Automatic blank cutting device for producing antique architectural glazed tiles
By designing an automatic blank cutting device, the lubrication mechanism of fast-rotating steel wire and high-density sponge is used to solve the problem of uneven edges of the tile blank in the prior art, improving production efficiency and reducing labor costs.
Patent Information
- Application Number
- CN202510198534.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-23
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When cutting the tile blank, the existing sintered brick cutting device is not lubricated enough when cutting the tile blank, resulting in uneven edges of the tile blank, which requires manual correction, which reduces production efficiency and increases labor costs.
An automatic blank cutting device for the production of glazed tiles of antique architectural is designed, and a cutting mechanism composed of multiple groups of guide rods and steel wires is used to drive the support wheel to rotate quickly, and the steel wire surface is wetted by the first high-density sponge to increase lubricity, while the tensioning spring and tensioning wheel are used to maintain the tensioning state of the steel wire.
The tile blank edges are achieved to cut smoother cutting, improve production efficiency, reduce the need for manual correction, and reduce labor intensity through automated devices.
Smart Images

Figure CN119748625A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tile production, in particular to an automatic blank cutting device for producing antique building glazed tiles. Background Art
[0002] Sintered bricks refer to bricks used for building load-bearing and non-load-bearing walls that are made of clay, shale, coal gangue or fly ash through molding and high-temperature baking. Before firing, the raw materials need to be extruded into strips through an extruder and cut into strips of blanks, which are then cut into multiple bricks. After cutting, the waste cut from both ends of the blank cannot be used because of size mismatch.
[0003] The existing patent (Announcement No.: CN116277425A) discloses an automatic cutting device for sintered bricks and its use method, which includes a blank making component, a brushing component, a blank cutting component, a transfer component and a controller, wherein the blank making component, the brushing component and the blank cutting component are arranged in sequence, the transfer component is arranged at the discharge end of the blank cutting component, and the controller is arranged on the blank cutting component; the blank making component is used to cut the extruded raw materials to form blanks; the brushing component is used to brush the bottom and side of the blanks with demoulding liquid, and the blank cutting component is used to cut the blanks to form bricks and transfer them to the transfer component, which controls the blank cutting component to cut the brushed blanks into bricks through the controller, and controls the blank making component to cut the subsequent raw materials into subsequent blanks. As a result, the contact area of the blanks during blank cutting is reduced, and the blanks are automatically brushed with demoulding liquid, which reduces the deformation of the bricks during cutting and can discharge the waste, avoids the return of the waste, and reduces the labor intensity of the relevant staff.
[0004] However, the above technical solution still has certain defects. In the process of cutting the tile blank, the wire used for cutting on the wire rack is in direct contact with the tile blank, and the tile blank is divided by the wire. In this division method, the contact position between the wire and the tile blank is not lubricated enough, so that the cut edge of the tile blank is not smooth enough, and manual secondary correction is required, resulting in reduced production efficiency and high labor costs. Therefore, an automatic cutting device for the production of antique building glazed tiles is proposed. Summary of the invention
[0005] Based on this, the purpose of the present invention is to provide an automatic blank cutting device for producing antique building glazed tiles to solve the technical problems raised in the above background.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic blank cutting device for producing antique architectural glazed tiles, comprising a cutting mechanism, wherein the cutting mechanism comprises a plurality of guide rods, the top ends of the plurality of guide rods are fixedly connected to a frame, the inner wall of the frame is sleeved with a plurality of steel wires, the interior of the frame is rotatably connected to a plurality of support wheels, the plurality of support wheels are respectively abutted against the outer walls of the plurality of steel wires, the side wall of the frame is fixedly connected to a second motor, the output end of the second motor is coaxially connected to the plurality of support wheels via a transmission shaft, and the interior of the frame is slidably connected to A plurality of groups of sliding rods, each group of the sliding rods is respectively located beside a group of steel wires, the ends of each group of the sliding rods are rotatably connected to a group of tensioning wheels, the ends of the sliding rods away from the tensioning wheels are fixedly connected to tensioning springs, the tensioning springs are fixedly connected to the inner wall of the frame, the outer wall of the frame is fixedly connected to a plurality of groups of guide plates, each group of the guide plates is respectively located beside a group of steel wires, the outer wall of each group of the guide plates is respectively fixedly connected to a group of first high-density sponges, the first high-density sponges penetrate both sides of the guide plates, and each group of the first high-density sponges are respectively adhered to the outer wall of a group of steel wires.
