A multi-functional manufacturing device for antique bricks used in antique buildings

Through the antique brick manufacturing device with sponge and fan-shaped silicone film structure, the problem of dripping and splashing of the release agent is solved, and the uniform distribution and continuous replenishment of the release agent is achieved, and the processing quality and cleanliness are improved.

CN119748619BActive Publication Date: 2025-07-11GUANGDONG JINHANG CERAMICS CO LTD
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Patent Information

Application Number
CN202510203956.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-07-11
Estimated Expiration
2045-02-24

AI Technical Summary

Technical Problem

In the prior art, part of the release agent will drip or splash onto the outer wall of the mold or other equipment when the release agent is sprayed, waste materials and pollute the working environment, affecting process operations.

Method used

The sponge and fan-shaped silicone film structure is adopted to continuously replenish the aqueous mold release agent through the communication holes and water storage space, avoiding dripping and splashing caused by the spray method, and combining the top block and liquid barrier strip to ensure uniform distribution of the mold release agent.

Benefits of technology

It effectively avoids the waste of mold release agent and environmental pollution, ensures the processing quality of antique bricks, and improves the cleanliness and efficiency of operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a floor tile manufacturing device, and particularly to a multifunctional manufacturing device for antique bricks used in antique architecture. It includes a fixed frame, etc.; an external conveying device is placed below the fixed frame. Transferring the water-based release agent to the mold through a sponge can avoid the problems that when using the spraying method, part of the release agent drips or splashes onto the outer wall of the mold or other equipment, which not only wastes materials, but also pollutes the working environment, increases the cleaning difficulty, and even affects the operation of other processes; the external feeding device quickly replenishes the water-based release agent to the cavity, the communication hole and the water storage space, ensuring that the sponge can continuously replenish the water-based release agent, so as to realize the operation of continuously replenishing the water-based release agent to the sponge, and avoid the reduction of the water-based release agent content in the sponge after multiple uses of the sponge, resulting in the sponge in the compressed state rising and rebounding, sucking away the water-based release agent attached to the mold, resulting in insufficient attachment amount of the water-based release agent and affecting the processing quality of the antique bricks.
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Description

Technical Field

[0001] The present invention relates to a floor tile manufacturing device, and particularly to a multi-functional manufacturing device for antique bricks used in ancient architecture imitation. Background Art

[0002] The processing technology of antique bricks is to manufacture brick products with traditional styles and textures through steps such as selecting appropriate raw materials, forming (such as pressing or casting), drying, decorating (such as carving or glazing), firing, and post-treatment.

[0003] When forming antique bricks, a release agent needs to be sprayed on the bottom of the mold to facilitate the demolding of the antique bricks. However, when using the method of spraying the release agent on the bottom of the mold, inevitably, some release agent will drip or splash onto the outer wall of the mold or other equipment during the spraying process, which not only wastes materials, but also pollutes the working environment, increases the cleaning difficulty, and even affects the operation of other processes. Summary of the Invention

[0004] In order to overcome the drawbacks that inevitably some release agent will drip or splash onto the outer wall of the mold or other equipment during the spraying process, which not only wastes materials, but also pollutes the working environment, the present invention provides a multi-functional manufacturing device for antique bricks used in ancient architecture imitation.

[0005] The technical implementation scheme of the present invention is: a multi-functional manufacturing device for antique bricks used in ancient architecture imitation, including a fixed frame; an external conveying device is placed below the fixed frame; it also includes a pneumatic push rod, a connecting plate, a partition plate, a sponge, and a communicating pipe; at least four pneumatic push rods are fixedly connected to the fixed frame, and the pneumatic push rods are connected to an external air pump; the telescopic parts of all the pneumatic push rods are commonly fixedly connected to a connecting plate; the connecting plate is connected to a partition plate; the partition plate is fixedly connected to a sponge; the connecting plate is provided with a cavity; the connecting plate is provided with a number of communication holes; a water storage space is formed between the connecting plate and the partition plate, and the cavity is communicated with the communication holes; the water storage space is communicated with the communication holes; the partition plate is provided with a number of discharge holes; a communicating pipe is fixedly connected to the upper part of the connecting plate; the cavity is communicated with the communicating pipe.

[0006] Furthermore, it also includes a fan-shaped silica gel sheet and a connecting ring; a connecting ring is connected to each discharge hole of the partition plate; each connecting ring is fixedly connected to four fan-shaped silica gel sheets.

