Process handling scheme and its corresponding control device

Abstract

The application provides a process treatment scheme and a corresponding control device, relates to the technical field of rubber heating, and comprises the following steps: S1: adjusting the control device up and down through an adjusting assembly so that the control device matches the rubber input height; S2: feeding the rubber into the thickness control assembly of the control device to perform rolling treatment on the rubber, so that the rubber is extruded to a thickness suitable for heating; S3: the sheet-shaped rubber slides along the conveying assembly of the control device, and the temperature of the sheet-shaped rubber is measured during the conveying process to determine whether the temperature of the sheet-shaped rubber meets the requirement range; S4: when the temperature of the sheet-shaped rubber does not meet the requirement range, the hot air assembly of the control device sprays hot air to blow and heat the sheet-shaped rubber; when the temperature of the sheet-shaped rubber meets the requirement range, the hot air assembly of the control device is closed; and S5: the heated sheet-shaped rubber is conveyed to an extruder through the conveying assembly of the control device. The application solves the technical problem that the control device cannot be adjusted up and down to match the rubber output.

Description

TECHNICAL FIELD

[0001] The present application belongs to the field of rubber heating, and particularly relates to a process treatment scheme and a corresponding control device. BACKGROUND

[0002] The process of rubber treatment by an extruder does not have a pretreatment device, and there are quality problems in the extrusion of half parts due to incomplete hot plastication of the original sheet rubber by the extruder, which affects the product quality stability and the process operation control of subsequent processes, so the rubber needs to be pretreated and heated.

[0003] However, the existing pretreatment process control device usually adopts a fixed structure and cannot be adjusted according to the conveying height of the rubber, so that the pretreatment process control lacks universality, causing inconvenience for the operator. SUMMARY

[0004] The present application provides a process treatment scheme and a corresponding control device to solve at least one technical problem in the background art.

[0005] To solve the above technical problems, the present application discloses a process treatment scheme, comprising the following steps:

[0006] S1: adjusting the control device by the adjusting assembly to make the control device conform to the input height of the rubber;

[0007] S2: crushing the rubber by the thickness control assembly of the control device to make the rubber be extruded to a suitable thickness for heating;

[0008] S3: sliding the sheet rubber along the conveying assembly of the control device and measuring the temperature of the sheet rubber during the conveying process to determine whether the temperature of the sheet rubber meets the required range;

[0009] S4: when the temperature of the sheet rubber does not meet the required range, the hot air assembly of the control device sprays hot air to heat it, and when the temperature of the sheet rubber meets the required range, the hot air assembly of the control device is closed;

[0010] S5: the heated sheet rubber is conveyed to the extruder by the conveying assembly of the control device to produce products.

[0011] The present application discloses a control device, comprising: a support plate, one side of the support plate is symmetrically fixedly connected with front support columns, the other side of the support plate is symmetrically fixedly connected with rear support columns, a conveying assembly is arranged above the front support columns and the rear support columns, a hot air assembly is arranged in the middle of the conveying assembly, adjusting assemblies are arranged on the two rear support columns, and a thickness control assembly is arranged at one end of the conveying assembly.

[0012] Further comprising a heating control adjusting assembly, the heating adjusting control module is used for controlling the hot air assembly to adjust the hot air.

[0013] Preferably, the adjusting assembly comprises a protective shell fixedly connected to the rear support, a clamping groove top rod penetrating through and slidingly connected to the top of the protective shell, the clamping groove top rod slidingly opposite to the rear support, a gear rack fixedly connected to the clamping groove top rod, a worm gear rotatably connected to the protective shell, the worm gear below and the worm gear between each other meshing, the worm gear rotatably connected to the bottom of the protective shell, a rocking wheel bolted to one end of the worm gear, the worm gear side and the gear rack meshing each other, the clamping groove top rod top hingedly connected to the sliding card, the sliding card slidingly connected to the conveying assembly.

[0014] Preferably, the conveying assembly comprises a sliding seat, a sliding rail bolted to the bottom of the sliding seat, a sliding card slidingly connected to the sliding rail, a front support hingedly connected to the bottom of the sliding seat, bearing seats fixedly connected to both ends of the sliding seat, contact roller shafts rotatably connected to the bearing seats, a limiting gantry bolted to the sliding seat near the input end, a temperature probe bolted to the limiting gantry, and a hot air assembly bolted to the sliding seat.