[0007] As an optimal technical solution of the automatic cutting device for producing antique architectural glazed tiles of the present invention, the bottom ends of multiple groups of guide rods are fixedly connected with a synchronization mechanism, and the synchronization mechanism includes a movable plate, and the top end of the movable plate is rotatably connected with multiple groups of support rollers, and the top ends of the multiple groups of support rollers are provided with tile blanks.
[0008] As a preferred technical solution of the automatic cutting device for producing antique building glazed tiles of the present invention, the movable plate is fixedly connected to the bottom end of multiple groups of guide rods, two groups of connecting blocks are fixedly connected on both sides of the movable plate, the internal sliding sleeves of the two groups of connecting blocks on the same side are provided with guide rails, the bottom end of the guide rails is fixedly connected to a base, the bottom end of the movable plate is fixedly connected to a sliding frame, the sliding frame extends to the bottom of the base, and the base is provided with a sliding groove at the contact position with the sliding frame.
[0009] As an optimal technical solution of the automatic cutting device for producing antique architectural glazed tiles of the present invention, a synchronous belt is arranged at the bottom end of the base, a push rod is fixedly connected to the outer wall of the synchronous belt, the push rod is slidably connected to the inner wall of the sliding frame, and a first motor located next to the synchronous belt is fixedly connected to the bottom end of the base, and the output end of the first motor is fixedly connected to the rotating shaft of the synchronous belt.
[0010] As an optimal technical solution of the automatic cutting device for producing antique architectural glazed tiles of the present invention, a plurality of sets of sliding sleeves are fixedly connected to the bottom end of the frame, the bottom ends of the sliding sleeves extend between the movable plate and the base, the inner walls of the plurality of sets of sliding sleeves are respectively threadedly connected with a set of reciprocating screw rods, the reciprocating screw rods are rotatably connected to the bottom end of the movable plate, a set of gears are respectively fixedly connected at both ends of the reciprocating screw rods, a ratchet is provided at the contact position between the reciprocating screw rod and the gear, the bottom end of the gear is meshed with a rack, and the rack is fixedly connected to the top end of the base.
[0011] As an optimal technical solution of the automatic blank cutting device for producing antique architectural glazed tiles of the present invention, a mud removal mechanism is provided at the bottom end of the base, and the mud removal mechanism extends to the side of the frame. The mud removal mechanism includes a water tank, and the water tank is fixedly connected to the bottom end of the base.
[0012] As an optimal technical solution of the automatic cutting device for producing antique building glazed tiles of the present invention, the side wall of the water tank is connected with a plug near the bottom end, the water tank is provided with a water outlet at the place where it is connected to the plug, the plug is provided with a first one-way valve at the place where it is connected to the water tank, and the first one-way valve is provided with a torsion spring at the connection with the plug.
[0013] As an optimal technical solution of the automatic cutting device for producing antique architectural glazed tiles of the present invention, the side wall of the plug is connected with a water outlet pipe, and the plug is provided with a second one-way valve at the connection with the water outlet pipe, and the second one-way valve is provided with another set of torsion springs at the connection with the plug, the first one-way valve is located next to the second one-way valve, and the side wall of the water outlet pipe is connected with multiple groups of recovery components, the water outlet pipe is connected to the top position of the recovery component, the end of the water outlet pipe is connected with a water permeable plate, the water permeable plate is fixedly connected to the side wall of the guide plate, the water permeable plate is attached to the side walls of multiple groups of first high-density sponges, and the water permeable plate is provided with a gap at the contact position with the first high-density sponge.
