Plate production line standardized operation and zero-waste data quantification rapid switching system

Abstract

The invention relates to a plate production line standardized operation and zero-waste data quantification rapid switching system, which comprises a machine base arranged on the ground and comprising a first reference surface which is a processed horizontal plane on the machine base; the second datum plane is arranged on the machined side face of the machine base and is perpendicular to the first datum plane; the side bus and the second reference surface are parallel or coplanar; the functional movement part is arranged on the first reference surface; the first detection surface is a side surface which can be used for measurement on the functional moving part or a side surface of a plate workpiece; and the size of the operation instruction board is the opening distance between the first detection surface and the second reference surface. By measuring the distance between the end face of the detection convex block and the moving side face of the equipment on the production line and combining a design drawing, the position of the equipment on the production line along the Y axis is rapidly locked, rapid switching of any specification of the plate production line can be achieved, switching is accurate, and redundant waste is avoided.

Description

Technical Field

[0001] The present invention relates to the technical field of plate production line processing, and in particular to a plate production line standardized operation, zero-waste data quantification and rapid switching system. Background Art

[0002] In the sheet production line, sheet workpieces are transferred between multiple continuous workstations to complete physical and chemical changes. The position accuracy of sheet workpieces relative to equipment during the shuttle process is the most critical. The existing production lines on the market have many product quality problems because it is difficult to ensure the accuracy of sheet position. Especially in the continuous production line of sandwich panels, workers do not have standard operation guidance boards when switching specifications. They adjust based on experience. There is no unified benchmark and no standard operation to adjust the size. The adjustment time is long, the quality risk is high, the sheet material deviates, and defective products often appear after switching. Sometimes the product will have some irregular and strange problems. These problems are difficult to judge and capture accurately. Whether it is a European or Chinese production line, all sheet production lines in the industry do not have a quick and convenient measurement of the operation guidance board. At present, the production line is based on the center busbar for positioning. Since the center busbar is on the ground, the position of functional components and the center busbar is difficult to determine and cannot be accurately measured. The function, efficiency and quality of the production line have been greatly reduced. There are the following specific reasons.

[0003] Reason 1: There is no reference surface. At present, the sheet metal production line in the industry does not have a side reference for the direction of material advance when processing components. When arranging the production line, it relies on pulling the center line. Since the wire pulling method cannot use a gauge to quantify the data, it can only be seen by eye. Due to the different light, angle, and each person's observation position, the results expressed by each person after looking with the eyes will have deviations. In addition, the wire is soft, and after more than 100 meters of wire is tightened, the air flow will interfere with the wire a lot. The wire cannot be guaranteed to be completely straight and will shake. It will be disturbed by factors such as wind. Therefore, the busbar drawn by this method will not be accurate. It is normal for the superposition of comprehensive factors to produce a deviation of plus or minus 1 mm.

[0004] Reason 2: After the busbar is taken, each machine is based on the busbar. At this time, since there is only one line on the ground, all equipment installation can only use a plumb line to determine the installation position of the machine base. This cannot be completed through measuring tools and still relies on human eyes to observe. The data cannot be quantified, and the values ​​observed by each person after the plumb line are different.

[0005] Reason three: In the actual production process, the relative position of the workpiece plate and its measuring surface in the machine cannot be detected, which makes it impossible to adjust the machine base and guide at one time. The plate needs to be put into the machine and measured by the plate hanging vertical line and the center line position. Due to the remote location of the ground center vertical line and the plate, the measurement value is inaccurate and very inconvenient. When deviation occurs, the steel plate has been pressed in the machine and cannot be corrected at this time. The only thing to do is to cut off the steel plate and start again.

[0006] Reason 4: When further improving automation and using servo positioning, there is no original reference and the reference can only be set arbitrarily, which is not conducive to the management, maintenance and operation of the entire machine.

[0007] At present, all production line manufacturers cannot calculate the corresponding position of each plate type at each workstation when the production line is delivered, and there is no very good measurement method. They can only rely on workers to explore during the debugging process, usually based on experience. First, find out the position of the sheet workpiece according to the plumb line method. When the plate type is adjusted at this position and the product comes out without any problems, the workers will record this position. Although qualified products are produced at this position, it is not necessarily correct. Under such circumstances, problems are very likely to occur when the next plate type is made or the material is changed. These position dimensions explored by on-site workers and management are not necessarily correct, and these position dimensions are difficult to quantify, manage and save, which brings great trouble to future production management. When a problem occurs, the real cause of the problem cannot be found, just like driving in an unfamiliar city without navigation.

[0008] When the production line is delivered, all positions need to go through actual production before the relevant position dimensions can be fixed. It is impossible to calculate all the plate position dimensions at once and convert them into adjustment data on the production line during installation and delivery. This greatly prolongs the debugging time of the entire line and results in a large number of defective products.

[0009] There are currently two solutions in the industry: 1. According to the progress of the project, the materials for a project can be supplied in batches. In order to reduce switching, the materials for a project are completed at one time. This requires the establishment of a huge inventory, which occupies funds and space, and conceals quality risks. 2. Divide into two or three lines to reduce the switching process. Each line is dedicated to different products. The serious problem brought about by this is that an extra line needs to be invested, together with the investment in workshops, buildings and equipment, which totals 30 million yuan, and the investment cost is high.

[0010] It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background of the present disclosure, and therefore may include information that does not constitute the prior art known to ordinary technicians in the field. Summary of the invention

[0011] In view of the deficiencies in the prior art, an embodiment of the present invention discloses a standardized operation of a plate production line and a zero-waste data quantification and rapid switching system to solve the problem that the specifications of the functional moving parts of the plate production line cannot be quickly quantified and zero-waste switched.

[0012] The technical solution adopted by the present invention is as follows:

[0013] The plate production line standardized operation, zero-waste data quantification and rapid switching system comprises: a machine base, which is set on the ground, and comprises: a first reference plane, which is a processed horizontal plane on the machine base; a second reference plane, which is set on the processed side of the machine base and is perpendicular to the first reference plane; a side busbar, which is a laser scanning line or a taut thin straight line drawn between two front and rear points or a line irradiated by an autocollimator or a theodolite;

[0014] The functional motion component is arranged on the first reference plane; the first detection surface is the side surface of the functional motion component or the side surface of the plate workpiece that can be used for measurement; the size of the operation instruction board is the opening distance between the first detection surface and the second reference plane.