[0015] Preferably, the hot air assembly comprises a fan, the output end of the fan flange-connected to the air pressure pipe box, the fan and the air pressure pipe box both bolted to the support plate, a heating wire pipe fixedly connected to the air pressure pipe box, the air pressure pipe box input end and output end respectively connected to the heat insulation gas supply pipe and the heat insulation gas return pipe and the air sweeping structure, the air sweeping structure bolted to the sliding seat.

[0016] Preferably, the air sweeping structure comprises a gas distribution pipe, the gas distribution pipe nested and connected to the support seat, the support seat bolted to the sliding seat, the gas distribution pipe both ends respectively connected to the heat insulation gas supply pipe and the heat insulation gas return pipe, the gas distribution pipe symmetrically sleeved with pipe clamps, the two pipe clamps each provided with an arc-shaped sliding groove, the arc-shaped sliding grooves each slidingly connected to a bidirectional drive motor, the two bidirectional drive motors fixedly connected to a wind shield, the gas distribution pipe bottom axially provided with a plurality of air injection holes, the wind shield and the air injection holes cooperating with each other.

[0017] Preferably, the thickness control assembly comprises a rolling roller shaft, the rolling roller shaft rotatably connected to a rotating frame, the rolling roller shaft cooperating with the contact roller shaft, the rolling roller shaft one end connected to a drive motor, the drive motor bolted to the rotating frame, the rotating frame both ends slidingly connected to the beam groove, the two beam grooves symmetrically fixedly connected to the sliding seat, the two beam grooves and the rotating frame each provided with a compression elastic member, the two beam grooves top each threadedly connected to an adjusting pressure rod, the adjusting pressure rod and the rotating frame each other abutting, the two beam grooves one side each provided with a cutting structure.

[0018] Preferably, the cutting structure comprises a guide cutter slot, the guide cutter slot bolted to the beam groove, the guide cutter slot output end provided with a sleeve, the sleeve inside rotatably connected to an electric screw rod, the sleeve below hingedly connected to a turnover bin cover, the turnover bin cover above hingedly buckled to a horizontal card, the buckle and the horizontal card cooperating with each other.

[0019] Preferably, the heating control adjustment assembly comprises a control module, a data processing module, a detection module and an execution module, the detection module comprises:

[0020] A temperature probe is arranged on the limiting door frame for detecting the temperature of the rubber compound before heating;

[0021] A speed sensor is arranged on the sliding seat for detecting the moving speed of the rubber compound;

[0022] A first temperature sensor is arranged on the support plate for detecting the temperature of the rubber compound after heating;

[0023] A displacement sensor is arranged on the bidirectional driving motor for detecting the displacement of the bidirectional driving motor;

[0024] A flow sensor is arranged on the air distribution pipe for detecting the hot air flow of the air sweeping structure;

[0025] A second temperature sensor is arranged on the air distribution pipe for detecting the hot air temperature of the air sweeping structure;

[0026] The detection module is electrically connected to the data processing module, and the control module is electrically connected to the data processing module and the execution module. The control module controls the execution module based on the data result of the data processing module.

[0027] Preferably, the control module controlling the execution module based on the data result of the data processing module comprises the following steps:

[0028] Step 1: Based on the detection values of the temperature probe, the speed sensor, the first temperature sensor, the displacement sensor, the flow sensor and the second temperature sensor, calculate the heating coefficient of the rubber compound :

[0029] (1); wherein: is the heating coefficient of the rubber compound, is the specific heat capacity of air, is the density of air, (1); wherein: is the heating coefficient of the rubber compound, is the specific heat capacity of air, is the density of air, is the detection value of the flow sensor, is the detection value of the displacement sensor, is the radius of the air distribution pipe, is the maximum rotation angle of the air baffle, is the detection value of the second temperature sensor, is the preset heating temperature of the rubber compound, ​The convection coefficient of the glue, The detection value of the speed sensor, The width of the glue, The detection value of the temperature sensor one, The detection value of the temperature probe;

[0030] Step two: the data processing module compares And When , the deflector adjustment distance is calculated based on When , no processing is done:

[0031] = (2); wherein: The deflector adjustment distance, The standard value of the heating coefficient of the glue;

[0032] Step three: the control module controls the execution module to drive the deflector to adjust according to the deflector adjustment distance. BRIEF DESCRIPTION OF DRAWINGS

[0033] The accompanying drawings are included to provide a further understanding of the present application, and are incorporated in and constitute a part of this specification, illustrate embodiments of the present application, and together with the description serve to explain the present application, and do not limit the present application. In the drawings:

[0034] Figure 1 The structure of the present application Figure 1 ;

[0035] Figure 2 The structure of the present application Figure 2 ;

[0036] Figure 3 The structure of the present application Figure 3 ;

[0037] Figure 4 The structure of the hot air assembly of the present application;

[0038] Figure 5 The structure of the deflector structure of the present application Figure 1 ;

[0039] Figure 6 The structure of the deflector structure of the present application Figure 2 ;

[0040] Figure 7 The A part of the present application Figure 3 is a partial enlarged view.