[0014] As a preferred technical solution of the automatic cutting device for producing antique building glazed tiles of the present invention, the water tank is connected to a return pipe near the top, and a water inlet hole is opened at the connection with the return pipe. The outer wall of the return pipe is connected to multiple groups of recovery components near the bottom. Multiple groups of filter materials are arranged on the inner wall of the water tank near the top, and a filter screen is fixedly connected to the bottom end of the filter material. The outer wall of the plug is threadedly connected to a sleeve, and a piston is slidably sleeved on the inner wall of the sleeve. The side wall of the piston is fixedly connected to a connecting rod extending to the outside of the sleeve, and one end of the connecting rod located outside the sleeve is fixedly connected to a reset spring, and the end of the reset spring is fixedly connected to the bottom end of the base.
[0015] As an optimal technical solution of the automatic cutting device for producing antique architectural glazed tiles of the present invention, the recovery component includes a recovery trough, the side wall of the recovery trough is connected to the outer wall of the outlet pipe at the top end, and the side wall of the recovery trough is connected to the outer wall of the return pipe at the bottom end, and two groups of second high-density sponges are sleeved on the top end of the recovery trough, and the two groups of second high-density sponges are attached to the outer wall of the steel wire.
[0016] In summary, the present invention mainly has the following beneficial effects: 1. The present invention drives the support wheel to rotate through the second motor, so that the fast-rotating steel wire can cut the mesh blank more efficiently, and in the process of cutting, the water on the surface of the first high-density sponge wets the surface of the steel wire, so that the steel wire can be more lubricated in the process of contacting the tile blank, so that the cut edge of the tile blank can be smoother, and the elastic force of the tensioning spring pushes the sliding rod, so that the sliding rod drives the tensioning wheel to approach the steel wire, so that the steel wire is tightened by the tensioning wheel, and the water absorption of the first high-density spring prevents the water from directly flowing out and dripping onto the tile blank; 2. The present invention drives the synchronous belt to rotate through the first motor, so that the moving plate moves back and forth, and the moving speed of the moving plate is synchronized with the tile blank, and drives the steel wire to move horizontally, so that the tile blank can be always extruded during the process of the steel wire cutting the tile blank, thereby improving the production efficiency of the tile blank, and after the cutting mechanism is located at the initial position, the distance between the end of the extruded tile blank and the nearest group of steel wires is just the length of a tile, thereby avoiding the waste of the tile blank; 3. The present invention transports water to the second high-density sponge so that the clay adhering to the surface of the steel wire is cleaned off, thereby preventing excess clay from adhering to the tile blank during the process of cutting the tile blank, and ensuring sufficient moisture inside the first high-density sponge. In the above process, the used water can be recycled, thereby reducing the damage to the water inside the water tank and avoiding the workers from frequently replenishing the water tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the main structure of the present invention; Figure 2 It is a rear view structural schematic diagram of the present invention; Figure 3 It is a bottom view structural schematic diagram of the present invention; Figure 4 It is a schematic diagram of the main exploded structure of the present invention; Figure 5 It is a schematic diagram of the cross-sectional structure of the base of the present invention; Figure 6 It is a schematic diagram of the cross-sectional structure of the movable plate of the present invention; Figure 7This is a schematic diagram of the main structure of the framework of the present invention; Figure 8 It is a schematic structural diagram of the guide plate and the first high-density sponge in a separated state according to the present invention; Fig. 9 It is a schematic diagram of the main structure of the mud removal mechanism of the present invention; Fig.10 It is a rear view structural schematic diagram of the mud removal mechanism of the present invention; Fig.11 It is a schematic diagram of the cross-sectional structure of the recovery tank of the present invention; Fig.12 It is a schematic diagram of the cross-sectional structure of the casing of the present invention; Fig.13 It is a schematic diagram of the cross-sectional structure of the water tank of the present invention.