[0015] Its further technical solution is that the detection boss is arranged on the extension section of the second reference surface and extends upward to a position where it can be measured; the detection boss includes three forms: the first is that the side surface of the detection boss is attached to the second reference surface and extends upward to be flush with the first detection surface; the second is that the detection boss is a right-angle ruler, fixed on the first reference surface, and the side end surface of the detection boss is coplanar with the second reference surface, and the detection boss extends upward to be flush with the first detection surface; the third is that the detection boss is integrally formed on the machine base, and the second reference surface is extended upward to be flush with the first detection surface; each machine base has a plate input port, and the functional moving component at the input port is a laterally movable width-adjustable feed guide roller or guide rail, and a second reference surface is set on the side corresponding to the feed guide roller or guide rail to ensure that the position of the plate can be locked before feeding, so as to ensure quick and accurate switching of various specifications and sizes.

[0016] Its further technical solution is that the center of the machine base is the central busbar of the production line, which is used to calculate the position of each plate type in the production line; 1) Determination of the central busbar: taking the side busbar as a reference, calibrate the second reference plane to be parallel to the side busbar, take the second reference plane as a reference, extend it to the ground through the lower end of the detection boss, and then draw the central busbar through the marking block; 2) Determination of the position of the workpiece: taking the central busbar as a reference or taking the side busbar as a reference or any line parallel to the central busbar or the side busbar as a reference, plan the relative position of the sheet metal processing part on the production line; 3) Determination of the position of the functional moving parts: according to the position of each workpiece during the sheet metal processing process, calculate the relative position of the functional moving parts involved in each process with the central busbar as a reference or taking the side busbar as a reference or any line parallel to the central busbar or the side busbar as a reference line; 4) After the workpiece position is determined, the size of the operation instruction board is calculated.

[0017] A further technical solution is that the base is an integral base; or the base is a frame structure, the base includes a platform arranged inside the base and a functional moving component arranged at the upper end of the platform, a first frame is arranged on both sides of the functional moving component, the upper surface of the platform is cut into a first reference surface, and the side surface of the first frame is a first detection surface.

[0018] Its further technical solution is that the overall top surface of the machine base is cut into a first reference surface, and the functional moving parts include track plates that reciprocate in the vertical plane toward the X-axis direction, and the track plates are composed of two sets symmetrically arranged up and down, forming a semi-closed loop movable open cavity that can operate continuously in the middle, and the functional moving parts also include side modules arranged on both sides of the cavity and reciprocating in the horizontal plane, and the side modules and the upper and lower track plates on both sides form a continuously operating closed cavity on all sides. Under working conditions, the chemical materials in the cavity will have an expansion force when reacting. In order to fix the side modules to overcome the expansion force, second guide rails are provided on both sides of the side modules. When switching specifications, the second guide rail moves left and right to change the width of the cavity. When the specifications need to be changed, according to the marked work instruction board size, the opening distance between the inner side of the second guide rail and the second reference surface can be quickly adjusted to this value to ensure the position of the side module and ensure that the products are foolproof.

[0019] A further technical solution is that when the second reference plane is on one of the machine bases and the size of the machine base X-axis length / Y-axis length is ≥1, at least two second reference planes are respectively arranged on both sides of the machine base, and during laser detection, the second reference planes on the same side of each of the machine bases need to be padded to the same plane by pads.

[0020] Its further technical solution is that during laser inspection, when the X-axis length / Y-axis length of the machine base size is less than 1, two third reference planes are respectively set on the left or right end surface of the machine base along the Y-axis direction. In this state, a three-dimensional laser scanner is required to use the other Y-axis of the laser to scan and detect the third reference plane to ensure that the third reference plane is perpendicular to the center busbar X-axis.

[0021] A further technical solution is that the system also includes a land scale, which uses two standard 1000mm steel rulers, with the central busbar as the reference, and the 0 scales of the two land scales are placed on the central busbar, and are installed top to top left and right.

[0022] Its further technical solution is that the functional moving component includes a second frame arranged on the first reference plane, the second frame moves along the Y-axis relative to the first reference plane, and a positioning pin is arranged on the upper end plane of the second frame; the functional moving component also includes a third frame, the third frame is a roller assembly, and the lower end connecting surface is provided with a positioning hole, so that the third frame and the second frame are positioned by the positioning pin being inserted into the positioning hole, and the roller assembly of the third frame with different shapes can be replaced to produce plates of various specifications. Each time the plate type is switched, as long as the size of the operation instruction board is adjusted, it can be adjusted into place very accurately, ensuring that the quality of the product is switched every time.

[0023] A further technical solution is that an overhead beam is provided on the upper part of the machine base including its functional moving parts, an upper machine base and functional moving parts are provided on the overhead beam, the upper machine base is an overhead structure, the functional moving parts include an upper plate forming machine mounted on the upper machine base, and the second reference plane on the upper machine base is coplanar with the second reference plane of the lower machine base through laser detection.

[0024] Its further technical solution is that a first reference surface is provided on the base of the uncoiler, and the functional moving component includes a shaft assembly arranged at the upper end of the first reference surface. After the steel coil is moved onto the shaft assembly by the loading trolley, the shaft assembly automatically tightens and fixes the steel coil. The distance from the side of the steel coil to the second reference surface is the size of the operation guidance board. The size of the operation guidance board is quickly adjusted according to the design drawing to achieve the coiling in place.

[0025] The beneficial effects of the embodiments of the present invention are as follows:

[0026] (I) The plate production line standardized operation, zero-waste data quantification and rapid switching system of the embodiment of the present invention includes a machine base, production line equipment and detection bumps. The relative positions of the whole line design drawing and the actual production line of each plate type, all functional moving parts and landmark lines can be completely consistent, and the design drawing and the size of the operation instruction board are completely consistent. The production line operator only needs to adjust the production line according to the calculation drawing provided by the equipment supplier and operate the operation instruction board to obtain a 100% product qualification rate. The present invention relies very little on the skills of the operator, and is completely a visual board standardized operation (fool operation), which is very simple and reliable to operate. When the production line produces waste and defective products, as long as the size of the operation instruction board of each station of the production line is checked according to the design drawing, it can be quickly determined whether the product quality problem is caused by the production line operator, the purchased raw materials, the production process formulation, or the quality inspection personnel. In this way, the source of the problem can be found very quickly and accurately and corresponded to the responsible person, which greatly improves the sense of responsibility of employees in various departments of a company, because once the production line has waste and defective products, it can quickly and accurately correspond to the responsible person, greatly improving management efficiency. During the initial installation of the production line, the side busbar parallel to the X-axis is led out from the side of the plate production line, and combined with the design drawings, the Y-axis distance between the second reference plane and the side busbar is measured and adjusted to be completely consistent with the design drawings, which means that the base and the side busbar are completely parallel, so that the production line can be installed quickly and accurately. When the production line is installed and the production line specifications are switched, the Y-axis distance between the second reference plane and the first detection surface is measured, combined with the design drawings, to quickly lock the position of the production line equipment on the Y-axis, so that any specifications of the plate production line can be quickly switched, and the switching is accurate and waste-free.

