Metal assembly mold capable of inhibiting deformation and assembly method thereof
By setting up a middle partition in a metal assembly mold, the bottom plate and the side plate are connected as a whole, and the vertical stiffness of the side plates is used to offset the pressure of the bottom plate, the problem of mold deformation is solved and the standardization and integrity of the test block is maintained.
Patent Information
- Application Number
- CN202510002547.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-04-04
AI Technical Summary
During construction, metal assembly molds used for a long time are easily deformed due to the volume expansion of cement products, resulting in changes in the size of the test block and leakage of slurry or moisture during the pouring process.
By providing a middle partition in a metal assembly mold, the bottom plate and the side plate are connected as a whole, and the pressure of the bottom plate is offset by the vertical stiffness of the side plate, thereby suppressing deformation of the mold.
It effectively inhibits deformation of metal assembly molds, maintains the standardization and integrity of the test blocks, and prevents leakage of slurry or moisture during pouring.
Smart Images

Figure CN119748613A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building construction, and in particular to a metal assembly mold capable of suppressing deformation and an assembly method thereof. Background Art
[0002] In the process of civil engineering construction, some low-strength cement paste or mortar materials are often used, such as the casting of some components in the secondary structure, the repair and plastering of the damaged parts of the main component surface, etc. The unconfined compressive strength of these materials is often less than 10MPa. In the process of preparing standard curing test blocks and test blocks cured under the same conditions, they are prone to breakage after demoulding. In severe cases, they may even directly cause the test blocks to break and lose their strength testing value. In view of this, construction units often choose metal assembly molds to cast such test blocks.
[0003] Metal assembly molds are widely used in the casting of building materials due to their disassembly and assembly characteristics. The open structure of the assembly mold is more conducive to the demolding of low-strength building material test blocks than the single opening of the plastic mold, and the integrity of the test blocks can be guaranteed to the greatest extent during the demolding process. However, for some longer assembly molds such as the triple metal assembly mold, the span itself is large. In order to reduce its own weight and facilitate use and transportation, its various enclosure panels are often thin. Cement products will expand in volume during the coagulation and hardening process, which causes the metal mold to be easily deformed after long-term use, mainly manifested in the side panels bending outward in the horizontal direction and the bottom panel bending downward in the vertical direction. Mold deformation will cause two problems: one is that the size of the test block changes and loses its standardization; the other is that a gap appears between the side panel and the bottom panel, which is prone to slurry or water leakage during the casting of the test piece. Traditional construction practices are often limited to adding physical constraints on the side panels to prevent deformation of the side panels, but ignore the deformation of the bottom panel. Summary of the invention
[0004] The purpose of the present invention is to overcome the defects of the prior art and provide a metal assembly mold and an assembly method thereof that can inhibit deformation. A middle partition is used to connect the bottom plate and two side plates to form a whole. When the bottom plate is under pressure and tends to deform, the middle partition will transfer the pressure on the bottom plate to the side plates, and offset the pressure on the bottom plate through the vertical stiffness of the side plates themselves.
[0005] To achieve the above object, the technical solution adopted by the present invention is a metal assembly mold capable of suppressing deformation, comprising:
[0006] Base plate;
[0007] Two side panels arranged vertically, the two side panels being detachably connected to opposite sides of the bottom plate;
[0008] Two end plates arranged vertically, the two end plates being arranged at intervals along the length direction of the side plates, and each of the end plates being detachably connected between the two side plates and supported on the bottom plate;
[0009] A middle partition is used to suppress deformation of the two side panels and the bottom panel, the bottom of the middle partition is clamped on the bottom panel, an inverted T-shaped slot is provided on the bottom panel along the length direction perpendicular to the side panels, a block matched with the inverted T-shaped slot is connected to the bottom of the middle partition, both sides of the middle partition are connected to the two side panels by tension bolts, a first through hole is provided on the two side panels for the tension bolts to pass through, and a second through hole is provided between the two sides of the middle partition for the tension bolts to pass through.