[0018] In the figure: 1. Synchronous mechanism; 2. Cutting mechanism; 3. Mud removal mechanism; 4. Tile blank; 101, base; 102, guide rail; 103, connecting block; 104, moving plate; 105, synchronous belt; 106, first motor; 107, push rod; 108, sliding frame; 109, supporting roller; 201, guide rod; 202, frame; 203, support wheel; 204, steel wire; 205, second motor; 206, slide rod; 207, tension wheel; 208, tension spring; 209, guide plate; 210, first high-density sponge; 211, sliding sleeve; 212, reciprocating screw rod; 213, gear; 214, rack; 301, water tank; 302, water outlet pipe; 303, recovery component; 3031, recovery tank; 3032, second high-density sponge; 304, water-permeable plate; 305, sleeve; 306, piston; 307, connecting rod; 308, plug; 309, first one-way valve; 310, second one-way valve; 311, reset spring; 312, return pipe; 313, water inlet hole; 314, filter material; 315, filter screen; 316, water outlet hole. DETAILED DESCRIPTION
[0019] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0020] The following describes an embodiment of the present invention based on its overall structure.
[0021] An automatic blank cutting device for producing antique architectural glazed tiles, such as Figures 1 to 13As shown, the cutting mechanism 2 includes a plurality of guide rods 201, the top ends of the plurality of guide rods 201 are fixedly connected to a frame 202, the inner wall of the frame 202 is sleeved with a plurality of steel wires 204, the inner part of the frame 202 is rotatably connected to a plurality of support wheels 203, the plurality of support wheels 203 are respectively abutted against the outer walls of the plurality of steel wires 204, the side wall of the frame 202 is fixedly connected to a second motor 205, the output end of the second motor 205 is coaxially connected to the plurality of support wheels 203 through a transmission shaft, the inner part of the frame 202 is slidably connected to a plurality of slide rods 206, each slide rod 206 is respectively located at a group of steel wires 20 4, the end of each group of sliding rods 206 is rotatably connected to a group of tensioning wheels 207, the end of the sliding rod 206 away from the tensioning wheel 207 is fixedly connected to a tensioning spring 208, the tensioning spring 208 is fixedly connected to the inner wall of the frame 202, the outer wall of the frame 202 is fixedly connected to multiple groups of guide plates 209, each group of guide plates 209 is respectively located next to a group of steel wires 204, the outer wall of each group of guide plates 209 is respectively fixedly connected to a group of first high-density sponges 210, the first high-density sponges 210 pass through both sides of the guide plates 209, and each group of first high-density sponges 210 is respectively attached to the outer wall of a group of steel wires 204.
[0022] The second motor 205 drives the support wheel 203 to rotate, so that the support wheel 203 drives the steel wire 204 to rotate, so that in the process of the steel wire 204 cutting the tile blank 4, the fast-rotating steel wire 204 can cut the mesh blank more efficiently. In the process of the steel wire 204 rotating, the contact position between the steel wire 204 and the tile blank 4 is constantly changing. The entire steel wire 204 contacts the tile blank 4 instead of the steel wire 204 contacting the tile blank at a fixed position, so that the service life of the steel wire 204 is extended, and the steel wire 204 is prevented from being excessively worn and broken. In the process of cutting, the steel wire 204 passes through the surface of the first high-density sponge 210, so that the water on the surface of the first high-density sponge 210 wets the steel wire 204. The surface of the steel wire 204 can be more lubricated when it contacts the tile blank 4, thereby reducing the edge of the tile blank 4 after cutting. The sliding rod 206 is pushed by the elastic force of the tensioning spring 208, so that the sliding rod 206 drives the tensioning wheel 207 to approach the steel wire 204, so that the steel wire 204 is tightened by the tensioning wheel 207, avoiding that after a long period of use, the steel wire 204 is stretched, resulting in insufficient tensioning force required for the steel wire 204 to cut the tile blank 4, resulting in the steel wire 204 staying inside the tile blank 4 and unable to completely cut off the tile blank 4. The water absorption of the first high-density spring makes the first high-density spring always rich in water, and the water will not directly flow out and drip onto the tile blank 4.