[0027] (ii) Further, the detection boss is fixed on the second reference plane and protrudes from the second reference plane at the top and bottom, and the lower end extends to the ground plane. One end of the measuring block is against the detection boss, and the other end draws the center busbar of the production line.

[0028] (III) Furthermore, the landmark ruler uses two steel rulers ≥ standard 1000mm, with the center busbar as the reference, and one on each side is installed opposite to the other. The biggest advantage of the landmark ruler is that it can more conveniently and quickly recheck the position and size of the workpiece on the production line, because the landmark ruler is all calculated based on the center busbar and extended to both sides. In the cross-section drawing of the workpiece, the total width dimension is generally marked in the width direction. In order to cooperate with the landmark ruler, when designing the workstation on the workpiece plate drawing, in addition to marking the total width dimension, the center busbar is used as the reference to mark the dimensions on the left and right sides, and mark the readings on the left and right with the center busbar as the boundary. The edge of the workpiece is completely consistent with the dimension pointed to by the landmark ruler in the drawing design. From the edge of the workpiece, the reading of the landmark ruler close to the top end of the plumb line is the dimension marked on the left and right sides of the plate drawing. It is completely consistent and does not require any conversion. It is very intuitive and clear.

[0029] (iv) Furthermore, anchor screws are provided at the four corners of the lower end of the machine base. By rotating the anchor screws to adjust the distance between the four corners of the lower end of the machine base and the ground, the height and levelness of the first reference plane can be adjusted to ensure the subsequent measurement accuracy of the position of the plate production line equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the elevation structure of the plate production line of the present invention.

[0031] Figure 2 It is a schematic diagram of the top view of the structure when the plate production line of the present invention adopts the laser wire drawing / linear instrument wire drawing detection method.

[0032] Figure 3 It is a schematic diagram of the top view of the structure when the plate production line of the present invention adopts the thin steel wire straight line drawing detection method.

[0033] Figure 4 It is a front view structural schematic diagram of the plate production line standardized operation and zero-waste data quantification rapid switching system of the present invention when the frame is a fixed whole.

[0034] Figure 5 It is a front view structural schematic diagram of the X-axis direction of the feed rack in the standardized operation of the plate production line and the zero-waste data quantification rapid switching system of the present invention.

[0035] Figure 6 It is a schematic diagram of the side view structure of the Y-axis direction of the feed rack in the standardized operation of the plate production line and the zero-waste data quantification and rapid switching system of the present invention.

[0036] Figure 7 It is a front view structural schematic diagram of the plate production line standardized operation, zero-waste data quantification and rapid switching system of the present invention when the detection boss is of the first type.

[0037] Figure 8 It is a front view structural schematic diagram of the plate production line standardized operation, zero-waste data quantification and rapid switching system of the present invention when the detection boss is of the second type.

[0038] Fig. 9 It is a front view structural schematic diagram of the plate production line standardized operation, zero-waste data quantification and rapid switching system of the present invention when the detection boss is of the third type.

[0039] Fig.10 It is a front view structural schematic diagram of the rock wool edge milling machine in the standardized operation of the plate production line and the zero-waste data quantification rapid switching system of the present invention.

[0040] Fig.11 It is a side structural schematic diagram of a rock wool edge milling machine in the standardized operation of a plate production line and a zero-waste data quantification rapid switching system of the present invention.

[0041] Fig.12 It is a schematic diagram of the top view of the structure of the rock wool edge milling machine in the standardized operation of the plate production line and the zero-waste data quantification and rapid switching system of the present invention.

[0042] Fig.13 It is a front view structural schematic diagram of adjusting the positioning roller state of the rock wool edge milling machine in the standardized operation of the plate production line and the zero-waste data quantification rapid switching system of the present invention.

[0043] Fig.14 It is a front view structural schematic diagram of adjusting the milling cutter state of the rock wool edge milling machine in the standardized operation of the plate production line and the zero-waste data quantification rapid switching system of the present invention.

[0044] Fig.15 It is a front view structural schematic diagram of the crawler machine in the standardized operation of the plate production line and the zero-waste data quantification rapid switching system of the present invention.

[0045] Fig.16 It is a front view structural schematic diagram of the third frame when it is lifted and separated in the standardized operation of the plate production line and the zero-waste data quantification rapid switching system of the present invention.

[0046] Fig.17 It is a front view structural schematic diagram of the third rack falling and docking in the standardized operation of the plate production line and the zero-waste data quantification rapid switching system of the present invention.

[0047] Fig.18 It is a front view structural schematic diagram of the third frame when it is lifted and separated in the standardized operation of the plate production line and the zero-waste data quantification rapid switching system of the present invention.

[0048] Fig.19It is a front view structural schematic diagram of the third rack falling and docking in the standardized operation of the plate production line and the zero-waste data quantification rapid switching system of the present invention.

[0049] Fig. 20 It is a front view structural schematic diagram of a plate production line standardized operation and zero-waste data quantification rapid switching system of the present invention when the machine base has two layers, upper and lower layers.

[0050] Fig.21 for Fig. 20 The cross-sectional view at point A is detected using the swing line method.

[0051] Fig. 22 for Fig. 20 In the cross-sectional view at point B, the swing line method is used for detection.

[0052] Fig.23 for Fig. 20 Cross-sectional view at point A, detected using laser method.

[0053] Fig.24 for Fig. 20 Cross-sectional view at point B, detected using laser method.

[0054] Fig.25 It is a front view structural schematic diagram of a plate production line standardized operation and zero-waste data quantification rapid switching system of the present invention when the machine base has two layers, upper and lower layers.

