A lifting device for industrial robot
By designing a lifting device including a hoist cylinder, a robot, a working table, a gantry and a limiting assembly, the safety hazards of industrial robots when dealing with heavy objects are solved, and higher safety and stability are achieved.
Patent Information
- Application Number
- CN202510027659.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-04-04
AI Technical Summary
When handling heavy objects, industrial robots may lose power or stability due to excessive loading, resulting in increased safety hazards and accident risks.
A lifting device is designed, including a base, a hoist cylinder, a robot, a working table, a gantry and a limiting assembly. The design of the slider and the adjusting cylinder ensures the stability and flexibility of the robot during the hoisting process. The lifting cylinder of the limit assembly provides dynamic support, which is adjusted according to the weight of the weight and the stress of the robot, ensuring that the robot remains stable when lifting the weight.
It effectively solves the safety hazards when dealing with heavy objects, improves the safety and stability of industrial robots, and prevents the instability or damage of the robotic hand caused by excessive heavy objects.
Smart Images

Figure CN119748510A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of industrial robots, and in particular to a lifting device for an industrial robot. Background Art
[0002] As an important tool to improve production efficiency and reduce costs, industrial robots are increasingly used in a wide range of industries, including automobiles and their parts, electronics and electrical, mechanical processing, food, and chemicals. These robots are usually used to perform tasks such as welding, spraying, and handling. In industrial robot technology, the lifting device is a key component, which is responsible for lifting the robot's end effector (such as grippers, welding guns, etc.) to the required working position in order to perform various operating tasks. The design of the lifting device directly affects the flexibility, stability, and work efficiency of the industrial robot.
[0003] Although industrial robot technology has made significant progress and has been widely used in many industries, it still faces a series of challenges in actual application, especially when heavy objects need to be handled. Specifically, when the weight of the object exceeds the designed carrying capacity of the industrial robot, the robot arm may lose power or stability under the action of gravity, which may not only cause damage to the robot itself, but also pose a serious threat to surrounding workers and equipment. The existence of such safety hazards not only limits the application scope of industrial robots, but also increases the uncertainty and risk during operation.
[0004] However, many industrial robot systems currently do not fully consider this potential safety risk when designing, and therefore do not configure corresponding protective mechanisms to deal with the situation where objects are too heavy. As a result, in actual operation, once an overweight object is encountered, the robot may not be able to effectively deal with it, thus causing a safety accident. Therefore, a lifting device for an industrial robot is proposed to solve the above problem. Summary of the invention
[0005] The purpose of the present invention is to provide a lifting device for an industrial robot, which can effectively solve the potential safety hazard problem mentioned in the background art when handling heavy objects.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a lifting device for an industrial robot, comprising a base, a lifting cylinder is fixedly installed on the upper end surface of the base, a manipulator is fixedly installed on the top of the lifting cylinder, an operating table is fixedly installed above the base outside the manipulator, a gantry is movably installed on the upper end surface of the operating table, a slide groove is provided in the middle of the upper end surface of the operating table, and a reserved hole is provided at the center of the slide groove; the gantry comprises a slide, telescopic frames are fixedly installed on both sides of the upper end surface of the slide, the tops of the two telescopic frames are fixedly connected by a cross beam, a limit assembly is movably installed on the cross beam, and the end of the limit assembly facing away from the cross beam is rotatably connected to the manipulator.
[0007] Preferably, the cross section of the base adopts a cross-shaped structural design, and mounting holes for fixing the base are opened at the four corners of the base, mounting bolts are movably inserted in the mounting holes, and the lifting cylinder is fixedly installed at the center of the upper end surface of the base.
[0008] When the above technical solution is adopted, the design of the adapter allows the manipulator to be easily installed and disassembled, which is convenient for maintenance and replacement. The design of the slide bar not only provides additional support, but also ensures the stability of the manipulator during the lifting process. The sliding connection between the slide bar and the lifting cylinder allows the manipulator to rise and fall smoothly, reducing the impact and vibration during the movement.