[0023] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 6 , Figure 7 and Figure 8 The bottom ends of the multiple groups of guide rods 201 are fixedly connected with a synchronization mechanism 1, which includes a moving plate 104, the top of the moving plate 104 is rotatably connected with multiple groups of support rollers 109, the tops of the multiple groups of support rollers 109 are provided with tile blanks 4, the moving plate 104 is fixedly connected to the bottom ends of the multiple groups of guide rods 201, two groups of connecting blocks 103 are fixedly connected on both sides of the moving plate 104, the internal sliding sleeves of the two groups of connecting blocks 103 on the same side are provided with guide rails 102, the bottom ends of the guide rails 102 are fixedly connected with a base 101, the bottom ends of the moving plate 104 are fixedly connected with a sliding frame 108, the sliding frame 108 extends to the bottom of the base 101, the base 101 is provided with a sliding groove at the contact position with the sliding frame 108, the bottom end of the base 101 is provided with a synchronous belt 105, and the outer wall of the synchronous belt 105 is fixedly connected with A push rod 107 is slidably connected to the inner wall of the sliding frame 108. The bottom end of the base 101 is fixedly connected to the first motor 106 located next to the synchronous belt 105. The output end of the first motor 106 is fixedly connected to the rotating shaft of the synchronous belt 105. The bottom end of the frame 202 is fixedly connected to multiple sets of sliding sleeves 211. The bottom end of the sliding sleeves 211 extends between the moving plate 104 and the base 101. The inner walls of the multiple sets of sliding sleeves 211 are respectively threaded with a group of reciprocating screw rods 212. The reciprocating screw rods 212 are rotatably connected to the bottom end of the moving plate 104. The two ends of the reciprocating screw rods 212 are respectively fixedly connected to a group of gears 213. The reciprocating screw rods 212 are provided with ratchets at the contact position with the gears 213. The bottom end of the gears 213 is meshed with racks 214, and the racks 214 are fixedly connected to the top of the base 101.
[0024] The first motor 106 drives the synchronous belt 105 to rotate, so that the synchronous belt 105 drives the push rod 107 to rotate, and the sliding frame 108 is pushed to move back and forth during the rotation of the push rod 107. The sliding frame 108 drives the moving plate 104 during the reciprocating movement, so that the moving plate 104 drives the connecting block 103 to slide back and forth on the outer wall of the guide rail 102. The frame 202 is driven to move during the forward movement of the moving plate 104, so that the entire cutting mechanism 2 moves, and the moving speed of the cutting mechanism 2 is the same as the speed at which the tile blank 4 is extruded from the inside of the extruder, so that the cutting mechanism 2 can be cut. The cutting mechanism 2 and the tile blank 4 are in a relatively static state. The reciprocating screw rod 212 is driven to move during the movement of the moving plate 104, so that the reciprocating screw rod 212 drives the gear 213 to move. Through the meshing action between the gear 213 and the rack 214, the gear 213 drives the reciprocating screw rod 212 to rotate. During the rotation of the reciprocating screw rod 212, the sliding sleeve 211 is pushed to move, so that the sliding sleeve 211 drives the frame 202 to slide on the outer wall of the guide rod 201, so that the steel wire 204 moves laterally in the process of synchronous movement with the tile blank 4, so that The steel wire 204 cuts the tile blank 4. When the sliding frame 108 moves in the reverse direction and resets under the drive of the push rod 107, the sliding frame 108 drives the moving plate 104 to reset. At this time, the moving plate 104 drives the supporting roller 109 to move in the reverse direction. Since the tile blank 4 is continuously extruded from the inside of the extruder, the cut tile blank 4 will not move with the supporting roller 109. During this process, the supporting roller 109 rolls at the bottom end of the tile blank 4. When the moving plate 104 resets, it drives the reciprocating screw 212 to reset, so that the reciprocating screw 212 drives the gear 213 to reset. A ratchet is arranged between the wheel 213 and the reciprocating screw 212, so that the gear 213 cannot drive the reciprocating screw 212 to rotate during the resetting process of the reciprocating screw 212. When the cutting mechanism 2 moves to the initial position, the support roller 109 rolls under the uncut tile blank 4, and the synchronous belt 105 is still rotating, so that the movable plate 104 is pushed again, so that the reciprocating screw 212 rotates again, thereby pushing the sleeve 211 to reset, so that the sleeve 211 drives the frame 202 to reset, and the uncut tile blank 4 is cut during the resetting process of the frame 202.