[0055] Fig.26 It is a front view structural schematic diagram of the plate production line standardized operation, zero-waste data quantification and rapid switching system of the present invention when the unwinder reels the plate out of the cold storage.

[0056] Fig. 27 It is a front view structural schematic diagram of a band saw cutting corrugated board in the standardized operation of a board production line and the zero-waste data quantification and rapid switching system of the present invention.

[0057] Fig.28 It is a front view structural schematic diagram of the plate production line standardized operation, zero-waste data quantification and rapid switching system of the present invention when the band saw machine cuts the lower plate of the cold storage.

[0058] In the figure:

[0059] 1. Machine base; 101. Platform; 102. Anchor screws; 11. First reference plane; 12. Second reference plane; 13. Gasket; 14. Laser target; 15. Third reference plane; 2. Detection boss; 21. Pad; 3. Functional moving parts; 30. First frame; 31. Second frame; 32. First detection surface; 33. Third frame; 34. Overhead beam; 35. Track shoe; 36. Side module; 37. Shaft assembly; 301. First guide rail; 302. Second guide rail; 4. Landmark ruler; 5. Center busbar; 6. Side busbar. DETAILED DESCRIPTION

[0060] The specific implementation of the present invention will be described below in conjunction with the accompanying drawings.

[0061] In order to make the purpose, technical scheme and advantages of the present invention clearer, the device proposed by the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. According to the following description, the advantages and features of the present invention will be clearer. It should be noted that the accompanying drawings adopt a very simplified form and use non-precise proportions, which are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention. In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, please refer to the accompanying drawings. It should be noted that the structure, proportion, size, etc. illustrated by the accompanying drawings of this specification are only used to match the content disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no technical substantive significance. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effect that the present invention can produce and the purpose that can be achieved, should still fall within the scope of the technical content disclosed by the present invention.

[0062] First embodiment:

[0063] like Figure 4 As shown, this embodiment discloses a standardized operation of a plate production line, a zero-waste data quantification and rapid switching system, including a machine base 1, a side busbar 6, a functional moving component 3 and the size of an operation guidance board.

[0064] In this embodiment, the production line is a sheet metal cold-bent steel and sandwich panel production line. Those skilled in the art will know that the technical solution disclosed in the present invention can also be applied to other types of production lines that require cutting, bending, punching, stretching and composite processing of sheet materials, such as coiling, slitting, cross-cutting production lines, non-continuous, continuous sandwich panel production lines, electrical box shells, refrigerators, sheet metal shell production lines, etc.

[0065] The machine base 1 is set on the ground, and includes a first reference plane 11 and a second reference plane 12. The first reference plane 11 is a processed horizontal plane on the machine base 1. The second reference plane 12 is set on the processed side of the machine base 1, perpendicular to the first reference plane 11. The side busbar 6 is parallel or coplanar with the second reference plane 12, and the side busbar 6 is a laser scanning line or a taut thin straight line drawn between two front and rear points or a line irradiated by an autocollimator or theodolite. The functional motion component 3 is set on the first reference plane 11, and the first detection surface 32 is the side surface of the functional motion component 3 that can be used for measurement or the side surface of the plate workpiece. The size of the work instruction board is the opening distance between the first detection surface 32 and the second reference surface 12.

[0066] like Figure 1 , Figure 2 and Figure 3 As shown, the machine base 1 has several parts arranged along the X-axis direction, and the X-axis is the forward direction of the production line. Specifically, it includes an unwinder, a film clamping and feeding, a rib pressing machine, a forming machine, a rock wool production line, a conveyor roller, a crawler machine and a band saw machine. After the machine base 1 is initially installed, the present invention fine-tunes by scanning the laser 360° or pulling the steel wire to ensure that the second reference surface 12 on the frame is coplanar with the second reference surface 12 of other equipment.

[0067] Furthermore, anchor screws 102 are provided at the four corners of the lower end of the machine base 1. By rotating the anchor screws 102, the distance between the four corners of the lower end of the machine base 1 and the ground is adjusted to adjust the height and level of the first reference plane 11, thereby ensuring the subsequent measurement accuracy of the position of the plate production line equipment.

[0068] like Figure 5 and Figure 6 As shown, further, each machine base 1 has a plate input port, and the functional moving component 3 at the input port is a movable feed guide frame. A second reference surface 12 is set on the side corresponding to the feed guide frame to ensure that the position of the plate can be locked before feeding, ensuring quick switching of various specifications.

[0069] Second embodiment:

[0070] like Figure 7 , Figure 8 and Fig. 9 As shown, the detection boss 2 is arranged on the extension section of the second reference surface 12 and extends upward to a position where measurement can be performed. The detection boss 2 includes the following three forms.

[0071] like Figure 7 As shown, the first type is that the side surface of the detection boss 2 is attached to the second reference surface 12 and extends upward to be flush with the first detection surface 32 .

[0072] like Figure 8 As shown, the second type is that the detection boss 2 is a right-angle ruler, fixed on the first reference surface 11, and the side end surface of the detection boss 2 is coplanar with the second reference surface 12, and the detection boss 2 extends upward to be flush with the first detection surface 32.

[0073] like Fig. 9 As shown, the third type is that a detection boss 2 is integrally formed on the machine base 1 , and the second reference surface 12 is extended upward to be flush with the first detection surface 32 .

[0074] Third embodiment:

[0075] The center of the machine base 1 is the central busbar 5 of the production line, which is used to calculate the position of each plate type in the production line.

[0076] 1) Determination of the center busbar 5: Taking the side busbar 6 as the reference, calibrate the second reference plane 12 to be parallel to the side busbar 6, take the second reference plane 12 as the reference, extend the lower end of the detection boss 2 to the ground, and then draw the center busbar 5 using the marking block.

[0077] 2) Determine the position of the workpiece: Based on the center busbar 5 or the side busbar 6 or any line parallel to the center busbar 5 or the side busbar 6, plan the relative position of the sheet metal workpiece on the production line.

[0078] 3) Determine the position of the functional moving component 3: According to the position of each workpiece during the plate processing process, calculate the relative position of the functional moving component 3 involved in each process with the center busbar 5 as the reference or the side busbar 6 as the reference or any line parallel to the center busbar 5 or the side busbar 6 as the reference line.

[0079] 4) After the workpiece position is determined, the size of the work instruction board is calculated.