[0009] Preferably, an adapter is movably installed on the top of the lifting cylinder, the bottom of the manipulator is fixedly connected to the upper end surface of the adapter by installing screws, the adapter has holes in a ring array and a sliding rod is movably inserted, the bottom of the sliding rod passes through the adapter and is slidably connected to the lifting cylinder, and the installation direction of the sliding rod is parallel to the lifting direction of the lifting cylinder.
[0010] When the above technical solution is adopted, the design of the adapter allows the manipulator to be easily installed and disassembled, which is convenient for maintenance and replacement. The design of the slide bar not only provides additional support, but also ensures the stability of the manipulator during the lifting process. The sliding connection between the slide bar and the lifting cylinder allows the manipulator to rise and fall smoothly, reducing the impact and vibration during the movement.
[0011] Preferably, the manipulator includes a mounting base, a robotic arm, a double cylinder and a pneumatic gripper, wherein the bottom of the mounting base is fixedly connected to the top of the adapter, the mounting base is a bracket for installing the robotic arm, the robotic arm is connected by joints and connecting rods, and can realize arbitrary movement and turning within its range of motion; the double cylinder provides power for the movement of the manipulator through pneumatic transmission, and the pneumatic gripper is connected to the robotic arm through a transmission shaft, which can transmit movement to the wrist for rotating, extending and bending the wrist or opening and closing the fingers.
[0012] When adopting the above technical solution, the design of the manipulator fully considers flexibility and functionality. The synergy of the mounting base, the manipulator arm, the double cylinder and the pneumatic gripper enables the manipulator to perform complex operation tasks. The pneumatic transmission method of the double cylinder and the pneumatic gripper improves work efficiency and response speed.
[0013] Preferably, the operating table is designed with stainless steel material, a support frame is fixedly installed on the outer side of the lower end surface of the operating table, the bottom of the support frame is fixedly connected to the upper end surface of the base, and a limit frame is fixedly installed on the upper end surface of the operating table.
[0014] When the above technical solution is adopted, the operating table is designed with stainless steel material, which not only has excellent corrosion resistance and durability, but also is easy to clean and maintain. The design of the support frame enhances the stability of the operating table, enabling it to withstand greater loads. The design of the limit frame provides a clamping and fixing function for the gantry, ensuring the stability and safety of the gantry in the slideway.
[0015] Preferably, the cross section of the slide groove adopts a circular structure design, the slide groove depth matches the slide frame thickness, and the inner wall of the slide groove is provided with a hard chrome plating, which has high hardness and good wear resistance and is used to improve the wear resistance of the inner wall of the slide groove.
[0016] When the above technical solution is adopted, the slide adopts a circular structure design, which not only facilitates the sliding and positioning of the slide, but also reduces the friction and wear during the sliding process. The application of hard chrome plating further improves the wear resistance and service life of the inner wall of the slide, and reduces the maintenance cost.
[0017] Preferably, the slide is designed with stainless steel material, the slide adopts an annular structure design, the slide is clamped and installed on the inner side of the slide slot by a limit frame, and the outer diameter of the slide matches the inner diameter of the slide slot.
[0018] When the above technical solution is adopted, the slide is designed with stainless steel material, which has excellent corrosion resistance and durability. The ring structure design enables the slide to fit tightly inside the slide slot, improving the stability and accuracy of sliding. The outer diameter of the slide matches the inner diameter of the slide slot, ensuring smooth sliding and non-interference.
[0019] Preferably, the telescopic frame includes a base frame, an adjusting cylinder is fixedly installed on one side of the base frame, an inner rod is movably inserted on the top of the base frame, a fixing frame is fixedly installed on the inner rod, and the top of the adjusting cylinder is fixedly connected to the fixing frame.
[0020] When the above technical solution is adopted, the design of the telescopic frame allows the height of the gantry to be adjusted according to actual needs. The application of the adjustment cylinder provides a convenient adjustment method, making the height adjustment of the telescopic frame more accurate and fast. The design of the inner rod and the fixed frame enhances the stability and load-bearing capacity of the telescopic frame.