[0007] Furthermore, the connecting ring is clamped with the partition plate.

[0008] Furthermore, the fan-shaped silica gel sheets are misaligned with the communication holes.

[0009] Furthermore, it also includes a top block; a number of top blocks are fixedly connected to the sponge, the top blocks are made of hard materials, and the top blocks are fixedly connected inside the sponge.

[0010] Furthermore, the upper part of the top block is large and the lower part is small.

[0011] Furthermore, the top block is provided with a liquid discharge port.

[0012] Furthermore, it also includes a liquid blocking strip. The liquid blocking strip is fixedly connected to the outside of the partition plate and contacts the upper part of the sponge.

[0013] Furthermore, the liquid blocking strip is made of silica gel.

[0014] Furthermore, the partition plate and the connecting plate are detachably connected.

[0015] The present invention has the following advantages:

[0016] By transferring the water-based release agent to the mold through the sponge, it can avoid the problems that when using the spraying method, some release agents drip or splash onto the outer wall of the mold or other equipment, which not only wastes materials, but also pollutes the working environment, increases the cleaning difficulty, and even affects the operation of other processes.

[0017] By using an external feeding device to quickly replenish the water-based release agent to the cavity, the communication hole and the water storage space, it can ensure that the sponge can continuously replenish the water-based release agent, thereby realizing the operation of continuously replenishing the water-based release agent to the sponge. Avoiding that after the sponge is used multiple times, the content of the water-based release agent in the sponge decreases, resulting in the sponge in the compressed state rising and rebounding, sucking away the water-based release agent attached to the mold, resulting in insufficient attachment amount of the water-based release agent and affecting the processing quality of the antique bricks.

[0018] The gap between the fan-shaped silica gel sheets will become larger. At this time, a large amount of water-based release agent will drain away from the gap, and then flow to the sponge. Then, control the sponge to slowly rise. At this time, the sponge will absorb the flowing water-based release agent, thereby avoiding the rebounding sponge from absorbing the attached water-based release agent, resulting in insufficient thickness of the water-based release agent attached to the mold and affecting the manufacturing quality of the antique bricks. Description of the Drawings

[0019] Figure 1 It is a schematic structural diagram of the multifunctional manufacturing device for antique bricks used in ancient architecture disclosed by the present invention;

[0020] Figure 2 It is a structural sectional view of the connecting plate, partition plate, sponge and liquid blocking strip of the multifunctional manufacturing device for antique bricks used in ancient architecture disclosed by the present invention;

[0021] Figure 3 It is a schematic structural diagram of the connecting plate, partition plate, sponge, fan-shaped silica gel sheet, liquid blocking strip and top block of the multifunctional manufacturing device for antique bricks used in ancient architecture disclosed by the present invention;

[0022] Figure 4 It is a schematic structural diagram of the fan-shaped silica gel sheet and the top block of the multifunctional manufacturing device for antique bricks used in ancient architecture disclosed by the present invention;

[0023] Figure 5 The structural schematic diagram of the partition board disclosed by the multi-functional manufacturing device for antique bricks used in the antique buildings of the present invention.

[0024] In the above drawings: 1 - fixing frame, 2 - pneumatic push rod, 3 - connecting plate, 4 - partition board, 5 - sponge, 6 - connecting pipe, 7 - sector-shaped silica gel sheet, 8 - connecting ring, 101 - liquid blocking strip, 111 - top block, 112 - round block, 3001 - cavity, 3002 - connecting hole, 4001 - water storage space, 11101 - liquid discharge port, 4002 - discharge hole. Specific embodiments

[0025] The present invention will be further described below with reference to the drawings and embodiments.

[0026] Embodiment 1: A multi-functional manufacturing device for antique bricks used in antique buildings, as Figures 1-5 shown, includes a fixing frame 1; an external conveying device is placed below the fixing frame 1, and the mold is moved below the fixing frame 1 through the external conveying device to perform the operation of spraying the release agent.