[0080] When the production line specifications are switched, it is only necessary to use any one of a steel tape measure, a depth vernier caliper, a special measuring rod and a measuring block to measure the open-axis distance between the second reference surface 12 and the first detection surface 32, and adjust the distance to the same size as the work instruction board.

[0081] Fourth embodiment:

[0082] like Figure 4 As shown, the machine base 1 is an integral base, corresponding to the press machine in the production line.

[0083] Adjustment of the functional moving parts 3 of the press:

[0084] The functional moving part 3 moves on the first guide rail 301 perpendicular to the central busbar 5 through the power transmission screw nut. When working, it can be adjusted in place according to the theoretical calculated size of the work guide board. The second reference surface 12 to the first detection surface 32 in the figure is 88.3mm for the work guide board. After adjusting to this size, lock it and the adjustment is completed. During work, you can use a steel ruler or a depth vernier caliper to check the size of the work guide board at any time to check whether the size has changed and the stability of product quality.

[0085] like Figure 10 to Figure 12 As shown, the base 1 is a frame structure, corresponding to the rock wool edge milling machine before bonding and curing in the production line. The base 1 includes a platform 101 arranged inside the base 1 and a functional motion component 3 arranged on the upper end of the platform 101. The first frame 30 is arranged on both sides of the functional motion component 3. The upper surface of the platform 101 is cut into a first reference surface 11, and the side of the first frame 30 is a first detection surface 32.

[0086] Adjustment of milling cutter:

[0087] The milling cutter functional moving part 3 is driven by a screw lift and moves horizontally left and right on the first guide rail 301 perpendicular to the center busbar 5. When working, it can be adjusted according to the theoretical calculation size data of the work guide board. The second reference surface 12 to the first detection surface 32 is the work guide board size of 458.7mm. After adjusting to this size by the hand wheel, lock the hand wheel and the adjustment is completed. During work, you can use a steel ruler or a depth vernier caliper to check the size of the work guide board at any time to check whether the size has changed and the stability of product quality.

[0088] Due to the particularity of the size of the rock wool edge milling parts, during laser detection, when the second reference surface 12 is on a machine base 1 and the size of the machine base 1 X-axis length / Y-axis length ≥ 1, at least two second reference surfaces 12 are respectively set on both sides of the machine base 1.

[0089] During laser inspection, when the X-axis length / Y-axis length of the base 1 is less than 1, two third reference planes 15 are respectively set on the front end or rear end surface of the base 1 along the Y-axis direction. In this state, a three-dimensional laser scanner is required to scan and detect the third reference plane 15 with the other Y-axis of the laser to ensure that the third reference plane 15 is perpendicular to the X-axis of the center busbar 5.

[0090] Fifth embodiment:

[0091] The milling machine for finished sandwich panels is a very difficult device. The difficulty lies in the fact that defective products will appear when switching specifications. The problems are as follows: First, if there is a lot of excess, the material waste is very large, and the dust removal power is huge; second, the milling accuracy of the side must be controlled within 0.2 mm; third, various specifications require fast moving milling cutter assemblies to achieve fast switching.

[0092] Take the edge milling of cold storage panels as an example.

[0093] After the machine base 1 is initially installed, the present invention performs fine adjustment by 360° laser scanning or pulling a steel wire to ensure that the second reference surface 12 on the frame is coplanar with the second reference surfaces 12 of other devices.

[0094] like Fig.13 As shown, the positioning roller adjustment: the side guide roller is used to position the plate. It can move along the vertical center generatrix 5 on the first reference surface 11 of the frame by moving the hand wheel. Set the outer side of the guide roller as the first detection surface 32. At this time, it is calculated that the second reference surface 12 to the first detection surface 32 is the size of the operation guide board 430mm. After adjusting to this size by the hand wheel, lock the hand wheel and the adjustment is completed. During work, you can use a steel ruler or a depth vernier caliper to check the size of the operation guide board at any time to check whether the size has changed and the stability of product quality.

[0095] like Fig.14As shown, milling cutter adjustment: the milling cutter group is installed on the box body, i.e., the functional moving part 3, and the functional moving part 3 can be pulled by the cylinder to mill the plate on the first reference surface 11 along the direction perpendicular to the center busbar 5. The outer diameter circular surface of the basic milling cutter of the milling cutter group is set as the first detection surface 32. The cutting depth of the milling cutter can be changed by adjusting the movement of the two adjustment rollers on the box body. It is calculated that the second reference surface 12 to the first detection surface 32 is the size of the work guide board 430mm. After the first adjustment is completed, the cylinder can automatically advance and retract the next time the cutter is advanced.

[0096] Sixth embodiment:

[0097] like Fig.15 As shown, the overall top surface of the machine base 1 is machined into a first reference surface 11, and the functional motion component 3 includes a set of track shoes 35 that reciprocate in the vertical plane toward the X-axis direction. The track shoes 35 are composed of two sets arranged symmetrically up and down, forming a semi-closed loop movable open cavity that can operate continuously in the middle, and the functional motion component 3 also includes side modules 36 arranged on both sides of the cavity and reciprocating in the horizontal plane. The side modules 36 on both sides and the upper and lower track shoes 35 form a continuously operating closed cavity on all sides. During molding and curing, the chemical material in the cavity has an expansion force. In order to fix the side modules 36 with expansion force, second guide rails 302 are provided on both sides of the side modules 36. When switching specifications, the second guide rails 302 move left and right to change the width of the cavity. When the specification needs to be changed, according to the marked work instruction board size, the opening distance between the inner side of the second guide rail 302 and the second reference surface 12 is quickly adjusted to this value to ensure the position of the side module 36 and ensure that the product is foolproof.

[0098] Seventh embodiment:

[0099] like Figure 4 As shown, the system also includes a land scale 4. The land scale 4 uses two standard 1000mm steel rulers, with the central busbar 5 as the reference. The 0 scales of the two land scales 4 are placed on the central busbar 5 and are installed top to top on the left and right.

[0100] Eighth embodiment:

[0101] like Fig.16 and Fig.17 As shown, the functional motion component 3 includes a second frame 31 arranged on the first reference plane 11. The second frame 31 moves along the Y axis relative to the first reference plane 11. A positioning pin is arranged on the upper end plane of the second frame 31.