[0021] Preferably, the limiting assembly includes a lifting cylinder, a first rotating seat is fixedly installed at the front end of the lifting cylinder, and the front end of the lifting cylinder is rotatably connected to the mechanical arm closest to the pneumatic gripper on the manipulator through the first rotating seat, ensuring that the lifting cylinder can flexibly rotate with the movement of the manipulator. The manipulator is pushed by the jacking cylinder to rise and grab the heavy object, and the lifting cylinder will also start accordingly. The lifting cylinder provides the necessary supporting force through its telescopic function according to the movement trajectory and speed of the manipulator. This supporting force is dynamic and can be adjusted according to the weight of the heavy object and the force conditions of the manipulator, thereby ensuring that the manipulator maintains stability when lifting the heavy object. A second rotating seat is fixedly installed at the rear end of the lifting cylinder, and a walking frame is rotatably installed at the rear end of the lifting cylinder through the second rotating seat.
[0022] When adopting the above technical solution, the design of the limit assembly fully considers safety and flexibility. The lifting cylinder is rotatably connected to the mechanical arm on the manipulator through the first rotating seat, ensuring that the lifting cylinder can flexibly rotate with the movement of the manipulator. The telescopic function of the lifting cylinder provides the necessary supporting force, which is dynamic and can be adjusted according to the weight of the heavy object and the force of the manipulator, thereby ensuring that the manipulator maintains stability when lifting heavy objects.
[0023] Preferably, the walking frame is slidably mounted on the crossbeam, and the walking frame includes a slide rail and a frame body for mounting the slide rail, wherein the slide rail is mounted inside the frame body and matches and slidably cooperates with the crossbeam, and the walking frame is fixedly connected to the second rotating seat through the frame body.
[0024] When the above technical solution is adopted, the design of the traveling frame enables the limit assembly to slide on the crossbeam, so as to be fine-tuned according to actual needs. The design of the slide rail and the frame body enhances the stability and load-bearing capacity of the traveling frame. The traveling frame is fixedly connected to the second rotating seat through the frame body, ensuring that the connection between the lifting cylinder and the traveling frame is firm and reliable. This design not only improves the flexibility and adaptability of the limit assembly, but also enhances the safety and stability of the entire lifting device.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] The slide of the gantry in the present invention is designed to slide in the slide groove of the operating table and be clamped and fixed by the limit frame. This design allows the gantry to move flexibly on the operating table to adapt to different working positions and requirements. The circular structure design of the slide groove and the application of hard chrome plating improve the wear resistance of the inner wall of the slide groove, ensure the smooth sliding of the slide in the slide groove, and reduce friction and wear.
[0027] The design of the telescopic frame allows the height of the gantry to be adjusted according to actual needs. By adjusting the cylinder, the height of the beam can be easily adjusted to adapt to the operation requirements of different heights. The beam serves as the installation base of the limit assembly, providing stable support and ensuring the stability and reliability of the limit assembly during work.
[0028] The lifting cylinder of the limit assembly is connected to the mechanical arm of the manipulator through the first rotating seat, ensuring that the lifting cylinder can rotate flexibly with the movement of the manipulator. The telescopic function of the lifting cylinder provides dynamic support force, which can be adjusted according to the weight of the heavy object and the force of the manipulator. This design effectively shares the pressure on the manipulator and the lifting cylinder, and prevents safety hazards caused by excessive weight. The sliding design of the walking frame allows the limit assembly to be fine-tuned on the beam, further enhancing the safety and stability of the entire lifting device.
[0029] When the robot grabs a heavy object and rises, the lifting cylinder of the limit assembly will provide the necessary support force according to the movement trajectory and speed of the robot. This support force is dynamic and can be adjusted according to actual conditions, thus ensuring the stability of the robot when lifting heavy objects. Even when handling heavy objects, the robot and the lifting cylinder will not lose stability or be damaged due to excessive pressure due to the additional support force of the limit assembly.