[0025] Please refer to Fig. 9 , Fig.10 , Fig.11 , Fig.12 and Fig.13A mud removal mechanism 3 is provided at the bottom end of the base 101, and the mud removal mechanism 3 extends to the side of the frame 202. The mud removal mechanism 3 includes a water tank 301, and the water tank 301 is fixedly connected to the bottom end of the base 101. A plug 308 is connected to the side wall of the water tank 301 near the bottom end. The water tank 301 is provided with a water outlet hole 316 at the connection with the plug 308. The plug 308 is provided with a first one-way valve 309 at the connection with the water tank 301. The first one-way valve 309 is provided with a torsion spring at the connection with the plug 308. The side wall of the plug 308 is connected with a water outlet pipe 302. The plug 308 is connected to the water outlet pipe 302. A second one-way valve 310 is provided at the connection of the water outlet pipe 302, and another set of torsion springs are provided at the connection of the second one-way valve 310 with the plug 308. The first one-way valve 309 is located next to the second one-way valve 310. The side wall of the water outlet pipe 302 is connected to multiple sets of recovery components 303. The water outlet pipe 302 is connected to the top position of the recovery component 303. The end of the water outlet pipe 302 is connected to a permeable plate 304, which is fixedly connected to the side wall of the guide plate 209. The permeable plate 304 is attached to the side walls of the multiple sets of first high-density sponges 210. The permeable plate 304 is connected to the first high-density sponges 210. A gap is provided at the contact position of the sponge 210, a return pipe 312 is connected to the top position of the water tank 301, a water inlet hole 313 is provided at the connection position of the water tank 301 with the return pipe 312, the outer wall of the return pipe 312 is connected to the bottom position of the multiple sets of recovery components 303, multiple sets of filter materials 314 are arranged at the top of the inner wall of the water tank 301, a filter screen 315 is fixedly connected to the bottom end of the filter material 314, a sleeve 305 is threadedly connected to the outer wall of the plug 308, a piston 306 is slidably sleeved on the inner wall of the sleeve 305, and a side wall of the piston 306 is fixedly connected to extend to the sleeve 30 5, one end of the connecting rod 307 located outside the sleeve 305 is fixedly connected with a return spring 311, and the end of the return spring 311 is fixedly connected to the bottom end of the base 101. The recovery component 303 includes a recovery groove 3031, the side wall of the recovery groove 3031 is connected to the outer wall of the water outlet pipe 302 at the top end, and the side wall of the recovery groove 3031 is connected to the outer wall of the water return pipe 312 at the bottom end. Two groups of second high-density sponges 3032 are sleeved on the top end of the recovery groove 3031, and the two groups of second high-density sponges 3032 are attached to the outer wall of the steel wire 204.
[0026] During the reciprocating movement of the sliding frame 108, the sliding frame 108 pushes the connecting rod 307 when it contacts the connecting rod 307, so that the connecting rod 307 drives the piston 306 to move, so that the piston 306 compresses the water inside the sleeve 305, so that the water inside the sleeve 305 pushes open the second one-way valve 310, so that the water enters the water outlet pipe 302, and the water enters the water outlet pipe 302 and flows into the water permeable plate 304 and the recovery tank 3031 respectively. After entering the recovery tank 3031, the water penetrates into the second high-density sponge 3032, so that when the steel wire 204 passes through the surface of the second high-density sponge 3032, the clay adhered to the surface of the steel wire 204 is wiped off by the second high-density sponge 3032, and the water overflowing from the surface of the second high-density sponge 3032 flushes the wiped clay into the recovery tank 3031. After the water enters the inside of the water permeable plate 304, the water slowly enters the inside of the first high-density sponge 210 through the gap. The steel wire 204 is wetted when passing through the first high-density sponge 210. When the sliding frame 108 is away from the connecting rod 307, the reset spring 311 rebounds and pushes the connecting rod 307 to reset. After the connecting rod 307 is reset, the piston 306 is driven to reset. During the process of the piston 306 being reset, negative pressure is generated inside the sleeve 305, so that the first one-way valve 309 is opened, and the second one-way valve 310 is tightly closed under the adsorption of negative pressure. The negative pressure inside the sleeve 305 sucks the inside of the water tank 301, so that the water inside the water tank 301 is sucked into the sleeve 305, and the water inside the recovery tank 3031 is sucked into the water tank 301. These waters mixed with clay can be used again after being filtered by the filter material 314 and the filter screen 315, and the excess water overflowing from the surface of the first high-density sponge 210 flows along the steel wire 204 to the second high-density sponge 3032, and then flows into the recovery tank 3031 again through the return pipe 312.
