Pouring and shaping equipment based on concrete precast slab production
By designing casting and shaping equipment for the production of concrete prefabricated slabs, the coordinated work of the drive device, processing device and shaping device is used to solve the problem of time-consuming and easy-to-break in the mold release process, and the mold release effect is achieved efficient and good quality.
Patent Information
- Application Number
- CN202510052035.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2045-01-14
AI Technical Summary
When existing equipment produces and pours concrete prefabricated plates, the mold needs to be removed after molding to remove the prefabricated plates. The process takes a long time and is prone to damage to the prefabricated plates, and the demolding effect needs to be further improved.
A casting and shaping equipment based on the production of concrete prefabricated plates is designed, including a driving device, a processing device and a shaping device. Through the coordinated work of these devices, efficient mold release of concrete prefabricated plates is achieved to avoid damage to the outer surface.
It improves the demolding efficiency and demolding quality of the equipment, reduces the damage of the concrete prefabricated plates during the demolding process, and simplifies the user's operating process.
Smart Images

Figure CN119748608A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of concrete shaping, in particular to a casting and shaping device for producing precast concrete panels. Background Art
[0002] Precast panels are a modern construction method that refers to the pre-production of concrete panels in the factory and then transporting them to the construction site for assembly. This method can greatly shorten the construction time and improve construction efficiency. In daily production, casting and shaping equipment is usually used to assist in the production of precast concrete panels.
[0003] Publication No.: CN112895103B discloses a method for casting and forming a porous concrete brick, which uses a porous concrete brick casting and forming device, which includes a support plate, a conveying mechanism, a mold, a hole spacing adjustment mechanism and a lifting mechanism. The specific molding method for casting and forming porous bricks using the porous brick casting and forming device is as follows: S1, spacing adjustment: when the hole spacing between the porous bricks needs to be adjusted, the rotating rod is rotated so that the incomplete gear and the rack are engaged to drive the sliding plate to move, and the sliding plate drives the first rectangular column to move and adjust the spacing. S2, casting and forming: after the S1 step is completed, the lifting mechanism drives the box cover and the model box to move downward and form a casting cavity between the conveying mechanism, and then concrete is poured into the cavity. 3. Demolding and conveying: After step S2 is completed, the box cover and the model box are driven upward by the lifting mechanism to demold, and then the porous bricks formed after demolding are conveyed by the conveying mechanism. S4. Residue scraping: The residual material adhering to the conveying mechanism is scraped off. The device avoids directly pushing the unformed porous bricks out of the mold to cause deformation, thereby improving the production quality of the porous bricks. However, the device and the existing equipment need to use a mold for shaping when producing and pouring the precast concrete panels, and after shaping, the concrete mold needs to be removed before the precast concrete components can be taken out. This method is not only time-consuming, but also easy to cause damage to the precast concrete panels when the concrete mold is removed. The existing equipment has further room for improvement in the removal effect of the precast concrete panels. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a casting and shaping device for the production of precast concrete panels, which has the advantages of improving the demoulding efficiency and demoulding quality of the device and is easy for users to use.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a casting and shaping equipment for the production of precast concrete panels, comprising: a base plate, an equipment body, a driving device, a first rotating drive component, a first rotating shaft, a first movable wheel, a first toothed disc, a first shaft rod, a second toothed disc, a first screw rod, a limiting rod, a processing device, a second shaft rod, a second movable wheel, a linear drive component, an output rod, a clamping block, a movable belt, a clamping rod, a rotating disc, a rotating rod, a return groove plate, a movable plate, a limiting sleeve, a fixed plate, a connecting rod, a knocking plate, an adjusting arm, a mounting rod, a connecting disc, a second screw rod, a shaping device, a separation plate, a push plate, a through rod, a side frame, an adjusting device, a second rotating drive component, a second rotating shaft, a third toothed disc, a guide rod, a toothed plate, a slider, a pressure plate, a first connecting block, and a second connecting block.