[0010] A further improvement of the metal assembly mold that can suppress deformation of the present invention is that the number of the middle partitions is at least two, at least two of the middle partitions are spaced apart along the length direction of the side plates, and a casting space for casting test blocks is formed between two adjacent middle partitions or between the middle partition and the adjacent end plates.
[0011] A further improvement of the metal assembly mold that can suppress deformation of the present invention is that two horizontal bolts are connected between the two side plates, and the two side plates are provided with third through holes for the horizontal bolts to pass through and connect, and the two horizontal bolts are respectively located on the opposite outer sides of the two end plates.
[0012] A further improvement of the metal assembly mold capable of suppressing deformation of the present invention is that a vertical bolt is connected between the horizontal bolt and the bottom plate, and a fourth through hole for the vertical bolt to pass through and connect is provided on the horizontal bolt and the bottom plate.
[0013] A further improvement of the metal assembly mold capable of suppressing deformation of the present invention is that both sides of the end plate are connected with limit sliders, and the relative inner sides of the two side plates are vertically provided with limit sliding grooves for the limit sliders to slide.
[0014] An assembly method of a metal assembly mold capable of suppressing deformation as described above comprises the steps of:
[0015] Step 1: Snap the middle partition board onto the top of the bottom board;
[0016] Step 2: Connect the two side panels to the opposite sides of the bottom plate respectively, connect the two end panels between the two side panels and support them on the bottom plate, and then use tension bolts to connect the middle partition plate to the two side panels, so that the two side panels, the bottom plate, the two end panels and the middle partition plate form a whole.
[0017] The assembly method of the metal assembly mold capable of suppressing deformation of the present invention is further improved in that two horizontal bolts are connected between the two side plates, third through holes are opened on the two side plates, and the two horizontal bolts are respectively located on the opposite outer sides of the two end plates;
[0018] When executing the above step 2, first place the two side panels on opposite sides of the bottom plate, and then use the horizontal bolts to pass through the third through holes on the two side panels to connect the two side panels to form a whole.
[0019] A further improvement of the assembly method of the metal assembly mold capable of suppressing deformation of the present invention is that a vertical bolt is connected between the horizontal bolt and the bottom plate, and a fourth through hole is provided on the horizontal bolt and the bottom plate;
[0020] After the two side panels are connected to form a whole, the two side panels are connected and limited to the bottom plate by passing the vertical bolt through the horizontal bolt and the fourth through hole on the bottom plate.
[0021] Compared with the prior art, the advantages of the present invention are:
[0022] 1. By providing at least two intermediate partitions, the side panels with a larger span are divided into multiple units, thereby improving the deformation resistance of the side panels.
[0023] 2. The bottom plate is connected to the two side plates to form a whole by setting a middle partition. When the bottom plate is under pressure and tends to deform, the middle partition will transfer the pressure on the bottom plate to the side plates, and offset the pressure on the bottom plate through the vertical stiffness of the side plates themselves, thereby suppressing the deformation of the bottom plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0025] Figure 1 It is a top view of the metal assembly mold capable of suppressing deformation according to the present invention.
[0026] Figure 2 The figure is a side view of the bottom plate of the metal assembly mold capable of suppressing deformation according to the present invention.
[0027] Figure 3 The bottom plate of the metal assembly mold capable of suppressing deformation according to the present invention is shown in a top view.
[0028] Figure 4 It is a cross-sectional view of the metal assembly mold capable of suppressing deformation according to the present invention.
[0029] In the figure: 1. bottom plate; 2. side plate; 3. end plate; 4. middle partition plate; 5. tension bolts; 6. horizontal bolts; 7. vertical bolts; 8. inverted T-shaped slot; 9. fourth through hole; 10. second through hole. DETAILED DESCRIPTION
[0030] The following describes the embodiments of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention.
