached to each other, and finally two clamping plates 1 are clamped to both sides of the steel structure, and a pressure sensor fixedly installed on the top of one of the pneumatic cylinders 1 monitors the internal air pressure value of the pneumatic cylinder 1. When the internal air pressure value of the pneumatic cylinder 1 reaches a preset value, the two pneumatic cylinders 1 and 2 electrically connected to the pressure sensor stop working, and at the same time, an alarm fixedly installed on one side of the protective shell is electrically connected to the pressure sensor. At this time, the alarm works and sounds an alarm to remind the staff to release the welding equipment away from the welding position to reduce safety hazards. The position-fixing mechanical arm composed of a U-shaped frame 1, two clamping plates 1, two pneumatic cylinders 1, two pneumatic cylinders 2 and other structures can fix the welding equipment on different steel structures to ensure the adaptability of the welding equipment during high-altitude construction.
[0018] 3. In the present application, when the pneumatic cylinder three is controlled to work, the pneumatic cylinder three drives the rack to move through the transmission plate two, and the rack drives the transmission horizontal axis to rotate through the meshing driving gear. The transmission horizontal axis drives the two pneumatic cylinders four and the welding guns fixedly installed by the two pneumatic cylinders four to rotate through the mounting seat four. By controlling the extension or contraction of the pneumatic cylinder three, the welding gun can be rotated in different directions at the position of the transmission horizontal axis, so that the welding gun is directed in different directions to meet the welding needs of welding positions at different angles. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 This is a schematic diagram of the structure of the position-fixed mechanical arm of the present invention; Figure 3 It is a structural schematic diagram of the installation structure of the device of the present invention; Figure 4 This is a schematic diagram of the structure of the U-shaped frame 1 of the present invention; Figure 5 It is a structural schematic diagram of the clamping plate 1 of the present invention; Figure 6 It is a structural schematic diagram of the second connecting frame of the present invention; Figure 7 It is a structural schematic diagram of the connecting rod 2 of the present invention; Figure 8 It is a structural schematic diagram of the mounting seat 2 of the present invention; Fig. 9 It is a structural schematic diagram of the guide rail member of the present invention; Fig.10 It is a partial structural schematic diagram of the guide rail member of the present invention; Fig.11 It is a schematic diagram of the structure of the present invention with missing gears; Fig.12 This is a schematic diagram of the structure of the mounting seat 3 of the present invention; Fig.13 It is a structural schematic diagram of the mounting seat 4 of the present invention.
[0020] Numbers in the figure: 1. Position fixed mechanical arm; 11. U-shaped frame 1; 12. Clamping plate 1; 13. Support shaft 1; 14. Support shaft 2; 15. Mounting seat 1; 16. Rotating plate 1; 17. Rotating plate 2; 18. Rotating plate 3; 19. Rotating plate 4; 110. Connecting frame 1; 111. Connecting frame 2; 112. Connecting frame 3; 113. Connecting frame 4; 114. Pneumatic cylinder 1; 115. Connecting frame 5; 116. Pneumatic cylinder 2; 117. Pneumatic sensor; 118. Protective shell; 119. Alarm; 120. Guide groove; 121. Connecting frame 6; 122. Connecting frame 7; 123. Connecting frame 8; 2. Operating structure; 21. Connecting rod 1; 22. Anti-slip sleeve; 23. Connecting rod 2; 24. Installation groove; 3. Welding robot arm; 31. Double-axis pneumatic cylinder; 32. Transmission plate one; 33. Guide rail; 34. Missing gear; 35. Arc guide rod; 36. Detector; 37. Reserved groove; 38. Transmission gear; 39. Forward and reverse motor one; 310. Mounting seat two; 311. Mounting seat three; 312. Mounting seat four; 313. Pneumatic cylinder four; 314. Transmission horizontal axis; 315. Brake; 316. Drive gear; 317. Rack; 318. Pneumatic cylinder three; 319. Transmission plate two; 320. Sliding frame; 321. Welding gun; 4. Equipment installation structure; 41. Ring one; 42. Ring two; 43. Arc vertical plate; 44. Clamping plate two; 45. Bolt; 46. Short shaft; 5. Battery. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Example: Figure 1-Figure 13 As shown, the present invention provides a technical solution for auxiliary robotic arm welding equipment for high-rise building steel structures, including an operating structure 2, wherein a position-fixed robotic arm 1 and a welding robotic arm 3 are respectively arranged at both ends of the operating structure 2, and the welding robotic arm 3 includes a double-axis pneumatic cylinder 31 installed on the operating structure 2, two guide rail members 33 connected to the two piston ends of the double-axis pneumatic cylinder 31, two missing gears 34 slidably connected inside the two guide rail members 33, and a multi-directional welding assembly installed inside one of the missing gears 34, and multiple detectors 36 are fixedly installed inside the two missing gears 34.