[0102] The functional moving component 3 also includes a third frame 33. The third frame 33 is a roller assembly. A positioning hole is provided on the lower connecting surface, so that the third frame 33 and the second frame 31 are positioned by positioning pins inserted into the positioning holes. The roller assembly of the third frame 33 of different shapes can be replaced to produce plates of various specifications. Each time the plate type is switched, as long as the size of the operation instruction board is adjusted, it can be adjusted into place very accurately, ensuring that the quality of the product is switched every time.

[0103] like Fig.18 and Fig.19 As shown, specifically, the third frame 33 is a molding roller mold group box, and there are concentric positioning holes at the lower end and the upper end of the second frame 31, and matching male and female positioning cone pins are placed to ensure that the molding roller mold group box is directly and quickly placed when switching. Through the movement of the second frame 31, it can move along the vertical center busbar 5 on the first reference surface 11 of the frame. The outer side surface of the mold group box is set as the first detection surface 32. At this time, it is calculated that the size of the operation guide board from the first detection surface 32 of the left mold group box to the second reference surface 12 is 90.2mm, and the actual adjustment to the changed size is completed. During work, the size of the operation guide board can be rechecked at any time with a steel ruler or a depth vernier caliper to check whether the size has changed and the stability of product quality.

[0104] Ninth embodiment:

[0105] When producing composite panels, some areas require overhead installation of upper and lower layers of equipment. At this time, the same position accuracy is required for the upper and lower layers of equipment to ensure product quality. Otherwise, the upper and lower panels will be misaligned, causing serious quality problems. Therefore, the installation positions of the upper and lower layers of equipment need to meet very high precision requirements.

[0106] like Figure 20 to Figure 24 As shown, an overhead beam 34 is provided on the upper part of the machine base 1 including its functional moving component 3, and an upper machine base 1 and a functional moving component 3 are provided on the overhead beam 34. The upper machine base 1 is an overhead structure, and the functional moving component 3 includes an upper plate forming machine mounted on the upper machine base 1. The second reference plane 12 on the upper machine base 1 is coplanar with the second reference plane 12 of the lower machine base 1 through laser detection.

[0107] There are several methods to adjust the position of this type of equipment.

[0108] Wire pulling and swinging method detection:

[0109] like Fig.21 and Fig. 22As shown, the side busbar 6 is determined. A taut thin steel wire with a diameter of 2 mm is pulled from the second reference plane 12 of the front end machine base 1 of the entire production line to the second reference plane 12 closest to the edge of the last machine base 1 at the back to form the side busbar 6. In order to eliminate the error during the initial adjustment, the two ends of the side busbar 6 are tightened by the rope tightener and a 1 mm thick iron sheet is placed at the first and last second reference plane 12 positions. The steel wire is pressed against the gasket 13 padded on the second reference plane 12, so that there is a 1 mm gap between the middle second reference plane 12 and the side busbar 6. Prevent the side busbar 6 from hitting the middle second reference plane 12 and affecting the straightness of the steel wire. At the same time, there is a 1mm gap between the side busbar 6 and the middle second reference plane 12, and a 1mm measuring gauge can be used to check the gap. In this way, a gap of 0.05mm can be seen with the naked eye, which means that for a 200m long production line, the parallelism of the second reference plane 12 of all machine bases 1 can be controlled to reach 0.05mm by pulling the wire. Its accuracy has exceeded that of laser, because the general laser on the market cannot reach a detection length of 200m.

[0110] After the second reference plane 12 of the lower machine base 1 is adjusted to be coplanar, the upper machine base 1 uses the swinging line method to ensure parallelism and coaxiality with the lower machine base 1. When swinging the line, the line is swung on the second reference plane 12 of the upper machine base 1. The second reference planes 12 of the upper and lower machine bases 1 are required to be in the same position so that the position dimensions of the second reference plane 12 and the line can be measured. The detection method is to put a 1mm gasket 13 on the second reference plane 12 of the upper machine base 1, and the line swings down. The swinging line and the second reference plane 12 of the lower frame maintain the same distance of 1 mm. The detection points are at least two points at both ends.

[0111] Laser detection method:

[0112] like Fig.23 and Fig.24 As shown, first, it is necessary to ensure that the second reference surface 12 of the lower machine base 1 reaches the coplanar detection state, and then adjust the position of the lower equipment. The laser detector is placed in a fixed position. If the Y axis needs to be detected on the production line, the laser transmitter is generally placed at the intersection of the Y axis side busbar 6 and the X axis target, that is, Figure 2 The third reference plane 15 of the three-dimensional laser detector is positioned, and then laser targets 14 are placed on different second reference planes 12 of the lower equipment base 1. The position of the base 1 is adjusted and the value of the laser target 14 is read to meet the design requirements, which means that the second reference planes 12 are coplanar. The laser detection head generally does not need to be moved and is placed in place. The same method is used to adjust the second reference plane 12 of the upper base 1 to be coplanar with the second reference plane 12 of the lower base 1. If the laser scanning line when measuring the upper base 1 is blocked by the support, the laser can be moved to avoid the support column for detection.

[0113] Tenth embodiment:

[0114] like Fig.25 and Fig.26 As shown in the figure, take the uncoiler in the sandwich panel production line as an example. The uncoiler is a mechanical device that automatically unwinds the rolled metal sheet, and is widely used in sheet processing, packaging, transportation and other fields. When loading the coil, the position of the steel coil installation will be offset, resulting in waste and defective products.

[0115] A first reference surface 11 is provided on the base 1 of the uncoiler, and the functional moving component 3 includes a shaft assembly 37 arranged on the upper end of the first reference surface 11. After the steel coil is moved onto the shaft assembly 37 by the loading trolley, the shaft assembly 37 automatically tightens and fixes the steel coil. The distance from the side of the steel coil to the second reference surface 12 is the size of the operation guidance board. The size of the operation guidance board is quickly adjusted according to the design drawing to achieve the coiling in place.

[0116] like Fig.25 As shown, when loading the cold storage plate steel coil:

[0117] The first step is to introduce the steel coil onto the main shaft through a traction device, tighten the main shaft, and reset the auxiliary support.

[0118] The second step is to start the moving cylinder in the Y-axis direction according to the dimensions of the design drawings, and adjust the size of the work instruction board to 494.6mm. The installation of the cold storage plate steel coil is completed, and the steel coil loading is very accurate and convenient.

[0119] like Fig.26 As shown, when the corrugated steel coil is loaded:

[0120] The first step is to introduce the steel coil onto the main shaft through a traction device, tighten the main shaft, and reset the auxiliary support.