[0031] The metal assembly mold capable of suppressing deformation and the assembly method thereof of the present invention are further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0032] See also Figure 1 to Figure 4 As shown, the metal assembly mold capable of suppressing deformation includes:
[0033] Bottom plate 1;
[0034] Two side panels 2 are vertically arranged, and the two side panels 2 are detachably connected to opposite sides of the bottom panel 1;
[0035] Two end plates 3 are arranged vertically, and the two end plates 3 are arranged at intervals along the length direction of the side plates 2, and each of the end plates 3 is detachably connected between the two side plates 2 and supported on the bottom plate 1;
[0036] A middle partition plate 4 is used to suppress deformation of the two side plates 2 and the bottom plate 1, the bottom of the middle partition plate 4 is clamped on the bottom plate 1, an inverted T-shaped slot 8 is provided on the bottom plate 1 along the length direction perpendicular to the side plates 2, and a clamping block matched with the inverted T-shaped slot 8 is connected to the bottom of the middle partition plate 4, the two sides of the middle partition plate 4 are connected to the two side plates 2 by tension bolts 5, a first through hole for the tension bolt 5 to pass through is provided on the two side plates 2, and a second through hole 10 for the tension bolt 5 to pass through is provided between the two sides of the middle partition plate 4.
[0037] By setting a block compatible with the inverted T-shaped slot 8 at the bottom of the middle partition 4, the vertical movement of the middle partition 4 on the bottom plate 1 is limited. When the bottom plate 1 receives vertical pressure, the middle partition 4 will inevitably transfer the pressure to the side plate 2 and then use the vertical stiffness of the side plate 2 to offset the pressure on the bottom plate 1, thereby suppressing the deformation of the bottom plate 1.
[0038] Preferably, the number of the middle partitions 4 is at least two, and at least two of the middle partitions 4 are spaced apart along the length direction of the side plate 2, and a casting space for casting test blocks is formed between two adjacent middle partitions 4 or between the middle partition 4 and the adjacent end plate 3.
[0039] By providing at least two middle partitions 4 , the side panel 2 with a larger span is divided into a plurality of units, thereby improving the anti-deformation capability of the side panel 2 .
[0040] Preferably, two horizontal bolts 6 are connected between the two side plates 2 , and third through holes for the horizontal bolts 6 to pass through and connect are opened on the two side plates 2 . The two horizontal bolts 6 are respectively located on the opposite outer sides of the two end plates 3 .
[0041] Specifically, both ends of the side plate 2 are respectively connected with ear plates, and the third through hole is opened on the ear plates.
[0042] Preferably, a vertical bolt 7 is connected between the horizontal bolt 6 and the bottom plate 1 , and a fourth through hole 9 for the vertical bolt 7 to pass through and connect is formed on both the horizontal bolt 6 and the bottom plate 1 .
[0043] The two side panels 2 are connected to form a whole by the horizontal bolt 6, and then the whole formed by connecting the two side panels 2 is connected to the bottom plate 1 by the vertical bolt 7, thereby improving the integrity.
[0044] Preferably, both sides of the end plate 3 are connected with limit sliders, and the opposite inner sides of the two side plates 2 are vertically provided with limit sliding grooves for the limit sliders to slide.
[0045] Specifically, the limiting sliding groove is vertically arranged on the inner side of the side plate 2 .
[0046] After the two side panels 2 are installed in place, the end panel 3 is vertically inserted between the two side panels 2 through the limiting sliding groove.
[0047] By providing the limiting sliding block and the limiting sliding groove, the connection strength of the end plate 3 is improved, and the installation and disassembly of the end plate 3 is facilitated.
[0048] An assembly method of a metal assembly mold capable of suppressing deformation as described above comprises the steps of:
[0049] Step 1: snap the middle partition plate 4 onto the top of the bottom plate 1;
[0050] Step 2: Connect the two side panels 2 to the opposite sides of the bottom plate 1 respectively, and connect the two end panels 3 between the two side panels 2 and support them on the bottom plate 1, and then use the tension bolts 5 to connect the middle partition plate 4 to the two side panels 2, so that the two side panels 2, the bottom plate 1, the two end panels 3 and the middle partition plate 4 form a whole.
[0051] Preferably, two horizontal bolts 6 are connected between the two side plates 2, and third through holes are provided on the two side plates 2. The two horizontal bolts 6 are respectively located on the opposite outer sides of the two end plates 3;
[0052] When executing the above step 2, firstly place the two side panels 2 on opposite sides of the bottom plate 1, and then use the horizontal bolt 6 to pass through the third through holes on the two side panels 2 to connect the two side panels 2 to form a whole.