[0027] It further includes a pneumatic push rod 2, a connecting plate 3, a partition board 4, a sponge 5 and a connecting pipe 6; four pneumatic push rods 2 are fixedly connected to the fixing frame 1, and the pneumatic push rods 2 are connected to an external air pump; the telescopic parts of all the pneumatic push rods 2 are jointly fixedly connected to a connecting plate 3; the connecting plate 3 is connected to a partition board 4; the partition board 4 is fixedly connected to a sponge 5; the connecting plate 3 is provided with a cavity 3001; the connecting plate 3 is provided with a plurality of connecting holes 3002; a water storage space 4001 is formed between the connecting plate 3 and the partition board 4, and the cavity 3001 is communicated with the connecting holes 3002; the water storage space 4001 is communicated with the connecting holes 3002; the partition board 4 is provided with a plurality of discharge holes 4002; a connecting pipe 6 is fixedly connected to the upper part of the connecting plate 3; the cavity 3001 is communicated with the connecting pipe 6.

[0028] It further includes a sector-shaped silica gel sheet 7 and a connecting ring 8; each discharge hole 4002 of the partition board 4 is connected with a connecting ring 8; each connecting ring 8 is fixedly connected with four sector-shaped silica gel sheets 7.

[0029] The connecting ring 8 is clamped with the partition board 4. When the sector-shaped silica gel sheet 7 is damaged or deformed and cannot be used, the partition board 4 can be removed to facilitate the replacement of the sector-shaped silica gel sheet 7.

[0030] The sector-shaped silica gel sheet 7 and the connecting holes 3002 are distributed in a staggered manner.

[0031] It further includes a top block 111; a plurality of top blocks 111 are fixedly connected to the sponge 5. The top blocks 111 are made of hard materials and are fixedly connected inside the sponge 5. The sector-shaped silica gel sheet 7 is held by the top blocks 111 to prevent the sector-shaped silica gel sheet 7 from deforming after long-term use and being unable to block the water-based release agent.

[0032] The upper part of the top block 111 is large and the lower part is small, which is convenient for squeezing the fan-shaped silicone sheet 7 to deform it.

[0033] The top block 111 is provided with a liquid discharge port 11101, which is convenient for the water-based release agent to be discharged from the liquid discharge port 11101 to the sponge 5.

[0034] The specific working steps are as follows:

[0035] The connecting pipe 6 is connected to an external liquid supply device, and the external liquid supply device transports the water-based release agent.

[0036] Place the mold on the external conveying device, and then drive the mold to move from front to back. When the mold moves below the fixed frame 1, stop moving. Subsequently, the pneumatic push rod 2 drives the connecting plate 3, the partition plate 4, the sponge 5 and the connecting pipe 6 to move downward. Before moving, the external feeding device will transport the water-based release agent to the connecting pipe 6, so that the water-based release agent passes through the connecting pipe 6, the cavity 3001, the communication hole 3002 and the water storage space 4001 in sequence, and finally sprays out from the discharge hole 4002. The sprayed water-based release agent will be adsorbed by the sponge 5, so that the sponge 5 descends into the mold in a wet state. When the sponge 5 contacts the mold, the water-based release agent adsorbed on the sponge 5 will be transferred to the mold. The outer diameter of the sponge 5 is the same as the inner diameter of the mold, and the pattern at the bottom of the sponge 5 fits the pattern of the mold. Transferring the water-based release agent to the mold through the sponge 5 can avoid the problem that when using the spraying method, part of the release agent drips or splashes onto the outer wall of the mold or other equipment, which not only wastes materials, but also pollutes the working environment, increases the cleaning difficulty, and even affects the operation of other processes.

[0037] By squeezing the sponge 5, the water-based release agent flows to the outside of the sponge 5 and is transferred onto the mold. When the sponge 5 is used multiple times, the content of the water-based release agent in the sponge 5 becomes less. When the sponge 5 rises, the compressed and rebounding sponge 5 will absorb part of the water-based release agent, resulting in insufficient amount of the water-based release agent distributed on the mold. Therefore, when the peripheral feeding device first supplies the water-based release agent, due to the blockage of the fan-shaped silica gel sheet 7, the water-based release agent can only slowly flow out from the gap between the fan-shaped silica gel sheets 7 through the discharge hole 4002 onto the sponge 5 and slowly distribute on the sponge 5. The peripheral liquid supply device continuously supplies the water-based release agent to fill the cavity 3001, the communication hole 3002 and the water storage space 4001. At this time, the content of the water-based release agent on the sponge 5 is not in a saturated state. It is necessary to slightly squeeze the sponge 5 to squeeze out the water-based release agent and attach it to the mold. Then the sponge 5 descends and contacts the mold, and attaches the water-based release agent to the mold. Then control the sponge 5 to rise, but the water-based release agent will continuously flow out from the gap between the fan-shaped silica gel sheets 7 onto the sponge 5. Therefore, the operation of replenishing the water-based release agent to the sponge 5 will be continuously carried out. After the water-based release agent has flowed out for a period of time, the amount of the water-based release agent in the cavity 3001, the communication hole 3002 and the water storage space 4001 will become less and be insufficient to replenish the sponge 5. Therefore, at this time, the peripheral feeding device can quickly replenish the water-based release agent to the cavity 3001, the communication hole 3002 and the water storage space 4001 to ensure that the sponge 5 can be continuously replenished with the water-based release agent, so as to realize the operation of continuously replenishing the water-based release agent to the sponge 5, and avoid the reduction of the content of the water-based release agent in the sponge 5 after the sponge 5 is used multiple times, resulting in the absorption of the water-based release agent attached to the mold when the compressed sponge 5 rises and rebounds, resulting in insufficient adhesion of the water-based release agent and affecting the processing quality of the antique bricks.