[0121] The second step is to start the moving cylinder in the Y-axis direction according to the dimensions of the design drawings, and adjust the size of the work instruction board to 496mm. The installation of the corrugated steel coil is completed, and the positioning of the steel coil is very convenient.

[0122] The second reference surfaces 12 on the same side of each base 1 need to be coplanar. When the Y-axis dimension of the base 1 is insufficient, the pads 21 are used to make them coplanar.

[0123] Eleventh embodiment:

[0124] like Fig. 27 and Fig.28 As shown, take the band saw machine in the sandwich panel production line as an example.

[0125] Band saw cutting production process: It is difficult to measure the size of the original reference position origin of the band saw blade and the position of the workpiece plate because the bottom module, bottom module support plate, band saw base, etc. under the band saw cover the center busbar 5. Since the reference cannot be found, the optimal cutting plan cannot be planned for irregular versions. When the production speed is 5000mm / min, there is no optimal cutting path, and the band saw blade cutting path and the optimal cutting path are very different. When the production line speed is 5m, assuming that the shortest board length is L1, the cutting cycle is T1=L1 / 5000*60S. The functional motion component 3 can move left and right on the Y axis at a speed of 100mm / s. The cutting stroke of the board is 1271mm, and the time is 1271 / 100=12.71s. The functional motion component 3 can track the fast forward speed of 280mm / s on the X axis, and the return time is t1=L1 / 280, and the total working time is 12.71s+t1. According to the working principle, T1≥12.84s+t2, that is, L1 / 5000*60S≥12.71s+L1 / 280, so L1 is about 1500mm. In summary, when the production speed is 5 meters, the shortest board length is 1500mm and the cutting cycle time is about 18s.

[0126] The present invention sets one side of the machine base 1 as the second reference plane 12. When the entire line is initially installed, the second reference plane 12 is coplanar with all the subsequent second reference planes 12 through the side busbar 6. Because the second reference plane 12 of the saw blade is fixed, the functional moving component 3 on the machine base 1 can move left and right on the Y axis.

[0127] like Fig. 27 As shown, taking the production of corrugated board as an example, according to the size of the processed board, the zero point position of the saw blade is determined by the size of the work guide board. The saw blade starts working from the zero point, which is 121679mm away from the second reference surface, that is, the right steel ruler reading is 627mm. It moves 95mm in 0.53s at a speed of 180mm / s and quickly approaches the cut board. The right steel ruler reading is 532mm. Then it moves 91mm in 1.2s at a speed of 75mm / s and cuts into the board. The right steel ruler reading is 44 1mm, then advance at a speed of 120mm / s for 8.1s to 968mm, the left steel ruler reading is 526mm, then advance slowly at a speed of 75mm / s for 0.4s to 30mm to cut the plate, the left steel ruler reading is 557mm, then fast advance at a speed of 180mm / s for 0.48s to 87mm and quickly move to the stop position, the left steel ruler reading is 644mm, the total stroke from zero point to stop position is 1271mm, and it takes about 10.69s.

[0128] When the production line speed is 5m, assuming that the shortest board length is L2, the cutting cycle is T2 = L2 / 5000*60S, the functional motion component 3 can track the fast forward speed of 280mm / s on the X-axis, the return time is t2 = L2 / 280, and the total working time is 10.69+t2. According to the working principle, T2≥10.69s+t2, that is, L2 / 5000*60S≥10.69s+L2 / 280, so L2 is about 1261mm. In summary, when the production line is 5 meters, that is, the shortest board length is 1261mm, the cutting cycle time is about 15.1s.

[0129] like Fig.28 As shown, taking the production of cold storage panels as an example, the zero point position of the saw blade is determined according to the size of the processed panel and the size of the work guide board. The saw blade starts working from the zero point, which is 121679mm away from the second reference surface, that is, the reading of the steel ruler on the right is 627mm. It moves 59mm in 0.32s at a speed of 180mm / s and quickly approaches the cut panel. The reading of the steel ruler on the right is 568mm. Then it moves 36mm in 0.48s at a speed of 75mm / s and cuts into the panel. The side steel ruler reads 532mm, and then the plate is cut at a speed of 120mm / s for 9s and 1083mm. The left steel ruler reads 551mm, and then it is cut at a speed of 75mm / s for 0.42s and 32mm. The left steel ruler reads 583mm, and then it is quickly moved to the stop position at a speed of 180mm / s for 0.34s and 110mm. The left steel ruler reads 644mm, and the stroke from zero to the stop position is 1271mm, which takes about 10.6s. When the production line speed is 5m, assuming that the shortest plate length is L3, the cutting cycle is T3=L3 / 5000*60S. Functional motion component 3 can track the fast-forward speed of 280mm / s on the X-axis, and the return time t3=L2 / 280, and the total working time is 10.6s+t3. According to the working principle, T3≥10.6s+t3, that is, L3 / 5000*60S≥10.6s+L3 / 280, so L3 is about 1261mm. That is, the shortest board length produced is 1261mm, and the cutting cycle time is about 15s.

[0130] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0131] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. Standardized operation of sheet metal production line, zero waste data quantification and rapid switching system, characterized by: include: The machine base (1) is arranged on the ground and comprises: The first reference plane (11) is a processed horizontal plane on the machine base (1); A second reference surface (12) is arranged on a processed side surface of the machine base (1) and is perpendicular to the first reference surface (11); A lateral busbar (6), wherein the lateral busbar (6) is parallel to or coplanar with the second reference plane (12), and the lateral busbar (6) is a laser scanning line, or a taut thin straight line drawn between two front and rear points, or a line illuminated by an autocollimator or a theodolite; A functional moving component (3) is arranged on the first reference surface (11); The first detection surface (32) is a side surface of the functional motion component (3) that can be used for measurement or a side surface of a plate workpiece; The size of the work instruction signboard is the opening distance between the first detection surface (32) and the second reference surface (12).