[0027] When in use, the support wheel 203 is driven to rotate by the second motor 205, so that the rapidly rotating steel wire 204 can cut the mesh blank more efficiently, and in the cutting process, the water on the surface of the first high-density sponge 210 wets the surface of the steel wire 204, so that the steel wire 204 can be more lubricated when it contacts the tile blank 4, so that the cut edge of the tile blank 4 can be smoother, and the elastic force of the tensioning spring 208 pushes the sliding rod 206, so that the sliding rod 206 drives the tensioning wheel 207 to approach the steel wire 204, so that the steel wire 204 is tightened by the tensioning wheel 207, and the water absorption of the first high-density spring prevents the water from directly flowing out and dripping onto the tile blank 4. The parts not involved in the device are the same as the prior art or can be implemented by the prior art.
[0028] Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. An automatic blank cutting device for producing antique architectural glazed tiles, comprising a cutting mechanism (2), characterized in that: The cutting mechanism (2) comprises a plurality of guide rods (201), the top ends of the plurality of guide rods (201) are fixedly connected to a frame (202), the inner wall of the frame (202) is sleeved with a plurality of steel wires (204), the interior of the frame (202) is rotatably connected to a plurality of support wheels (203), the plurality of support wheels (203) are respectively abutted against the outer walls of the plurality of steel wires (204), the side wall of the frame (202) is fixedly connected to a second motor (205), the output end of the second motor (205) is coaxially connected to the plurality of support wheels (203) via a transmission shaft, the interior of the frame (202) is slidably connected to a plurality of slide rods (206), each group of the slide rods (206) is respectively located beside a group of steel wires (204). The ends of each group of sliding rods (206) are rotatably connected to a group of tensioning wheels (207), one end of the sliding rods (206) away from the tensioning wheels (207) is fixedly connected to a tensioning spring (208), the tensioning spring (208) is fixedly connected to the inner wall of the frame (202), the outer wall of the frame (202) is fixedly connected to multiple groups of guide plates (209), each group of guide plates (209) is located next to a group of steel wires (204), the outer wall of each group of guide plates (209) is fixedly connected to a group of first high-density sponges (210), the first high-density sponges (210) penetrate both sides of the guide plates (209), and each group of the first high-density sponges (210) is respectively attached to the outer wall of a group of steel wires (204).
2. The automatic blank cutting device for producing antique architectural glazed tiles according to claim 1 is characterized in that: The bottom ends of the multiple groups of guide rods (201) are fixedly connected to a synchronization mechanism (1), the synchronization mechanism (1) comprising a movable plate (104), the top end of the movable plate (104) being rotatably connected to multiple groups of support rollers (109), the top ends of the multiple groups of support rollers (109) being provided with tile blanks (4).
3. The automatic blank cutting device for producing antique architectural glazed tiles according to claim 2 is characterized in that: The movable plate (104) is fixedly connected to the bottom ends of the plurality of guide rods (201); two groups of connection blocks (103) are fixedly connected to the two sides of the movable plate (104); the internal sliding sleeves of the two groups of connection blocks (103) on the same side are provided with guide rails (102); the bottom ends of the guide rails (102) are fixedly connected to the base (101); the bottom ends of the movable plate (104) are fixedly connected to the sliding frame (108); the sliding frame (108) extends to the bottom of the base (101); and the base (101) is provided with a sliding groove at a contact position with the sliding frame (108).
4. The automatic blank cutting device for producing antique architectural glazed tiles according to claim 3 is characterized in that: A synchronous belt (105) is arranged at the bottom end of the base (101); a push rod (107) is fixedly connected to the outer wall of the synchronous belt (105); the push rod (107) is slidably connected to the inner wall of the sliding frame (108); a first motor (106) located next to the synchronous belt (105) is fixedly connected to the bottom end of the base (101); an output end of the first motor (106) is fixedly connected to the rotating shaft of the synchronous belt (105).