[0030] In summary, the design of the present invention and the synergistic effect of the overall structure effectively solve the potential safety hazard problem when handling heavy objects and improve the safety and stability of the industrial robot. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the main structure of the present invention;
[0032] Figure 2 This is a schematic diagram of the installation structure of the robot of the present invention;
[0033] Figure 3 It is a schematic diagram of the connection structure of the jacking cylinder of the present invention;
[0034] Figure 4 It is a schematic diagram of the cross-sectional structure of the operating table of the present invention;
[0035] Figure 5 It is a schematic diagram of the structure of the limiting component of the present invention.
[0036] Figure 6 It is a schematic diagram of the gantry structure of the present invention;
[0037] Figure 7 For the present invention Figure 6 Schematic diagram of the structure at the enlarged point.
[0038] In the figure: 1. base; 11. lifting cylinder; 12. mounting hole; 111. adapter seat; 2. operating table; 21. limit frame; 22. slide groove; 23. support frame; 24. reserved hole; 3. manipulator; 4. limit assembly; 41. lifting cylinder; 42. first rotating seat; 43. second rotating seat; 44. walking frame; 5. gantry; 51. slide; 52. telescopic frame; 521. base frame; 522. inner rod; 5221. fixed frame; 53. crossbeam; 54. adjusting cylinder. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] Embodiment 1
[0041] like Figures 1 to 7 As shown, an embodiment of the present invention is: a lifting device for an industrial robot, comprising a base 1, a lifting cylinder 11 is fixedly installed on the upper end surface of the base 1, a manipulator 3 is fixedly installed on the top of the lifting cylinder 11, an operating table 2 is fixedly installed above the base 1 outside the manipulator 3, a gantry 5 is movably installed on the upper end surface of the operating table 2, a slide groove 22 is provided in the middle of the upper end surface of the operating table 2, and a reserved hole 24 is provided at the center of the slide groove 22; the gantry 5 comprises a slide 51, telescopic frames 52 are fixedly installed on both sides of the upper end surface of the slide 51, the tops of the two telescopic frames 52 are fixedly connected by a cross beam 53, a limit assembly 4 is movably installed on the cross beam 53, and the end of the limit assembly 4 away from the cross beam 53 is rotatably connected to the manipulator 3.
[0042] Specifically, the slide 51 of the gantry 5 is designed to slide in the slide groove 22 of the operating table 2 and be clamped and fixed by the limit frame 21. This design allows the gantry 5 to move flexibly on the operating table 2 to adapt to different working positions and requirements. The circular structure design of the slide groove 22 and the application of hard chrome plating improve the wear resistance of the inner wall of the slide groove 22, ensure the smooth sliding of the slide 51 in the slide groove 22, and reduce friction and wear.
[0043] The design of the telescopic frame 52 allows the height of the gantry 5 to be adjusted according to actual needs. By adjusting the cylinder 54, the height of the crossbeam 53 can be easily adjusted to meet the operation requirements of different heights. The crossbeam 53 serves as the installation base of the limit assembly 4, providing a stable support to ensure the stability and reliability of the limit assembly 4 during operation.
[0044] The lifting cylinder 41 of the limit assembly 4 is rotatably connected to the mechanical arm on the manipulator 3 through the first rotating seat 42, ensuring that the lifting cylinder 41 can flexibly rotate with the movement of the manipulator 3. The telescopic function of the lifting cylinder 41 provides a dynamic support force, which can be adjusted according to the weight of the heavy object and the force of the manipulator 3. This design effectively shares the pressure on the manipulator 3 and the lifting cylinder 11, and prevents safety hazards caused by excessive weight. The sliding design of the walking frame 44 allows the limit assembly 4 to be fine-tuned on the crossbeam 53, further enhancing the safety and stability of the entire lifting device.