[0023] Specifically, an anti-skid sleeve 22 for preventing skidding is fixedly sleeved on the outer side of the connecting rod 21, and an installation groove 24 is provided on the outer side of the connecting rod 23 fixedly installed at one end of the connecting rod 21. The double-axis pneumatic cylinder 31 in the welding robot arm 3 is arranged inside the installation groove 24 and is fixedly connected to the connecting rod 23. The other end of the connecting rod 21 is fixedly connected to the U-shaped frame 11 in the position-fixed robot arm 1. The operating structure 2 composed of the connecting rod 21, the anti-skid sleeve 22 and the connecting rod 23 provides convenience for the staff to operate the position-fixed robot arm 1 and the welding robot arm 3.
[0024] Two clamping plates 12 are slidably connected inside the U-shaped frame 11, and the two clamping plates 12 can only move left and right inside the U-shaped frame 11. Support shaft 2 14 and support shaft 13 are provided on the side away from each other of the two clamping plates 12, and multiple mounting seats 15 are rotatably installed on the outer sides of support shaft 13 and support shaft 2 14, and the mounting seats 15 are fixedly connected to the adjacent clamping plates 12. Support shaft 13 and support shaft 2 14 can rotate, but the relative positions between support shaft 13 and support shaft 2 14 and clamping plate 12 remain unchanged.
[0025] A plurality of guide grooves 120 are provided on both sides of the U-shaped frame 11. Two rotating plates 16 and two rotating plates 3 18 are rotatably sleeved on the outer side of the support shaft 13. A connecting frame 6 121 is fixedly connected between the two rotating plates 16. Two ends of the U-shaped connecting frame 6 121 pass through two of the guide grooves 120. The connecting frame 6 121 moves horizontally on the U-shaped frame 11 through the guide grooves 120. A connecting frame 110 is fixedly connected between the two rotating plates 18. Two ends of the U-shaped connecting frame 110 pass through two of the guide grooves 120. 110 moves horizontally on the U-shaped frame 11 through the guide groove 120; and because two rotating plates 2 17 and two rotating plates 4 19 are rotatably sleeved on the outer side of the support shaft 2 14, a connecting frame 2 111 is rotatably connected between the two rotating plates 2 17, and the two ends of the U-shaped connecting frame 2 111 pass through two of the guide grooves 120, and a connecting frame 3 112 is rotatably connected between the two rotating plates 4 19, and the U-shaped connecting frame 3 112 passes through two of the guide grooves 120, and the connecting frame 2 111 and the connecting frame 3 112 are slidably connected between the connecting frame 2 111.
[0026] Two connecting frames eight 123 are fixedly connected between connecting frame six 121 and connecting frame two 111, so connecting frame six 121 and connecting frame two 111 move synchronously, and when clamping plate one 12 can only move left and right, rotating plate one 16 and rotating plate two 17 rotate synchronously; connecting frame seven 122 is fixedly connected between connecting frame one 110 and connecting frame three 112, connecting frame one 110 and connecting frame three 112 move synchronously, and rotating plate three 18 and rotating plate four 19 rotate synchronously.