[0041] ​In the figure: 2, support plate; 21, front support column; 22, rear support column; 3, adjusting assembly; 31, protective shell; 32, clamping groove top rod; 33, rack; 34, worm wheel; 35, worm; 36, rocking wheel; 37, sliding card; 4, conveying assembly; 41, sliding seat; 42, sliding rail; 43, bearing seat; 44, contact roller shaft; 45, limiting door frame; 46, temperature probe; 5, hot air assembly; 51, fan; 52, air pressure pipe box; 53, heating wire pipe; 54, heat insulation gas supply pipe; 55, heat insulation gas return pipe; 6, air sweeping structure; 61, air distribution pipe; 62, support seat; 63, pipe clamp; 64, arc-shaped sliding groove; 65, bidirectional driving motor; 66, wind shield; 67, air injection hole; 7, thickness control assembly; 71, rolling roller shaft; 72, rotating frame; 73, beam slot; 74, compression elastic member; 75, adjusting pressure rod; 8, cutting structure; 81, guide cutting knife slot; 82, sleeve; 83, electric screw rod; 84, turnover bin cover; 85, buckle cover; 86, horizontal card. DETAILED DESCRIPTION

[0042] The preferred embodiments of the present application will be described herein below with reference to the drawings; it should be understood that the preferred embodiments described herein are merely intended to describe and explain the present application, and are not intended to limit the present application.

[0043] In addition, the description such as "first", "second" and the like in the present application is only for the purpose of description, and does not mean to particularly indicate the order or sequence, nor to limit the present application, which is merely to distinguish the components or operations described by the same technical terms, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implying the number of the indicated technical features. Therefore, the features defined as "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features of various embodiments can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears to be contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor within the scope of protection required by the present application.

[0044] The present application provides the following embodiments

[0045] Embodiment 1

[0046] The embodiments of the present application provide process processing solutions, such as Figures 1-7 As shown in the figure, comprising the following steps:

[0047] S1: Adjusting the control device by adjusting the adjusting assembly 3 to make the control device meet the input height of the rubber compound;

[0048] S2: The thickness control assembly 7 of the control device is used to send the rubber compound into the rubber compound, so that the rubber compound is extruded to a suitable thickness for heating;

[0049] S3: The sheet-shaped rubber material slides along the conveying assembly 4 of the control device, and the temperature of the sheet-shaped rubber material is measured during conveying to determine whether the temperature of the sheet-shaped rubber material meets the required range;

[0050] S4: When the temperature of the sheet-shaped rubber material does not meet the required range, the hot air assembly 5 of the control device sprays hot air to heat it; when the temperature of the sheet-shaped rubber material meets the required range, the hot air assembly 5 of the control device is closed.

[0051] S5: The heated sheet-shaped rubber material is conveyed to the extruder by the conveying assembly 4 of the control device to produce products.

[0052] The working principle and beneficial effects of the above technical solution are as follows: When the rubber material is pretreated, the adjusting assembly 3 adjusts the height of the control device to match the output height of the rubber material, and then the rubber material is input into the control device, the thickness control assembly 7 of the control device crushes the rubber material to a thickness that meets the heating requirements, and the excess thickness is cut off and recycled, then the conveying assembly 4 conveys the rubber material downward, detects the temperature of the rubber material during conveying, determines whether the rubber material needs to be heated and the required heating temperature, when heating is required, the hot air assembly 5 on the conveying assembly 4 is opened and the hot air output is adjusted to spray hot air to heat the rubber material, when heating is not required, the hot air assembly 5 is closed, and the heated rubber material is conveyed to the extruder.