[0045] When the manipulator 3 grabs the heavy object and rises, the lifting cylinder 41 of the limit assembly 4 will provide the necessary support force according to the movement trajectory and speed of the manipulator 3. This support force is dynamic and can be adjusted according to actual conditions, thereby ensuring the stability of the manipulator 3 when lifting the heavy object. Even when handling heavy objects, due to the additional support force of the limit assembly 4, the manipulator 3 and the lifting cylinder 11 will not lose stability or be damaged due to excessive pressure.
[0046] In summary, the design of the present invention and the synergistic effect of the overall structure effectively solve the potential safety hazard problem when handling heavy objects and improve the safety and stability of the industrial robot.
[0047] Embodiment 2
[0048] In order to make the robot more stable when moving up and down, Figures 1 to 3 As shown, in this embodiment, the cross section of the base 1 adopts a cross-shaped structure design, and mounting holes 12 for fixing the base 1 are opened at the four corners of the base 1. Mounting bolts are movably inserted in the mounting holes 12, and the lifting cylinder 11 is fixedly installed at the center of the upper end surface of the base 1.
[0049] Specifically, the design of the adapter 111 enables the manipulator 3 to be easily installed and disassembled, and is convenient for maintenance and replacement. The design of the slide bar not only provides additional support, but also ensures the stability of the manipulator 3 during the lifting process. The sliding connection between the slide bar and the lifting cylinder 11 enables the manipulator 3 to rise and fall smoothly, reducing the impact and vibration during the movement.
[0050] Furthermore, an adapter seat 111 is movably installed on the top of the lifting cylinder 11, and the bottom of the manipulator 3 is fixedly connected to the upper end surface of the adapter seat 111 by installing screws. The adapter seat 111 has holes in a ring array and a sliding rod is movably inserted. The bottom of the sliding rod passes through the adapter seat 111 and is slidably connected to the lifting cylinder 11, and the installation direction of the sliding rod is parallel to the lifting direction of the lifting cylinder 11.
[0051] Specifically, the design of the adapter 111 enables the manipulator 3 to be easily installed and disassembled, and is convenient for maintenance and replacement. The design of the slide bar not only provides additional support, but also ensures the stability of the manipulator 3 during the lifting process. The sliding connection between the slide bar and the lifting cylinder 11 enables the manipulator 3 to rise and fall smoothly, reducing the impact and vibration during the movement.
[0052] Furthermore, the manipulator 3 includes a mounting base, a robotic arm, a double cylinder and a pneumatic gripper, wherein the bottom of the mounting base is fixedly connected to the top of the adapter 111, the mounting base is a bracket for installing the robotic arm, and the robotic arm is connected by joints and connecting rods, and can realize arbitrary movement and turning within its range of motion; the double cylinder provides power for the movement of the manipulator 3 through pneumatic transmission, and the pneumatic gripper is connected to the robotic arm through a transmission shaft, which can transmit movement to the wrist for rotating, extending and bending the wrist or opening and closing the fingers.
[0053] Specifically, the design of the manipulator 3 takes full account of flexibility and functionality. The synergy of the mounting base, the manipulator arm, the double cylinder and the pneumatic gripper enables the manipulator 3 to perform complex operation tasks. The pneumatic transmission mode of the double cylinder and the pneumatic gripper improves work efficiency and response speed.
[0054] Embodiment 3
[0055] In order to make the gantry adjust synchronously when the robot is lifting or rotating, such as Figure 4 , Figure 6 and Figure 7 As shown, in this embodiment, the operating table 2 is designed with stainless steel, a support frame 23 is fixedly installed on the outer side of the lower end surface of the operating table 2, the bottom of the support frame 23 is fixedly connected to the upper end surface of the base 1, and a limit frame 21 is fixedly installed on the upper end surface of the operating table 2.
[0056] Specifically, the operating platform 2 is made of stainless steel, which not only has excellent corrosion resistance and durability, but is also easy to clean and maintain. The design of the support frame 23 enhances the stability of the operating platform 2, allowing it to withstand a larger load. The design of the limit frame 21 provides a clamping and fixing function for the gantry 5, ensuring the stability and safety of the gantry 5 in the slide 22.