[0027] A connecting frame 4 113 is fixedly installed on one side of the connecting frame 3 112, and a pneumatic cylinder 1 14 is fixedly installed on one side of the connecting frame 4 113. The pneumatic cylinder 1 14 is fixedly connected to the U-shaped frame 1 11. A connecting frame 5 115 is fixedly installed on one side of the connecting frame 6 121, and a pneumatic cylinder 2 116 is fixedly connected to one side of the connecting frame 5 115. The pneumatic cylinder 2 116 is fixedly connected to the U-shaped frame 1 11. When the pneumatic cylinder 1 14 and the pneumatic cylinder 2 116 are extended synchronously, the pneumatic cylinder 1 14 pushes the connecting frame 3 112 and the connecting frame 1 through the connecting frame 4 113. 110 moves forward synchronously, and the pneumatic cylinder 116 pushes the connecting frame 6 121 and the connecting frame 2 111 to move backward synchronously through the connecting frame 5 115, so that the rotating plate 16 and the rotating plate 3 18 on the outside of the support shaft 13 enter the open state, and the rotating plate 2 17 and the rotating plate 4 19 on the outside of the support shaft 2 14 enter the open state, and the clamping plate 12 moves to a position away from the middle of the inner cavity of the U-shaped frame 11, and the two clamping plates 12 move away from each other; similarly, after the pneumatic cylinder 114 and the pneumatic cylinder 2 116 are controlled to shrink synchronously, the two clamping plates 12 move closer to each other.
[0028] A battery 5 is fixedly installed on one side of a protective shell 118, and an equipment installation structure 4 is set on the other side of the protective shell 118. In the equipment installation structure 4, a ring 1 41 and a ring 2 42 are fixedly installed on one side of the protective shell 118, and two arc-shaped vertical plates 43 are fixedly installed between the ring 1 41 and the ring 2 42. The user can place the welding gas supply equipment inside the support frame composed of the ring 1 41, the ring 2 42 and the two arc-shaped vertical plates 43, and the two arc-shaped vertical plates 43 are respectively provided with a clamping plate 2 44 on the opposite side, and one side of the clamping plate 2 44 is rotated to connect Bolts 45 and short shafts 46 are connected, and both bolts 45 and short shafts 46 are penetrated on the arc-shaped vertical plate 43. Under the limitation of bolts 45 and short shafts 46, clamping plate 44 can only move horizontally. The two bolts 45 threadedly connected by the two arc-shaped vertical plates 43 are rotated, and the bolts 45 push the clamping plate 44 to move, so that the clamping plate 44 clamps and fixes the welding gas supply equipment. The welding gas supply equipment can be pre-installed together with the position-fixed mechanical arm 1, so that the welding gas supply equipment and the battery 5 are respectively provided on both sides of the U-shaped frame 11, so that the weight on both sides of the position-fixed mechanical arm 1 is balanced.
[0029] In the present application, the welding device composed of the position-fixing mechanical arm 1, the operating structure 2 and the welding mechanical arm 3 is used in the following specific method: Since multiple operation buttons are installed on the battery 5, after pressing the operation button electrically connected to the double-axis pneumatic cylinder 31, the double-axis pneumatic cylinder 31 works, and the two transmission plate members 32 fixedly installed at both piston ends of the double-axis pneumatic cylinder 31 move away from each other, and the two transmission plate members 32 are respectively fixedly connected to the two guide rail members 33, so the two guide rail members 33 move away from each other, so that the guide rail formed by the two guide rail members 33 is in an open state.
[0030] Then, holding the connecting rod 21, the two guide rails 33 and the U-shaped frame 11 are sleeved to the outside of the steel structure, and the positions of the two guide rails 33 are controlled so that they are located near the position of the steel structure to be welded.
[0031] Subsequently, the operating button on the battery 5 electrically connected to the two pneumatic cylinders 114 and the two pneumatic cylinders 2 116 is pressed, so that the two pneumatic cylinders 114 and the two pneumatic cylinders 2 116 in the fixed position robot arm 1 work and contract, so that the two clamping plates 12 are close to each other, and finally the two clamping plates 12 are clamped to the two sides of the steel structure, and the air pressure sensor 117 fixedly installed on the top of one of the pneumatic cylinders 114 monitors the internal air pressure value of the pneumatic cylinder 114. When the internal air pressure value of the pneumatic cylinder 114 reaches a preset value, the two pneumatic cylinders 114 electrically connected to the air pressure sensor 117 are retracted. The pressure cylinder 114 and the two pneumatic cylinders 116 stop working. At the same time, an alarm 119 fixedly installed on one side of one of the protective shells 118 is electrically connected to the air pressure sensor 117. At this time, the alarm 119 works and sounds an alarm to remind the staff to release the welding equipment away from the welding position to reduce safety hazards. The position-fixed mechanical arm 1 composed of a U-shaped frame 11, two clamping plates 12, two pneumatic cylinders 114, two pneumatic cylinders 116 and other structures can fix the welding equipment on different steel structures to ensure the adaptability of the welding equipment during high-altitude construction.