5. The automatic blank cutting device for producing antique architectural glazed tiles according to claim 1 is characterized in that: The bottom end of the frame (202) is fixedly connected to a plurality of sets of sliding sleeves (211), the bottom ends of the sliding sleeves (211) extend between the movable plate (104) and the base (101), the inner walls of the plurality of sets of sliding sleeves (211) are respectively threadedly connected to a set of reciprocating screw rods (212), the reciprocating screw rods (212) are rotatably connected to the bottom end of the movable plate (104), the two ends of the reciprocating screw rods (212) are respectively fixedly connected to a set of gears (213), the reciprocating screw rods (212) are provided with ratchets at positions in contact with the gears (213), the bottom end of the gears (213) are meshed with racks (214), and the racks (214) are fixedly connected to the top end of the base (101).
6. The automatic blank cutting device for producing antique architectural glazed tiles according to claim 3 is characterized by: A mud removal mechanism (3) is provided at the bottom end of the base (101), and the mud removal mechanism (3) extends to the side of the frame (202). The mud removal mechanism (3) comprises a water tank (301), and the water tank (301) is fixedly connected to the bottom end of the base (101).
7. The automatic blank cutting device for producing antique architectural glazed tiles according to claim 6, characterized in that: A plug (308) is connected to the side wall of the water tank (301) near the bottom end, and a water outlet hole (316) is provided at the portion where the water tank (301) is connected to the plug (308). A first one-way valve (309) is provided at the portion where the plug (308) is connected to the water tank (301), and a torsion spring is provided at the portion where the first one-way valve (309) is connected to the plug (308).
8. The automatic blank cutting device for producing antique architectural glazed tiles according to claim 7, characterized in that: The side wall of the plug (308) is connected to a water outlet pipe (302). The plug (308) is provided with a second one-way valve (310) at the point where it is connected to the water outlet pipe (302). The second one-way valve (310) is provided with another set of torsion springs at the point where it is connected to the plug (308). The first one-way valve (309) is located next to the second one-way valve (310). The side wall of the water outlet pipe (302) is connected to multiple sets of recovery components (303). The water outlet pipe (302) is connected to the top end of the recovery component (303). The end of the water outlet pipe (302) is connected to a water permeable plate (304). The water permeable plate (304) is fixedly connected to the side wall of the guide plate (209). The water permeable plate (304) is attached to the side walls of multiple sets of first high-density sponges (210). The water permeable plate (304) is provided with a gap at the contact position with the first high-density sponges (210).
9. The automatic blank cutting device for producing antique architectural glazed tiles according to claim 8, characterized in that: The water tank (301) is connected to a return pipe (312) at the top end thereof. A water inlet hole (313) is provided at the connection point of the water tank (301) with the return pipe (312). The outer wall of the return pipe (312) is connected to the bottom end of the plurality of recovery components (303). The inner wall of the water tank (301) is provided with a plurality of filter materials (314) at the top end thereof. The bottom end of the filter materials (314) is fixedly connected to a filter screen (315). The outer wall of the plug (308) is threadedly connected to a sleeve (305). The inner wall of the sleeve (305) is slidably sleeved with a piston (306). The side wall of the piston (306) is fixedly connected to a connecting rod (307) extending to the outside of the sleeve (305). One end of the connecting rod (307) located outside the sleeve (305) is fixedly connected to a return spring (311). The end of the return spring (311) is fixedly connected to the bottom end of the base (101).
10. The automatic blank cutting device for producing antique architectural glazed tiles according to claim 9, characterized in that: The recovery component (303) comprises a recovery trough (3031), the side wall of the recovery trough (3031) being connected to the outer wall of the water outlet pipe (302) at the top end, and the side wall of the recovery trough (3031) being connected to the outer wall of the water return pipe (312) at the bottom end, and two groups of second high-density sponges (3032) being sleeved on the top end of the recovery trough (3031), and the two groups of second high-density sponges (3032) being attached to the outer wall of the steel wire (204).
Citation Information
Patent Citations
Automatic green brick cutting device for sintered bricks and using method of automatic green brick cutting device
CN116277425A