[0057] Furthermore, the cross section of the slide groove 22 adopts a circular structure design, the depth of the slide groove 22 matches the thickness of the slide frame 51, and the inner wall of the slide groove 22 is provided with a hard chrome plating, which has high hardness and good wear resistance and is used to improve the wear resistance of the inner wall of the slide groove 22.
[0058] Specifically, the circular structure of the slide 22 not only facilitates the sliding and positioning of the slide 51, but also reduces friction and wear during the sliding process. The application of hard chrome plating further improves the wear resistance and service life of the inner wall of the slide 22, and reduces maintenance costs.
[0059] Furthermore, the slide 51 is designed with stainless steel material, and the slide 51 adopts a ring structure design. The slide 51 is clamped and installed on the inner side of the slide groove 22 by the limiting frame 21, and the outer diameter of the slide 51 matches the inner diameter of the slide groove 22.
[0060] Specifically, the slide 51 is made of stainless steel, which has excellent corrosion resistance and durability. The annular structure design allows the slide 51 to fit tightly inside the slide slot 22, improving the stability and accuracy of sliding. The outer diameter of the slide 51 matches the inner diameter of the slide slot 22, ensuring smooth sliding and non-interference.
[0061] Furthermore, the telescopic frame 52 includes a base frame 521, an adjusting cylinder 54 is fixedly installed on one side of the base frame 521, an inner rod 522 is movably inserted on the top of the base frame 521, a fixing frame 5221 is fixedly installed on the inner rod 522, and the top of the adjusting cylinder 54 is fixedly connected to the fixing frame 5221.
[0062] Specifically, the design of the telescopic frame 52 allows the height of the gantry frame 5 to be adjusted according to actual needs. The application of the adjustment cylinder 54 provides a convenient adjustment method, making the height adjustment of the telescopic frame 52 more accurate and rapid. The design of the inner rod 522 and the fixed frame 5221 enhances the stability and load-bearing capacity of the telescopic frame 52.
[0063] Embodiment 4
[0064] In order to ensure the stability and safety of the robot during the grasping action, Figure 1 , Figure 5 and Figure 6 As shown, in this embodiment, the limiting assembly 4 includes a lifting cylinder 41, and a first rotating seat 42 is fixedly installed at the front end of the lifting cylinder 41. The front end of the lifting cylinder 41 is rotatably connected to the mechanical arm closest to the pneumatic gripper on the manipulator 3 through the first rotating seat 42, ensuring that the lifting cylinder 41 can flexibly rotate with the movement of the manipulator 3. The manipulator 3 is pushed up by the jacking cylinder 11 to rise and grab the heavy object, and the lifting cylinder 41 will also start accordingly. The lifting cylinder 41 provides the necessary supporting force through its telescopic function according to the movement trajectory and speed of the manipulator 3. This supporting force is dynamic and can be adjusted according to the weight of the heavy object and the force conditions of the manipulator 3, thereby ensuring that the manipulator 3 maintains stability when lifting the heavy object. A second rotating seat 43 is fixedly installed at the rear end of the lifting cylinder 41, and a walking frame 44 is rotatably installed at the rear end of the lifting cylinder 41 through the second rotating seat 43.
[0065] Specifically, the design of the limit assembly 4 takes safety and flexibility into full consideration. The lifting cylinder 41 is rotatably connected to the mechanical arm on the manipulator 3 through the first rotating seat 42, ensuring that the lifting cylinder 41 can flexibly rotate with the movement of the manipulator 3. The telescopic function of the lifting cylinder 41 provides the necessary supporting force, which is dynamic and can be adjusted according to the weight of the heavy object and the force applied to the manipulator 3, thereby ensuring that the manipulator 3 maintains stability when lifting heavy objects.