[0032] Subsequently, the ground staff remotely controls the dual-axis pneumatic cylinder 31 in the welding robot arm 3 to work and retract (installing a wireless communication module on the welding equipment to communicate with the ground equipment and connecting a pipeline system between the welding gas supply equipment and the welding gun 321 are both applications of public technologies and are not described in detail here), and the two guide rail members 33 approach each other, so that the two guide rail members 33 enter a merged state. Since arc-shaped guide rods 35 are fixedly installed on both sides of the missing gear 34 inside the guide rail member 33, the missing gear 34 and the arc-shaped guide rod 35 are both arranged inside the guide rail member 33. After the two guide rail members 33 are merged, the two missing gears 34 form a complete gear, and the gear can rotate inside the guide rail formed by the two guide rail members 33, and the arc-shaped guide rod 35 and the guide rail member 33 are in an interference fit state. Before the missing gear 34 is subjected to a certain force, the missing gear 34 will not rotate.
[0033] Subsequently, the forward and reverse motor 1 39 is controlled to rotate forward for a period of time and then reverse for a period of time. Since the shell of the forward and reverse motor 1 39 is fixed together with the mounting base 2 310 fixedly installed on the top of the guide rail member 33, the working forward and reverse motor 1 39 drives the transmission gear 38 fixedly mounted on the output end to rotate, and the transmission gear 38 partially penetrates the reserved groove 37 opened on the top of the guide rail member 33 and then engages with the missing gear 34. The rotating transmission gear 38 drives the gear to rotate. When the forward and reverse motor 1 39 is working at this time, the gear rotates 90° and then resets. During this process, the multiple detectors 36 fixedly installed inside the two missing gears 34 rotate 90°, and the multiple detectors 36 collect three-dimensional data of the steel structure, and the three-dimensional data is fed back to the ground equipment by the detectors 36.
[0034] Subsequently, the device builds a three-dimensional model of the steel structure to be welded based on the data collected by the detector 36. Subsequently, the pre-trained model inside the device controls the operation of the multi-directional welding assembly, and the multi-directional welding assembly performs welding processing on the steel structure. The details of the operation of the multi-directional welding assembly are as follows: The mounting seat 311 in the multi-directional welding assembly is fixedly installed inside one of the missing gears 34, and the transmission horizontal shaft 314 rotatably penetrated on the mounting seat 311 can rotate by itself. Two pneumatic cylinders 4 313 are fixedly installed on both sides of the mounting seat 4 312 fixedly installed outside the transmission horizontal shaft 314, and a welding gun 321 is fixedly installed between the two pneumatic cylinders 4 313. Controlling the operation of the pneumatic cylinder 4 313 can control the distance between the welding gun 321 and the missing gear 34; A brake 315 and a driving gear 316 are respectively sleeved on both ends of the outer side of the transmission horizontal shaft 314, and the driving gear 316 is fixedly connected to the transmission horizontal shaft 314. A transmission plate 2 319 and a sliding frame 320 are fixedly installed on the outer side of the rack 317 engaged with the driving gear 316. A pneumatic cylinder 318 is fixedly connected to one side of the transmission plate 2 319 and is fixedly connected to the mounting seat 3 311. The sliding frame 320 penetrates the mounting seat 311. Under the support of the sliding frame 320 and the pneumatic cylinder 318, the rack 317 can perform reciprocating horizontal motion; When the pneumatic cylinder three 318 is controlled to work, the pneumatic cylinder three 318 drives the rack 317 to move through the transmission plate two 319, and the rack 317 drives the transmission horizontal shaft 314 to rotate through the meshing drive gear 316. The transmission horizontal shaft 314 drives the two pneumatic cylinders four 313 and the welding gun 321 fixedly installed by the two pneumatic cylinders four 313 to rotate through the mounting seat four 312. By controlling the pneumatic cylinder three 318 to extend or contract, the welding gun 321 can be rotated in different directions at the position of the transmission horizontal shaft 314, so that the welding gun 321 faces different directions to meet the welding needs of welding positions at different angles. After controlling the welding gun 321 to face the steel structure to be welded, the pneumatic cylinder four 313 is controlled to work to push the welding gun 321 to move, so that the distance between the muzzle of the welding gun 321 and the steel structure to be welded reaches a preset distance.