[0006] The positions and connection relationships of the above structures are as follows: A casting and shaping device for the production of precast concrete panels, comprising a bottom plate for supporting the casting and shaping device for the production of precast concrete panels, a device body is arranged on the top of the bottom plate, and the device body comprises: A driving device is arranged on the top of the bottom plate. The driving device is used to cooperate with subsequent components to assist in demoulding the precast concrete panels, thereby improving demoulding efficiency and avoiding damage to the outer surface of the precast concrete panels, improving demoulding efficiency and demoulding quality of the device, and facilitating user use; The processing device is fixedly connected to the top of the bottom plate. The processing device is used to cooperate with the driving device to assist in demoulding the concrete precast slab, thereby improving the demoulding efficiency and demoulding quality of the device and facilitating user use; A shaping device, which is fixedly connected to the top of the bottom plate and is arranged on the right side of the processing device, and is used to shape the concrete to form a concrete precast slab; The adjusting device is arranged at the top of the base plate. The adjusting device is used to cooperate with the driving device to perform surface treatment on the concrete, so as to avoid the presence of pores in the concrete inside the shaping device, which may lead to holes in the produced precast concrete panels, thereby reducing the quality of the precast concrete panels and causing demolding damage. The demolding quality of the device is improved to facilitate user use.
[0007] Preferably, the driving device includes a first rotating drive component, which is fixedly connected to the inner wall of the left end of the driving device, the first rotating drive component is configured as a driving motor, a first rotating shaft is fixedly connected to the right end output end of the first rotating drive component, a first movable wheel is fixedly connected to the outer surface of an end of the first rotating shaft away from the first rotating drive component, and a first gear disk is fixedly connected to an end of the first rotating shaft away from the first rotating drive component to ensure normal operation of the device.
[0008] Preferably, the driving device also includes a first shaft, which is rotatably connected to the inner wall of the left end of the driving device and is arranged at the rear side of the first rotating driving assembly. A second gear plate is fixedly connected to the right end of the first shaft, and the second gear plate is meshingly connected to the first gear plate. The end of the second gear plate away from the first shaft is fixedly connected to a first screw. The first screw passes through the driving device and extends to the outer side of the right end of the driving device to ensure normal operation of the device.
[0009] Preferably, the driving device also includes a limit rod, which is fixedly connected to the right inner wall of the driving device. The limit rod is arranged at the front end of the first rotating driving component. The limit rod is arranged in a rectangular shape. The limit rod passes through the driving device and extends to the outer side of the right end of the driving device. The limit rod is the same in length as the first screw rod to ensure the normal operation of the device.
[0010] Preferably, the processing device includes a second shaft rod, which is rotatably connected to the inner wall of the left end of the processing device, the processing device is fixedly connected to the bottom of the driving device, the right end of the second shaft rod is fixedly connected to a second movable wheel, and the outer surfaces of the first movable wheel and the second movable wheel are movably connected with a movable belt to ensure normal operation of the device.
[0011] Preferably, the processing device also includes a linear drive assembly, which is fixedly connected to the end of the second movable wheel away from the second shaft rod, the linear drive assembly is configured as a hydraulic cylinder, and an output rod is differentially connected to the output end of the linear drive assembly away from the second movable wheel, and blocks are fixedly connected to the front and rear ends of the output rod, and a clamping rod is provided at the end of the output rod away from the linear drive assembly, and a clamping groove is provided inside the clamping rod that is compatible with the output rod and two clamping blocks, and a rotating disk is fixedly connected to the end of the clamping rod away from the output rod, and a rotating rod is fixedly connected to the end of the rotating disk away from the clamping rod, and the rotating rod is not arranged at the center of the rotating disk to ensure normal operation of the device.
[0012] Preferably, the processing device also includes a return groove plate, which is movably connected to the outer surface of the rotating rod, and the front and rear ends of the return groove plate are fixedly connected to movable plates, and the outer surface of the movable plate is movably connected to a limiting sleeve, and the left ends of the two limiting sleeves are fixedly connected to a fixed plate, and the other end of the fixed plate is fixedly connected to the inner wall of the left end of the processing device, and the right end of the movable plate is fixedly connected to a connecting rod, both connecting rods penetrate the processing device and extend to the outside of the processing device, and a first movable groove is provided at the connection between the processing device and the connecting rod, and the extended parts of the two connecting rods are fixedly connected to knocking plates to ensure the normal operation of the device.
[0013] Preferably, the processing device also includes an adjusting arm, which is fixedly connected to the other end of the rotating rod, the adjusting arm is fixedly connected to a mounting rod at one end away from the rotating rod, the mounting rod is fixedly connected to a connecting plate at one end away from the adjusting arm, and the connecting plate is fixedly connected to an end away from the mounting rod with a second screw rod, the second screw rod penetrates the processing device and extends to the outer side of the right end of the processing device to ensure normal operation of the device.