[0053] Preferably, a vertical bolt 7 is connected between the horizontal bolt 6 and the bottom plate 1, and a fourth through hole 9 is formed on both the horizontal bolt 6 and the bottom plate 1;
[0054] After the two side panels 2 are connected to form a whole, the two side panels 2 are connected and limited to the bottom plate 1 by passing the vertical bolt 7 through the horizontal bolt 6 and the fourth through hole 9 on the bottom plate 1 .
[0055] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no substantial technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the effects and purposes that can be achieved by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present invention. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.
[0056] The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technician familiar with this profession can make some changes or modifications to equivalent embodiments of equivalent changes using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A metal assembly mold capable of suppressing deformation, characterized in that: include: Base plate; Two side panels arranged vertically, the two side panels being detachably connected to opposite sides of the bottom plate; Two end plates arranged vertically, the two end plates being arranged at intervals along the length direction of the side plates, and each of the end plates being detachably connected between the two side plates and supported on the bottom plate; A middle partition is used to suppress deformation of the two side panels and the bottom panel, the bottom of the middle partition is clamped on the bottom panel, an inverted T-shaped slot is provided on the bottom panel along the length direction perpendicular to the side panels, a block matched with the inverted T-shaped slot is connected to the bottom of the middle partition, both sides of the middle partition are connected to the two side panels by tension bolts, a first through hole is provided on the two side panels for the tension bolts to pass through, and a second through hole is provided between the two sides of the middle partition for the tension bolts to pass through.
2. The metal assembly mold capable of suppressing deformation according to claim 1, characterized in that: The number of the middle partitions is at least two, and at least two of the middle partitions are spaced apart along the length direction of the side plate. A casting space for casting test blocks is formed between two adjacent middle partitions or between a middle partition and an adjacent end plate.
3. The metal assembly mold capable of suppressing deformation according to claim 1, characterized in that: Two horizontal bolts are connected between the two side plates. The two side plates are provided with third through holes for the horizontal bolts to pass through and connect. The two horizontal bolts are respectively located at the opposite outer sides of the two end plates.
4. The metal assembly mold capable of suppressing deformation according to claim 3, characterized in that: A vertical bolt is connected between the horizontal bolt and the bottom plate, and a fourth through hole for the vertical bolt to pass through and connect is provided on the horizontal bolt and the bottom plate.
5. The metal assembly mold capable of suppressing deformation according to claim 1, characterized in that: Both sides of the end plate are connected with limit sliding blocks, and the opposite inner sides of the two side plates are vertically provided with limit sliding grooves for the limit sliding blocks to slide.
6. A method for assembling a metal assembly mold capable of suppressing deformation according to claim 1, characterized in that: Includes steps: Step 1: Snap the middle partition board onto the top of the bottom board; Step 2: Connect the two side panels to the opposite sides of the bottom plate respectively, connect the two end panels between the two side panels and support them on the bottom plate, and then use tension bolts to connect the middle partition plate to the two side panels, so that the two side panels, the bottom plate, the two end panels and the middle partition plate form a whole.
7. The method for assembling a metal assembly mold capable of suppressing deformation according to claim 6, wherein: Two horizontal bolts are connected between the two side plates, third through holes are opened on the two side plates, and the two horizontal bolts are respectively located on the opposite outer sides of the two end plates; When executing the above step 2, first place the two side panels on opposite sides of the bottom plate, and then use the horizontal bolts to pass through the third through holes on the two side panels to connect the two side panels to form a whole.
8. The method for assembling a metal assembly mold capable of suppressing deformation according to claim 7, wherein: A vertical bolt is connected between the horizontal bolt and the bottom plate, and a fourth through hole is provided on the horizontal bolt and the bottom plate; After the two side panels are connected to form a whole, the two side panels are connected and limited to the bottom plate by passing the vertical bolt through the horizontal bolt and the fourth through hole on the bottom plate.