[0066] Furthermore, the traveling frame 44 is slidably mounted on the cross beam 53, and the traveling frame 44 includes a slide rail and a frame body for mounting the slide rail, wherein the slide rail is mounted inside the frame body and matches and slidably cooperates with the cross beam 53, and the traveling frame 44 is fixedly connected to the second rotating seat 43 through the frame body.
[0067] Specifically, the design of the traveling frame 44 enables the limit assembly 4 to slide on the crossbeam 53, so as to be fine-tuned according to actual needs. The design of the slide rail and the frame body enhances the stability and load-bearing capacity of the traveling frame 44. The traveling frame 44 is fixedly connected to the second rotating seat 43 through the frame body, ensuring that the connection between the lifting cylinder 41 and the traveling frame 44 is firm and reliable. This design not only improves the flexibility and adaptability of the limit assembly 4, but also enhances the safety and stability of the entire lifting device.
[0068] When the present invention is used, ensure that the base 1 is firmly installed in the desired position and fixed by the mounting bolts. The operating table 2 is also firmly connected to the base 1 through the support frame 23. The slide 51 of the gantry 5 is placed in the slide groove 22 of the operating table 2 and is clamped and fixed by the limit frame 21. As needed, the height of the telescopic frame 52 is adjusted by adjusting the cylinder 54 so that the crossbeam 53 is in a suitable position. This step can be adjusted according to the actual working height and the operating range of the manipulator 3. The lifting cylinder 41 of the limit assembly 4 is rotatably connected to the mechanical arm on the manipulator 3 through the first rotating seat 42, and is connected to the walking frame 44 through the second rotating seat 43. In this way, when the weight is too heavy, the lifting cylinder 41 can provide an upward supporting force to help share the pressure borne by the manipulator 3 and the lifting cylinder 11.
[0069] When it is necessary to lift a heavy object, start the lifting cylinder 11 to push the adapter 111 and the manipulator 3 up. Under pneumatic transmission, the manipulator 3 can flexibly adjust the position and posture of the pneumatic gripper through the synergy of the mechanical arm and the double cylinder. When the manipulator 3 rises to the specified position, the pneumatic gripper closes to grab the heavy object. During the entire lifting and moving process, the limit assembly 4 plays a key safety protection role. When the heavy object is too heavy and causes the manipulator 3 or the lifting cylinder 11 to be subjected to excessive pressure, the lifting cylinder 41 can reduce the pressure through the additional support force it provides to prevent the manipulator 3 from losing stability or being damaged. At the same time, the sliding function of the walking frame 44 also allows fine-tuning of the heavy object when necessary to maintain its stability and safety.
Claims
1. A lifting device for an industrial robot, comprising a base (1), a lifting cylinder (11) is fixedly mounted on the upper end surface of the base (1), a manipulator (3) is fixedly mounted on the top of the lifting cylinder (11), an operating table (2) is fixedly mounted above the base (1) outside the manipulator (3), and a gantry (5) is movably mounted on the upper end surface of the operating table (2), characterized in that: A slide groove (22) is provided in the middle of the upper end surface of the operating table (2), and a reserved hole (24) is provided at the center of the slide groove (22); The gantry (5) comprises a slide (51), telescopic frames (52) are fixedly mounted on both sides of the upper end surface of the slide (51), the tops of the two telescopic frames (52) are fixedly connected via a crossbeam (53), a limit assembly (4) is movably mounted on the crossbeam (53), and one end of the limit assembly (4) away from the crossbeam (53) is rotatably connected to the manipulator (3).
2. A lifting device for an industrial robot according to claim 1, characterized in that: The cross section of the base (1) is designed in a cross-shaped structure. The four corners of the base (1) are provided with mounting holes (12) for fixing the base (1). Mounting bolts are movably inserted into the mounting holes (12). The lifting cylinder (11) is fixedly mounted at the center of the upper end surface of the base (1).