[0014] Preferably, the shaping device includes a separation plate, which is slidably connected to the outer side of the right end of the shaping device, the separation plate is set to a high molecular elastic polymer material, the right end of the shaping device is not closed, and two knocking plates are respectively arranged at the front end and the rear end of the shaping device, and the inside of the shaping device is slidably connected with a push plate, and the end of the push plate close to the second screw is fixedly connected with a through rod, the through rod passes through the shaping device and extends to the outer side of the left end of the shaping device, the extended part of the second screw is threadedly connected with the extended part of the through rod, and a side frame is set at the right end of the shaping device, the bottom of the side frame is fixedly connected to the top of the bottom plate, the extended part of the second screw and the extended part of the limit rod are both movably connected to the left end surface of the side frame to ensure the normal operation of the device.
[0015] Preferably, the adjusting device comprises a first connecting block and a second connecting block, which are respectively fixedly connected to the rear end and front end surfaces of the adjusting device, the first connecting block is threadedly connected to the outer surface of the extending portion of the first screw, the second connecting block is slidably connected to the outer surface of the extending portion of the limiting rod, a second rotation driving assembly is fixedly connected to the inner wall of the top side of the adjusting device, the second rotation driving assembly is configured as a driving motor, a second rotating shaft is fixedly connected to the bottom output end of the second rotation driving assembly, a third gear disk is fixedly connected to the end of the second rotating shaft away from the second rotation driving assembly, two guide rods are respectively fixedly connected to the front and rear ends of the inner part of the adjusting device, a tooth plate is slidably connected to the outer surface of the guide rod, the two tooth plates are both meshed with the third gear disk, two sliders are fixedly connected to the bottom of the two tooth plates, a second movable groove is provided at one end of the adjusting device close to the slider, the slider extends to the outer side of the bottom of the adjusting device through the second movable groove, and a pressure plate is fixedly connected to the extension parts of the two sliders at the front and rear ends, and the pressure plate is configured as a polymer elastic polymer material to ensure the normal operation of the device.
[0016] Beneficial Effects 1. The casting and shaping equipment for the production of precast concrete panels can prevent the uneven surface of the concrete from causing a decrease in the quality of the precast concrete panels produced in subsequent production by turning on the adjustment device. Since the pressure plate is set to a high-molecular elastic polymer material, the pressure plate applies pressure to the concrete during the movement of the adjustment device to avoid pores in the concrete inside the shaping device, which can cause holes in the produced precast concrete panels, thereby reducing the quality of the precast concrete panels and causing demolding damage. The demolding quality of the device is improved, and it is convenient for users to use.
[0017] 2. The casting and shaping equipment for the production of precast concrete panels can prevent the precast concrete panels from being damaged by adhesion to the inner wall of the shaping device during the demoulding process by opening the processing device, thereby improving the demoulding quality and efficiency of the device and facilitating user use.
[0018] 3. The casting and shaping equipment for the production of precast concrete panels can completely demould the precast concrete panels from the shaping device while vibrating the device by opening the processing device, thereby improving the demoulding quality and efficiency of the device and facilitating user use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the appearance structure of a casting and shaping equipment for the production of precast concrete panels according to the present invention; Figure 2 This is a schematic diagram of a top view of a casting and shaping device for producing precast concrete panels according to the present invention; Figure 3 This is a schematic diagram of the internal structure of a casting and shaping device for producing precast concrete panels according to the present invention; Figure 4 This is a schematic diagram of the structure of the first rotary drive assembly of a casting and shaping device for producing precast concrete panels according to the present invention; Figure 5 This is a schematic diagram of the structure of the first movable wheel of a casting and shaping device for the production of precast concrete panels according to the present invention; Figure 6 This is a schematic diagram of the internal structure of a shaping device of a casting shaping equipment for production of precast concrete panels according to the present invention; Figure 7 This is a schematic diagram of the structure of a return groove plate of a casting and shaping equipment for the production of precast concrete panels according to the present invention; Figure 8 The present invention is a schematic diagram of the internal structure of a casting and shaping equipment adjustment device for the production of precast concrete panels.