[0053] The adjusting assembly 3 adjusts the control device, which can match the output height of the rubber material and stably receive the rubber material, avoid large differences in the input of the rubber material causing instability of the control device, and the thickness control assembly 7 can crush the rubber material to a thickness that meets the heating standard, which can ensure the heat transfer efficiency of the rubber material during heating and avoid large temperature differences between the front and back of the rubber material due to excessive thickness, and the hot air assembly 5 can control the heating and heating amount of the rubber material through on-off control, which can finely heat the rubber material and avoid wasting energy.

[0054] Example 2

[0055] Based on example 1, the control device provided by the present application comprises: a support plate 2, one side of the support plate 2 is symmetrically fixedly connected with a front support column 21, the other side of the support plate 2 is symmetrically fixedly connected with a rear support column 22, a conveying assembly 4 is arranged above the front support column 21 and the rear support column 22, a hot air assembly 5 is arranged in the middle of the conveying assembly 4, an adjusting assembly 3 is arranged on each of the two rear support columns 22, and a thickness control assembly 7 is arranged at one end of the conveying assembly 4.

[0056] It also comprises a heating control adjusting assembly, which is used to control the hot air assembly 5 to adjust the hot air.

[0057] The working principle and beneficial effects of the above technical solution are that the support plate 2 connects the front support 21 and the rear support 22, the front support 21 and the rear support 22 support the conveying assembly 4, the rear support 22 is lifted and lowered through the adjusting assembly 3, so that the conveying assembly 4 realizes the change of the pitch angle, the conveying assembly 4 transports the rubber material, the thickness control assembly 7 rolls and cuts the excess part of the rubber material before the rubber material enters the conveying assembly 4, and the hot air assembly 5 heats the rubber material in the conveying process of the conveying assembly 4, and the heating control adjusting assembly controls the hot air assembly 5 in the heating process, so as to ensure the fine heating of the hot air on the rubber material.

[0058] The conveying assembly 4 is used for conveying the rubber material, and the adjusting assembly 3 is used for adjusting the pitch angle of the conveying assembly 4, so that the conveying assembly 4 can stably receive the rubber material and avoid the impact of the rubber material on the conveying assembly 4, the thickness control assembly 7 can make the thickness of the rubber material meet the heating requirement, so that the heat cannot penetrate the rubber material due to the excessive thickness of the rubber material, and the temperature difference between the two sides of the rubber material is large, the design of the hot air assembly 5 can ensure that the rubber material can be heated at different temperatures by adjusting the air volume in the heating process, and the design of the heating control adjusting assembly can ensure the fine management of the hot air assembly 5 in the heating process, so as to realize the self-adjustment of the rubber material heating.

[0059] Embodiment 3

[0060] On the basis of embodiment 2, the adjusting assembly 3 comprises a protective shell 31, the protective shell 31 is fixedly connected to the rear support 22, a clamping groove top rod 32 is slidably connected to the top of the protective shell 31, the clamping groove top rod 32 slides relative to the rear support 22, a rack 33 is fixedly connected in the clamping groove top rod 32, a worm wheel 34 is rotatably connected in the protective shell 31, a worm 35 is rotatably connected to the bottom of the protective shell 31, a rocking wheel 36 is bolted to one end of the worm 35, the worm wheel 34 is meshed with the rack 33 on the side, the clamping groove top rod 32 is hingedly connected to a sliding card 37 at the top, and the sliding card 37 is slidably connected to the conveying assembly 4.

[0061] The beneficial effects of the above technical solution are as follows: When height adjustment is required, the rocker wheel 36 is rocked, causing the rocker wheel 36 to drive the worm 35 to rotate. The worm 35 and the worm wheel 34 mesh with each other to achieve power transmission. The worm wheel 34 and the rack 33 mesh with each other. The rotation of the worm wheel 34 causes the rack 33 to move up and down. The rack 33 drives the clamping rod 32 to slide up and down within the protective shell 31. When the clamping rod 32 slides up and down, the sliding clip 37 slides relative to the conveying assembly 4. This design can prevent relative slippage of the clamping rod 32 when the control device is working by self-locking the worm wheel 34 and the worm 35, and self-locking the worm wheel 34 and the rack 33. In addition, the use of multi-stage transmission can reduce the force required by the operator to adjust the height, making it easier for the operator to operate.

[0062] Example 4

[0063] Based on embodiment 2, the conveying assembly 4 includes a slide 41, a slide rail 42 bolted to the bottom of the slide 41, a slide clip 37 slidably connected to the slide rail 42, a front support column 21 hinged to the bottom of the slide 41, bearing seats 43 fixedly connected to both ends of the slide 41, a contact roller shaft 44 rotatably connected to the bearing seats 43, a limit gantry 45 bolted to the slide 41 near the input end, a temperature probe 46 bolted to the limit gantry 45, and a hot air assembly 5 bolted to the slide 41.