[0035] Subsequently, the forward and reverse motor 39 is controlled to work, so that the forward and reverse motor 39 rotates forward for a period of time, and the forward and reverse motor 39 stops working after the gear rotates forward 180°. During this process, the welding gun 321 works to weld the steel structure, and the pneumatic cylinder 4 313 extends or contracts to control the distance between the welding gun 321 and the steel structure to ensure that the distance between the muzzle of the welding gun 321 and the welding position of the steel structure always maintains a preset distance.
[0036] Subsequently, the forward and reverse motor 39 is controlled to work in reverse for a period of time to make the gear rotate 360° in the opposite direction. During this process, when the vehicle rotates 180° in the opposite direction, the welding gun 321 and the pneumatic cylinder 313 cooperate to complete the welding of the steel structure. The welding robot arm 3 composed of two guide rails 33, two missing gears 34, a multi-directional welding assembly, a dual-axis pneumatic cylinder 31 and other structures cooperates with the ground equipment to automatically complete the welding of steel structures of various shapes, reduce the difficulty of high-altitude construction for workers, and reduce the safety hazards of high-altitude steel structure welding construction.
[0037] And the brake 315 is fixedly connected to the missing gear 34. Before the pneumatic cylinder 318 works, the brake 315 stops working and the transmission horizontal axis 314 loses its limit. After the brake 315 completes its work, the brake 315 works to limit the transmission horizontal axis 314 to ensure the stability of the work after the angle adjustment of the welding gun 321 is completed.
[0038] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. An auxiliary mechanical arm welding device for a high-rise building steel structure, comprising an operating structure (2), characterized in that: A position-fixed mechanical arm (1) and a welding mechanical arm (3) are respectively arranged at both ends of the operating structure (2); the welding mechanical arm (3) comprises a double-axis pneumatic cylinder (31) mounted on the operating structure (2), two guide rails (33) connected to two piston ends of the double-axis pneumatic cylinder (31), two missing gears (34) slidably connected inside the two guide rails (33), and a multi-directional welding assembly installed inside one of the missing gears (34); and a plurality of detectors (36) are fixedly installed inside the two missing gears (34).
2. The auxiliary mechanical arm welding equipment for high-rise building steel structure according to claim 1 is characterized in that: The operating structure (2) comprises a connecting rod (21) and an anti-slip sleeve (22) fixedly sleeved on the outside of the connecting rod (21); a connecting rod (23) is fixedly mounted on one end of the connecting rod (21); a mounting groove (24) is provided on the outside of the connecting rod (23); and the dual-axis pneumatic cylinder (31) is arranged inside the mounting groove (24) and fixedly connected to the connecting rod (23).
3. The auxiliary mechanical arm welding equipment for high-rise building steel structure according to claim 1 is characterized in that: The position-fixed mechanical arm (1) comprises a U-shaped frame (11) fixedly mounted at the other end of a connecting rod (21), two clamping plates (12) slidably connected inside the U-shaped frame (11), and two protective shells (118) fixedly mounted on both sides of the U-shaped frame (11), wherein an alarm (119) is fixedly mounted on one side of one of the protective shells (118), and support shafts (14) and (13) are provided on the sides of the two clamping plates (12) that are away from each other, and multiple mounting seats (15) are rotatably mounted on the outer sides of the support shafts (13) and (14), and the mounting seats (15) are fixedly connected to adjacent clamping plates (12).