[0020] In the figure: 1, bottom plate; 2, equipment body; 3, driving device; 30, first rotary driving assembly; 31, first rotating shaft; 32, first movable wheel; 33, first toothed disc; 34, first shaft rod; 340, second toothed disc; 35, first screw rod; 36, limit rod; 4, processing device; 40, second shaft rod; 41, second movable wheel; 42, linear driving assembly; 420, output rod; 421, clamping block; 43, movable belt; 44, clamping rod; 440, rotating disc; 441, rotating rod; 45, return groove plate; 450, Movable plate; 451, limiting sleeve; 452, fixing plate; 453, connecting rod; 454, knocking plate; 46, adjusting arm; 460, mounting rod; 461, connecting plate; 462, second screw; 5, shaping device; 50, separation plate; 51, push plate; 52, through rod; 53, side frame; 6, adjusting device; 60, second rotary drive assembly; 61, second rotating shaft; 62, third gear plate; 63, guide rod; 64, gear plate; 65, slider; 66, pressure plate; 67, first connecting block; 670, second connecting block. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Embodiment 1 See also Figures 1 to 8 A casting and shaping device for the production of a concrete precast panel comprises a bottom plate 1 for supporting the casting and shaping device for the production of a concrete precast panel, a device body 2 is arranged on the top of the bottom plate 1, and the device body 2 comprises: The driving device 3 is arranged on the top of the bottom plate 1. The driving device 3 is used to cooperate with subsequent components to assist in demoulding the precast concrete panels, thereby improving the demoulding efficiency and avoiding damage to the outer surface of the precast concrete panels, improving the demoulding efficiency and demoulding quality of the device, and facilitating user use; The processing device 4 is fixedly connected to the top of the bottom plate 1. The processing device 4 is used to cooperate with the driving device 3 to perform auxiliary demoulding processing on the concrete precast panel, thereby improving the demoulding efficiency and demoulding quality of the device and facilitating user use; A shaping device 5, which is fixedly connected to the top of the bottom plate 1 and is arranged on the right side of the processing device 4, and is used to shape the concrete to form a concrete precast slab; The adjusting device 6 is arranged at the top of the base plate 1. The adjusting device 6 is used to cooperate with the driving device 3 to perform surface treatment on the concrete, so as to avoid the presence of pores in the concrete inside the shaping device 5, which may lead to holes in the produced precast concrete panels, thereby reducing the quality of the precast concrete panels and causing demolding damage, thereby improving the demolding quality of the device and facilitating user use.
[0023] The driving device 3 includes a first rotating driving component 30, which is fixedly connected to the inner wall of the left end of the driving device 3. The first rotating driving component 30 is configured as a driving motor. A first rotating shaft 31 is fixedly connected to the right end output end of the first rotating driving component 30. A first movable wheel 32 is fixedly connected to the outer surface of the end of the first rotating shaft 31 away from the first rotating driving component 30. A first gear disk 33 is fixedly connected to the end of the first rotating shaft 31 away from the first rotating driving component 30 to ensure the normal operation of the device.
[0024] The driving device 3 also includes a first shaft 34, which is rotatably connected to the inner wall of the left end of the driving device 3 and the first shaft 34 is arranged on the rear side of the first rotating driving assembly 30. A second gear disc 340 is fixedly connected to the right end of the first shaft 34. The second gear disc 340 is meshingly connected to the first gear disc 33. The end of the second gear disc 340 away from the first shaft 34 is fixedly connected to the first screw 35. The first screw 35 penetrates the driving device 3 and extends to the outer side of the right end of the driving device 3 to ensure the normal operation of the device.
[0025] The driving device 3 also includes a limit rod 36, which is fixedly connected to the right inner wall of the driving device 3. The limit rod 36 is arranged at the front end of the first rotating driving assembly 30. The limit rod 36 is arranged in a rectangular shape. The limit rod 36 passes through the driving device 3 and extends to the outer side of the right end of the driving device 3. The limit rod 36 is the same length as the first screw rod 35 to ensure the normal operation of the device.
[0026] Embodiment 2 See also Figures 1 to 8 Further on the basis of Example 1, the processing device 4 includes a second shaft rod 40, which is rotatably connected to the inner wall of the left end of the processing device 4, and the processing device 4 is fixedly connected to the bottom of the driving device 3. The right end of the second shaft rod 40 is fixedly connected to a second movable wheel 41, and the first movable wheel 32 and the outer surface of the second movable wheel 41 are movably connected with a movable belt 43 to ensure the normal operation of the device.
[0027] The processing device 4 also includes a linear drive component 42, which is fixedly connected to one end of the second movable wheel 41 away from the second shaft rod 40. The linear drive component 42 is configured as a hydraulic cylinder. An output rod 420 is differentially connected to the output end of the linear drive component 42 away from the second movable wheel 41. Blocks 421 are fixedly connected to the front and rear ends of the output rod 420. A clamping rod 44 is provided at one end of the output rod 420 away from the linear drive component 42. A clamping groove matching the output rod 420 and two clamping blocks 421 is provided inside the clamping rod 44. A rotating disk 440 is fixedly connected to one end of the clamping rod 44 away from the output rod 420. A rotating rod 441 is fixedly connected to one end of the rotating disk 440 away from the clamping rod 44, and the rotating rod 441 is not arranged at the center of the rotating disk 440 to ensure normal operation of the device.