[0064] The beneficial effects of the above technical solution are as follows: When the rubber material enters the conveying assembly 4, the rubber material slides along the slide block 41. At the same time, the contact roller shafts 44 at both ends of the slide block 41 assist the rubber material in sliding. Meanwhile, the limiting gantry 45 on the slide block 41 restricts the rubber material from deviating during the sliding process. During the sliding process, the temperature probe 46 monitors the rubber material. The slide block 41 is supported by the front support column 21 and the rear support column 22. When the rear support column 22 is raised or lowered, the relative sliding of the sliding card 37 and the slide rail 42 matches the height of the rear support column 22. This invention uses the slide block 41 to convey the rubber material, and at the same time, the contact roller shafts 44 assist. This design can achieve stable conveying of the rubber material. At the same time, the design of the limiting gantry 45 can ensure that the rubber material will not run out of the slide block 41 during the conveying process, thus ensuring the safety of the rubber material conveying.

[0065] Example 5

[0066] Based on embodiment 2, the hot air assembly 5 includes a fan 51, the output end of the fan 51 is connected to the flange of the air pressure pipe box 52, both the fan 51 and the air pressure pipe box 52 are bolted on the support plate 2, a heating wire tube 53 is fixedly connected inside the air pressure pipe box 52, the input end and the output end of the air pressure pipe box 52 are respectively connected to the sweeping structure 6 through the heat-insulated air supply pipe 54 and the heat-insulated air return pipe 55, and the sweeping structure 6 is bolted on the slide 41.

[0067] The air-sweeping structure 6 includes an air distribution pipe 61, which is nested on a support base 62. The support base 62 is bolted to a slide base 41. The two ends of the air distribution pipe 61 are respectively connected to a heat-insulated air supply pipe 54 and a heat-insulated air return pipe 55. Pipe clamps 63 are symmetrically fitted on the air distribution pipe 61. Both pipe clamps 63 are provided with arc-shaped sliding grooves 64. Bidirectional drive motors 65 are slidably connected in the arc-shaped sliding grooves 64. A baffle plate 66 is fixedly connected between the two bidirectional drive motors 65. Several air injection holes 67 are axially arranged at the bottom of the air distribution pipe 61. The baffle plate 66 and the air injection holes 67 cooperate with each other.

[0068] The beneficial effects of the above technical solution are as follows: When heating the rubber compound, the blower 51 delivers air into the air pressure tube box 52. After the heating wire tube 53 in the air pressure tube box 52 heats the air, the heated air is delivered to the air distribution tube 61 through the heat-insulated air supply tube 54. Part of the heated air is output from several air injection holes 67 on the air distribution tube 61, and the rest of the heated air returns to the air pressure tube box 52 from the heat-insulated return air tube 55 at the other end of the air distribution tube 61. When it is necessary to adjust the airflow output from the air injection holes 67 on the air distribution tube 61, the bidirectional drive motor 65 slides along the arc-shaped slide groove 64, so that the baffle plate 66 partially blocks the air injection holes 67, thereby reducing the output of heated air. When it is necessary to increase the output, the operation is reversed.

[0069] This invention utilizes a fan 51 in conjunction with a pressure tube box 52 to heat the air. This design ensures that the air is heated in real time within the pressure tube box 52 while maintaining a large air supply, guaranteeing the heating airflow during the heating of the rubber compound. Furthermore, the design of the heat-insulated air supply pipe 54 and the heat-insulated air return pipe 55 reduces heat loss. Meanwhile, the design of the air distribution pipe 61 and the air injection hole 67 allows for the uniform spraying of hot air onto the rubber compound, ensuring the uniformity of heating. Additionally, the design of the baffle plate 66 and the bidirectional drive motor 65 allows for the adjustment of the hot air, improving the flexibility of the rubber compound heating process.