2. The standardized operation and zero-waste data quantification and rapid switching system for plate production lines according to claim 1 is characterized by: The detection boss (2) is arranged on an extension section of the second reference surface (12) and extends upward to a position where measurement can be performed; the detection boss (2) includes three types: The first is that the side surface of the detection boss (2) is attached to the second reference surface (12) and extends upward to be flush with the first detection surface (32); The second type is that the detection boss (2) is a right-angle ruler fixed on the first reference surface (11), and the side end surface of the detection boss (2) is coplanar with the second reference surface (12), and the detection boss (2) extends upward to be flush with the first detection surface (32); The third type is that a detection boss (2) is integrally formed on the machine base (1), and the second reference surface (12) is extended upward to be flush with the first detection surface (32); Each machine base (1) has a plate input port, and the functional moving component (3) at the input port is a movable feed guide frame. A second reference surface (12) is arranged on the side corresponding to the feed guide frame to ensure that the position of the plate can be locked before feeding, so as to ensure quick switching of various specifications.

3. The standardized operation and zero-waste data quantification and rapid switching system for plate production lines according to claim 2 is characterized by: The center of the machine base (1) is the central busbar (5) of the production line, which is used to calculate the position of each plate type in the production line; 1) Determination of the center busbar (5): taking the side busbar (6) as a reference, calibrating the second reference plane (12) to be parallel to the side busbar (6), taking the second reference plane (12) as a reference, extending through the lower end of the detection boss (2) to the ground, and then drawing the center busbar (5) using a marking gauge block; 2) Determine the position of the workpiece: plan the relative position of the plate workpiece on the production line based on the central busbar (5) or the side busbar (6) or any line parallel to the central busbar (5) or the side busbar (6); 3) Determining the position of the functional moving component (3): according to the position of each workpiece during the plate processing process, calculating the relative position of the functional moving component (3) involved in each process with the central busbar (5) as a reference or the side busbar (6) as a reference or any line parallel to the central busbar (5) or the side busbar (6) as a reference line; 4) After the workpiece position is determined, the size of the work instruction board is calculated.

4. The standardized operation and zero-waste data quantification and rapid switching system for plate production lines according to claim 3 is characterized by: The machine base (1) is an integral base; Or the base (1) is a frame structure, the base (1) comprises a platform (101) arranged inside the base (1) and a functional motion component (3) arranged on the upper end of the platform (101), first frames (30) are arranged on both sides of the functional motion component (3), the upper surface of the platform (101) is machined into a first reference surface (11), and the side surface of the first frame (30) is a first detection surface (32).

5. The standardized operation and zero-waste data quantification and rapid switching system for plate production lines according to claim 4 is characterized by: The entire top surface of the machine base (1) is machined to form a first reference surface (11). The functional motion component (3) includes a set of track shoes (35) that reciprocate in a vertical plane toward the X-axis direction. The track shoes (35) are composed of two sets symmetrically arranged up and down, forming a semi-closed loop movable open cavity that can operate continuously in the middle. The functional motion component (3) also includes side modules (36) arranged on both sides of the cavity that reciprocate in a horizontal plane. The side modules (36) on both sides and the upper and lower track shoes (35) form a continuously operating closed cavity. During the molding and curing process, the chemical material in the cavity has an expansion force. In order to fix the side module (36), second guide rails (302) are provided on both sides of the side module (36). When switching specifications, the second guide rails (302) move left and right to change the width of the cavity. When the specification needs to be changed, according to the size marked on the work instruction board, the opening distance between the inner side of the second guide rail (302) and the second reference surface (12) can be quickly adjusted to the value to ensure the position of the side module (36) and ensure that the product is foolproof.

6. The standardized operation and zero-waste data quantification and rapid switching system for plate production lines according to claim 1 is characterized by: When the second reference surface (12) is on one of the machine bases (1) and the size of the machine base (1) is X-axis length / Y-axis length ≥ 1, at least two second reference surfaces (12) are respectively provided on both sides of the machine base (1), and during laser detection, the second reference surfaces (12) on the same side of each of the machine bases (1) need to be padded to the same plane by pads (21); During laser inspection, when the X-axis length / Y-axis length of the base (1) is less than 1, two third reference planes (15) are respectively set on the left or right end surface of the base (1) along the Y-axis direction. In this state, a three-dimensional laser scanner is required to scan and detect the third reference plane (15) with the other Y-axis of the laser to ensure that the third reference plane (15) is perpendicular to the X-axis of the center busbar (5).

7. The standardized operation and zero-waste data quantification and rapid switching system for plate production lines according to claim 3 is characterized by: The system also includes a land scale (4), which is made of two standard 1000 mm steel rulers, with the central busbar (5) as the reference. The 0 scales of the two land scales (4) are both placed on the central busbar (5), and are installed top to top on the left and right.

8. The plate production line standardized operation, zero-waste data quantification and rapid switching system according to claim 4 is characterized by: The functional motion component (3) comprises a second frame (31) arranged on the first reference plane (11), the second frame (31) moves along the Y axis relative to the first reference plane (11), and a positioning pin is arranged on the upper end plane of the second frame (31); The functional motion component (3) further comprises a third frame (33), wherein the third frame (33) is a roller assembly, and a positioning hole is provided on the lower connecting surface, so that the third frame (33) and the second frame (31) are positioned by means of positioning pins inserted into the positioning holes. The roller assembly of the third frame (33) of different shapes can be replaced to produce plates of various specifications. Each time the plate type is switched, the size of the operation instruction board is adjusted very accurately, thereby ensuring that the quality of the product is perfect each time the plate type is switched.

9. The standardized operation and zero-waste data quantification and rapid switching system for plate production lines according to claim 4 is characterized by: An overhead crossbeam (34) is provided on the upper part of the machine base (1) including its functional moving component (3); an upper machine base (1) and a functional moving component (3) are provided on the overhead crossbeam (34); the upper machine base (1) is an overhead structure; the functional moving component (3) includes an upper plate forming machine mounted on the upper machine base (1); and a second reference plane (12) on the upper machine base (1) is coplanar with a second reference plane (12) of the lower machine base (1) through laser detection.

10. The standardized operation and zero-waste data quantification and rapid switching system for plate production lines according to claim 4 is characterized by: A first reference surface (11) is provided on a base (1) of the uncoiler, and the functional moving component (3) includes a shaft assembly (37) arranged at the upper end of the first reference surface (11). After the steel coil is moved onto the shaft assembly (37) by a loading trolley, the shaft assembly (37) automatically tightens and fixes the steel coil. The distance from the first detection surface (32) on the side of the steel coil to the second reference surface (12) is the size of the operation guidance board. The size of the operation guidance board is quickly adjusted according to the design drawing to achieve the coiling in place.

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