[0028] The processing device 4 also includes a return groove plate 45, which is movably connected to the outer surface of the rotating rod 441, and the front and rear ends of the return groove plate 45 are fixedly connected with a movable plate 450, and the outer surface of the movable plate 450 is movably connected with a limiting sleeve 451, and the left ends of the two limiting sleeves 451 are fixedly connected with a fixed plate 452, and the other end of the fixed plate 452 is fixedly connected to the inner wall of the left end of the processing device 4, and the right end of the movable plate 450 is fixedly connected with a connecting rod 453, and the two connecting rods 453 both penetrate the processing device 4 and extend to the outside of the processing device 4. A first movable groove is provided at the connection between the processing device 4 and the connecting rod 453, and the extended parts of the two connecting rods 453 are fixedly connected with a knocking plate 454 to ensure the normal operation of the device.
[0029] The processing device 4 also includes an adjusting arm 46, which is fixedly connected to the other end of the rotating rod 441. The end of the adjusting arm 46 away from the rotating rod 441 is fixedly connected to the mounting rod 460, the end of the mounting rod 460 away from the adjusting arm 46 is fixedly connected to a connecting plate 461, and the end of the connecting plate 461 away from the mounting rod 460 is fixedly connected to a second screw 462. The second screw 462 penetrates the processing device 4 and extends to the outer side of the right end of the processing device 4 to ensure the normal operation of the device.
[0030] The shaping device 5 includes a separation plate 50, which is slidably connected to the outer side of the right end of the shaping device 5. The right end of the shaping device 5 is not closed. The separation plate 50 is set to a high molecular elastic polymer material. Two knocking plates 454 are respectively set at the front and rear ends of the shaping device 5. The inside of the shaping device 5 is slidably connected with a push plate 51. One end of the push plate 51 close to the second screw rod 462 is fixedly connected with a through rod 52. The through rod 52 penetrates the shaping device 5 and extends to the outer side of the left end of the shaping device 5. The extended part of the second screw rod 462 is threadedly connected with the extended part of the through rod 52. A side frame 53 is set at the right end of the shaping device 5. The bottom of the side frame 53 is fixedly connected to the top of the bottom plate 1. The extended part of the second screw rod 462 and the extended part of the limit rod 36 are both movably connected to the left end surface of the side frame 53 to ensure the normal operation of the device.
[0031] Embodiment 3 See also Figures 1 to 8 On the basis of the second embodiment, the adjusting device 6 includes a first connecting block 67 and a second connecting block 670, which are fixedly connected to the rear end and front end surfaces of the adjusting device 6 respectively. The first connecting block 67 is threadedly connected to the outer surface of the extension portion of the first screw rod 35, and the second connecting block 670 is slidably connected to the outer surface of the extension portion of the limiting rod 36. The second rotating drive assembly 60 is fixedly connected to the inner wall of the top side of the adjusting device 6. The second rotating drive assembly 60 is set as a driving motor. The second rotating shaft 61 is fixedly connected to the bottom output end of the second rotating drive assembly 60, and the second rotating shaft 61 is away from the second rotating drive assembly 60. One end of the adjusting device 6 is fixedly connected to a third toothed disc 62, and two guide rods 63 are fixedly connected to the front and rear ends of the adjusting device 6 respectively. A toothed plate 64 is slidably connected to the outer surface of the guide rod 63. The two toothed plates 64 are meshed with the third toothed disc 62. Two sliders 65 are fixedly connected to the bottom of the two toothed plates 64. A second movable groove is provided at one end of the adjusting device 6 close to the slider 65. The slider 65 extends to the outer side of the bottom of the adjusting device 6 through the second movable groove. The extended parts of the two sliders 65 at the front and rear ends are fixedly connected to pressure plates 66, and the pressure plates 66 are set to a high molecular elastic polymer material to ensure the normal operation of the device.