[0070] Example 6

[0071] Based on embodiment 2, the thickness control component 7 includes a rolling roller shaft 71, which is rotatably connected to a rotating frame 72. The rolling roller shaft 71 and the contact roller shaft 44 cooperate with each other. One end of the rolling roller shaft 71 is connected to a drive motor, which is bolted to the rotating frame 72. Both ends of the rotating frame 72 are slidably connected to the bundle grooves 73. The two bundle grooves 73 are symmetrically fixedly connected to the slide block 41. A compression elastic element 74 is provided between the two bundle grooves 73 and the rotating frame 72. An adjusting pressure rod 75 is threadedly connected to the top of the two bundle grooves 73. The adjusting pressure rod 75 abuts against the rotating frame 72. A cutting structure 8 is provided on one side of each of the two bundle grooves 73.

[0072] The cutting structure 8 includes a guide cutter groove 81, which is bolted to the bundle groove 73. The output end of the guide cutter groove 81 is provided with a sleeve 82, and an electric screw rod 83 is rotatably connected inside the sleeve 82. A flip cover 84 is hinged below the sleeve 82, and a hinged cover 85 is attached to the flip cover 84. The cover 85 and the horizontal clip 86 cooperate with each other.

[0073] The beneficial effects of the above technical solution are as follows: Before the rubber material passes through the pressing roller shaft 71 and the contact roller shaft 44, the rotating frame 72 slides along the bundle groove 73 by rotating the adjusting pressure rod 75, and squeezes and compresses the elastic element 74, so that the distance between the pressing roller shaft 71 and the contact roller shaft 44 changes. Then the drive motor drives the pressing roller shaft 71 to rotate. The pressing roller shaft 71 causes the rubber material to extend and the thickness to decrease by pressing. After the rubber material passes through the pressing roller shaft 71, the extended excess rubber material is cut by the guide cutting groove 81. The rubber material continues to move forward along the conveying assembly 4, and the cut rubber material is guided into the sleeve 82 by the guide cutting groove 81. The electric screw rod 83 in the sleeve 82 moves the rubber material downward by rotating and enters the bottom of the sleeve 82. When the rubber material is cut or the sleeve 82 is full, the connection between the cover 85 and the horizontal card 86 is opened, so that the flip cover 84 rotates and the cut rubber material is taken out from the bottom of the sleeve 82.

[0074] This invention utilizes an adjusting pressure rod 75, a rotating frame 72, and a feed groove 73 to adjust the height of the rolling roller shaft 71. This design allows for adjustment of the rolling thickness according to the specific properties of the rubber compound, ensuring the heating effect of rubber compounds with different properties. The design of the guide cutter groove 81 and the electric screw rod 83 enables excess rubber compound to be processed in a timely manner, avoiding the impact of excess rubber compound on the conveying component 4, and preventing excess rubber compound from being mixed into the already heated rubber compound, resulting in unqualified heating.

[0075] Example 7

[0076] Based on Example 2, the heating control and adjustment component includes a control module, a data processing module, a detection module, and an execution module. The detection module includes:

[0077] Temperature probe: used to detect the temperature of the rubber compound before heating, it is installed on the limit gate 45;

[0078] Speed ​​sensor: used to detect the speed of the rubber material movement, it is installed on the slide 41;

[0079] Temperature sensor 1: Used to detect the temperature of the heated rubber compound, it is installed on the support base 62;

[0080] Displacement sensor: used to detect the displacement of the bidirectional drive motor 65, and it is installed on the bidirectional drive motor 65;

[0081] Flow sensor: used to detect the hot air flow of the air-sweeping structure 6, and it is installed on the air distribution pipe 61;

[0082] Temperature sensor 2: used to detect the hot air temperature of the air sweeping structure 6, and it is installed on the air distribution pipe 61;

[0083] The detection module is electrically connected to the data processing module, and the control module is electrically connected to both the data processing module and the execution module. The control module controls the execution module to work based on the data results from the data processing module.

[0084] The control module controls the execution module based on the data results from the data processing module, including the following steps:

[0085] Step 1: Calculate the coefficient of thermal expansion of the rubber compound based on the detection values ​​from the temperature probe, speed sensor, temperature sensor 1, displacement sensor, flow sensor, and temperature sensor 2. :

[0086] = (1); where: The coefficient of performance for the rubber compound is denoted by . The specific heat capacity of air. For the density of air, The measured value is from the flow sensor. The value detected by the displacement sensor. The radius of the air distribution pipe 61, This represents the maximum rotation angle of the wind deflector 66. This is the value detected by temperature sensor two. Preset the heating temperature for the rubber compound. The convection coefficient of the rubber compound. The value detected by the speed sensor. The width of the rubber compound. The reading is from temperature sensor one. This is the reading from the temperature probe;

[0087] Step 2: Comparison of Data Processing Modules and ,when At that time, based on Calculate the adjustment distance of the wind deflector 66 ,when At that time, no action was taken:

[0088] = (2); where: Adjust the distance for windshield 66. This is the standard value for the heating coefficient of the rubber compound. When changes occur, the wind deflector 66 partially blocks the opening of the air jet 67, resulting in a decrease in the airflow ejected from the air jet 67, and vice versa.