4. The auxiliary mechanical arm welding equipment for high-rise building steel structure according to claim 3 is characterized in that: The outer side of the support shaft 1 (13) is rotatably sleeved with two rotating plates 1 (16) and two rotating plates 3 (18); a connecting frame 6 (121) is fixedly connected between the two rotating plates 1 (16); a connecting frame 1 (110) is fixedly connected between the two rotating plates 3 (18); the outer side of the support shaft 2 (14) is rotatably sleeved with two rotating plates 2 (17) and two rotating plates 4 (19); a connecting frame 2 (111) is rotatably connected between the two rotating plates 2 (17); a connecting frame 3 (112) is rotatably connected between the two rotating plates 4 (19); a plurality of guide grooves (120) are provided on both sides of the U-shaped frame 1 (11); two connecting frames 8 (123) are fixedly connected between the connecting frame 6 (121) and the connecting frame 2 (111); a connecting frame 7 (122) is fixedly connected between the connecting frame 1 (110) and the connecting frame 3 (112).
5. The auxiliary mechanical arm welding equipment for high-rise building steel structure according to claim 4 is characterized in that: A connecting frame four (113) is fixedly mounted on one side of the connecting frame three (112), a pneumatic cylinder one (114) is fixedly mounted on one side of the connecting frame four (113), a connecting frame five (115) is fixedly mounted on one side of the connecting frame six (121), a pneumatic cylinder two (116) is fixedly connected to one side of the connecting frame five (115), and a pressure sensor (117) is fixedly mounted on the top of one of the pneumatic cylinders one (114).
6. The auxiliary mechanical arm welding equipment for high-rise building steel structure according to claim 3 is characterized by: A storage battery (5) is fixedly mounted on one side of one of the protective shells (118), and a device mounting structure (4) is provided on one side of the other protective shell (118).
7. The auxiliary mechanical arm welding equipment for high-rise building steel structure according to claim 6 is characterized by: The equipment installation structure (4) comprises a first circular ring (41) and a second circular ring (42) fixedly mounted on one side of the protective housing (118); two arc-shaped vertical plates (43) are fixedly mounted between the first circular ring (41) and the second circular ring (42); a second clamping plate (44) is disposed on opposite sides of the two arc-shaped vertical plates (43); a bolt (45) and a short shaft (46) are rotatably connected to one side of the second clamping plate (44); and the bolt (45) is threadedly connected to the arc-shaped vertical plates (43).
8. The auxiliary mechanical arm welding equipment for high-rise building steel structure according to claim 1 is characterized by: A transmission plate member (32) is fixedly mounted on both piston ends of the dual-axis pneumatic cylinder (31), and the two transmission plate members (32) are respectively fixedly connected to two guide rail members (33). Arc-shaped guide rods (35) are fixedly mounted on both sides of the missing gear (34), and the missing gear (34) and the arc-shaped guide rods (35) are both arranged inside the guide rail member (33).
9. The auxiliary mechanical arm welding equipment for high-rise building steel structure according to claim 1, characterized in that: A reserved groove (37) is provided on the top of one of the guide rail members (33), a transmission gear (38) is inserted into the reserved groove (37), the transmission gear (38) meshes with the adjacent missing gear (34), a second mounting seat (310) is fixedly mounted on the top of the guide rail member (33), a forward and reverse motor (39) is fixedly mounted on the top of the second mounting seat (310), and the transmission gear (38) is fixedly mounted on the output end of the forward and reverse motor (39).
10. The auxiliary mechanical arm welding equipment for high-rise building steel structure according to claim 1, characterized in that: The multi-directional welding assembly comprises a mounting seat three (311) fixedly mounted inside one of the missing gears (34), a transmission transverse shaft (314) rotatably arranged on the mounting seat three (311), a mounting seat four (312) fixedly mounted outside the transmission transverse shaft (314), two pneumatic cylinders four (313) fixedly mounted on both sides of the mounting seat four (312), and a welding gun (321) fixedly mounted between the two pneumatic cylinders four (313), wherein the outer ends of the transmission transverse shaft (314) are respectively provided with a brake (315) and a driving gear (316). The brake (315) is fixedly connected to the missing gear (34), the driving gear (316) is fixedly connected to the transmission horizontal shaft (314), the driving gear (316) is meshed with a rack (317), a transmission plate part 2 (319) and a sliding frame (320) are fixedly installed on the outer side of the rack (317), a pneumatic cylinder part 3 (318) is fixedly connected to one side of the transmission plate part 2 (319), the pneumatic cylinder part 3 (318) is fixedly connected to the mounting seat 3 (311), and the sliding frame (320) passes through the mounting seat 3 (311).
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