[0032] Working principle: in the initial state, the push plate 51 is close to the inner wall of the left end of the shaping device 5, and the concrete is poured into the inside of the shaping device 5, and the first rotation drive component 30 is immediately turned on. In the initial position, the clamping rod 44, the output rod 420 and the two clamping blocks 421 do not contact each other. At this time, the first rotation drive component 30 is turned on to drive the first rotating shaft 31 to rotate, and the rotation of the first rotating shaft 31 drives the first movable wheel 32 and the first gear plate 33 to rotate. The rotation of the first gear plate 33 drives the second gear plate 340 to rotate, and the rotation of the second gear plate 340 drives the first screw rod 35 to rotate through the first shaft rod 34. The rotation of the first screw rod 35 drives the first connecting block 67 to move rightward, and the movement of the first connecting block 67 drives the adjusting device 6 to move rightward as a whole. At this time, the limit rod 36 and the second connecting block 670 limit the movement of the adjusting device 6. During the movement of the adjusting device 6, the second rotation drive component 60 is turned on, and the second rotation drive component 60 drives the second rotating shaft 61 to rotate. The second rotating shaft 61 rotates The third toothed disc 62 is driven to rotate, and the rotation of the third toothed disc 62 drives the two toothed plates 64 to make linear motion in opposite directions, and the forward and reverse repeated rotation of the second rotary drive assembly 60 can drive the two toothed plates 64 to make reciprocating linear motion, and the movement of the two toothed plates 64 respectively drives the two sliders 65 to make linear reciprocating motion through the second movable groove, and the movement of the slider 65 drives the pressure plate 66 to make reciprocating linear motion. At the same time, the adjustment device 6 is continuously moving to the right. At this time, the movement of the pressure plate 66 can reciprocate and smooth the concrete inside the shaping device 5 to avoid the uneven surface of the concrete, which leads to the reduction of the quality of the concrete precast panels produced in the subsequent production. Since the pressure plate 66 is set to a high molecular elastic polymer material, the pressure plate 66 applies pressure to the concrete during the movement of the adjustment device 6 to avoid the presence of pores in the concrete inside the shaping device 5, which leads to holes in the produced concrete precast panels, thereby reducing the quality of the concrete precast panels and damaging the demoulding, thereby improving the demoulding quality of the device and facilitating user use. After the above steps are completed, the device is reset and waits for the concrete to solidify, then the second rotary drive assembly 60 operates as usual so that the pressure plate 66 scrapes the unevenness on the top of the concrete precast panel, and the linear drive assembly 42 is turned on. The linear drive assembly 42 is turned on to push out and move the output rod 420 and the block 421 until the output rod 420 and the block 421 are engaged in the inside of the block 44. At this time, the rotation of the first rotary drive assembly 30 causes the first movable wheel 32 to rotate, and the first movable wheel 32 rotates to drive the second movable wheel 41 to rotate through the movable belt 43, and the second movable wheel 41 rotates to drive the linear drive assembly 42 to rotate through the second shaft 40, and the linear drive assembly 42 rotates to drive the block 421 to rotate the block 421, and the rotation of the block 44 drives the rotating disk 440 to rotate, and the rotation The movable plate 440 rotates to drive the rotating rod 441 to rotate, and the rotating rod 441 rotates to drive the return groove plate 45 and the two movable plates 450 to make reciprocating linear motion. At this time, the limiting sleeve 451 and the fixed plate 452 are used to limit the movement of the return groove plate 45 and the two movable plates 450. The movement of the movable plate 450 drives the knocking plate 454 to make reciprocating linear motion through the connecting rod 453 and the first movable groove. The two knocking plates 454 move to knock and vibrate the shaping device 5. The two knocking plates 454 knock the shaping device 5 to generate vibration, so that the concrete precast plate is separated from the inner wall of the shaping device 5, the right end surface of the push plate 51, and the left end surface of the separation plate 50. In this way, the concrete precast plate is prevented from being adhered to the inner wall of the shaping device 5 during the demoulding process and thus damaged, thereby improving the demoulding quality and demoulding efficiency of the device and facilitating user use. In the above steps, the rotating rod 441 rotates to drive the adjusting arm 46 to rotate, the adjusting arm 46 rotates to drive the mounting rod 460 to rotate, the mounting rod 460 rotates to drive the second screw rod 462 to rotate through the connecting plate 461, the second screw rod 462 rotates to drive the through rod 52 to move rightward in the shaping device 5, the movement of the through rod 52 drives the push plate 51 to move rightward, and at the same time, the knocking plate 454 continuously vibrates the shaping device 5 so that the concrete precast panel is separated from the inner wall of the shaping device 5, the right end surface of the push plate 51, and the left end surface of the separation plate 50. The high molecular elastic polymer material ensures that the concrete precast panel can be separated from the separation plate 50 before the push plate 51 pushes the concrete precast panel to move and causes the separation plate 50 to reach the maximum deformation. The separation plate 50 is slid downward from the right end of the shaping device 5 so that the separation plate 50 no longer blocks the unsealed part of the shaping device 5. At this time, the movement of the push plate 51 can push the concrete precast panel out of the shaping device 5. Therefore, the device can completely demold the concrete precast panel from the shaping device 5 while vibrating, thereby improving the demolding quality and demolding efficiency of the device and facilitating user use.