[0038] It should be noted that the fan-shaped silica gel sheet 7 and the communication hole 3002 are misaligned to prevent the water-based release agent from directly impacting the fan-shaped silica gel sheet 7 when spraying out from the communication hole 3002, resulting in the deformation of the fan-shaped silica gel sheet 7 and the enlargement of the gap, causing a large amount of the water-based release agent to be sprayed on the sponge 5, making the sponge 5 quickly saturated. After the subsequent water-based release agent flowing out from the gap of the fan-shaped silica gel sheet 7 remains on the sponge 5, there is more water-based release agent on the sponge 5, resulting in the water-based release agent dripping on the ground or the mold.

[0039] Although the aqueous release agent can be continuously supplied to the sponge 5 to prevent the content of the aqueous release agent from being low after multiple uses in the sponge 5, resulting in the sponge 5 sucking away the aqueous release agent when it rebounds, when the sponge 5 is in a compressed state, less aqueous release agent flows out from the gaps of the sector-shaped silica gel sheet 7, and it is impossible to quickly replenish the sponge 5 with a large amount of aqueous release agent. When the sponge 5 rebounds, it will suck away a small amount of aqueous release agent, resulting in a small amount of attached aqueous release agent. Therefore, when controlling the sponge 5 to descend and be completely compressed, the top block 111 will be blocked by the mold and move upward relative to the partition plate 4. At this time, the sector-shaped silica gel sheet 7 will be lifted upward, and at this time, the sector-shaped silica gel sheet 7 will deform upward, and the gaps between the sector-shaped silica gel sheets 7 will become larger. At this time, a large amount of aqueous release agent will drain from the gaps and then flow to the sponge 5. Then, control the sponge 5 to slowly rise. At this time, the sponge 5 will absorb the flowing-down aqueous release agent, thereby preventing the rebounding sponge 5 from absorbing the attached aqueous release agent, resulting in insufficient thickness of the aqueous release agent attached to the mold and affecting the manufacturing quality of antique bricks.

[0040] It should be noted that the top block 111 can play a supporting role to prevent the sector-shaped silica gel sheet 7 from being deformed downward by the aqueous release agent for a long time, resulting in an increasing gap and an increasing amount of flowing-out aqueous release agent, resulting in an increasing amount of aqueous release agent contained in the sponge 5 and causing the aqueous release agent to drip.

[0041] Example 2: On the basis of Example 1, as Figure 3 shown, it further includes a liquid blocking strip 101. The liquid blocking strip 101 is fixedly connected to the outside of the partition plate 4, and the liquid blocking strip 101 is in contact with the upper part of the sponge 5.

[0042] The liquid blocking strip 101 is made of silica gel material to increase the sealing performance.

[0043] The partition plate 4 and the connecting plate 3 are detachably connected, and the sponge 5 is replaced through the partition plate 4.

[0044] The specific working steps are as follows:

[0045] When the aqueous release agent in the sponge 5 is extruded, it is easy to be extruded outside the mold and overflow from the edge of the mold. Therefore, when the partition plate 4 and the sponge 5 descend, the liquid blocking strip 101 will be driven to descend together, and the liquid blocking strip 101 will be in close contact with the mold equipment. When the aqueous release agent is extruded and flows to the upper part of the mold, the liquid blocking strip 101 will block the aqueous release agent to prevent the aqueous release agent from flowing out to the upper part of the mold.