3. A lifting device for an industrial robot according to claim 1, characterized in that: An adapter seat (111) is movably mounted on the top of the lifting cylinder (11); the bottom of the manipulator (3) is fixedly connected to the upper end surface of the adapter seat (111) by means of mounting screws; the adapter seat (111) has holes in a circular array and is movably inserted with a sliding rod; the bottom of the sliding rod passes through the adapter seat (111) and is slidably connected to the lifting cylinder (11); the mounting direction of the sliding rod is parallel to the lifting direction of the lifting cylinder (11).
4. A lifting device for an industrial robot according to claim 1, characterized in that: The manipulator (3) comprises a mounting seat, a manipulator arm, a double cylinder and a pneumatic gripper, wherein the bottom of the mounting seat is fixedly connected to the top of the adapter seat (111), the mounting seat is a bracket for mounting the manipulator arm, and the manipulator arm is connected via joints and connecting rods, and can realize arbitrary movement and steering within its range of motion; the double cylinder provides power for the movement of the manipulator 3 via pneumatic transmission, and the pneumatic gripper is connected to the manipulator arm via a transmission shaft, and can transmit movement to the wrist, so as to rotate, extend and bend the wrist, or open and close the fingers.
5. The lifting device for an industrial robot according to claim 1, characterized in that: The operating table (2) is designed with stainless steel material, a support frame (23) is fixedly installed on the outer side of the lower end surface of the operating table (2), the bottom of the support frame (23) is fixedly connected to the upper end surface of the base (1), and a limit frame (21) is fixedly installed on the upper end surface of the operating table (2).
6. A lifting device for an industrial robot according to claim 1, characterized in that: The cross section of the slide groove (22) adopts a circular structure design, the depth of the slide groove (22) matches the thickness of the slide frame (51), and the inner wall of the slide groove (22) is provided with a hard chrome plating layer, which has high hardness and good wear resistance and is used to improve the wear resistance of the inner wall of the slide groove (22).
7. A lifting device for an industrial robot according to claim 1, characterized in that: The slide (51) is made of stainless steel and has an annular structure. The slide (51) is clamped and installed on the inner side of the slide groove (22) by a limiting frame (21). The outer diameter of the slide (51) matches the inner diameter of the slide groove (22).
8. The lifting device for an industrial robot according to claim 1, characterized in that: The telescopic frame (52) comprises a base frame (521), an adjusting cylinder (54) is fixedly mounted on one side of the base frame (521), an inner rod (522) is movably inserted on the top of the base frame (521), a fixing frame (5221) is fixedly mounted on the inner rod (522), and the top of the adjusting cylinder (54) is fixedly connected to the fixing frame (5221).
9. The lifting device for an industrial robot according to claim 1, characterized in that: The limiting assembly (4) comprises a lifting cylinder (41), a first rotating seat (42) being fixedly mounted at the front end of the lifting cylinder (41), and a mechanical arm closest to the pneumatic gripper on the manipulator (3) being rotationally connected at the front end of the lifting cylinder (41) through the first rotating seat (42), thereby ensuring that the lifting cylinder (41) can flexibly rotate along with the movement of the manipulator 3. The manipulator (3) is pushed up by the lifting cylinder (11) to rise and grab the heavy object, and the lifting cylinder (41) will also start accordingly. The lifting cylinder (41) provides necessary supporting force through its telescopic function according to the movement trajectory and speed of the manipulator (3). Such supporting force is dynamic and can be adjusted according to the weight of the heavy object and the force applied to the manipulator (3), thereby ensuring that the manipulator (3) maintains stability when lifting the heavy object. A second rotating seat (43) is fixedly mounted at the rear end of the lifting cylinder (41), and a walking frame (44) is rotationally mounted at the rear end of the lifting cylinder (41) through the second rotating seat (43).
10. A lifting device for an industrial robot according to claim 9, characterized in that: The walking frame (44) is slidably mounted on the crossbeam (53), and the walking frame (44) comprises a slide rail and a frame body for mounting the slide rail, wherein the slide rail is mounted inside the frame body and matches and slidably cooperates with the crossbeam (53), and the walking frame (44) is fixedly connected to the second rotating seat (43) through the frame body.