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A casting and shaping device for the production of precast concrete panels, comprising a base plate (1) for supporting the casting and shaping device for the production of precast concrete panels, characterized in that: A device body (2) is arranged on the top of the base plate (1), and the device body (2) comprises: A driving device (3) is arranged on the top of the bottom plate (1), and is used to cooperate with subsequent components to assist in demoulding the precast concrete slab, thereby improving demoulding efficiency and avoiding damage to the outer surface of the precast concrete slab, thereby improving the demoulding efficiency and demoulding quality of the device, and facilitating use by users; A processing device (4) is fixedly connected to the top of the base plate (1), and is used to cooperate with the driving device (3) to perform auxiliary demoulding processing on the concrete precast slab, thereby improving the demoulding efficiency and demoulding quality of the device and facilitating use by users; A shaping device (5) is fixedly connected to the top of the base plate (1) and is arranged on the right side of the processing device (4). The shaping device (5) is used to shape the concrete to form a precast concrete slab; The adjusting device (6) is arranged at the top of the bottom plate (1). The adjusting device (6) is used to cooperate with the driving device (3) to perform surface treatment on the concrete, thereby preventing the presence of pores in the concrete inside the shaping device (5) and causing holes in the produced precast concrete panels, thereby causing the quality of the precast concrete panels to be reduced and the demoulding to be damaged, thereby improving the demoulding quality of the device and facilitating use by users.
2. The casting and shaping equipment for the production of precast concrete panels according to claim 1 is characterized in that: The driving device (3) comprises a first rotating driving component (30) which is fixedly connected to the inner wall of the left end of the driving device (3); the first rotating driving component (30) is configured as a driving motor; a first rotating shaft (31) is fixedly connected to the output end of the right end of the first rotating driving component (30); a first movable wheel (32) is fixedly connected to the outer surface of one end of the first rotating shaft (31) away from the first rotating driving component (30); and a first toothed disc (33) is fixedly connected to one end of the first rotating shaft (31) away from the first rotating driving component (30).
3. The casting and shaping equipment for the production of precast concrete panels according to claim 2 is characterized in that: The driving device (3) further comprises a first shaft (34), which is rotatably connected to the inner wall of the left end of the driving device (3) and is arranged at the rear side of the first rotary driving assembly (30); a second toothed disc (340) is fixedly connected to the right end of the first shaft (34); the second toothed disc (340) is meshingly connected to the first toothed disc (33); an end of the second toothed disc (340) away from the first shaft (34) is fixedly connected to the first screw (35); the first screw (35) passes through the driving device (3) and extends to the outer side of the right end of the driving device (3).
4. The casting and shaping equipment for the production of precast concrete panels according to claim 3 is characterized in that: The driving device (3) further comprises a limiting rod (36) which is fixedly connected to the right inner wall of the driving device (3); the limiting rod (36) is arranged at the front end of the first rotary driving assembly (30); the limiting rod (36) is arranged in a rectangular shape; the limiting rod (36) passes through the driving device (3) and extends to the outer side of the right end of the driving device (3); the limiting rod (36) and the first screw rod (35) have the same length.
5. The casting and shaping equipment for the production of precast concrete panels according to claim 2 is characterized in that: The processing device (4) comprises a second shaft (40) which is rotatably connected to the inner wall of the left end of the processing device (4); the processing device (4) is fixedly connected to the bottom of the driving device (3); a second movable wheel (41) is fixedly connected to the right end of the second shaft (40); and a movable belt (43) is movably connected to the outer surface of the first movable wheel (32) and the second movable wheel (41).
6. The casting and shaping equipment for the production of precast concrete panels according to claim 5, characterized in that: The processing device (4) further comprises a linear drive assembly (42) fixedly connected to one end of the second movable wheel (41) away from the second shaft (40); the linear drive assembly (42) is arranged as a hydraulic cylinder; an output rod (420) is differentially connected to an output end of the linear drive assembly (42) away from the second movable wheel (41); a clamping block (421) is fixedly connected to the front and rear ends of the output rod (420); a clamping rod (44) is arranged at one end of the output rod (420) away from the linear drive assembly (42); a clamping groove matching the output rod (420) and the two clamping blocks (421) is arranged inside the clamping rod (44); a rotating disk (440) is fixedly connected to one end of the clamping rod (44) away from the output rod (420); a rotating rod (441) is fixedly connected to one end of the rotating disk (440) away from the clamping rod (44); and the rotating rod (441) is not arranged at the center of the rotating disk (440).