[0089] Step 3: The control module controls the execution module to drive the wind deflector to adjust the distance according to the wind deflector 66.

[0090] The beneficial effects of the above technical solution are as follows: During the heating process of the rubber compound, due to the different temperatures and moving speeds of the rubber compound, the output hot air volume of the hot air assembly 5 to the rubber compound is different. The adjustment angle of the baffle plate 66 needs to be changed according to the actual situation. Therefore, by monitoring various parameters of the rubber compound, the hot air assembly 5 can be adjusted in real time to ensure the heating efficiency and effect of the rubber compound.

[0091] This invention utilizes a control module, a data processing module, a detection module, and an execution module to monitor the rubber compound. This design enables precise management of the rubber compound heating, ensuring the efficiency and effectiveness of the heating process and avoiding energy waste.

[0092] Obviously, those skilled in the art can make various modifications and variations to this invention without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this invention and their equivalents, this invention also intends to include these modifications and variations.

Claims

1. A control device, characterized in that, include: A support plate (2) is symmetrically fixed to one side of the support plate (2) and a rear support plate (22) is symmetrically fixed to the other side of the support plate (2). A conveying assembly (4) is provided above the front support plate (21) and the rear support plate (22). A hot air assembly (5) is provided in the middle of the conveying assembly (4). An adjustment assembly (3) is provided on both rear support plates (22). It also includes a heating control and adjustment component, which is used to control the hot air component (5) to adjust the hot air. The conveying assembly (4) is provided with a thickness control assembly (7) at one end; the conveying assembly (4) includes a slide (41), and the slide (41) is bolted to a limit gantry (45) near the input end. The hot air assembly (5) includes a fan (51), the output end of which is connected to the flange of the air pressure pipe box (52). Both the fan (51) and the air pressure pipe box (52) are bolted to the support plate (2). A heating wire tube (53) is fixedly connected inside the air pressure pipe box (52). The input and output ends of the air pressure pipe box (52) are connected to the sweeping structure (6) through the heat-insulated air supply pipe (54) and the heat-insulated air return pipe (55), respectively. The sweeping structure (6) is bolted to the slide (41). The sweeping structure (6) includes an air distribution pipe (61), which is nested in the support plate (52). On the seat (62), the support seat (62) is bolted on the slide seat (41). The two ends of the air distribution pipe (61) are respectively connected to the heat-insulating air supply pipe (54) and the heat-insulating air return pipe (55). The air distribution pipe (61) is symmetrically fitted with pipe clamps (63). Both pipe clamps (63) are provided with arc-shaped sliding grooves (64). Both arc-shaped sliding grooves (64) are slidably connected with bidirectional drive motors (65). A baffle plate (66) is fixedly connected between the two bidirectional drive motors (65). Several air injection holes (67) are axially arranged at the bottom of the air distribution pipe (61). The baffle plate (66) and the air injection holes (67) cooperate with each other. The heating control and adjustment assembly includes a control module, a data processing module, a detection module, and an execution module. The detection module includes: a temperature probe for detecting the temperature of the rubber material before heating, which is installed on the limit gate (45); a speed sensor for detecting the speed of the rubber material movement, which is installed on the slide (41); a first temperature sensor for detecting the temperature of the rubber material after heating, which is installed on the support (62); a displacement sensor for detecting the displacement of the bidirectional drive motor (65), which is installed on the bidirectional drive motor (65); a flow sensor for detecting the hot air flow of the sweeping structure (6), which is installed on the air distribution pipe (61); and a second temperature sensor for detecting the hot air temperature of the sweeping structure (6), which is installed on the air distribution pipe (61). The detection module is electrically connected to the data processing module, and the control module is electrically connected to the data processing module and the execution module. The control module controls the execution module to work based on the data results from the data processing module. The control module controls the execution module based on the data results from the data processing module, including the following steps: Step 1: Calculate the coefficient of thermal expansion of the rubber compound based on the detection values ​​from the temperature probe, speed sensor, temperature sensor 1, displacement sensor, flow sensor, and temperature sensor 2. : = (1); where: The coefficient of performance for the rubber compound is denoted by . The specific heat capacity of air. For the density of air, The measured value is from the flow sensor. The value detected by the displacement sensor. Let the radius of the air distribution pipe (61) be . The maximum rotation angle of the wind deflector (66) This is the value detected by temperature sensor two. Preset the heating temperature for the rubber compound. The convection coefficient of the rubber compound. The value detected by the speed sensor. The width of the rubber compound. The reading is from temperature sensor one. This is the reading from the temperature probe; Step 2: Comparison of Data Processing Modules and ,when At that time, based on Calculate the adjustment distance of the wind deflector (66) ,when At that time, no action was taken: = (2); where: Adjust the distance for the wind deflector (66). This is the standard value for the heating coefficient of the rubber compound; Step 3: Control module control execution module drive the wind deflector to adjust the distance according to the wind deflector (66).