[0046] For molds with complex textures or deep cavity structures, powder release agents can better fill tiny gaps to ensure that every detail is fully protected. When a powder release agent needs to be attached to the mold, the partition plate 4 can be removed from the connecting plate 3, and the external liquid feeding device is not connected to the connecting pipe 6. Instead, the external air pump is connected to the connecting pipe 6. Then, a new partition plate 4, sponge 5, and liquid blocking strip 101 are replaced. The newly replaced partition plate 4 and sponge 5 do not have the top block 111 and round block 112. The outer diameter of the sponge 5 is smaller than the inner diameter of the mold. At this time, the powder release agent is attached to the outside of the new sponge 5 through the external mechanical equipment. Then, the external mechanical equipment is controlled to move away from the sponge 5, and the mold is moved below the sponge 5. Then, the sponge 5 is controlled to descend. After the sponge 5 descends, there is a gap between the lower surface of the sponge 5 and the inner wall of the mold, and the liquid blocking strip 101 is in close contact with the inner wall of the mold. Then, the external air pump sprays through the connecting pipe 6, cavity 3001, communication hole 3002, water storage space 4001, and discharge hole 4002 onto the sponge 5, causing the powder release agent attached to the sponge 5 to be separated from the sponge 5 by the impact of the gas. The powder release agent washed down will be attached to the mold. Because the liquid blocking strip 101 is in close contact with the inner wall of the mold, it can prevent the powder release agent from floating outside the mold and being inhaled by workers or polluting the environment.

[0047] It should be understood that this embodiment is only used to illustrate the present invention and not to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of this application.

Claims

1. A multi-functional manufacturing device for antique bricks used in antique buildings, comprising a fixing frame (1); an external conveying device is placed below the fixing frame (1); characterized in that: It further includes a pneumatic push rod (2), a connecting plate (3), a partition plate (4), a sponge (5) and a connecting pipe (6); at least four pneumatic push rods (2) are fixedly connected to the fixing frame (1), and the pneumatic push rod (2) is connected to an external air pump; the telescopic parts of all the pneumatic push rods (2) are fixedly connected to a connecting plate (3) together; the connecting plate (3) is connected to a partition plate (4); the partition plate (4) is fixedly connected to a sponge (5); the connecting plate (3) is provided with a cavity (3001); the connecting plate (3) is provided with a number of communication holes (3002); a water storage space (4001) is formed between the connecting plate (3) and the partition plate (4), and the cavity (3001) is communicated with the communication holes (3002); the water storage space (4001) is communicated with the communication holes (3002); the partition plate (4) is provided with a number of discharge holes (4002); a connecting pipe (6) is fixedly connected to the upper part of the connecting plate (3); the cavity (3001) is communicated with the connecting pipe (6); It further includes a sector-shaped silica gel sheet (7) and a connecting ring (8); a connecting ring (8) is connected to each discharge hole (4002) of the partition plate (4); four sector-shaped silica gel sheets (7) are fixedly connected to each connecting ring (8).

2. The multi-functional manufacturing device for antique bricks used in antique buildings according to claim 1, characterized in that: The connecting ring (8) is snap-connected to the partition plate (4).

3. The multi-functional manufacturing device for antique bricks used in antique buildings according to claim 1, characterized in that: The sector-shaped silica gel sheet (7) is misaligned with the communication hole (3002).

4. An antique brick multi-functional manufacturing device for antique buildings according to any one of claims 2-3, characterized in that: It further includes a top block (111); a number of top blocks (111) are fixedly connected to the sponge (5), the top block (111) is made of a hard material, and the top block (111) is fixedly connected inside the sponge (5).

5. An antique brick multi-functional manufacturing device for antique buildings according to claim 4, characterized in that: The upper part of the top block (111) is large and the lower part is small.

6. A multi-functional manufacturing device for antique bricks used in antique buildings according to claim 4, characterized in that: The top block (111) is provided with a liquid discharge port (11101).

7. An antique brick multi-functional manufacturing device for antique buildings according to claim 6, characterized in that: It further includes a liquid blocking strip (101), the liquid blocking strip (101) is fixedly connected to the outside of the partition plate (4), and the liquid blocking strip (101) contacts the upper part of the sponge (5).

8. An antique brick multi-functional manufacturing device for antique buildings according to claim 7, characterized in that: The liquid blocking strip (101) is made of silica gel.

9. A multi-functional manufacturing device for antique bricks used in antique buildings according to claim 1, characterized in that: The partition plate (4) is detachably connected to the connecting plate (3).

Citation Information

Patent Citations

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    CN219788742U