7. The casting and shaping equipment for the production of precast concrete panels according to claim 6 is characterized in that: The processing device (4) further comprises a return groove plate (45) which is movably connected to the outer surface of the rotating rod (441); the front end and the rear end of the return groove plate (45) are both fixedly connected to a movable plate (450); the outer surface of the movable plate (450) is movably connected to a limiting sleeve (451); the left ends of the two limiting sleeves (451) are both fixedly connected to a fixed plate (452); the other end of the fixed plate (452) is fixedly connected to the inner wall of the left end of the processing device (4); the right end of the movable plate (450) is fixedly connected to a connecting rod (453); the two connecting rods (453) penetrate the processing device (4) and extend to the outside of the processing device (4); a first movable groove is provided at the connection between the processing device (4) and the connecting rod (453); and the extended portions of the two connecting rods (453) are both fixedly connected to a knocking plate (454).
8. The casting and shaping equipment for the production of precast concrete panels according to claim 7 is characterized in that: The processing device (4) further comprises an adjusting arm (46) which is fixedly connected to the other end of the rotating rod (441); an end of the adjusting arm (46) which is away from the rotating rod (441) is fixedly connected to a mounting rod (460); an end of the mounting rod (460) which is away from the adjusting arm (46) is fixedly connected to a connecting plate (461); an end of the connecting plate (461) which is away from the mounting rod (460) is fixedly connected to a second screw rod (462); the second screw rod (462) penetrates the processing device (4) and extends to the outside of the right end of the processing device (4).
9. The casting and shaping equipment for the production of precast concrete panels according to claim 3, characterized in that: The shaping device (5) comprises a separation plate (50) which is slidably connected to the outer side of the right end of the shaping device (5); the separation plate (50) is set to a high molecular elastic polymer material; the right end of the shaping device (5) is not closed; two knocking plates (454) are respectively arranged at the front end and the rear end of the shaping device (5); a push plate (51) is slidably connected to the inside of the shaping device (5); one end of the push plate (51) close to the second screw rod (462) is fixedly connected to a through rod (52); The rod (52) passes through the shaping device (5) and extends to the outer side of the left end of the shaping device (5); the extension portion of the second screw rod (462) is threadedly connected to the extension portion of the through rod (52); a side frame (53) is provided at the right end of the shaping device (5); the bottom of the side frame (53) is fixedly connected to the top of the bottom plate (1); the extension portion of the second screw rod (462) and the extension portion of the limit rod (36) are movably connected to the left end surface of the side frame (53).
10. The casting and shaping equipment for the production of precast concrete panels according to claim 1, characterized in that: The adjusting device (6) comprises a first connecting block (67) and a second connecting block (670), which are respectively fixedly connected to the rear end and the front end surface of the adjusting device (6); the first connecting block (67) is threadedly connected to the outer surface of the extension portion of the first screw rod (35); the second connecting block (670) is slidably connected to the outer surface of the extension portion of the limiting rod (36); a second rotary drive assembly (60) is fixedly connected to the inner wall of the top side of the adjusting device (6); the second rotary drive assembly (60) is configured as a driving motor; a second rotating shaft (61) is fixedly connected to the bottom output end of the second rotary drive assembly (60); an end of the second rotating shaft (61) away from the second rotary drive assembly (60) A third toothed disc (62) is fixedly connected, two guide rods (63) are fixedly connected at the front and rear ends of the adjustment device (6), respectively, a toothed plate (64) is slidably connected to the outer surface of the guide rod (63), the two toothed plates (64) are meshingly connected to the third toothed disc (62), the bottoms of the two toothed plates (64) are fixedly connected to two sliders (65), a second movable groove is opened at one end of the adjustment device (6) close to the slider (65), the slider (65) extends to the outer side of the bottom of the adjustment device (6) through the second movable groove, and a pressure plate (66) is fixedly connected to the extension parts of the two sliders (65) at the front and rear ends, and the pressure plate (66) is set to a high molecular elastic polymer material.
Citation Information
Patent Citations
A method for casting and molding porous concrete bricks
CN112895103B
Construction engineering concrete prefabricated laminated slab manufacturing mold and using method thereof
CN114083647A
Side die mechanism of precast concrete component
CN117484650A
Concrete square column pouring mold and pouring method
CN117584254A
Pouring and shaping device for concrete prefabricated slab production
CN117754709A