2. The control device according to claim 1, characterized in that: The adjusting assembly (3) includes a protective shell (31), which is fixedly connected to the rear support column (22). A slotted top rod (32) is slidably connected through the top of the protective shell (31). The slotted top rod (32) slides relative to the rear support column (22). A rack (33) is fixedly connected inside the slotted top rod (32). A worm wheel (34) is rotatably connected inside the protective shell (31). The worm wheel (34) meshes with the worm (35) below. The worm (35) is rotatably connected to the bottom of the protective shell (31). A rocker wheel (36) is bolted to one end of the worm (35). The side of the worm wheel (34) meshes with the rack (33). The top of the slotted top rod (32) is hinged to a sliding plate (37). The sliding plate (37) is slidably connected to the conveying assembly (4).

3. The control device according to claim 1, characterized in that: The conveying assembly (4) includes a slide (41), a slide rail (42) is bolted to the bottom of the slide (41), a slide clip (37) is slidably connected to the slide rail (42), a front support column (21) is hinged to the bottom of the slide (41), bearing seats (43) are fixedly connected to both ends of the slide (41), a contact roller shaft (44) is rotatably connected to the bearing seat (43), a limit gantry (45) is bolted to the slide (41) near the input end, a temperature probe (46) is bolted on the limit gantry (45), and a hot air assembly (5) is bolted on the slide (41).

4. The control device according to claim 1, characterized in that: The thickness control component (7) includes a rolling roller shaft (71), which is rotatably connected to a rotating frame (72). The rolling roller shaft (71) and the contact roller shaft (44) cooperate with each other. One end of the rolling roller shaft (71) is connected to a drive motor, which is bolted to the rotating frame (72). Both ends of the rotating frame (72) are slidably connected in the bundle grooves (73). The two bundle grooves (73) are symmetrically fixedly connected to the slide block (41). A compression elastic element (74) is provided between the two bundle grooves (73) and the rotating frame (72). An adjusting pressure rod (75) is threaded to the top of the two bundle grooves (73). The adjusting pressure rod (75) abuts against the rotating frame (72). A cutting structure (8) is provided on one side of the two bundle grooves (73).

5. A control device according to claim 4, characterized in that: The cutting structure (8) includes a guide cutter groove (81), which is bolted to the bundle groove (73). The output end of the guide cutter groove (81) is provided with a sleeve (82), and an electric screw rod (83) is rotatably connected inside the sleeve (82). A flip cover (84) is hinged below the sleeve (82), and a hinged cover (85) is attached to the flip cover (84). The cover (85) and the horizontal clip (86) cooperate with each other.

6. A process processing method, applied to the control device as described in any one of claims 1-5, characterized in that, The method includes: S1: Adjust the control device by adjusting the height of the component (3) so that the control device meets the requirements of the rubber input height; S2: The rubber material is fed into the thickness control component (7) of the control device to crush the rubber material so that the rubber material is squeezed to a thickness suitable for heating; S3: The sheet material slides along the conveying assembly (4) of the control device, and the temperature of the sheet material is measured during the conveying process to determine whether the temperature of the sheet material meets the required range; S4: When the temperature of the sheet rubber does not meet the required range, the hot air component (5) of the control device sprays hot air to blow and heat it. When the temperature of the sheet rubber meets the required range, the hot air component (5) of the control device shuts off the hot air. S5: The heated sheet material is conveyed to the extruder through the conveying assembly (4) of the control device to produce the product.

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